Force Automation and Controls: A Dynamic in Industrial
Force Automation and Controls: A Dynamic in Industrial
A Dynamic Force in
Industrial Automation
Power Supply
and Controls
Power Cordsets
Pages 108-111
Molded Cordsets
see Brad Harrison®
Control Engine Designer’s Guide
Network Interface
see Industrial
Communication
Solution Guide
Double-Ended Cordsets
Pages 88-89
Data Line
Molded DIN Receptacles
Active I/O Module
Connector Pages 98-101
Pages 80-83
see Brad Harrison® AS-Interface
Designer’s Guide
D-Sub
Cordsets
Pages 90-97
PC
Profibus is a standardized global open network communication system data sheet called a device database, or GSD file. Standardized GSD data
that boasts one of the largest installed system bases, with well over expand open communication up to the operator control level. Using
2,000,000 devices being installed to date, covering many areas of modern configuration tools based on GSD files makes integration of devices from
factory automation. Profibus DP permits Mono-master or Multi-master different vendors in a bus system simple and very user friendly.
systems, which provides a high degree of flexibility during system
configurations. Profibus allows all automation devices, sensors, actuators, Profibus Messaging
PLC’s, etc to communicate with each other over a single bus. Profibus offers both polling and peer-to-peer communication. Profibus DP
is a polling network. Its assigned master periodically requests the status of
Profibus DP offers the user an open standard per EN50170. This means the each node, ensuring that each device on the network (which can send up
user has a great deal of choice from leading manufacturers and is able to to 244 bytes per scan) is updated consistently and reliably. Each message
choose the right product for the application. contains up to 12 bytes of overhead for a maximum message length of
256 bytes.
Profibus DP has been developed for high-speed communication and fast
cyclic updates up to12 Mbits per second; the system offers response times
less than 1ms per 1000 I/O points.
ADDRESSING
Addressing
Profibus DP supports up to 126 nodes that can be addressed. The Brad® Profibus DP I/O module allows up to 99 addresses and will indicate a communication
error if a module is given a duplicate address. Software node commissioning can be accomplished through rotary switches. The addressing is performed
manually by setting two rotary switches located under the IP68 protective caps. Power must be cycled to a module when its address is changed.
The Profibus DP network allows the use of repeaters. When repeaters are used they must be assigned an appropriate address. Addressing must be
completed prior to commissioning. All Profibus I/O modules are supported by GSD files, which are specifically formatted files containing detailed device
information. Information that is found in the GSD file includes how to configure the module, module description, I/O characteristics, and the module’s
configurable parameters.
COMMUNICATION RATE
Communication Rate
Profibus supports data rates from 9600 to 12 Mbits/second. Slave stations all have automatic baud rate adjustment. Data transmission rates are governed
by the length of the bus network as shown in the following table:
MAXIMUM RATINGS
TRANSMISSION SPEED BUS SEGMENT REPEATERS NODES
(BAUD RATE) (BUS LINE LENGTH) (MAX. NUMBER) (MAX. NUMBER)
