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Force Automation and Controls: A Dynamic in Industrial

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0% found this document useful (0 votes)
59 views40 pages

Force Automation and Controls: A Dynamic in Industrial

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 40

Profibus

A Dynamic Force in
Industrial Automation
Power Supply
and Controls

Power Cordsets
Pages 108-111

Molded Cordsets
see Brad Harrison®
Control Engine Designer’s Guide

Network Interface
see Industrial
Communication
Solution Guide

Double-Ended Cordsets
Pages 88-89

COMPONENTS AND ELEMENTS OF PROFIBUS SYSTEM

Control Engine Media


PC “soft controllers” or PLCs can act as the main logic solvers, taking the Profibus uses a linear bus topology. At lower speeds it can be used with
current I/O status information of the network and solving these operations short drops from the main line to the active modules. Modules or nodes
through the main control program. The new status of the I/O is then connected to the bus in this way can be ‘hot swapped’ without taking the
updated via the network interface to the actuators, starters and interface bus off line. Unlike DeviceNet, the module or node power is not included
panels. Many times a central control engine often acts as the Profibus in the bus media and has to be provided by separate connections.
“master” which initiates and controls many of the messaging sequences
of the network. Data Media
The main Profibus cable is of a shielded twisted pair design. It does not con-
Network Interface tain any conductors to power the Profibus modules or nodes, this is provid-
The scanner resides in the host controller whether it is a PLC or PC, ed through the power media. The connectivity for the active modules uses a
providing a network connection. The scanner exchanges a data table, shielded Brad Harrison reverse keyway, 5-pole connector design. The data
which is loaded with the various values of the inputs and outputs, with the connectivity is complemented with T-Splitters to connect the bus to the
logic controller to solve the various logical expressions. Simultaneously, the active modules and 9-pin D-sub connectivity for other Profibus compatible
operation of the master and/or slave protocols is completed. The devices.
logical expressions are then re-exchanged with the data table for
communication out to the various nodes and I/O residing on the network. Power Media
The scanner generally supports all standard baud rates of the network. Power is supplied to the active modules via a 5 pole Mini-Change® connector.
Two of the contacts are used to provide power to the module’s electronic cir-
Gateways cuits and any input devices such as proximity switches. A separate and isolated
Seamlessly transfers data in real time between dissimilar network power circuit is provided via another two contacts. This is used for output
protocols. devices only and is not required on input only modules. This second supply
should be controlled via the machine’s safety systems to ensure that no outputs
are activated during operator interface with the machine.

76 For product & technical information visit www.woodhead.com/eCatalog


BRAD® AND PROFIBUS
Profibus
Through its leading connectivity brands SST ™, applicom™, Brad Harrison® and mPm®, Brad automa-
tion products give the user and designer of a Profibus system a complete Communication and
Connectivity solution – from scanner card to media infrastructure to I/O connection. No other com-
pany provides such a comprehensive backbone of connectivity, while giving you the power to choose
other elements of a control system. You can select which control engine you want, whether it is PC
or PLC based; we get you onto the network. You can choose which control architecture – centralized or
distributed – that makes the most sense to you. Whether you are connecting motor controllers, valve
banks or sensors, we ensure that connectivity to those points are there. Brad products can be your
provider of Profibus connectivity from control engine to sensor!

Data Line
Molded DIN Receptacles
Active I/O Module
Connector Pages 98-101
Pages 80-83
see Brad Harrison® AS-Interface
Designer’s Guide

D-Sub
Cordsets
Pages 90-97

Data Line Tee


Pages 102-103
Connects
to Siemens
ET 200 Block

PC

Active I/O Modules I/O Connectivity


The active I/O modules provide the connectivity between multiple passive Standard BradConnectivityTM cordsets are used to connect the I/O devices
field devices such as proximity switches or solenoid valves and the main field to the active modules. These should be selected in the normal way con-
bus, allowing machine builders the choice to use standard I/O devices in the sidering the type of devices to be connected, their location and operating
construction of their machines. A module’s inputs and outputs are short cir- environment. The combinations typically used with these active modules are
cuit protected with LED indication of their current state and fault condition. Micro-Change® male connectors to either Micro-Change, Nano-Change®
Other LEDs provide indication of module, bus and auxiliary power status. or mPm female connectors.
The module’s address is set by means of two rotary switches. On power up
the unit reads its address from the switches and automatically detects the
baud rate of the network and adjusts to the correct speed.

For product & technical information visit www.woodhead.com/eCatalog 77


Profibus

PROFIBUS – SYSTEM OVERVIEW

Profibus is a standardized global open network communication system data sheet called a device database, or GSD file. Standardized GSD data
that boasts one of the largest installed system bases, with well over expand open communication up to the operator control level. Using
2,000,000 devices being installed to date, covering many areas of modern configuration tools based on GSD files makes integration of devices from
factory automation. Profibus DP permits Mono-master or Multi-master different vendors in a bus system simple and very user friendly.
systems, which provides a high degree of flexibility during system
configurations. Profibus allows all automation devices, sensors, actuators, Profibus Messaging
PLC’s, etc to communicate with each other over a single bus. Profibus offers both polling and peer-to-peer communication. Profibus DP
is a polling network. Its assigned master periodically requests the status of
Profibus DP offers the user an open standard per EN50170. This means the each node, ensuring that each device on the network (which can send up
user has a great deal of choice from leading manufacturers and is able to to 244 bytes per scan) is updated consistently and reliably. Each message
choose the right product for the application. contains up to 12 bytes of overhead for a maximum message length of
256 bytes.
Profibus DP has been developed for high-speed communication and fast
cyclic updates up to12 Mbits per second; the system offers response times
less than 1ms per 1000 I/O points.

Profibus devices all have different performance characteristics. Features dif-


fer in regard to the available functionality (i.e. the number of I/O
diagnostic messages available) or possible bus parameters such as baud
rates. These parameters are usually documented in the technical
specification manual. In order to achieve a simple plug-and-play
configuration of Profibus, the characteristics are specified in an electronic

ADDRESSING

Addressing
Profibus DP supports up to 126 nodes that can be addressed. The Brad® Profibus DP I/O module allows up to 99 addresses and will indicate a communication
error if a module is given a duplicate address. Software node commissioning can be accomplished through rotary switches. The addressing is performed
manually by setting two rotary switches located under the IP68 protective caps. Power must be cycled to a module when its address is changed.

The Profibus DP network allows the use of repeaters. When repeaters are used they must be assigned an appropriate address. Addressing must be
completed prior to commissioning. All Profibus I/O modules are supported by GSD files, which are specifically formatted files containing detailed device
information. Information that is found in the GSD file includes how to configure the module, module description, I/O characteristics, and the module’s
configurable parameters.

COMMUNICATION RATE

Communication Rate
Profibus supports data rates from 9600 to 12 Mbits/second. Slave stations all have automatic baud rate adjustment. Data transmission rates are governed
by the length of the bus network as shown in the following table:

MAXIMUM RATINGS
TRANSMISSION SPEED BUS SEGMENT REPEATERS NODES
(BAUD RATE) (BUS LINE LENGTH) (MAX. NUMBER) (MAX. NUMBER)
9.6 Kbps 1200m 7 32 WITHOUT REPEATERS, 126 WITH REPEATERS
19.2 Kbps 1200m 7 32 WITHOUT REPEATERS, 126 WITH REPEATERS
93.75 1200m 7 32 WITHOUT REPEATERS, 126 WITH REPEATERS
187.5 Kbps 1000m 7 32 WITHOUT REPEATERS, 126 WITH REPEATERS
500 Kbps 400 m 7 32 WITHOUT REPEATERS, 126 WITH REPEATERS
1.5 Mbps 200 m 4 32 WITHOUT REPEATERS, 126 WITH REPEATERS
12 Mbps 100 m 4 32 WITHOUT REPEATERS, 126 WITH REPEATERS

78 For product & technical information visit www.woodhead.com/eCatalog


Profibus Classic 60mm I/O Modules
Discrete I/O Modules
• 16 inputs
• 14 inputs / 2 outputs
• 12 inputs / 4 outputs
• 8 inputs / 8 outputs
BradControl™ IP67 Classic 60mm I/O modules for • Rated IP67 for harsh environments
PROFIBUS™ provide a reliable solution for connecting • Designed for space savings in
industrial controllers to I/O devices in harsh environ- direct machine mount applications
ments. • Standard threaded M12 connectors
Contained in a 60mm wide housing rated for IP67 envi- or BradConnectivity Ultra-Lock
ronments, BradControl I/O modules can be machine connection system
• Standard mounting hole pattern
mounted and are able to withstand areas where liquids,
for interchangeability with popular
dust or vibration may be present. This makes them ideal-
I/O modules
ly suited for many applications including material han-
• Supports PNP and NPN inputs
dling equipment and automated assembly machinery.
• Visible LEDs provide maintenance
To facilitate input and output device wiring, BradControl personnel with the ability to
Classic 60mm I/O modules accept standard threaded M12 easily determine I/O, module and
connectors or the new BradConnectivity™ Ultra-Lock™ network status
connection system, a “push-to-lock” method that provides • Module and channel diagnostics
a fast, simple and secure connection between the I/O supported through Profibus
module and I/O devices. With the Ultra-Lock connection • Supports Profibus Slave DP-V0 in
system, performance and reliability are designed right accordance with EN 50170
into the connector! The unique radial seal design provides
a reliable, operator independent seal each and every
time. There’s no chance for under– or over-tightening.
When you hear and feel the connector click, you know
it’s locked in – there’s no guesswork.

MODULE DIMENSIONS
(33,40)

(37,10)
(34,50)
(31,60)

2 0, 0 0
16,0 0 (4x)

220,00

80 For product & technical information visit www.woodhead.com/eCatalog


Discrete I/O Modules Profibus
Specifications
Discrete I/O Modules
16 inputs 14 inputs / 2 outputs
I/O CONFIGURATIONS 12 inputs / 4 outputs 8 inputs / 8 outputs

I/O CONNECTORS 5-POLE FEMALE M12 BRADCONNECTIVITY™ ULTRA-LOCK™.


