Heavy industrial LED lighting

Champ Pro PVML

LED lighting for harsh & heavy industrial

Safe.
Safe. Reliable.
R Efficient.
5 models from 3,000 to 11,000 lumens
 Champ PVML LED

Safe.
Reliable.
Efficient.
Featuring a broad range of LED luminaires for
harsh industrial environments, Eaton Crouse-Hinds
delivers lighting solutions that perform reliably
in the worst operating conditions. This reduces
energy, maintenance, and manpower costs.

Why LED? Why Crouse-Hinds?

Useful life Rugged design

Rated life is up to 60,000 Built to withstand extreme
hours of maintenance-free temperatures, vibration,
and safe operation water and dust
Energy efficiency High efficacy
LED average energy Up to 127 lumens per watt
consumption is significantly (model dependent)
less than traditional
fluorescent and HID fixtures Thermal management
Effective heat sinking
Start/restart time ensures longer life
Instant illumination versus 10
minute restrike time for HID Quality of light
Custom optics designed to
Light quality maximize light distribution
Higher color rendering and intensity
compared to fluorescent
and HID Versatile mounting
LED fixtures are compatible
Environmental benefits with Crouse-Hinds' HID
Mercury-free LED eliminates installed base
disposal costs and has lower
energy consumption

2 EATON'S CROUSE-HINDS
Design features
Built to last:
• Type 4X rated

• Impact-resistant lens
sealed from the outside
environment provides
ingress protection
against water and dust
• Die cast aluminum
LED housing provides
efficient thermal path to
heat sink assembly
• Vertical fin design
facilitates air flow and
dust shedding

Simple installation and

replacement:
• Contractor-friendly
design is ideal for
both retrofit and new
construction
• Easy to retrofit using
existing HID Champ
Shown with optional diffused lens mounting module
• Straightforward
wiring with lever lock
connectors
Multiple lens options:
• Clear glass lens standard

• Optional lenses include; diffused glass or

clear polycarbonate

Occupancy sensor:
Custom optics: • Optional occupancy
• Type I, III and V optics designed to sensor with photocell
maximize light distribution and intensity* available
* Type V optics standard. • Remote control for
customizing occupancy
sensor performance
Increased efficiency and durability:
• Up to 127 lumens per watt (7L model) ORDC/UNV1 REMOTE CONTROL 1

Occupancy sensor and remote (ordered separately)

Why choose Champ PVML?

Safe, reliable and efficient. PVML LED luminaires are engineered to deliver high lumen
output and maintenance-free long life in the toughest conditions.

PMVL-7 vs. 175 watt HID

77% 75% 100%

ENERGY TOTAL COST MAINTENANCE
EFFICIENCY OF OWNERSHIP REDUCTION

Assumptions: Calculations based oon overall life of the LED system. Energy cost of $.09 per kilowatt; 24 hour per day operation; labor rate of $75 each for 2 workers; average time for fixture maintenance of 1 hour.

EATON'S CROUSE-HINDS 3
Custom optics

Eaton’s Crouse-Hinds
continuously focuses
on engineering product
solutions tailored to
our customers' unique
needs and applications.

Champ PVML LED

luminaires feature
custom optics
designed to maximize
light distribution and
intensity, providing
flexibility for retrofits
or new installations
throughout the site.

Type V optics distribute light where you need it

Three optical options to maximize light distribution and intensity

PVML-3 to PVML-11
TYPE I TYPE III TYPE V
Long and rectangular for Wall mount light Regular circular distribution
hallways, walkways, loading distribution, minimizing pattern for high/low bay
docks, catwalks. spillover on the wall. indoor and outdoor ceiling
or pendant mount lighting.
Ideal for: Ideal for:
• Mining conveyor belts • Narrow crosswalks or Ideal for:
passages with wall mounted • Pendant, ceiling or stanchion
• Aisleways and hallways fixtures mount overhead building
• Catwalks and walkways mounts
• Tunnels with wall mount
• Ramps and loading docks • Processing mills, industrial
• Wall or stanchion mount
plants, large buildings,
• Tunnels with overhead requiring 180° forward throw
warehouses, etc.
mounts beam patterns

4 EATON'S CROUSE-HINDS
Case study: Type I optics
Champ Pro PVML w/ Type I optics

Catwalk/conveyor lighting PVML-7 Type I Optics PVML-7 Type I Optics PVML-7 Type I Optics
MH=8 ft. MH=8 ft. MH=8 ft.
Utilizing Eaton’s Crouse-Hinds
lighting layout services, Champ 4 ft.
Pro PVML luminaires with Type
I optics and HID luminaires are 22 ft.
shown installed on a catwalk to 60 ft.
compare photometrics.