9.6 Kbps 1200m 7 32 WITHOUT REPEATERS, 126 WITH REPEATERS
19.2 Kbps 1200m 7 32 WITHOUT REPEATERS, 126 WITH REPEATERS
93.75 1200m 7 32 WITHOUT REPEATERS, 126 WITH REPEATERS
187.5 Kbps 1000m 7 32 WITHOUT REPEATERS, 126 WITH REPEATERS
500 Kbps 400 m 7 32 WITHOUT REPEATERS, 126 WITH REPEATERS
1.5 Mbps 200 m 4 32 WITHOUT REPEATERS, 126 WITH REPEATERS
12 Mbps 100 m 4 32 WITHOUT REPEATERS, 126 WITH REPEATERS
MODULE DIMENSIONS
(33,40)
(37,10)
(34,50)
(31,60)
2 0, 0 0
16,0 0 (4x)
220,00
INPUT TYPE COMPATIBLE WITH DRY CONTACT AND PNP OR NPN 3-WIRE Input / Output (M12: 1A to 8B):
SWITCHES. ELECTRONIC SHORT CIRCUIT PROTECTION Green – input / output on
Red – input / output fault
INPUT DELAY 3 ms
OUTPUT LOAD CURRENT MAX 2.0 A PER CHANNEL, ELECTRONIC SHORT CIRCUIT
PROTECTION
Ordering Information
PART NUMBER PRODUCT DESCRIPTION PART NUMBER PRODUCT DESCRIPTION
TCDPB-8D0N-B1U 8 PORT M12 – 16 INPUTS NPN TCDPB-8D0P-B1U 8 PORT M12 – 16 INPUTS PNP
TCDPB-8C2N-B1U 8 PORT M12 – 14 INPUTS NPN / 2 SOURCING OUTPUTS TCDPB-8C2P-B1U 8 PORT M12 – 14 INPUTS PNP / 2 SOURCING OUTPUTS
TCDPB-8B4N-B1U 8 PORT M12 – 12 INPUTS NPN / 4 SOURCING OUTPUTS TCDPB-8B4P-B1U 8 PORT M12 – 12 INPUTS PNP / 4 SOURCING OUTPUTS
TCDPB-888N-B1U 8 PORT M12 – 8 INPUTS NPN / 8 SOURCING OUTPUTS TCDPB-888P-B1U 8 PORT M12 – 8 INPUTS PNP / 8 SOURCING OUTPUTS
MODULE DIMENSIONS
4 PORT FORMAT 8 PORT FORMAT
(13,4)
(11,2)
(13,4)
(11,2)
33,4
31,2
31,2
33 , 4
2 0 ,0
20,0
16,0
1 6, 0
30,0
23 ,0
23 , 0
168,0
168,0
175,0
175,0
FIG 1 FIG 2
OUTPUT LOAD CURRENT SOURCING, MAX 1.4 A PER CHANNEL, MAX 4 A PER MODULE
Ordering Information
PART NUMBER PRODUCT DESCRIPTION FIGURE PART NUMBER PRODUCT DESCRIPTION FIGURE
TBDPB-480N-B8U 4 PORT M12 – 8 INPUTS NPN 1 TBDPB-880N-B84 8 PORT M8 – 8 INPUTS NPN 2
TBDPB-462N-B8U 4 PORT M12 – 6 INPUTS NPN / 2 OUTPUTS 1 TBDPB-862N-B84 8 PORT M8 – 6 INPUTS NPN / 2 OUTPUTS 2
TBDPB-444N-B8U 4 PORT M12 – 4 INPUTS NPN / 4 OUTPUTS 1 TBDPB-844N-B84 8 PORT M8 – 4 INPUTS NPN / 4 OUTPUTS 2
TBDPB-462P-B8U 4 PORT M12 – 6 INPUTS PNP / 2 OUTPUTS 1 TBDPB-862P-B84 8 PORT M8 – 6 INPUTS PNP / 2 OUTPUTS 2
TBDPB-444P-B8U 4 PORT M12 – 4 INPUTS PNP / 4 OUTPUTS 1 TBDPB-844P-B84 8 PORT M8 – 4 INPUTS PNP / 4 OUTPUTS 2
BEST SELECTION,
FAST DELIVERY
BradConnectivityTM products offer the benefits of
quick-disconnect – fast machine commissioning,
the elimination of wiring errors, and
simple device additions and replacements
– to Profibus networks. Mini-Change®
E-coated coupling nut for resistance to
connectors are used to provide the quick- weld slag. Anti-vibration feature prevents
disconnect feature to the auxiliary power for Gold over nickel plating back-out. Stainless steel optional for
active I/O modules. Reverse Key Micro-Change® for highest reliability food/beverage or outdoor environments.
connectors are used to connect the data
line from one device to another. Input and
output connections connect into the
blocks via reliable Micro-Change family of
MICRO-CHANGE CONNECTORS
products. Profibus standard 9-Pin D-Sub
BUS-LINE CONNECTORS
connectors are pre-connected and tested
to eliminate wiring errors caused by tradi-
tional hard wiring. Whether it’s active I/O
modules or simple terminators, Brad®
products offer a complete package to Gold over nickel plating
for highest reliability Overmolded materials designed for
make Profibus truly a “plug-and-play” industrial environments and
network. provide stress relief
a field-attachable connector.