ALLOWS 2 INPUT OR 2 OUTPUT CHANNELS PER CONNECTOR. LED Indicators
PROFIBUS Network Status (NET):
BUS CONNECTORS BUS IN: MALE REVERSE-KEY M12 5-POLE, B-CODED
Green – running
BUS OUT: FEMALE REVERSE-KEY M12 5-POLE, B-CODED
Red – device not configured
POWER CONNECTORS POWER IN: MALE MINI-CHANGE® 5-POLE
POWER OUT: FEMALE MINI-CHANGE 5-POLE I/O Module Diagnostics (MOD):
Off – no fault
EXTERNAL POWER REQUIREMENTS MODULE & INPUT POWER: 24 Vdc, DEVICE CURRENT + MODULE Red - fault
OUTPUT POWER: 24 Vdc (13 TO 28 V), 8A MAX PER MODULE
Module & Input Power (I):
BAUD RATE SETTINGS AUTO BAUD Green – external supply present
ALL PROFIBUS® BAUD RATES UP TO 12 MBaud
Output Power (O):
ADDRESS SETTINGS 1 – 99 BY ROTARY SWITCHES, (0 = FACTORY DEFAULT OF 126)
OR 1 – 125 BY SET_SLAVE_ADDRESS COMMAND Green – external supply present

INPUT TYPE COMPATIBLE WITH DRY CONTACT AND PNP OR NPN 3-WIRE Input / Output (M12: 1A to 8B):
SWITCHES. ELECTRONIC SHORT CIRCUIT PROTECTION Green – input / output on
Red – input / output fault
INPUT DELAY 3 ms

INPUT DEVICE SUPPLY 140 mA PER PORT AT 25°C

OUTPUT LOAD CURRENT MAX 2.0 A PER CHANNEL, ELECTRONIC SHORT CIRCUIT
PROTECTION

MAXIMUM SWITCHING FREQUENCY 200 Hz

HOUSING DIMENSIONS 60mm X 220mm X 20mm (2.36 X 8.66 X .78 INCHES)

MOUNTING DIMENSIONS 37.5 mm (1.48 INCHES) HORIZONTAL ON CENTERS


210 mm (8.27 INCHES) VERTICAL ON CENTERS
CENTER HOLE

OPERATING TEMPERATURE -25ºC TO 70ºC (-13ºF TO 158ºF)

STORAGE TEMPERATURE -25ºC TO 90ºC (-13ºF TO 194ºF)

RH OPERATING 5 TO 95% NON-CONDENSING

EMC IEC 61000-6-2

PROTECTION IEC IP67 ACCORDING TO IEC 60529

VIBRATION IEC 60068-2-6 CONFORMANCE

SHOCK 10G, 11ms, 3 AXIS

INPUT SIGNAL VOLTAGE “0”: -2V … 5VOLTS / “1”: 10 …28 VOLTS

OUTPUT VOLTAGE SUPPLY VALUE LESS 1 VOLT

APPROVALS CE, UL, CUL, PNO CERTIFICATION

Ordering Information
PART NUMBER PRODUCT DESCRIPTION PART NUMBER PRODUCT DESCRIPTION

TCDPB-8D0N-B1U 8 PORT M12 – 16 INPUTS NPN TCDPB-8D0P-B1U 8 PORT M12 – 16 INPUTS PNP

TCDPB-8C2N-B1U 8 PORT M12 – 14 INPUTS NPN / 2 SOURCING OUTPUTS TCDPB-8C2P-B1U 8 PORT M12 – 14 INPUTS PNP / 2 SOURCING OUTPUTS

TCDPB-8B4N-B1U 8 PORT M12 – 12 INPUTS NPN / 4 SOURCING OUTPUTS TCDPB-8B4P-B1U 8 PORT M12 – 12 INPUTS PNP / 4 SOURCING OUTPUTS

TCDPB-888N-B1U 8 PORT M12 – 8 INPUTS NPN / 8 SOURCING OUTPUTS TCDPB-888P-B1U 8 PORT M12 – 8 INPUTS PNP / 8 SOURCING OUTPUTS

For product & technical information visit www.woodhead.com/eCatalog 81


Profibus Compact 30mm I/O Modules
Discrete I/O Modules
• 8 inputs
• 8 outputs
• 6 inputs / 2 outputs
• 4 inputs / 4 outputs
• Rated IP67 for harsh
BradControl™ IP67 Compact 30mm I/O modules for PROFIBUS® environments
provide a reliable solution for connecting industrial controllers • Designed for space savings
to I/O devices in harsh environments. in direct machine mount
Contained in a 30mm wide housing rated for IP67 environ- applications
ments, BradControl I/O modules can be machine mounted and • 4 port format uses standard
are able to withstand areas where liquids, dust or vibration may M12 threaded connectors
be present. This makes them ideally suited for many applica- or BradConnectivity
tions including material handling equipment and automated Ultra-Lock connection
assembly machinery. system
To facilitate input and output device wiring, two versions of the • Standard mounting hole
BradControl Compact 30mm I/O modules for PROFIBUS are pattern for interchangeability
available; an 8 port format using M8 style connectors and a 4 with popular I/O modules
port format using standard M12 threaded connectors or the • Supports PNP and NPN
new BradConnectivity™ Ultra-Lock™ connection system, a “push- inputs
to-lock” method that provides a fast, simple and secure connec- • Visible LEDs provide
tion between the I/O module and I/O devices. With the Ultra-
maintenance personnel
Lock connection system, performance and reliability are
with the ability to easily
designed right into the connector! The unique radial seal
determine I/O, module
design provides a reliable, operator independent seal each and
every time. There’s no chance for under– or over-tightening.
and network status
When you hear and feel the connector click, you know it’s • Module and channel
locked in – there’s no guesswork. diagnostics supported
through Profibus
• Supports Profibus Slave
DP-V0 in accordance with
EN 50170

MODULE DIMENSIONS
4 PORT FORMAT 8 PORT FORMAT
(13,4)
(11,2)

(13,4)
(11,2)
33,4

31,2
31,2

33 , 4
2 0 ,0
20,0

16,0
1 6, 0
30,0

23 ,0
23 , 0

168,0
168,0
175,0
175,0

FIG 1 FIG 2

82 For product & technical information visit www.woodhead.com/eCatalog


Discrete I/O Modules Profibus
Specifications
Discrete I/O Modules
8 inputs 8 outputs
I/O CONFIGURATIONS 4 inputs / 4 outputs 6 inputs / 2 outputs

I/O CONNECTORS 5-POLE FEMALE M12 BRADCONNECTIVITY™ ULTRA-LOCK™ LED Indicators


OR 3-POLE FEMALE THREADED M8 CONNECTORS PROFIBUS Network Status (NET):
Green – running
BUS CONNECTORS BUS IN: MALE REVERSE KEYWAY M12 5-POLE, B-CODED Red – device not configured
BUS OUT: FEMALE REVERSE KEYWAY M12 5-POLE, B-CODED
BRADCONNECTIVITY ULTRA-LOCK
I/O Module Diagnostics (MOD):
POWER CONNECTOR POWER IN: MALE MICRO-CHANGE® M12 5-POLE Off – no fault
Red - fault
EXTERNAL POWER REQUIREMENTS MODULE & INPUT POWER: 24 Vdc, DEVICE CURRENT + MODULE
OUTPUT POWER: 24 Vdc (13 … 28V), 4A MAX PER MODULE Module & Input Power (I):
Green – external supply present
BAUD RATE SETTINGS AUTO BAUD. ALL PROFIBUS® BAUD RATES UP TO 12 MBaud
Output Power (O):
ADDRESS SETTINGS 1 – 99 BY ROTARY SWITCHES Green – external supply present
1 – 126 BY SET_SLAVE_ADDRESS COMMAND

INPUT TYPE DRY CONTACT, PNP OR NPN Input / Output


(4 Port: 1A to 4B)
INPUT DELAY 3 ms (8 Port: 1 to 8):
Green – input / output on
INPUT DEVICE SUPPLY 140 mA PER PORT AT 25°C Red – input / output fault

OUTPUT LOAD CURRENT SOURCING, MAX 1.4 A PER CHANNEL, MAX 4 A PER MODULE

MAXIMUM SWITCHING FREQUENCY 200 Hz

HOUSING DIMENSIONS 30 X 175 X 20 mm (1.18 X 6.89 X 0.78 INCHES)

MOUNTING DIMENSIONS 23 mm (0.91 INCHES) HORIZONTAL ON CENTERS


168 mm (6.61 INCHES) VERTICAL CENTERS

OPERATING TEMPERATURE -25ºC TO 70ºC (-13ºF TO 158ºF)

STORAGE TEMPERATURE -25ºC TO 90ºC (-13ºF TO 194ºF)

RH OPERATING 5 TO 95% NON-CONDENSING

EMC IEC 61000-6-2

PROTECTION IP67 ACCORDING TO IEC 60529

VIBRATION IEC 60068-2-6 CONFORMANCE

SHOCK 10G, 11ms, 3 AXIS

INPUT SIGNAL VOLTAGE “0”: -2V … 7 VOLTS / “1”: 9 …30 VOLTS

OUTPUT VOLTAGE AUXILIARY POWER VALUE - 1 VOLT

APPROVALS CE, UL, CUL, PNO CERTIFICATION

Ordering Information
PART NUMBER PRODUCT DESCRIPTION FIGURE PART NUMBER PRODUCT DESCRIPTION FIGURE
TBDPB-480N-B8U 4 PORT M12 – 8 INPUTS NPN 1 TBDPB-880N-B84 8 PORT M8 – 8 INPUTS NPN 2

TBDPB-462N-B8U 4 PORT M12 – 6 INPUTS NPN / 2 OUTPUTS 1 TBDPB-862N-B84 8 PORT M8 – 6 INPUTS NPN / 2 OUTPUTS 2

TBDPB-444N-B8U 4 PORT M12 – 4 INPUTS NPN / 4 OUTPUTS 1 TBDPB-844N-B84 8 PORT M8 – 4 INPUTS NPN / 4 OUTPUTS 2

TBDPB-480P-B8U 4 PORT M12 – 8 INPUTS PNP 1 TBDPB-880P-B84 8 PORT M8 – 8 INPUTS PNP 2

TBDPB-462P-B8U 4 PORT M12 – 6 INPUTS PNP / 2 OUTPUTS 1 TBDPB-862P-B84 8 PORT M8 – 6 INPUTS PNP / 2 OUTPUTS 2

TBDPB-444P-B8U 4 PORT M12 – 4 INPUTS PNP / 4 OUTPUTS 1 TBDPB-844P-B84 8 PORT M8 – 4 INPUTS PNP / 4 OUTPUTS 2

TBDPB-408P-B8U 4 PORT M12 – 8 OUTPUTS - SOURCING 1 TBDPB-808P-B84 8 PORT M8 – 8 OUTPUTS - SOURCING 2

For product & technical information visit www.woodhead.com/eCatalog 83


Profibus MINI-CHANGE CONNECTORS
AUXILIARY POWER CONNECTIONS
Connectivity Media Quad Beam™ design of contacts assures consistent
pressure is maintained over the life of the connector,
assuring reliable performance

BEST SELECTION,
FAST DELIVERY
BradConnectivityTM products offer the benefits of
quick-disconnect – fast machine commissioning,
the elimination of wiring errors, and
simple device additions and replacements
– to Profibus networks. Mini-Change®
E-coated coupling nut for resistance to
connectors are used to provide the quick- weld slag. Anti-vibration feature prevents
disconnect feature to the auxiliary power for Gold over nickel plating back-out. Stainless steel optional for
active I/O modules. Reverse Key Micro-Change® for highest reliability food/beverage or outdoor environments.
connectors are used to connect the data
line from one device to another. Input and
output connections connect into the
blocks via reliable Micro-Change family of
MICRO-CHANGE CONNECTORS
products. Profibus standard 9-Pin D-Sub
BUS-LINE CONNECTORS
connectors are pre-connected and tested
to eliminate wiring errors caused by tradi-
tional hard wiring. Whether it’s active I/O
modules or simple terminators, Brad®
products offer a complete package to Gold over nickel plating
for highest reliability Overmolded materials designed for
make Profibus truly a “plug-and-play” industrial environments and
network. provide stress relief

Nickel-plated brass coupling and shell


assembly provides grounding for a fully
shielded head design. Anti-vibration
feature prevents back-out.
D-SUB CONNECTOR
INTERFACE CONNECTIONS

D-sub connector with


termination switch provides
flexibility in the field

Variety of data line


connections

Overmolded construction for


stress relief, moisture and
cutting fluid resistance

84 For product & technical information visit www.woodhead.com/eCatalog


Bulk Cable Profibus
• Profibus solid core cable
Bus Media

Bulk standard Profibus cable provides network design

flexibility down to the last minute. In combination with


• Provides field installation
flexibility field-attachable connectors the trunk line lengths can
• Used with field-
attachables to provide be determined down to the last minute. Temporary
plug-and-play solution
field installations can also be configured using this

cable until the final node-node lengths are determined

at which time molded cordsets can be ordered to the

exact size. The PUR-jacketed cable is well suited for a

variety of industrial applications. This cable option

allows you to route the Profibus line through tight

troughs or raceway openings, and then terminate with

a field-attachable connector.