175W metal halide w/ Type I optics

Comparison
VMVM175 PS Type I Optics VMVM175 PS Type I Optics VMVM175 PS Type I Optics
Champ Pro Type I LEDs have MH= 8 ft. MH= 8 ft. MH= 8 ft.
a wider linear pattern than
equivalent HID luminaires
and provide more efficient 4 ft.
light dispersion, which fully
illuminates the catwalk. 22 ft.
60 ft.

Luminaire Calc. type Units Avg. Max. Min. Avg/min. Max./min.

Results
Champ Pro PVML LED with Champ Pro PVML Illuminance Fc 26.91 36.9 17.4 1.55 2.12
Type I optics provides superior 175W MH Illuminance Fc 14.32 18.0 7.9 1.81 2.28
illumination along the conveyor
and walkway safely. With no
gaps in illumination, the optical
pattern allows for increased
spacing of fixtures and a safer
conveyor system.
Champ Pro has broader coverage area, higher delivered footcandles
and uniformity for a typical catwalk or conveyor application.
Savings realized
• Champ Pro Type I pattern
allows for greater fixture
spacing along the catwalk or Champ Pro PVML with Type I optics
conveyor system Broad coverage maximizes luminaire spacing
and prevents dark spots
• Increased visibility with no
dark spots results in safer
conditions for workers
• Up to 77% energy savings
over the life of the fixture

Lighting layout &

design services:
Let us help you design
your next big project!
Contact Crouse-Hinds
Customer Service 175W HID with
crousecustomerctr Type I optics
@eaton.com Lack of coverage
(866) 764-5454 results in dark spots

EATON'S CROUSE-HINDS 5
Rugged solutions for complex environments.
Champ Pro PVML LED luminaires are engineered to provide
maintenance-free illumination in the most demanding harsh and
heavy industrial environments.
The Champ PVML features a compact, high efficacy design with
custom optics to ensure maximum efficiency and mounting
flexibility, including the ability to retrofit the Crouse-Hinds installed
base to service both LED upgrades and new projects.

Nominal Equivalent
Model lumens* Watts Efficacy HID

VMVL-3 3,250 26 123 lm/W 70W

VMVL-5 5,537 43 127 lm/W 100W
VMVL-7 7,442 59 127 lm/W 175W
VMVL-9 9,234 73 126 lm/W 250W
VMVL-11 11,114 91 122 lm/W 320W
*Nominal lumens based on Type V optics, 5000K CCT with clear glass lens.
Wattage measured at 120 VAC.

Applications:
• Non-hazardous locations with mounting heights up to 30 feet
• Heavy industrial, mine site processing areas, platforms, loading
docks, tunnels, indoor/outdoor spotlighting, outdoor wall,
stanchion mounted general area lighting and areas requiring
frequent on-and-off of lights
• Locations requiring continuous and consistent light levels in
extreme ambient temperatures
• Where extremely corrosive, wet, dusty, hot and/or cold
conditions exist
• Type 4X, marine, wet locations and hose down environments
Certifications and compliances:
• DesignLights Consortium® Qualified
(pending)*
NEC and CEC
• Wet Locations, NEMA 4X, IP66
Champ Pro PVML benefits:
UL Standards
• Instant illumination and restrike • UL1598 Luminaires, UL1598A Marine
• Better visibility with crisp, white light CSA Standard
• Cold temperature operation / no warm-up required • cUL Listed to CSA Standard CSA C22.2 No. 250

• Option for redundant drivers to avoid complete loss of illumination IEC Standard
• CE
• Easy installation - compact modular fixture attaches onto existing
Champ mounting module *Refer to www.designlights.org Qualified Products List under family models for full listing
details. Not all models are approved for all application categories.
• Energy-efficient - up to 77% energy savings over HID
• Contains no mercury or other hazardous substances
• Shock- and vibration-resistant solid-state luminaires have no
Colored LED options:
filaments or glass components that could break - greatly reduces
the risk of premature failure • Available in green or amber*
• Operating ambient: -40°C to +65°C • Reduction in light polution for night space observation and sky
glow due to isolating blue wavelength in red and amber colors
• Full cut-off with no wasted light above the fixture
• Wildlife-friendly
• 5 year fixture warranty†
• Improves visibility for telescopes in observatories during night
†Refer to the current distributor price book for Crouse-Hinds standard Terms and Conditions.
sky space exploration
*Custom optics not available with colored LEDs.
One model per color, see assignment sheet.