Specifications
OVERALL
CROSS-SECTIONAL VIEW
VOLTAGE RATING: 300V
TEMPERATURE RATING: -40º TO 140º F (-40º TO 60º C)
MAXIMUM O.D: 0.331” (8.4mm)
CONSTRUCTION GREEN
JACKET MATERIAL: PUR FOIL
INNER MATERIAL INSULATION: POLYETHYLENE
SHIELD TYPE: ALUMINUM FOIL 100%
TINNED COPPER BRAID 80%
CONDUCTORS: TWISTED PAIR #22 AWG SOLID WIRE
ELECTRICAL
DC RESISTANCE: 186 W/K OHMS
NOMINAL IMPEDANCE: 150 ± 15 OHMS
EFFECTIVE CAPACITANCE (1 KHZ): 28.5 nF/KW BRAID/
APPROVALS UL, CSA DRAIN
RED
CABLE FLEX INFORMATION
TORSION: SURVIVED MORE THAN 2 MILLION CYCLES
0.331”
AT 360º OVER 1 M 0.388"
[8.4mm]
C-TRACK: SURVIVED MORE THAN 3 MILLION CYCLES [8.6 mm]
AT ACCELERATION 10 M/s2 AND
PROCESS SPEED OF 5 M/s
BEND RADIUS: 10 X CABLE DIAMETER
Single-Ended Cordsets
5
1 MALE 1 FEMALE
2
4
FACE VIEWS 2 4
5
3
3
VOLTAGE 250V AC / DC
CURRENT 4A
90° 4 B05S01PP4Mxxx
MATING RECEPTACLE* 6 BR5U76PP4M0103
CATALOG OPTIONS
* See pages 98-101 for additional mating receptacles Use the following chart to modify your part’s specifications
B05S01PP4Mxxx
CONNECTOR CONFIGURATION STANDARD LENGTH*
STRAIGHT FEMALE . . . . . . . . . 00 2 METER . . . . . . . . . . . . 020
90º FEMALE . . . . . . . . . . . . . . 01 4 METER . . . . . . . . . . . . 040
STRAIGHT MALE . . . . . . . . . . . 06 5 METER . . . . . . . . . . . . 050
90º MALE . . . . . . . . . . . . . . . . 07 6 METER . . . . . . . . . . . . 060
10 METER . . . . . . . . . . . 100
* Please call for availability of non-standard lengths
CONNECTOR DIMENSIONS
Male Straight MECHANICAL
CONNECTOR FACE: NYLON 6/6
MOLDED BODY: PUR
O-RING: NITRILE RUBBER
COUPLING NUT: NICKEL-PLATED BRASS (360º SHIELDED)
CABLE
OUTSIDE DIAMETER: 8 +/- 0.2mm
CABLE CONSTRUCTION
JACKET MATERIAL: PUR
INNER MATERIAL INSULATION: PE INSULATION
SHIELD TYPE: PETP/AV FOIL, TINNED COPPER BRAID 65%
CONDUCTOR: TWISTED PAIR 24AWG
CABLE FLEX INFORMATION
TORSION:
SURVIVED MORE THAN 2 MILLION CYCLES
AT 360º OVER 1 M
C-TRACK: SURVIVED MORE THAN 3 MILLION CYCLES
FIG 1 AT ACCELERATION 10 M/s2 AND
PROCESS SPEED OF 5 M/s
Male 90º BEND RADIUS: 7.5 X CABLE DIAMETER (STATIC)
ELECTRICAL
VOLTAGE RATING: 250V AC/DC
ENVIRONMENTAL
LENGTH PROTECTION: IP67, NEMA 6
1.23" REF 1.50" REF AMBIENT OPERATING TEMP: -4º TO 176º F (-20º TO 80º C) MOVING
[31.24mm] [38.10mm]
FIG 1
M12x1
Ø.57" REF
[14.48mm]
FIG 2 RECEPTACLE DIMENSIONS
Female Straight Female Receptacle
2 GREEN
FIG 3 FIG 5
Female 90º Male Receptacle
LENGTH
MALE FACE VIEW
1.23" REF 1.50" REF
[31.24mm] 4 RED
[38.10mm] FINISHED LENGTH 1 NOT USED
5 GRAY
1.23" REF
[31.24mm] .38" REF M12 THD. M16 THD.