Specifications

OVERALL
CROSS-SECTIONAL VIEW
VOLTAGE RATING: 300V
TEMPERATURE RATING: -40º TO 140º F (-40º TO 60º C)
MAXIMUM O.D: 0.331” (8.4mm)
CONSTRUCTION GREEN
JACKET MATERIAL: PUR FOIL
INNER MATERIAL INSULATION: POLYETHYLENE
SHIELD TYPE: ALUMINUM FOIL 100%
TINNED COPPER BRAID 80%
CONDUCTORS: TWISTED PAIR #22 AWG SOLID WIRE
ELECTRICAL
DC RESISTANCE: 186 W/K OHMS
NOMINAL IMPEDANCE: 150 ± 15 OHMS
EFFECTIVE CAPACITANCE (1 KHZ): 28.5 nF/KW BRAID/
APPROVALS UL, CSA DRAIN
RED
CABLE FLEX INFORMATION
TORSION: SURVIVED MORE THAN 2 MILLION CYCLES
0.331”
AT 360º OVER 1 M 0.388"
[8.4mm]
C-TRACK: SURVIVED MORE THAN 3 MILLION CYCLES [8.6 mm]
AT ACCELERATION 10 M/s2 AND
PROCESS SPEED OF 5 M/s
BEND RADIUS: 10 X CABLE DIAMETER

PART NUMBER DESCRIPTION

85-0001 PROFIBUS SOLID CORE CABLE

Note: Minimum order quantity 250 feet

For product & technical information visit www.woodhead.com/eCatalog 85


Profibus Single-Ended Cordsets
• Single-ended male straight and 90º
Bus Media • Single-ended female straight and 90º

Single-ended cordsets can be used in a variety of appli-


cations. Profibus cordsets are designed to connect one
node to the next, with the flying lead end being • PUR jacketed for chem-
connected to either a remote Profibus I/O card or a ical and oil resistance
field-attachable Micro-Change® connector, providing • Low-resistance contact
quick-disconnects on both ends. Male connectors are
design
supplied with externally threaded coupling nuts while
• Leaded end allows for
female connectors are supplied with internally thread-
easy field termination
ed coupling nuts. This enables the end user to daisy
• 360º shielded head
chain data lines in a variety of configurations.
design to reduce
RFI/EMI

Single-Ended Cordsets
5
1 MALE 1 FEMALE
2
4

FACE VIEWS 2 4

5
3
3

1 – NOT USED 3 – NOT USED 5 – SHIELD


COLOR CODE 2 – GREEN(BUS-A) 4 – RED(BUS-B)

VOLTAGE 250V AC / DC

CURRENT 4A

CABLE #22 AWG

MALE FIG SINGLE-ENDED CORDSETS


STRAIGHT 1 B05S06PP4Mxxx
90° 2 B05S07PP4Mxxx

MATING RECEPTACLE* 5 BR5U70PP4M0103

FEMALE FIG SINGLE-ENDED CORDSETS


STRAIGHT 3 B05S00PP4Mxxx

90° 4 B05S01PP4Mxxx
MATING RECEPTACLE* 6 BR5U76PP4M0103

CATALOG OPTIONS
* See pages 98-101 for additional mating receptacles Use the following chart to modify your part’s specifications

B05S01PP4Mxxx
CONNECTOR CONFIGURATION STANDARD LENGTH*
STRAIGHT FEMALE . . . . . . . . . 00 2 METER . . . . . . . . . . . . 020
90º FEMALE . . . . . . . . . . . . . . 01 4 METER . . . . . . . . . . . . 040
STRAIGHT MALE . . . . . . . . . . . 06 5 METER . . . . . . . . . . . . 050
90º MALE . . . . . . . . . . . . . . . . 07 6 METER . . . . . . . . . . . . 060
10 METER . . . . . . . . . . . 100
* Please call for availability of non-standard lengths

86 For product & technical information visit www.woodhead.com/eCatalog


Single-Ended Cordsets Profibus
Specifications
Bus Media

CONNECTOR DIMENSIONS
Male Straight MECHANICAL
CONNECTOR FACE: NYLON 6/6
MOLDED BODY: PUR
O-RING: NITRILE RUBBER
COUPLING NUT: NICKEL-PLATED BRASS (360º SHIELDED)
CABLE
OUTSIDE DIAMETER: 8 +/- 0.2mm
CABLE CONSTRUCTION
JACKET MATERIAL: PUR
INNER MATERIAL INSULATION: PE INSULATION
SHIELD TYPE: PETP/AV FOIL, TINNED COPPER BRAID 65%
CONDUCTOR: TWISTED PAIR 24AWG
CABLE FLEX INFORMATION
TORSION:
SURVIVED MORE THAN 2 MILLION CYCLES
AT 360º OVER 1 M
C-TRACK: SURVIVED MORE THAN 3 MILLION CYCLES
FIG 1 AT ACCELERATION 10 M/s2 AND
PROCESS SPEED OF 5 M/s
Male 90º BEND RADIUS: 7.5 X CABLE DIAMETER (STATIC)
ELECTRICAL
VOLTAGE RATING: 250V AC/DC
ENVIRONMENTAL
LENGTH PROTECTION: IP67, NEMA 6
1.23" REF 1.50" REF AMBIENT OPERATING TEMP: -4º TO 176º F (-20º TO 80º C) MOVING
[31.24mm] [38.10mm]

FIG 1

1.41" REF .38" REF


[35.81mm] [9.65mm]

M12x1

Ø.57" REF
[14.48mm]
FIG 2 RECEPTACLE DIMENSIONS
Female Straight Female Receptacle

LENGTH FEMALE FACE VIEW


1.84" REF 1.50" REF
[46.74mm] [38.10mm] FINISHED LENGTH
1 NOT USED

2 GREEN

Ø.57" REF 4 RED


[14.48mm]
.38" REF
[9.65mm]
FIG 2 M12 THD. M16 THD.
0.25" REF [6.35mm]
0.75" REF [19.05mm] 5 GRAY
3 NOT USED
M12x1

FIG 3 FIG 5
Female 90º Male Receptacle

LENGTH
MALE FACE VIEW
1.23" REF 1.50" REF
[31.24mm] 4 RED
[38.10mm] FINISHED LENGTH 1 NOT USED

5 GRAY

1.23" REF
[31.24mm] .38" REF M12 THD. M16 THD.
0.75" REF [19.05mm]
[9.65mm] 0.25" REF [6.35mm]
2 GREEN
3 NOT USED
M12x1

Ø.57" REF
[14.48mm]

FIG 4 FIG 6

For product & technical information visit www.woodhead.com/eCatalog 87


Profibus Double-Ended Cordsets
• Double-ended straight
Bus Media • Double-ended 90º

Profibus double-ended cordsets are used in a variety of


configurations where a complete daisy-chain
plug-and-play solution is desired. These cordsets are
• PUR jacketed for chemi-
designed to connect one module to the next. For cal and oil resistance
instance, double ended-cordsets can connect to the bus • Low-resistance contact
IN connection of a Profibus Module to the bus OUT design for repeated
connection of the next node and/or module. Male mating
connectors are supplied with externally threaded • Provides a plug-and-play
coupling nuts while female connectors are supplied solution for quick field
with internally threaded coupling nuts. This allows you installation
to daisy chain these lines in a variety of configurations. • 360º shielded head
design to reduce RFI/EMI

Double-Ended Cordsets
1 1
5 MALE 2
FEMALE
4

FACE VIEWS 2 4

5
3
3

1 – NOT USED 4 – RED (BUS-B)


COLOR CODE 2 – GREEN (BUS-A) 5 – SHIELD
3 – NOT USED

VOLTAGE 250V AC / DC

CURRENT 4A

CABLE #22 AWG

FEMALE/MALE FIG DOUBLE-ENDED CORDSETS WITH CABLE

STRAIGHT/
STRAIGHT 1 BB5S30PP4Mxxx
90º/STRAIGHT 2 BB5S31PP4Mxxx
STRAIGHT/90º 3 BB5S32PP4Mxxx
90°/90º 4 BB5S33PP4Mxxx
CATALOG OPTIONS
* See pages 98-101 for additional mating receptacles Use the following chart to modify your part’s specifications

BB5S30PP4Mxxx
CONNECTOR CONFIGURATION STANDARD LENGTH*
STRAIGHT FEMALE TO STRAIGHT MALE . . . . 30 0.6 METER . . . . . . . . . . . 006
90º FEMALE TO STRAIGHT MALE . . . . . . . . . 31 1 METER . . . . . . . . . . . . 010
STRAIGHT FEMALE TO 90° MALE . . . . . . . . . 32 2 METER . . . . . . . . . . . . 020
90º FEMALE TO 90º MALE . . . . . . . . . . . . . . 33 3 METER . . . . . . . . . . . . 030
4 METER . . . . . . . . . . . . 040
5 METER . . . . . . . . . . . . 050
10 METER . . . . . . . . . . . 100
* Please call for availability of non-standard lengths

88 For product & technical information visit www.woodhead.com/eCatalog


Double-Ended Cordsets Profibus
Specifications
Bus Media

MECHANICAL
CONNECTOR FACE: NYLON 6/6
MOLDED BODY: PUR
COUPLING NUT: NICKEL-PLATED BRASS (360º SHIELDED)
CABLE
OUTSIDE DIAMETER: 8 +/- 0.2mm
CABLE CONSTRUCTION:
JACKET MATERIAL: PUR
INNER MATERIAL INSULATION: PE INSULATION
SHIELD TYPE: PETP/AV FOIL, TINNED COPPER BRAID 65%
CONDUCTOR: TWISTED PAIR 24AWG
CABLE FLEX INFORMATION
TORSION:SURVIVED MORE THAN 2 MILLION CYCLES
AT 360º OVER 1 M
C-TRACK: SURVIVED MORE THAN 3 MILLION CYCLES
AT ACCELERATION OF 10 M/s2
AND PROCESS SPEED OF 5 M/s
BEND RADIUS: 7.5 X CABLE DIAMETER (STATIC)
ELECTRICAL
VOLTAGE RATING: 250V AC/DC
ENVIRONMENTAL
PROTECTION: IP67, NEMA 6
AMBIENT OPERATING TEMP: -4º TO 176º F (-20º TO 80º C) MOVING

CONNECTOR DIMENSIONS CONNECTOR DIMENSIONS


Female Straight/Male Straight Female 90º/Male Straight
LENGTH

LENGTH
1.23" REF 2.02" REF
[31.24mm] [51.31mm]
1.84" REF 2.02" REF
[46.74mm] [51.31mm]

Ø.57" REF Ø.57" REF Ø.57" REF


[14.48mm] [14.48mm] [14.48mm]
1.23" REF
[31.24mm]

M12x1 M12x1 M12x1 M12x1

Ø.57" REF
FIG 1 [14.48mm] FIG 2

Female Straight/Male 90º Female 90º/Male 90º

LENGTH LENGTH

1.23" REF 1.23" REF 1.23" REF


1.84" REF [31.24mm] [31.24mm]
[46.74mm] [31.24mm]

Ø.57" REF
[14.48mm]
1.23" REF
[31.24mm] 1.41" REF
1.41" REF [35.81mm]
[35.81mm]

M12x1
M12x1
M12x1
M12x1 Ø.57" REF
[14.48mm]
Ø.57" REF
Ø.57" REF [14.48mm]
[14.48mm]
FIG 3 FIG 4

For product & technical information visit www.woodhead.com/eCatalog 89


Profibus D-Sub Cordsets
• 9-pin D-Sub to dual reverse key
Bus Media Micro-Change® connectors

Profibus Reverse Key Micro-Change® to 9-pin D-Sub


cordsets are available in dual cable versions. These • PUR jacketed for chemical
cordsets are used in a variety of configurations where and oil resistance
a complete daisy-chain plug-and-play solution is desired. • D-Sub connector enables
The cordsets are designed to provide a splitter connec- interface card connection
tion which allows you to connect one module to the • The shielded D-Sub
next. For instance a dual cable can be connected to the connector maintains
bus OUT connection of a Profibus Module and the D-Sub signal integrity in noisy
can be connected to a Profibus interface card with the environments
remaining end being connected to the bus in of the • 360º shielded
next module. Male connectors are supplied with exter- Micro-change head design
nally threaded coupling nuts while female connectors to reduce RFI/EMI
are supplied with internally threaded coupling nuts, • D-Sub includes
and the 9-pin D-Sub has a male pin out configuration. termination switch for
D-Sub termination switch is shipped from factory pre-set field installation flexibility
in the “off” position.