6 EATON'S CROUSE-HINDS
Electrical ratings:
Input Input
Input amps at Input amps at
power 100-277 power 347-480
UNV1 driver (watts) VAC UNV34 driver (watts) VAC

PVML-3 26 0.27-0.10 PVML-3 27 0.08-0.06

PVML-5 43 0.45-0.16 PVML-5 44 0.13-0.09
PVML-7 59 0.61-0.21 PVML-7 57 0.16-0.12
PVML-7-S892 60 0.60-0.23 PVML-7-S892 61 0.18-0.13
PVML-9 73 0.76-0.26 PVML-9 75 0.20-0.14
PVML-9-S892 80 0.80-0.29 PVML-9-S892 73 0.22-0.15
PVML-11 91 0.92-0.32 PVML-11 91 0.24-0.17
PVML-11-S892 97 0.97-0.35 PVML-11-S892 86 0.25-0.18

UNV1 All models

Voltage Power >0.90

range, VAC* 100-277V at 50/60 Hz factor
Voltage THD ≤15%
range, VDC 127-250V

UNV34

Voltage
range, VAC* 347-480V at 50/60 Hz

*IEC voltage: 100-240 VAC at 50/60 Hz

**For PVML-3: PF>0.9 from 100-255 VAC

EMC / CE compliance:
If the dimming interface of the LED driver is connected to an external dimmer which is not
provided with the luminaire, a ferrite core must be used on the input and dimming lines.
Approved ferrite cores are: Fair-Rite P/N 0431167281.

Options:
• Wire guard with captive mounting hardware
• Trunnion mount with pin locking (ceiling mount required)
Standard materials:
• Quick Clip for quick installation
• Lamp housing and adapter - die cast aluminum with Corro-free™
• Diffused lens for glare reduction epoxy powder coat
• Redundant driver for prevention of total loss of illumination • Lens - heat- and impact-resistant glass
• Teflon coating on lens for additional shatter protection • Gaskets - silicone
• Polycarbonate lens for areas where glass is prohibited • External hardware - stainless steel
• Six-pole terminal block • Factory-sealed, no external seals required

LED system:
Accessories (ordered separately):
• High intensity discrete LEDs
• Photocell, 120V, 50/60 Hz
• Standard: cool white (5000K, 70 CRI); optional: warm white,
(3000K, 80 CRI) or neutral white (4000K, 70 CRI) • Photocell, 208-277V
• Custom Type I, III and V optics available • Occupancy sensor with photocell, 120/277 VAC
• Trunnion mount kit with redundant pin locking mechanism
Weights: (ceiling mount required)
Luminaire lbs. kg. • Remote control for customizing occupancy sensor performance
PVML-3 to PVML-7 19.00 8.62
PVML-9 & PVML-11 19.20 8.70

Mounting module lbs. kg.

Pendant 1.25 0.57

Cone pendant 4.00 1.81
Flexible pendant 1.50 0.68
Ceiling 2.75 1.25
Wall 4.50 2.04
Angled stanchion 3.50 1.59 ORDC/UNV1 REMOTE CONTROL 1
Straight stanchion 4.50 2.04 Occupancy sensor and remote (ordered separately)

EATON'S CROUSE-HINDS 7
Ordering information
Part number example: PVML-3-N-2A-R1-G-UNV1-S831-S891
Champ PVML, 3,000 lumens, 4000K neutral white, ¾" pendant mount, Type I optics, wire guard, 100-277 VAC driver, safety cable, diffused glass lens

PVML 3 N 2A R1 G UNV1 S831 S891

Light source/intensity Lens guard Accessories & options†
3 3,250 nominal lumens BLANK No guard Trunnion mount kit with pin
S812 (available with ceiling
5 5,537 nominal lumens G Wire guard mount only)
7 7,442 nominal lumens Optics S831 Safety cable
9 9,234 nominal lumens BLANK Type V optic standard S890 Quick clip
11 11,114 nominal lumens R1 Type I optic (all mounts minus ceiling) S892* Redundant driver
A Amber - 5,200 lumens Type I optic (ceiling with conduit 45° TB6** Six-pole terminal block
R1A* counterclockwise from top hat hinge)
G Green - 4,300 lumens Type I optic (ceiling with conduit 135°
†Ordered with fixture or available separately.
R1B* clockwise from top hat hinge)
*Available for VMVL-7, 9 and 11 only
**For NEC/CEC only.
R3 Type III optic (all mounts minus ceiling)
Color temperature Type III optic (select when using Voltage†
R3AP* Appleton® top hat adapter with Champ
BLANK 5000K, 70 CRI (cool white) fixture) 100-277 VAC, 50/60 Hz;
UNV1
127-250 VDC
N* 4000K, 70 CRI (neutral white) Type III optic (ceiling with conduit 45°
R3A1* counterclockwise from top hat hinge) UNV34 347-480 VAC, 50/60 Hz
W 3000K, 80 CRI (warm white) Type III optic (ceiling with conduit 135° †IEC voltage: 100-240 VAC at 50/60 Hz.
R3A2* clockwise from top hat hinge)
*Consult factory for lead time.
**5700K and 6500K are available upon request;
Type III optic (ceiling with conduit 45°
consult factory. R3B1* clockwise from top hat hinge)
***Not available for amber or green LED. Lens material
Type III optic (ceiling with conduit 135°
R3B2* counterclockwise from top hat hinge) BLANK Clear glass
*Available with ceiling mount modules only.
S891 Diffused glass