0.75" REF [19.05mm]
[9.65mm] 0.25" REF [6.35mm]
2 GREEN
3 NOT USED
M12x1
Ø.57" REF
[14.48mm]
FIG 4 FIG 6
Double-Ended Cordsets
1 1
5 MALE 2
FEMALE
4
FACE VIEWS 2 4
5
3
3
VOLTAGE 250V AC / DC
CURRENT 4A
STRAIGHT/
STRAIGHT 1 BB5S30PP4Mxxx
90º/STRAIGHT 2 BB5S31PP4Mxxx
STRAIGHT/90º 3 BB5S32PP4Mxxx
90°/90º 4 BB5S33PP4Mxxx
CATALOG OPTIONS
* See pages 98-101 for additional mating receptacles Use the following chart to modify your part’s specifications
BB5S30PP4Mxxx
CONNECTOR CONFIGURATION STANDARD LENGTH*
STRAIGHT FEMALE TO STRAIGHT MALE . . . . 30 0.6 METER . . . . . . . . . . . 006
90º FEMALE TO STRAIGHT MALE . . . . . . . . . 31 1 METER . . . . . . . . . . . . 010
STRAIGHT FEMALE TO 90° MALE . . . . . . . . . 32 2 METER . . . . . . . . . . . . 020
90º FEMALE TO 90º MALE . . . . . . . . . . . . . . 33 3 METER . . . . . . . . . . . . 030
4 METER . . . . . . . . . . . . 040
5 METER . . . . . . . . . . . . 050
10 METER . . . . . . . . . . . 100
* Please call for availability of non-standard lengths
MECHANICAL
CONNECTOR FACE: NYLON 6/6
MOLDED BODY: PUR
COUPLING NUT: NICKEL-PLATED BRASS (360º SHIELDED)
CABLE
OUTSIDE DIAMETER: 8 +/- 0.2mm
CABLE CONSTRUCTION:
JACKET MATERIAL: PUR
INNER MATERIAL INSULATION: PE INSULATION
SHIELD TYPE: PETP/AV FOIL, TINNED COPPER BRAID 65%
CONDUCTOR: TWISTED PAIR 24AWG
CABLE FLEX INFORMATION
TORSION:SURVIVED MORE THAN 2 MILLION CYCLES
AT 360º OVER 1 M
C-TRACK: SURVIVED MORE THAN 3 MILLION CYCLES
AT ACCELERATION OF 10 M/s2
AND PROCESS SPEED OF 5 M/s
BEND RADIUS: 7.5 X CABLE DIAMETER (STATIC)
ELECTRICAL
VOLTAGE RATING: 250V AC/DC
ENVIRONMENTAL
PROTECTION: IP67, NEMA 6
AMBIENT OPERATING TEMP: -4º TO 176º F (-20º TO 80º C) MOVING
LENGTH
1.23" REF 2.02" REF
[31.24mm] [51.31mm]
1.84" REF 2.02" REF
[46.74mm] [51.31mm]
Ø.57" REF
FIG 1 [14.48mm] FIG 2
LENGTH LENGTH
Ø.57" REF
[14.48mm]
1.23" REF
[31.24mm] 1.41" REF
1.41" REF [35.81mm]
[35.81mm]
M12x1
M12x1
M12x1
M12x1 Ø.57" REF
[14.48mm]
Ø.57" REF
Ø.57" REF [14.48mm]
[14.48mm]
FIG 3 FIG 4
D-Sub Cordsets
MALE D-SUB 1
MALE 1
FEMALE
1 2 3 4 5 5
2
4
FACE VIEWS 2 4
5
3
3
6 7 8 9
1 – NOT USED 4 – NOT USED 7 – NOT USED 1 – NOT USED 4 – RED (BUS-B)
COLOR CODE 2 – NOT USED 5 – NOT USED8 – GREEN (BUS-A) 2 – GREEN (BUS-A)
3 – RED (BUS-B)6 – NOT USED 9 – NOT USED 3 – NOT USED 5 – SHIELD
VOLTAGE 250V AC / DC
CURRENT 4A
CABLE #22 AWG
FIG HORIZONTAL D-SUB VERTICAL D-SUB VERTICAL D-SUB WITH PROGRAMMING PORT
(2) STRAIGHT MALE
MICRO-CHANGE 1 BM5G60PP4Mxxx BM5G62PP4Mxxx BP5G62PP4Mxxx
(2) 90º MALE
MICRO-CHANGE
2 BM5G61PP4Mxxx BM5G63PP4Mxxx BP5G63PP4Mxxx
(2) STRAIGHT FEMALE
MICRO-CHANGE
3 BM5G30PP4Mxxx BM5G32PP4Mxxx BP5G32PP4Mxxx
CATALOG OPTIONS
Use the following chart to modify your part’s specifications
BM5G62PP4Mxxx
STANDARD LENGTH*
1 METER . . . . . . . . . . . . 010