D-Sub Cordsets
MALE D-SUB 1
MALE 1
FEMALE
1 2 3 4 5 5
2
4
FACE VIEWS 2 4

5
3
3
6 7 8 9

1 – NOT USED 4 – NOT USED 7 – NOT USED 1 – NOT USED 4 – RED (BUS-B)
COLOR CODE 2 – NOT USED 5 – NOT USED8 – GREEN (BUS-A) 2 – GREEN (BUS-A)
3 – RED (BUS-B)6 – NOT USED 9 – NOT USED 3 – NOT USED 5 – SHIELD

VOLTAGE 250V AC / DC

CURRENT 4A
CABLE #22 AWG

FIG HORIZONTAL D-SUB VERTICAL D-SUB VERTICAL D-SUB WITH PROGRAMMING PORT
(2) STRAIGHT MALE
MICRO-CHANGE 1 BM5G60PP4Mxxx BM5G62PP4Mxxx BP5G62PP4Mxxx
(2) 90º MALE
MICRO-CHANGE
2 BM5G61PP4Mxxx BM5G63PP4Mxxx BP5G63PP4Mxxx
(2) STRAIGHT FEMALE
MICRO-CHANGE
3 BM5G30PP4Mxxx BM5G32PP4Mxxx BP5G32PP4Mxxx

(2) 90º FEMALE 4


MICRO-CHANGE
BM5G31PP4Mxxx BM5G33PP4Mxxx BP5G33PP4Mxxx
(1) STRAIGHT MALE
(1) STRAIGHT 5 BM5G70PP4Mxxx BM5G72PP4Mxxx BP5G72PP4Mxxx
FEMALE

CATALOG OPTIONS
Use the following chart to modify your part’s specifications

BM5G62PP4Mxxx
STANDARD LENGTH*
1 METER . . . . . . . . . . . . 010
2 METER . . . . . . . . . . . . 020
5 METER . . . . . . . . . . . . 050
* Please call for availability of non-standard lengths

90 For product & technical information visit www.woodhead.com/eCatalog


D-Sub Cordsets Profibus
Specifications
Bus Media

MECHANICAL (MICRO-CHANGE CONNECTOR)


CONNECTOR DIMENSIONS CONNECTOR FACE:
MOLDED BODY:
NYLON 6/6
PUR
COUPLING NUT: NICKEL-PLATED BRASS (360º SHIELDED)
D-Sub to Straight Male ENVIRONMENTAL
PROTECTION: IP67, NEMA 6
1.89" REF AMBIENT OPERATING TEMP: -4º TO 176º F (-20º TO 80º C) MOVING
[48mm] MECHANICAL (9-PIN D-SUB CONNECTOR)
MATERIAL: ABS
1.58" REF
ENVIRONMENTAL (9-PIN D-SUB CONNECTOR)
HORIZONTAL
OFF ON [40.2mm] PROTECTION: IP40
AMBIENT OPERATING TEMPERATURE: 32º TO 140º F (0º TO 60º C)
CABLE
OUTSIDE DIAMETER: 8 +/- 0.2mm
FINISHED LENGTH
CABLE CONSTRUCTION
1.97" REF JACKET MATERIAL: PUR
[50mm] INNER MATERIAL INSULATION: PE INSULATION
SHIELD TYPE: PETP/AV FOIL, TINNED COPPER BRAID 65%
CONDUCTOR: TWISTED PAIR 24AWG
OFF ON

VERTICAL
1.50" REF [38mm]
CABLE FLEX INFORMATION
TORSION: SURVIVED MORE THAN 2 MILLION CYCLES
AT 360º OVER 1 M
C-TRACK: SURVIVED MORE THAN 3 MILLION CYCLES
AT ACCELERATION OF 10 M/s2
2.02" REF
[51.31mm]
AND PROCESS SPEED OF 5 M/s
1.97" REF
[50mm]
BEND RADIUS: 7.5 X CABLE DIAMETER (STATIC)
ELECTRICAL
VERTICAL WITH
PROGRAMMING PORT
VOLTAGE RATING: 250V AC/DC
OFF ON

1.50" REF [38mm]

FIG 1 CONNECTOR DIMENSIONS


D-Sub to 90º Male D-Sub to 90º Female
1.89" REF
1.89" REF
[48mm]
[48mm]

HORIZONTAL
1.58" REF 1.58" REF HORIZONTAL
OFF ON [40.2mm] [40.2mm]
OFF ON
FINISHED LENGTH
FINISHED LENGTH

1.41"
[35.81mm] 1.97" REF 1.17" 1.97" REF
[50mm] [29.72 mm] [50mm]

VERTICAL
VERTICAL

OFF ON
OFF ON

1.50" REF [38mm] 1.50" REF


[38mm]

1.97" REF 1.97" REF


[50mm] [50mm]
VERTICAL WITH VERTICAL WITH
PROGRAMMING PORT PROGRAMMING PORT
OFF ON
OFF ON

1.50" REF [38mm] 1.50" REF [38mm]

FIG 2 FIG 4
D-Sub to Straight Female D-Sub to Straight Male and Female
1.89" REF
[48mm] 1.89" REF
[48mm]

HORIZONTAL
HORIZONTAL
1.58" REF
1.58" REF [40.2mm]
OFF ON [40.2mm] OFF ON

FINISHED LENGTH

FINISHED LENGTH 2.02" REF


1.97" REF [51.31mm] 1.97" REF
[50mm]
[50mm]

VERTICAL
OFF ON

VERTICAL
1.50" REF [38mm]
OFF ON

1.50" REF [38mm]

1.84" REF
1.84" REF [46.74mm]
[46.74mm] 1.97" REF
1.97" REF [50mm]
[50mm]
VERTICAL WITH VERTICAL WITH
ROGRAMMING PORT PROGRAMMING PORT
OFF ON

OFF ON

1.50" REF [38mm]


1.50" REF [38mm]

FIG 3 FIG 5

For product & technical information visit www.woodhead.com/eCatalog 91


Profibus D-Sub Cordsets
• 9-pin D-sub to single reverse key
Bus Media Micro-Change® connector

Profibus Reverse Key Micro-Change® to 9-pin D-Sub


cordsets are available in single cable versions. These
cordsets are used in a variety of configurations where a • PUR jacketed for chemical
complete daisy-chain plug-and-play solution is desired. and oil resistance
The cordsets are designed to provide end of segment • D-Sub connector enables
node connections. For instance a double-ended cordset interface card connection
can be connected to the bus OUT connection of a • D-Sub connector provides
Profibus Module and the D-Sub can be connected to a termination circuitry
Profibus interface card. Male connectors are supplied • 360º shielded
with externally threaded coupling nuts while female Micro-Change head
connectors are supplied with internally threaded design to reduce RFI/EMI
coupling nuts, and the 9-pin D-Sub has a male pin out • D-Sub includes
configuration. D-Sub termination switch is shipped from termination switch for
factory pre-set in the “off” position. field installation flexibility

D-Sub Cordsets
1 2 3 4 5 MALE FEMALE
1 1
5
2
4
FACE VIEWS
2 4

5
3
6 7 8 9 3

1 – NOT USED 4 – NOT USED 7 – NOT USED 1 – NOT USED 4 – RED (BUS-B)
COLOR CODE 2 – NOT USED 5 – NOT USED8 – GREEN (BUS-A) 2 – GREEN (BUS-A)
3 – RED (BUS-B)6 – NOT USED 9 – NOT USED 3 – NOT USED 5 – SHIELD

VOLTAGE 250V AC / DC
CURRENT 4A
CABLE #22 AWG

FIG HORIZONTAL D-SUB VERTICAL D-SUB VERTICAL D-SUB WITH PROGRAMMING PORT
STRAIGHT MALE 1
MICRO-CHANGE
BM5S60PP4Mxxx BM5S62PP4Mxxx BP5S62PP4Mxxx
90º MALE
MICRO-CHANGE
2 BM5S61PP4Mxxx BM5S63PP4Mxxx BP5S63PP4Mxxx
STRAIGHT FEMALE
MICRO-CHANGE
3 BM5S30PP4Mxxx BM5S32PP4Mxxx BP5S32PP4Mxxx
90º FEMALE
MICRO-CHANGE 4 BM5S31PP4Mxxx BM5S33PP4Mxxx BP5S33PP4Mxxx

CATALOG OPTIONS
Use the following chart to modify your part’s specifications

BM5S62PP4Mxxx
STANDARD LENGTH*
1 METER . . . . . . . . . . . . 010
2 METER . . . . . . . . . . . . 020
5 METER . . . . . . . . . . . . 050
* Please call for availability of non-standard lengths

92 For product & technical information visit www.woodhead.com/eCatalog


D-Sub Cordsets Profibus
Specifications
Bus Media

MECHANICAL (MICRO-CHANGE CONNECTOR) CABLE


CONNECTOR FACE: NYLON 6/6 OUTSIDE DIAMETER: 8 +/- 0.2mm
MOLDED BODY: PUR CABLE CONSTRUCTION
COUPLING NUT: NICKEL-PLATED BRASS (360º SHIELDED) JACKET MATERIAL: PUR
ENVIRONMENTAL (MICRO-CHANGE CONNECTOR) INNER MATERIAL INSULATION: PE INSULATION
PROTECTION: IP67, NEMA 6 SHIELD TYPE: PETP/AV FOIL, TINNED COPPER BRAID 65%
AMBIENT OPERATING TEMP: -4º TO 176º F (-20º TO 80º C) MOVING CONDUCTOR: TWISTED PAIR 24AWG
MECHANICAL (9-PIN D-SUB CONNECTOR) CABLE FLEX INFORMATION
MATERIAL: ABS TORSION: SURVIVED MORE THAN 2 MILLION CYCLES
ENVIRONMENTAL (9-PIN D-SUB CONNECTOR) AT 360º OVER 1 M
PROTECTION: IP40 C-TRACK: SURVIVED MORE THAN 3 MILLION CYCLES
AMBIENT OPERATING TEMPERATURE: 32º TO 140º F (0º TO 60º C) AT ACCELERATION OF 10 M/s2
AND PROCESS SPEED OF 5 M/s
BEND RADIUS: 7.5 X CABLE DIAMETER (STATIC)
ELECTRICAL
VOLTAGE RATING: 250V AC/DC

CONNECTOR DIMENSIONS CONNECTOR DIMENSIONS


D-Sub to Straight Male D-Sub to Straight Female
1.89" REF 1.89" REF
[48mm] [48mm]

HORIZONTAL
HORIZONTAL

1.58" REF 1.58" REF


OFF ON [40.2mm] [40.2mm]
OFF ON

FINISHED LENGTH FINISHED LENGTH


1.97" REF 1.97" REF
[50mm] [50mm]

VERTICAL
VERTICAL

OFF ON
OFF ON

2.02" REF 1.50" REF 1.50" REF


[38mm] 1.84" REF [38mm]
[51.31mm] [46.74mm]

1.97" REF 1.97" REF


[50mm] [50mm]

VERTICAL WITH VERTICAL WITH


PROGRAMMING PORT PROGRAMMING PORT

OFF ON
OFF ON

1.50" REF [38mm] 1.50" REF [38mm]

FIG 1 FIG 3

D-Sub to 90º Male D-Sub to 90º Female

1.89" REF
1.89" REF [48mm]
[48mm]

HORIZONTAL HORIZONTAL

1.58" REF
1.58" REF
OFF ON [40.2mm]
OFF ON [40.2mm]
FINISHED LENGTH
FINISHED LENGTH

1.41" 1.17"
1.97" REF
[35.81mm] 1.97" REF [29.72mm]
[50mm]
[50mm]
VERTICAL
VERTICAL
OFF ON

1.50" REF
OFF ON

1.50" REF [38mm]


[38mm]

1.97" REF
1.97" REF [50mm]
[50mm] VERTICAL WITH
VERTICAL WITH PROGRAMMING PORT
PROGRAMMING PORT
OFF ON

1.50" REF [38mm]


OFF ON

1.50" REF [38mm]

FIG 2 FIG 4

For product & technical information visit www.woodhead.com/eCatalog 93


Profibus D-Sub Cordsets
• 9-pin D-sub to Dual 9-pin D-subs
Bus Media

Profibus 9-Pin D-Sub cordsets are available in dual cable


versions. These products are manufactured with 9-Pin
D-Sub connectors assembled to custom lengths of cable
to save you time during system installation. Both • PUR jacketed for chemical
versions include an integral termination switch which and oil resistance
provides the end user flexibility in assigning end • D-Sub connector enables
segment nodes. The cordsets are used in a variety of interface card connection
configurations where a complete plug-and-play solution • D-Sub connector provides
is desired. For instance a double-ended D-Sub can be termination circuitry
connected from the PLC to another Profibus enabled • D-Sub includes termination
node that is acting as a slave on the network such as a switch for field installation
PLC network communication module. The product is flexibility
grounded via the connector shell and mounting screws.
D-Sub termination switch is shipped from factory pre-set
in the “off” position.