Mounting S896* Teflon coated lens

BLANK No mounting module 25A 25mm pendant 20C 20mm ceiling S903 Polycarbonate
*For NEC/CEC only.
J 1-½” stanchion, 25° angled 2B ¾” cone pendant 25C 25mm ceiling
P 1-½” stanchion, straight 3B 1” cone pendant 2TW ¾” wall
2A ¾” pendant 2HA ¾” flexible pendant 3TW 1” wall
3A 1” pendant 2C ¾” ceiling 20TW 20mm wall
20A 20mm pendant 3C 1” ceiling 25TW 25mm wall

Accessories (ordered separately)

Replacement driver kits Mounting & hardware
VMVL-3-5-7L-UNV1-DRIVER KIT UNV1 replacement driver kit for VMVL-3, -5 and -7 VMVL S812 K1 Trunnion mount kit with pin*
VMVL-9-11L-UNV1-DRIVER KIT UNV1 replacement driver kit for VMVL-9 and -11 VMVL S812 K1 DBR PVC coated trunnion mount kit with pin*
VMVL-3L-5L-UNV34-DRIVER-KIT UNV34 replacement driver kit for VMVL-3 and -5 VMVL S831 K1 Safety cable
VMVL-7L-UNV34-DRIVER-KIT UNV34 replacement driver kit for VMVL-7 VMVL S890 K1 Quick Clip
VMVL-9L-UNV34-DRIVER-KIT UNV34 replacement driver kit for VMVL-9 *Available with ceiling mounted modules only.

VMVL-11L-UNV34-DRIVER-KIT UNV34 replacement driver kit for VMVL-11 Mounting adapters

VMVL-7L-S892-UNV1-DRIVER-KIT UNV1 replacement redundant driver kit for VMVL-7 CHMM1 Mounting adapter for Appleton MercMaster III mounts

VMVL-9L-11L-S892-UNV1-DRIVER-KIT UNV1 replacement redundant driver kit for VMVL-9 and -11 CHMM2 Mounting adapter for MercMaster II mounts

VMVL-7L-S892-UNV34-DRIVER-KIT UNV34 replacement redundant driver kit for VMVL-7 CHMM3 Mounting adapter for Thomas & Betts HazLux mounts

VMVL-9L-S892-UNV34-DRIVER-KIT UNV34 replacement redundant driver kit for VMVL-9 CHMM4 Mounting adapter for GE H2 Filtr-Gard mounts

VMVL-11L-S892-UNV34-DRIVER-KIT UNV34 replacement redundant driver kit for VMVL-11 Photocells Lens guard
VMVL-AL-GL-UNV1-DRIVER-KIT UNV1 replacement driver kit for amber or green models D2S20 Photocell, 120V P3001 Wire guard
Photocell,
D2S208 277
208-277V
8 EATON'S CROUSE-HINDS
Occupancy sensor
Occupancy sensors Occupancy sensor accessories (ordered separately)

ORDC/UNV1 3/4" NPT entry, 100-277 VAC CABLE KIT ORD 1 TECK armored cable (5 ft) with TECK glands (¾")
CABLE KIT ORD 2 P Type non armored cable (5 ft) with ADE1F glands (3/4")
CABLE KIT ORD 3 Metal-clad armored cable (5 ft) with TMC glands (3/4")
CABLE KIT ORD 4 SO cable (5 ft) with ADE1F glands (3/4")
ORDC WKIT Wall mount kit
ORDC PKIT Pendant mount kit
ORDC SKIT Stanchion mount kit
REMOTE CONTROL 1 Remote control for programming sensor

Optics options
R1, R3 and BLANK R1A and R3A1
Type I, III and V optics with all mounts minus ceiling Type I and Type III ceiling mount only