D-Sub Cordsets
1 2 3 4 5

FACE VIEWS

6 7 8 9

1 – NOT USED 4 – NOT USED 7 – NOT USED


COLOR CODE 2 – NOT USED 5 – NOT USED 8 – GREEN (BUS-A)
3 – RED (BUS-B) 6 – NOT USED 9 – NOT USED

VOLTAGE 30V AC / DC
CURRENT 4A
CABLE #22 AWG

D-SUB CONNECTOR
CONFIGURATION
FIG HORIZONTAL D-SUB VERTICAL D-SUB VERTICAL D-SUB WITH PROGRAMMING PORT
(2) HORIZONTAL 1 MM3G60PP4Mxxx MM3G62PP4Mxxx MP3G62PP4Mxxx

(2) VERTICAL 2 MM3G61PP4Mxxx MM3G63PP4Mxxx MP3G63PP4Mxxx


(1) HORIZONTAL
(1) VERTICAL
3 MM3G70PP4Mxxx MM3G72PP4Mxxx MM3G72PP4Mxxx

CATALOG OPTIONS
Use the following chart to modify your part’s specifications

MM3G62PP4Mxxx
STANDARD LENGTH*
1 METER . . . . . . . . . . . . 010
2 METER . . . . . . . . . . . . 020
5 METER . . . . . . . . . . . . 050
* Please call for availability of non-standard lengths

94 For product & technical information visit www.woodhead.com/eCatalog


D-Sub Cordsets Profibus
Specifications
Bus Media

MECHANICAL
MATERIAL: ABS
ENVIRONMENTAL
CONNECTOR DIMENSIONS PROTECTION:
AMBIENT OPERATING TEMPERATURE:
IP40
32º TO 140º F (0º TO 60º C)
CABLE
D-Sub to (2) D-Sub Horizontal OUTSIDE DIAMETER: 8 +/- 0.2 mm
CABLE CONSTRUCTION
JACKET MATERIAL: PUR
1.89" REF
[48mm]
INNER MATERIAL INSULATION: PE INSULATION
HORIZONTAL
SHIELD TYPE: PETP/AV FOIL, TINNED COPPER BRAID 65%
CONDUCTOR: TWISTED PAIR 24AWG
1.58" REF CABLE FLEX INFORMATION
OFF ON [40.2mm]
TORSION: SURVIVED MORE THAN 2 MILLION CYCLES
AT 360º OVER 1 M
HORIZONTAL
C-TRACK: SURVIVED MORE THAN 3 MILLION CYCLES
FINISHED LENGTH AT ACCELERATION OF 10 M/s2
AND PROCESS SPEED OF 5 M/s
OFF ON
1.97" REF BEND RADIUS: 7.5 X CABLE DIAMETER (STATIC)
[50mm]
ELECTRICAL
VERTICAL VOLTAGE RATING: 250V AC/DC
OFF ON

1.50" REF [38mm]

1.97" REF VERTICAL


[50mm] WITH
HORIZONTAL PROGRAMMING
PORT
OFF ON

1.50" REF [38mm]

FIG 1 CONNECTOR DIMENSIONS


D-Sub to (2) D-Sub Vertical D-Sub to D-Sub Vertical and D-Sub Horizontal

1.89" REF 1.89" REF


[48 mm] [48 mm]
HORIZONTAL
HORIZONTAL

1.58" REF
[40.2 mm] 1.58" REF
OFF ON
OFF ON [40.2 mm]

HORIZONTAL
VERTICAL
FINISHED LENGTH FINISHED LENGTH
OFF ON
OFF ON

1.97" REF 1.97" REF


[50 mm] [50 mm]

VERTICAL
VERTICAL
OFF ON

1.50" REF [38 mm]


OFF ON

1.50" REF [38 mm]

1.97" REF
1.97" REF [50 VERTICAL [50 mm] VERTICAL
WITH HORIZONTAL WITH
PROGRAMMING PROGRAMMING
VERTICAL PORT PORT
OFF ON

OFF ON

1.50" REF [38 mm] 1.50" REF [38 mm]

FIG 2 FIG 3

For product & technical information visit www.woodhead.com/eCatalog 95


Profibus D-Sub Cordsets
• 9-pin D-Sub to connector
Bus Media

Profibus 9-Pin D-Sub cordsets are available in single-


and double-ended versions. These products are manu-
factured with 9-Pin D-Sub connectors assembled to
custom lengths of cable to save you time during system
• PUR jacketed for
installation. Both versions include an integral termination
chemical and oil
switch which provides the end user flexibility in assigning
resistance
end segment nodes. The cordsets are used in a variety of
• D-Sub connector enables
configurations where a complete plug-and-play solution
interface card connection
is desired. For instance a double-ended D-Sub can be
• D-Sub connector
connected from the PLC to another Profibus enabled
provides termination
node that is acting as a slave on the network such as
circuitry
a PLC network communication module. The product is
• D-Sub includes
grounded via the connector shell and mounting screws.
termination switch for
D-Sub termination switch is shipped from factory pre-set
field installation flexibility
in the “off” position.

D-Sub Cordsets
1 2 3 4 5

FACE VIEWS

6 7 8 9

1 – NOT USED 4 – NOT USED 7 – NOT USED


COLOR CODE 2 – NOT USED 5 – NOT USED 8 – GREEN (BUS-A)
3 – RED (BUS-B) 6 – NOT USED 9 – NOT USED

VOLTAGE 30V AC / DC
CURRENT 4A
CABLE #22 AWG

D-SUB CONNECTOR
CONFIGURATION
FIG HORIZONTAL VERTICAL VERTICAL WITH PROGRAMMING PORT

HORIZONTAL 1 MM3S60PP4Mxxx MM3S62PP4Mxxx MP3S62PP4Mxxx

VERTICAL 2 MM3S62PP4Mxxx MM3S63PP4Mxxx MP3S63PP4Mxxx


SINGLE
ENDED
3 M03S06PP4Mxxx M03S07PP4Mxxx P03S07PP4Mxxx

CATALOG OPTIONS
Use the following chart to modify your part’s specifications

MM3S62PP4Mxxx

STANDARD LENGTH*
1 METER . . . . . . . . . . . . 010
2 METER . . . . . . . . . . . . 020
5 METER . . . . . . . . . . . . 050
* Please call for availability of non-standard lengths

96 For product & technical information visit www.woodhead.com/eCatalog


D-Sub Cordsets Profibus
Specifications
Bus Media

MECHANICAL
MATERIAL: ABS
ENVIRONMENTAL
CONNECTOR DIMENSIONS PROTECTION:
AMBIENT OPERATING TEMPERATURE:
IP40
32º TO 140º F (0º TO 60º C)
CABLE
D-Sub to D-Sub Horizontal OUTSIDE DIAMETER: 8 +/- 2.0mm
CABLE CONSTRUCTION
JACKET MATERIAL: PUR
INNER MATERIAL INSULATION: PE INSULATION
1.89" REF SHIELD TYPE: PETP/AV FOIL, TINNED COPPER BRAID 65%
[48 mm]
CONDUCTOR: TWISTED PAIR 24AWG
HORIZONTAL
CABLE FLEX INFORMATION
TORSION: SURVIVED MORE THAN 2 MILLION CYCLES
1.58" REF [40.2 mm]
OFF ON
AT 360º OVER 1 M
C-TRACK: SURVIVED MORE THAN 3 MILLION CYCLES
AT ACCELERATION OF 10 M/s2
FINISHED LENGTH AND PROCESS SPEED OF 5 M/s
BEND RADIUS: 7.5 X CABLE DIAMETER (STATIC)
ELECTRICAL
OFF ON

1.97" REF [50 mm]


VOLTAGE RATING: 250V AC/DC
VERTICAL
OFF ON

1.50" REF [38 mm]


HORIZONTAL

1.97" REF [50 mm]

VERTICAL WITH
PROGRAMMING PORT
OFF ON

1.50" REF [38 mm]

FIG 1 CONNECTOR DIMENSIONS


D-Sub to D-Sub Vertical Single Ended D-Sub

1.89" REF
[48 mm]

HORIZONTAL 1.89" REF


[48 mm]

1.58" REF HORIZONTAL


OFF ON
[40.2 mm]
1.58" REF [40.2 mm]
OFF ON

FINISHED LENGTH
OFF ON

FINISHED LENGTH
1.97" REF
1.97" REF 1.50" REF [50 mm]
[50 mm] [38.10 mm]
VERTICAL
VERTICAL
38" REF
OFF ON

1.50" REF [9.65 mm] 1.50" REF [38 mm]


OFF ON

VERTICAL [38 mm]

1.97" REF
1.97" REF [50 mm]
[50 mm] VERTICAL WITH
VERTICAL WITH PROGRAMMING PORT
PROGRAMMING PORT
OFF ON

1.50" REF [38 mm]


OFF ON

1.50" REF [38 mm]

FIG 2 FIG 3

For product & technical information visit www.woodhead.com/eCatalog 97


Profibus Data Line Receptacles
• Male and female Reverse Key Micro-Change®
Bus Media receptacles
• Back panel mount
• Cable or wire lead
A variety of receptacles allow the data line to enter an
enclosure and make a connection to the inside of the • Epoxy potted for
panel and its components. Male or female receptacles durability
can be mounted to the enclosure with wire leads • Provides a quick dis-
connecting to the open terminal strip of a motor
connect solution to
controller, the master scanner card engaged in the PLC
control panels
or a power supply which is supplying power for the
• Enables plug-and-play
network. The length of the cable or wire can be varied.
to junction boxes

Data Line Receptacles


5
1
MALE 1 FEMALE
2
4

FACE VIEWS 2 4

5
3
3

1 – NOT USED 4 – RED(BUS-B)


COLOR CODE 2 – GREEN(BUS-A) 5 – SHIELD
3 – NOT USED

VOLTAGE 250V AC/DC


CURRENT 4A

MALE FIG RECEPTACLES WITH 1 METER CABLE LEAD AND M16 THREAD

STRAIGHT 1 BR5U76PP4Mxxx3
FEMALE FIG RECEPTACLES WITH 1 METER CABLE LEAD AND M16 THREAD

STRAIGHT 2 BR5U70PP4Mxxx3

CATALOG OPTIONS

Use the following chart to modify your part’s specifications

BR5U76PP4Mxxx3
STANDARD LENGTH*
2 METERS . . . . . . . . . . . 020
5 METERS . . . . . . . . . . . 050
* Please call for availability of non-standard lengths

98 For product & technical information visit www.woodhead.com/eCatalog


Data Line Receptacles Profibus
Specifications
Bus Media

MECHANICAL
SHELL: NICKEL-PLATED BRASS
INSERT: NYLON 6/6
O-RING: NITRILE RUBBER
CABLE CONSTRUCTION
JACKET MATERIAL: PUR
INNER MATERIAL INSULATION: PE INSULATION
SHIELD TYPE: PETP/AV FOIL, TINNED COPPER BRAID 65%
CONDUCTOR: TWISTED PAIR 24AWG
CABLE FLEX INFORMATION
TORSION:
SURVIVED MORE THAN 2 MILLION CYCLES
AT 360° OVER 1 METER
C-TRACK: SURVIVED MORE THAN 3 MILLION CYCLES
AT ACCELERATION OF 10M/S2 AND
PROCESS SPEED UP TO 5M/S
BEND RADIUS: 7.5 X CABLE DIAMETER (STATIC)
CABLE
RECEPTACLE DIMENSIONS OUTSIDE DIAMETER: 8 +/- 0.2mm
ELECTRICAL
Back Panel Mount Male Receptacle with VOLTAGE RATING: 250V AC/DC
ENVIRONMENTAL
M16 thread and cable lead PROTECTION: IP68, NEMA 6
AMBIENT OPERATING TEMP: -4º TO 176º F (-20º TO 80ºC) MOVING
FINISHED LENGTH

M12 THD. M16 THD.