TYPE III

TYPE V

R3B2

R1
R3 ,
,R
5
R1A, R3A1
R3A2
R3
A

R1
2

B,
R3
B1

P
A
R3

R1B, R3B1
R1, R3, R5
R3AP
1
3A
B2

,R
R3

A
R1

TYPE I TYPE III

TYPE I

R1B and R3B1 R3AP

Type I and Type III Type III wall mount
ceiling mount only
R1A, R3A1
R3

R1
A

R3
P

,R

B2
3A
1

R1B, R3B1 R3AP

R3B2 R1, R3, R5
B1
R3
R5

B,
3,

R1

2
,R

A
R1

R3
R3A2

TYPE I

TYPE III
TYPE III

R3A2 R3B2
TYPE III
Type III ceiling Type III ceiling
mount only mount only
TYPE III
R1B, R3B1

R3A2
R1
,R
R3

3,
A

R5
P

R3A2 R3B2
R1A, R3A1 R1B, R3B1
, R5
R3
,
R1

P
R1A, R3A1

A
R3
R3B2

EATON'S CROUSE-HINDS 9
Mounting options and dimensions:

Stanchion - 25° angled Stanchion - straight

Pendant Ceiling

Wall Cone pendant

Trunnion

Mounting module series

Pendant Cone Ceiling Wall Stanchion

APM2 BPM2 CM2 TWM2 JM5 PM5
APM3 BPM3 CM3 TWM3
HPM2

PVML

10 EATON'S CROUSE-HINDS
Photometric comparison at 15 ft. mounting height
175W PSMH - Type I PVML-7 - Type I

Type I optical pattern

0.25 0.50 1.0 2.5 5.0

Calculation summary
Label Calc. type (in Fc) Avg. Max. Min.

VMV 175W MH grid Illuminance 0.49 3.0 0.0

PVML LED grid Illuminance 0.56 7.1 0.0

175W PSMH - Type III PVML-7 - Type III

Type III optical pattern

0.25 0.50 1.0 2.5 5.0

Calculation summary
Label Calc. type (in Fc) Avg. Max. Min.

VMV 175W MH grid Illuminance 0.59 4.5 0.1

PVML LED grid Illuminance 0.54 6.8 0.0

175W PSMH - Type V PVML-7 - Type V

Type V optical pattern

0.50 1.0 2.5 5.0 10.0

Calculation summary
Label Calc. type (in Fc) Avg. Max. Min.

VMV 175W MH grid Illuminance 0.51 2.8 0.1

PVML LED grid Illuminance 0.60 9.1 0.0

Higher average footcandles,

uniformity and distribution Actual lumens
(nominal†) PVML-3 PVML-5 PVML-7 PVML-9 PVML-11

coverage with less than half Type I

Type III
3,360
3,309
5,045
4,468
6,844
6,741
8,823
8,618
10,730
10,660
the lumens and energy Type V 3,250 5,537 7,442 9,234 11,114
consumption compared to †Tolerance +/- 10%.

175W metal halide

EATON'S CROUSE-HINDS 11
U.S. (global headquarters): Canada Middle East Korea
Eaton's Crouse-Hinds Division Toll Free: 800-265-0502 971 4 8066100 82 2 6380 4032
1201 Wolf Street FAX: (800) 263-9504 FAX: 971 4 8894813 82-2-6380-4070
Syracuse, NY 13208 FAX Orders only: (866) 653-0645 chmesales@eaton.com ECHKsales@eaton.com
(866) 764-5454
FAX: (315) 477-5179
FAX Orders Only:
(866) 653-0640
crousecustomerctr@eaton.com Mexico/Latin America/Caribbean Singapore Australia
52-555-804-4000 65-6645-9888 1300-332-866
FAX: 52-555-804-4020 FAX: 65-6297-4819 FAX: 61-2-9693-5127
ventascentromex@eaton.com chsi-sales@eaton.com crousehindsanz@eaton.com
For more information:
If further assistance is
required, please contact
an authorized Eaton
Europe (Germany) China India
Distributor, Sales Office,
49 (0) 6271 806-500 86-21-2899-3600 91-124-4683888
or Customer Service 49 (0) 6271 806-476 FAX: 86-21-2899-4055 FAX: 91-124-4683899
Department.
info-ex@eaton.com echsales@eaton.com cchindia@eaton.com

Eaton
1000 Eaton Boulevard
Cleveland, OH 44122
United States
Eaton.com

© 2020 Eaton
All Rights Reserved Eaton is a registered trademark.
Printed in USA
Publication No. 5468-1220 All other trademarks are property
December 2020 of their respective owners.