0.75" REF [19.05mm] 0.25" REF [6.35mm]

0.67" HEX REF [17.02mm]


TYPICAL FACE VIEW
4 RED
1 NOT USED

5 GRAY

2 GREEN
3 NOT USED

FIG 1

Back Panel Mount Female Receptacle with


M16 thread and cable lead
FINISHED LENGTH

M12 THD. M16 THD.


0.25" REF [6.35mm]
0.75" REF [19.05mm]

TYPICAL FACE VIEW

1 NOT USED

2 GREEN
4 RED

0.75 REF
[19.05mm]

5 GRAY
3 NOT USED

FIG 2

For product & technical information visit www.woodhead.com/eCatalog 99


Profibus Data Line Receptacles
• Male and female Micro-Change® receptacles
Bus Media • Front panel mount
• Bulkhead feed-thru
A variety of receptacles
allow the data line to enter
an enclosure and make a
• Epoxy potted for
connection to the inside of
industrial environments
the panel and its compo-
• Used in control panels
nents. Male or female
and junction boxes
receptacles can be mounted
to the enclosure with wire • Used to feed through
leads connecting to the panels
open terminal strip of a • Can be used with
motor controller, the master Siemens ET 200 I/O
scanner card engaged in the block to provide a
PLC or a power supply which quick disconnect
is supplying power for the solution
network. The length of the
cable or wire can be varied.
The bulkhead version allows
a quick-disconnect to exist
both on the exterior and
interior of the panel or wall.

Trunk Receptacles
5
1 MALE 1 FEMALE
2
4

FACE VIEWS 2 4

5
3
3

1 – NOT USED 4 – RED(BUS-B)


COLOR CODE 2 – GREEN(BUS-A) 5 – GRAY/DRAIN
3 – NOT USED

VOLTAGE 250V AC/DC


CURRENT 4A

MALE FIG RECEPTACLES WITH 3" WIRE LEAD AND PG11 THREAD

STRAIGHT 1 81688-030
FEMALE FIG RECEPTACLES WITH 3" WIRE LEAD AND PG11 THREAD

STRAIGHT 2 81689-030

MALE/FEMALE FIG BULKHEAD FEED-THRU


STRAIGHT 3 BR5L30

100 For product & technical information visit www.woodhead.com/eCatalog


Data Line Receptacles Profibus
Specifications
Bus Media

MECHANICAL
SHELL: NICKEL-PLATED BRASS
INSERT: NYLON 6/6
CONDUCTORS: RECEPTACLES – #22 AWG PVC
BULKHEAD FEED-THRU – SOLID PHOSPHUR
BRONZE
O-RING: NITRILE RUBBER
ELECTRICAL
VOLTAGE RATING: 250V AC/DC
AMPERAGE: 4A
ENVIRONMENTAL
PROTECTION: IP68, NEMA 6P
AMBIENT OPERATING TEMP: -4º TO 176º F (-20º TO 80ºC)

RECEPTACLE DIMENSIONS
Front Panel Mount Male Receptacle

MALE FACE VIEW

M16 THREAD

2.06" REF [52.32mm] 3.00" REF [76.20mm] 1. NOT USED


5. GRAY

1.80" REF [45.72mm] 2. GREEN 4. RED

3. NOT USED

0.25" REF [6.35mm]


0.62" REF [15.74mm]

FIG 1
Front Panel Mount Female Receptacle

1.80" REF [45.72mm] FEMALE FACE VIEW

3.00" REF [76.20mm]

1. NOT USED
2. GREEN
1.80" REF [45.72MM] 4. RED

0.25" REF [6.35mm]


5. GRAY
3. NOT USED

0.62" REF [15.75]


PG11 THREAD

FIG 2
Bulkhead Feed-Thru

MALE FACE VIEW FEMALE FACE VIEW


LOCK WASHER
GASKET
HEX NUT
5 SHIELD
1. NOT USED 1 NOT USED
5. GRAY 1.98" REF [50.27mm] 4 RED

2. GREEN 4. RED

3. NOT USED
3 NOT USED 2 GREEN

1.44" REF [36.58mm]

FIG 3

For product & technical information visit www.woodhead.com/eCatalog 101


Profibus Data Line Tee
• Provides bus connection to Profibus nodes
Bus Media

The Profibus Data LIne Tee provides network connec-

tion to Profibus enabled valves and other single port


• Provides quick discon-
Profibus enabled devices. The single port drop enables
nection of bus line
“hot swap” capability, which allows you to disconnect a
• Shielded to reduce
device without bringing the network down. The prod- EMI/RFI
uct’s shielded design significantly reduces EMI and RFI • Allows disconnection of
node without shutting
while the line balancing inductors reduce signal reflec-
down the network
tion in the network. Maximum drop length should be

considered when using this product.

Data Line Tee


4 1 2
5 5

BUS OUT 2
DROP BUS
BUS IN MALE 4

FEMALE MALE
FACE VIEW 1 3 3 1

2
FACE VIEW 5
FACE VIEW 4
3

1- NOT USED 3- NOT USED 5- DRAIN


COLOR CODE 2- GREEN(BUS-A) 4- RED(BUS-B)

FIGURE SHIELDED DATA LINE TEE

1 AND 2 PDTS01

Recommended Use of Drop Lines

500

450

400

350
DROP LENGTH (M)
TOTAL MAXIMUM

300

250

200

150

100

50

0
9.6 19.2 93.75 187.5 500 1500 3000 6000 12000

NETWORK SPEED (KBAUD)

102 For product & technical information visit www.woodhead.com/eCatalog


Data Line Tee Profibus
Specifications
Bus Media

MECHANICAL
CONNECTOR FACE: NYLON 6/6
MOLDED BODY: PVC
O-RING: VITON
COUPLING NUTS: NICKEL-PLATED BRASS
SHIELDING SLEEVES: NICKEL-PLATED BRASS
ELECTRICAL
VOLTAGE RATING: 30V AC/ 36V D/C
CURRENT RATING: 4A
ENVIRONMENTAL
PROTECTION: IP67 (I.E.C. 605290)
OPERATING TEMP: 77º TO 176º F (25º TO 80ºC)
GENERAL
COUPLING NUTS, PIN 5 AND PCB ALL
CONNECTED TO PROVIDE FULL SHIELDING
REVERSE KEY FOR PROFIBUS CIRCUITRY
INCLUDES LINE BALANCING INDUCTORS

SCHEMATICS
Shielded

1 1

2 2

MALE 3 3 FEMALE

4 4

5 5

1 2 3 4 5
COUPLING NUTS, PINS 5 AND PCB ALL
MALE CONNECTED TO GIVE FULL SHIELDING

FIG 1

DIMENSIONS
2.58" REF 0.62" REF
[65.5 mm] [15.6 mm]

1.40" REF
[35.5 mm] TYPICAL SIDE VIEW

1 2
0.90" REF
[22.5 mm]

1.55" REF
[39.0 mm]
ø0.25" [6.3 mm]
MOUNTING HOLE

ALL COUPLING NUT THREADS-M12 X 1

FIG 2

For product & technical information visit www.woodhead.com/eCatalog 103


Profibus Field-Attachable Connectors
• Male straight
Bus Media • Female straight

Profibus Micro-Change® field-attachable


connectors allow you to make field
connections to bulk cable. The screw
• Screw terminal
terminations allow for simple field
connection for #22
installation of the data line which can
AWG conductors
then be connected to a product such as
• Easy field installation of
an active I/O module.
quick-disconnect
design
• For use with all reverse
keyway MI2 designs
• Shielded to reduce
RFI/EMI

Field-Attachable Connectors
5
1 MALE 1 FEMALE
2
4

FACE VIEWS 2 4

3 5
3

1 – NOT USED 4 – RED(BUS-B)


COLOR CODE 2 – GREEN(BUS-A) 5 – SHIELD
3 – NOT USED

VOLTAGE 250V AC / DC
CURRENT 4A
CABLE RANGE .16 - .32" (4.1 - 8.1 mm)

MALE FIG FIELD-ATTACHABLE CONNECTORS


STRAIGHT 1 BA5S06-32
FEMALE
MATING RECEPTACLE*
3 BR5U70PP4Mxxx3**

FEMALE FIG FIELD-ATTACHABLE CONNECTORS


STRAIGHT 2 BA5S00-32
MALE
MATING RECEPTACLE* 4 BR5U76PP4Mxxx3**

*See pages 98-101 for additional mating receptacles


** See page 86 for cable lengths

104 For product & technical information visit www.woodhead.com/eCatalog


Field-Attachable Connectors Profibus
Specifications
Bus Media

MECHANICAL
CONNECTOR FACE: POLYAMIDE
BODY: NICKEL-PLATED BRASS
CONTACT: SILVER-PLATED BRASS
COUPLING NUT: NICKEL-PLATED BRASS
GROMMET: NITRILE RUBBER
CONDUCTOR SIZE: 22 AWG
ELECTRICAL
VOLTAGE RATING: 250V AC/DC
AMPERAGE: 4A
ENVIRONMENTAL
PROTECTION: IP68
AMBIENT OPERATING TEMP: -13º TO 194º F (-25º TO 90º C)

CONNECTOR DIMENSIONS RECEPTACLE DIMENSIONS


Male Straight Female Receptacle

FINISHED LENGTH

2.36" [60.0mm]
M12 THD. M16 THD.
.79" [20.0mm] 0.25" REF [6.35mm]
0.75" REF [19.05mm]

O.D. CABLE RANGE


.16"-.32" [4.1-8.1mm] TYPICAL FACE VIEWS
PG9 STYLE
M12 X 1 THREAD 1 NOT USED

2 GREEN
4 RED

5 GRAY
FIG 1 3 NOT USED FIG 3
Female Straight Male Receptacle

FINISHED LENGTH

2.17"
[55.0mm]
.79" [20.0mm]
M12 THD. M16 THD.
0.75" REF [19.05mm] 0.25" REF [6.35mm]

O.D. CABLE RANGE


.13"-.26" [3.3-6.6mm]
PG7 STYLE
M12 X 1 THREAD TYPICAL FACE VIEWS
.16"-.32" [4.1-8.1mm]
4 RED
PG9 STYLE 1 NOT USED

5 GRAY

FIG 2 2 GREEN
3 NOT USED FIG 4

For product & technical information visit www.woodhead.com/eCatalog 105


Profibus Field-Attachable Connectors
• 9-pin D-Sub connectors
Bus Media • 0˚, 45˚ and 90˚ formats

BradConnectivityTM 9-pin D-Sub connectors allow you

to make field connections to PROFIBUS bulk cable, • Integrated programming/


diagnostics port available
effectively reducing installation, connection and • On/off termination switch
• 12 MBaud supported
troubleshooting time with its unique design. • LEDs for fast diagnostics
and health status of bus
and device available
• Cable connection using
IDC technology available

CONNECTOR DIMENSIONS

PROGRAMMING
1.89" REF 1.97" REF PORT
[48mm] [50mm]
0.40" REF 0.30" REF
[7.5mm] 0.40" REF 0.30" REF
[10mm] 1.58" REF 66 mm
[10mm] [7.5mm]
[40.2mm] 64 mm 61 mm
OFF ON OFF ON
1.97" REF 1.50" REF [38 mm]
1.87" REF HORIZONTAL [50mm]
[47.5mm]
1.87" REF
CABLE PREPERATION FOR [47.5mm]
FOR FIELD INSTALLATION VERTICAL CABLE PREPERATION FOR
FOR FIELD INSTALLATION VERTICAL WITH PROGRAMMING PORT

34 mm 53 mm 40 mm

FIG 1 FIG 2 FIG 3 FIG 4 FIG 5

1 2 3 4 5

FACE VIEW

6 7 8 9

1 – NOT USED 4 – NOT USED 7 – NOT USED


COLOR CODE 2 – NOT USED 5 – NOT USED 8 – GREEN (BUS A)
3 – RED (BUS-B) 6 – NOT USED 9 – NOT USED

Ordering Information
PART NUMBER ORIENTATION HOUSING FEATURES FIGURE
MA9D00-32 0º OR 90º ABS • TERMINATION SWITCH 1
MA9DP0-32 90º ABS • PROGRAMMING PORT
• TERMINATION SWITCH 2
MA9D00-42 0º DIE-CAST ZINC • DIAGNOSTIC LEDS
• TERMINATION SWITCH
• CABLE CONNECTION USING IDC TECHNOLOGY 3
PA9D0B-42 45º DIE-CAST ZINC • DIAGNOSTIC LEDS
• PROGRAMMING / DIAGNOSTICS PORT
• TERMINATION SWITCH
• CABLE CONNECTION USING IDC TECHNOLOGY 4
PA9D01-42 90º DIE-CAST ZINC • DIAGNOSTIC LEDS
• PROGRAMMING / DIAGNOSTICS PORT
• TERMINATION SWITCH
• CABLE CONNECTION USING IDC TECHNOLOGY 5
PA9S01-42 90º DIE-CAST ZINC • TERMINATION SWITCH
• CABLE CONNECTION USING IDC TECHNOLOGY 5

106 For product & technical information visit www.woodhead.com/eCatalog


Terminators Profibus
• Male Reverse Key Micro-Change ®

• M12 thread Bus Media

Termination circuitry is required at each end of a

Profibus DP network segment. The circuitry


• Used to terminate end of
data line provides protection against reflection on the
• Shielded head to reduce
RFI/EMI data line. This product is ideal for use with the
• Used with remote active
BradControlTM I/O modules.
I/O modules

Specifications

SCHEMATIC DIMENSIONS

TYPICAL MALE FACE

220 330
1/4 W 1/4 W

330
1/4 W 1. 5V DC
5. SHIELD

2. BUS-A 4. BUS-B

3. GROUND

MECHANICAL
CONNECTOR FACE: NYLON 6/6
MOLDED BODY: PVC TYPICAL SIDE VIEW
O-RING: NITRILE NUMBER
COUPLING NUT: NICKEL-PLATED BRASS
ELECTRICAL
VOLTAGE RATING: 250V AC/DC
AMPERAGE: 4A
ENVIRONMENTAL 2.02" REF [51.31mm]
PROTECTION: IP68
AMBIENT OPERATING TEMP: -4º TO 221º F (-20º TO 105ºC)

PART NUMBER DESCRIPTION

STRAIGHT SHIELDED MALE


B05S06 TERMINATOR

For product & technical information visit www.woodhead.com/eCatalog 107


Profibus Single- and Double-ended Cordsets
• Mini-Change® cordsets
Power Media • Single-ended female and male; straight and 90˚
• Double-ended female to male; straight and 90˚

Both single- and double-ended 5P Mini-Change®


cordsets, receptacles and tees are used to
connect power to a variety of devices including • #16 AWG yellow
active I/O modules. Female connections bring STOOW cable – U.S.
power safely to the blocks. When powering color code
active modules the molded Mini-Change • Oil-resistant PVC jacket
connector end of the cable connects to the • Low-resistance contact
block while the flying lead end is connected
design with gold/palla-
to the power supply output. Double-ended
dium nickel plating
cordsets are used to provide a quick-disconnect
on the power source.

Single- and Double-ended Cordsets


1 5 MALE 5 1 FEMALE

FACE VIEWS
2 4 4 2

3 3

1- WHITE (OUTPUT POWER V-) 3- GREEN (EARTH GROUND) 5- BLACK (OUTPUT POWER V+)
COLOR CODE 2- RED (BUS/INPUT POWER V-) 4- ORANGE (BUS/INPUT POWER V+)

MALE SINGLE-ENDED CORDSETS WITH #16 AWG ST00W CABLE


STRAIGHT 105006A01Mxxx
90° 105007A01Mxxx
FEMALE SINGLE-ENDED CORDSETS WITH #16 AWG ST00W CABLE
STRAIGHT 105000A01Mxxx
90° 105001A01Mxxx
MALE/FEMALE DOUBLE-ENDED CORDSETS WITH #16 AWG ST00W CABLE
STRAIGHT/STRAIGHT 115030A01Mxxx
90º/STRAIGHT 115032A01Mxxx
STRAIGHT/90º 115031A01Mxxx
90º/90º 115033A01Mxxx
CATALOG OPTIONS
See Brad Harrison catalog for additional power media
Use the following chart to modify your part’s specifications

115030A01Mxxx
CABLE OPTION MOLDED HEAD CONFIG. STANDARD LENGTH*
SINGLE-ENDED CORDSET . .10 SINGLE END FEMALE STRAIGHT . . . 000 0.6 METERS . . . . . . 006
DOUBLE-ENDED CORDSET .11 SINGLE END FEMALE 90° . . . . . . . . 001 1 METER . . . . . . . . 010
SINGLE END MALE STRAIGHT . . . . . 006 2 METERS . . . . . . . 020
SINGLE END MALE 90° . . . . . . . . . . . 007 3 METERS . . . . . . . 030
FEMALE STRAIGHT/MALE STRAIGHT . 030 4 METERS . . . . . . . 040
FEMALE 90°/MALE STRAIGHT . . . . . 031 5 METERS . . . . . . . 050
FEMALE STRAIGHT/MALE 90° . . . . . 032 * Please call for availability of
non-standard lengths
FEMALE 90°/MALE 90° . . . . . . . . . . 033

108 For product & technical information visit www.woodhead.com/eCatalog


Single- and Double-ended Cordsets Profibus
Specifications
Power Media

MECHANICAL
CONNECTOR FACE: PVC – UL STD 94 – VO
MOLDED BODY: PVC – UL STD 94 – VO
COUPLING NUT: ZINC DIECAST W/ BLACK EPOXY E-COAT,
CABLE: YELLOW, #16 AWG, PVC JACKET,
PVC CONDUCTOR INSULATION
OVER
65 X 34 COPPER STRANDING,
UL STOOW CSA ST
CABLE DIAMETER: 5P - .50" (12.7mm)
ELECTRICAL
VOLTAGE RATING: 600V AC/DC
AMPERAGE: 8 A
ENVIRONMENTAL
PROTECTION: IP68, NEMA 6P
AMBIENT
OPERATING TEMP: -4º TO 221º F (-20º TO 105º C)
CERTIFICATIONS
UL: UL RECOGNIZED, FILE NO. E46237
CSA: CSA CERTIFIED, FILE NO. LR6837

DIMENSIONS
Single-ended Cordsets
2.25" REF
FEMALE STRAIGHT [57.15mm] MALE STRAIGHT

2.25" REF 0.65" REF


[57.15mm] [16.51mm] 0.38" REF
[9.65mm]
0.65" REF 1.00" REF
[16.51mm] 0.38" REF [25.38mm]
[9.65mm]

1.00" REF 2.37" REF


7/8"-16UNS-2A
[25.38mm] [60.15mm]

FINISHED LENGTH
2.37" REF
7/8"-16UNS-2A
[60.15mm]
FINISHED
FINISHED LENGTH
FEMALE 90º MALE 90º
1.28" REF
1.78 REF [32.51mm] 2.25" REF
[45.18mm] [57.15mm]

1.70" REF 0.38" REF


1.59" REF. [43.15mm] [9.65mm]
7/8"-16UNS-2A

1.00" REF 7/8"-16UNS-2B


[25.40mm]
1.00" REF
[25.40mm]

Double-ended Cordsets
FEMALE STRAIGHT/ FEMALE STRAIGHT/
MALE STRAIGHT MALE 90°
FINISHED LENGTH

7/8"-16UNS-2A 7/8"-16UNS-2B 1.28" REF


2.21" REF
[56.13 mm] [32.51 mm]

1.00" REF 1.00" REF 1.00" REF


[25.4 mm] [25.4 mm] [25.40 mm]
1.70" REF
[43.15 mm]
2.21" REF 7/8"-16UNS-2A
[56.13 mm] 7/8"-16UNS-2B
2.37" REF
[60.15 mm]
FINISHED LENGTH
1.00" REF
[25.40 mm]

FEMALE 90º/ 1.78" REF


FEMALE 90º/
1.28" REF
1.78"REF 7/8"-16UNS-2B MALE STRAIGHT [45.18mm] [32.51mm] MALE 90º
[45.18mm]

1.00" REF
[25.40mm] 1.56" REF 1.70" REF
1.56" REF [39.62mm] [43.15mm]
[39.62mm]
7/8"-16UNS-2A
2.37" REF
[60.15mm] 1.00" REF 7/8"-16UNS-
1.00" REF 7/8"-16UNS-2B [25.40mm] 1.00" REF
[25.40mm] FINISHED LENGTH [25.40mm]
FINISHED LENGTH

For product & technical information visit www.woodhead.com/eCatalog 109


Profibus Single- and Double-ended Cordsets
• Micro-Change® (M12) cordsets for compact I/O devices
Power Media • Single-ended female and male; straight and 90˚
• Double-ended female to male; straight and 90˚
Both single-ended and double-ended 5P Micro-
Change (M12) cordsets are used to connect
power to compact active I/O modules. Female • Rugged IP68 rated
connections bring power safely to the blocks by connectors bring power to
not having any exposed “live” pins. When pow- active I/O modules reliably
ering active blocks, the molded Micro-Change
(M12) end of the cable connects to the block • Variety of configurations
while the flying lead end is connected to the available for maximum
power supply output. Double-ended cordsets flexibility
are used to provide a quick disconnect on the • Oil-resistant PVC jacket
power source as well as on the device powered.

5P Micro-Change (M12) Power Cordsets


2
1 2 FEMALE* MALE*
3 3 1
FACE VIEWS
4 5
4 5

FEMALE FIG SINGLE-ENDED CORDSETS


STRAIGHT 1 805000xxxMxxx
90° 2 805001xxxMxxx
MALE FIG SINGLE-ENDED CORDSETS
STRAIGHT 3 805006xxxMxxx
90° 4 805007xxxMxxx
FEMALE/MALE FIG DOUBLE-ENDED CORDSETS
1
STRAIGHT/STRAIGHT AND
3
885030xxxMxxx
2
90º/STRAIGHT AND
3
885031xxxMxxx
1
STRAIGHT/90º AND
4
885032xxxMxxx
2
90º/90º AND
4
885033xxxMxxx

FIG RECEPTACLE WITH INTERNAL THREADS AND 1/4” – 18NPT THREADS 12” LONG
FEMALE 5 8R5A00A18A120
FIG BULK HEAD FEED-THRU
MALE/FEMALE 6 8R5L30
FIG FIELD-ATTACHABLE CONNECTORS
FEMALE STRAIGHT 7 8A5000-32
MALE STRAIGHT 8 8A5006-32
* pin out per SAEH1738-2 Use the following charts to modify your cordset part’s specification
See page 146 for CENELEC Bus rotation

8x5xxxxxxMxxx
TYPE CONNECTOR CONFIG. CABLE OPTIONS STANDARD LENGTH* COUPLING NUT OPTIONS
SINGLE-ENDED . . . 0 Single-Ended 0.34 (#22AWG) YELLOW Single-Ended STAINLESS STEEL . . . . . ADD 1
DOUBLE-ENDED . . . 8 FEMALE, STRAIGHT . .000 105C (4A/250V) 2 METER . . . . . . . . . . .020 NICKEL-BRASS . . . . . . . ADD 3
FEMALE, 90º . . . . . . .001 (N. AMERICA ONLY) . . . . .A09 4 METER . . . . . . . . . . .040
MALE, STRAIGHT . . . .006 5 METER . . . . . . . . . . .050
MALE, 90º . . . . . . . . .007 0.34mm (#22AWG) 6 METER . . . . . . . . . . .060
Double-Ended YELLOW 70C (4A/250V) 10 METER . . . . . . . . . .100
(Female/Male) (EUROPE ONLY) . . . . . . . .E03 Double-Ended
STRAIGHT/STRAIGHT . .030 0.6 METER . . . . . . . . . .006
90º/STRAIGHT . . . . . .031 1 METER . . . . . . . . . .010
STRAIGHT/90º . . . . . .032 2 METER . . . . . . . . . . .020
90º/90º . . . . . . . . . . . .033 3 METER . . . . . . . . . . .030
4 METER . . . . . . . . . . .040
5 METER . . . . . . . . . . .050 * Please call for availability of
non-standard lengths

110 For product & technical information visit www.woodhead.com/eCatalog


Single- and Double-ended Cordsets Profibus
Specifications
Power Media
CONNECTOR DIMENSIONS
Female Straight
LENGTH
1.84" REF 1.50" REF
[46.74mm] [38.10mm] MECHANICAL
CONNECTOR FACE: NYLON 6/6
Ø.57" REF
[14.48mm] MOLDED BODY: PVC
.38" REF O-RING: NITRILE RUBBER
[9.65mm]
M12x1
COUPLING NUT: ZINC DIECAST W/ BLACK EPOXY COAT,
FIG 1 OPTIONAL STAINLESS STEEL COAT TYPE 303
OR NON-METALLIC BLACK DELRIN
Female 90˚ CABLE: YELLOW #22 AWG PVC JACKET AND PVC
CONDUCTOR INSULATION OVER 26 X #36
LENGTH

1.23" REF
COPPER STRANDING, 300V, UL STYLE 2661,
1.50" REF
[31.24mm] [38.10mm] CSA AWM I/II A/B, OPTIONAL 80%
METALLIC BRAID
OUTSIDE DIAMETER: WITHOUT BRAID - .23” (5.8MM)
1.23" REF
[31.24mm] .38" REF WITH BRAID - .26” (6.6MM)
[9.65mm]
ELECTRICAL
M12x1
VOLTAGE RATING: 250 V AC/DC
Ø.57" REF AMPERAGE: 4 A
[14.48mm]
FIG 2 ENVIRONMENT
PROTECTION: IP68, NEMA 6P
Male Straight AMBIENT
OPERATING TEMP: -4º TO 221ºF (-20º TO 105ºC)
LENGTH
CERTIFICATIONS
2.02" REF 1.50" REF
[51.31mm] [38.10mm] UL: UL LISTED, FILE NO. E152210
CSA: CSA CERTIFIED, FILE NO. LR6837
Ø.57" REF
[14.48mm]
.38" REF
M12x1 [9.65mm]

FIG 3
Male 90˚
LENGTH
1.23" REF 1.50" REF
[31.24mm] [38.10mm]

1.41" REF .38" REF


[35.81mm] [9.65mm]

M12x1

Ø.57" REF
[14.48mm] FIG 4

RECEPTACLE DIMENSIONS FIELD-ATTACHABLE CONNECTOR DIM.


Female Female Straight
12.00" REF
.91" REF [304.8mm] 2.17"
[23.11mm] [55.0mm]
.79" [20.0mm]
O-RING
1/4-18 NPT REF

.75" REF
[19.05mm] O.D. CABLE RANGE
.13"-.26" [3.3-6.6mm]
PG7 STYLE
.25" REF M12 X 1 THREAD
[6.35mm] .16"-.32" [4.1-8.1mm]
M12x1 PG9 STYLE
.38" REF
[9.65mm]
FIG 5 FIG 7
Bulk Head Feed-thru Male Straight

1.00" REF 12.00" REF


[25.40mm] [304.8mm]
LOCK WASHER
1.87" [47.5mm]
LOCKNUT
1.15"
1/2-14 NPT REF
[29.2mm]

1.00" REF
[25.40mm]
0.50"
RECEPTACLE
SEALING GASKET .25" REF
[12.7mm]
SHELL [6.35mm]
M12x1
M12x1
.47" REF
[11.94mm]
FIG 6 FIG 8

For product & technical information visit www.woodhead.com/eCatalog 111


Profibus Receptacles
Power Media

BradConnectivityTM 5-pole Mini-Change®


receptacles are used to connect auxiliary
power to a variety of devices including • #16 AWG yellow
active I/O blocks. The receptacles can be STOOW cable – U.S.
color code
mounted to the enclosure allowing the
• Oil-resistant PVC jacket
wire leads to be connected to the power
• Low-resistance contact
supply. Female receptacle connections
design with gold/palla-
bring power safely out of the cabinet to a dium nickel plating
mating 5-pole Mini-Change cordset, • Can be used to provide
which in turn can be connected to the power to a Siemens ET
auxiliary power port on the Profibus 200 block

active I/O block. Receptacles used in


conjunction with double-ended cordsets
provide a quick-disconnect solution for
your power source.

Receptacles
MALE FEMALE
1 5 1
5

FACE VIEWS
4 2
2 4

3
3

1- WHITE (OUTPUT POWER V-) 4- ORANGE (BUS/INPUT POWER V+)


COLOR CODE 2- RED (BUS/INPUT POWER V-) 5- BLACK (OUTPUT POWER V+)
3- GREEN (EARTH GROUND)

MALE RECEPTACLES WITH #16 AWG PVC LEADS


STRAIGHT W/
1
⁄2" NPT THREAD 1R5006A20Axxx
STRAIGHT W/
M16 THREAD 51209-030 FOR USE WITH SIEMENS ET 200

FEMALE RECEPTACLES WITH #16 AWG PVC LEADS

STRAIGHT W/
⁄2" NPT THREAD
1 1R5000A20Axxx

CATALOG OPTIONS
See Brad Harrison catalog for additional power media
Use the following chart to modify your part’s specifications

1R5006A20xxxx
RECEPTACLE TYPE LEAD LENGTH
STRAIGHT FEMALE INTERNAL THREAD . .000 12 INCH LEADS . . . . . .A120
STRAIGHT MALE EXTERNAL THREAD . . .006 6 FOOT LEADS . . . . . . .F060

112 For product & technical information visit www.woodhead.com/eCatalog


Receptacles Profibus
Specifications
Power Media

MECHANICAL
CONNECTOR FACE: PVC – UL STD 94 – VO
SHELL: ANODIZED ALUMINUM (1⁄2" NPT) OR
NICKEL-PLATED BRASS (PG 11)
#16 AWG PVC CONDUCTOR INSULATION
OVER 20 X 30 COPPER STRANDING,
UL STOOW CSA ST
CABLE DIAMETER: 5P - .50" (12.7mm)
ELECTRICAL
VOLTAGE RATING: 600V AC/DC
AMPERAGE: 8 A
ENVIRONMENTAL
PROTECTION: IP68, NEMA 6P
AMBIENT
OPERATING TEMP: -4º TO 221º F (-20º TO 105º C)
CERTIFICATIONS
UL: UL RECOGNIZED, FILE NO. E46237
CSA: CSA CERTIFIED, FILE NO. LR6837

RECEPTACLE DIMENSIONS
Receptacles with #16 AWG PVC leads 12 inches long

TYPICAL KNOCK OUT


M16 THREAD OR 1/2" NPT
0.88" REF [22.35 mm]
KNOCK-OUT HOLE

.88"
[22.2mm]
(FOR 1/2" NPT)

KNOCK-OUT HOLE

EEN FLATS

Receptacles with #16 AWG PVC leads 12 inches long

TYPICAL KNOCK OUT

.15" REF 1.10" REF


[3.80 mm] [27.92 mm]
.48" REF
[12.08 mm] .88"
.25" REF [22.2mm]
[6.35 mm] (FOR 1/2" NPT)

KNOCK-OUT HOLE

1/2"-14 N.P.T.
.19" REF
[4.82 mm] 12" REF
[30.48 mm]

For product & technical information visit www.woodhead.com/eCatalog 113


Profibus Power Tee
• 5-pole Mini-Change® Power Tee male to
Power Media female/female

The BradConnectivityTM Power Tee


allows you to connect power to • Phosphur bronze
remote active I/O modules or contacts for high
remote panels. The tee is installed reliability
• Can be connected
in-line with the power trunk at a
directly to a Brad
point where power is required on
Harrison Profibus I/O
the network. Power is then
module.
tapped for the drop connection • Allows you to drop
to the device requiring power. power from the main
The quick connect design provides power trunk.
quick field installation capability.

Power Tees
4. 4.
1. 5. 5.
2.
RIGHT 3. DROP FEMALE 3.

LEFT MALE 3.

FEMALE CONNECTOR
FACE VIEW
FACE VIEW FACE VIEW
4. 5. 1. 2. 1.
2.

1- OUTPUT POWER V- 4- BUS/INPUT POWER V+


COLOR CODE 2- BUS/INPUT POWER V- 5- OUTPUT POWER V+
3- EARTH GROUND

FIGURE POWER TEE


1 AND 2 PBAPT

114 For product & technical information visit www.woodhead.com/eCatalog


Power Tee Profibus
Specifications
Power Media

MECHANICAL
CONNECTOR FACE: THERMO PLASTIC ELASTOMER
MOLDED BODY: THERMO PLASTIC ELASTOMER
COUPLING NUT: ZINC DIE CAST, BLACK E-COAT
ELECTRICAL
VOLTAGE RATING: 600V
AMPERAGE: 8A
CONTACT MATERIAL: PHOSPHUR BRONZE ALLOY
CONTACT PLATING: GOLD OVER NICKEL
ENVIRONMENTAL
PROTECTION: IP67
AMBIENT OPERATING TEMP: -4º TO 176º F (-20º TO 80º C)

TEE DIMENSIONS
Tee

2.83" REF.
[71.9mm] 7/8"-16UN
FEMALE MINI-CHANGE

ø1.00" REF. ø1.00"


[25.4mm] [25.4mm]

2.30"
[58.4mm]

7/8"-16UN
MALE MINI-CHANGE

7/8"-16UN
FEMALE MINI-CHANGE 1.00"
[25.4mm]

FIG 1

SCHEMATIC
Power Tee

1 1

2 2
MALE FEMALE
3 3

4 4

5 5

1 2 3 4 5

FEMALE

FIG 2

For product & technical information visit www.woodhead.com/eCatalog 115

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