2 METER . . . . . . . . . . . . 020
5 METER . . . . . . . . . . . . 050
* Please call for availability of non-standard lengths
VERTICAL
1.50" REF [38mm]
CABLE FLEX INFORMATION
TORSION: SURVIVED MORE THAN 2 MILLION CYCLES
AT 360º OVER 1 M
C-TRACK: SURVIVED MORE THAN 3 MILLION CYCLES
AT ACCELERATION OF 10 M/s2
2.02" REF
[51.31mm]
AND PROCESS SPEED OF 5 M/s
1.97" REF
[50mm]
BEND RADIUS: 7.5 X CABLE DIAMETER (STATIC)
ELECTRICAL
VERTICAL WITH
PROGRAMMING PORT
VOLTAGE RATING: 250V AC/DC
OFF ON
HORIZONTAL
1.58" REF 1.58" REF HORIZONTAL
OFF ON [40.2mm] [40.2mm]
OFF ON
FINISHED LENGTH
FINISHED LENGTH
1.41"
[35.81mm] 1.97" REF 1.17" 1.97" REF
[50mm] [29.72 mm] [50mm]
VERTICAL
VERTICAL
OFF ON
OFF ON
FIG 2 FIG 4
D-Sub to Straight Female D-Sub to Straight Male and Female
1.89" REF
[48mm] 1.89" REF
[48mm]
HORIZONTAL
HORIZONTAL
1.58" REF
1.58" REF [40.2mm]
OFF ON [40.2mm] OFF ON
FINISHED LENGTH
VERTICAL
OFF ON
VERTICAL
1.50" REF [38mm]
OFF ON
1.84" REF
1.84" REF [46.74mm]
[46.74mm] 1.97" REF
1.97" REF [50mm]
[50mm]
VERTICAL WITH VERTICAL WITH
ROGRAMMING PORT PROGRAMMING PORT
OFF ON
OFF ON
FIG 3 FIG 5
D-Sub Cordsets
1 2 3 4 5 MALE FEMALE
1 1
5
2
4
FACE VIEWS
2 4
5
3
6 7 8 9 3
1 – NOT USED 4 – NOT USED 7 – NOT USED 1 – NOT USED 4 – RED (BUS-B)
COLOR CODE 2 – NOT USED 5 – NOT USED8 – GREEN (BUS-A) 2 – GREEN (BUS-A)
3 – RED (BUS-B)6 – NOT USED 9 – NOT USED 3 – NOT USED 5 – SHIELD
VOLTAGE 250V AC / DC
CURRENT 4A
CABLE #22 AWG
FIG HORIZONTAL D-SUB VERTICAL D-SUB VERTICAL D-SUB WITH PROGRAMMING PORT
STRAIGHT MALE 1
MICRO-CHANGE
BM5S60PP4Mxxx BM5S62PP4Mxxx BP5S62PP4Mxxx
90º MALE
MICRO-CHANGE
2 BM5S61PP4Mxxx BM5S63PP4Mxxx BP5S63PP4Mxxx
STRAIGHT FEMALE
MICRO-CHANGE
3 BM5S30PP4Mxxx BM5S32PP4Mxxx BP5S32PP4Mxxx
90º FEMALE
MICRO-CHANGE 4 BM5S31PP4Mxxx BM5S33PP4Mxxx BP5S33PP4Mxxx
CATALOG OPTIONS
Use the following chart to modify your part’s specifications
BM5S62PP4Mxxx
STANDARD LENGTH*
1 METER . . . . . . . . . . . . 010
2 METER . . . . . . . . . . . . 020
5 METER . . . . . . . . . . . . 050
* Please call for availability of non-standard lengths
HORIZONTAL
HORIZONTAL
VERTICAL
VERTICAL
OFF ON
OFF ON
OFF ON
OFF ON
FIG 1 FIG 3
1.89" REF
1.89" REF [48mm]
[48mm]
HORIZONTAL HORIZONTAL
1.58" REF
1.58" REF
OFF ON [40.2mm]
OFF ON [40.2mm]
FINISHED LENGTH
FINISHED LENGTH
1.41" 1.17"
1.97" REF
[35.81mm] 1.97" REF [29.72mm]
[50mm]
[50mm]
VERTICAL
VERTICAL
OFF ON
1.50" REF
OFF ON
1.97" REF
1.97" REF [50mm]
[50mm] VERTICAL WITH
VERTICAL WITH PROGRAMMING PORT
PROGRAMMING PORT
OFF ON
FIG 2 FIG 4
D-Sub Cordsets
1 2 3 4 5
FACE VIEWS
6 7 8 9
VOLTAGE 30V AC / DC
CURRENT 4A
CABLE #22 AWG
D-SUB CONNECTOR
CONFIGURATION
FIG HORIZONTAL D-SUB VERTICAL D-SUB VERTICAL D-SUB WITH PROGRAMMING PORT
(2) HORIZONTAL 1 MM3G60PP4Mxxx MM3G62PP4Mxxx MP3G62PP4Mxxx
CATALOG OPTIONS
Use the following chart to modify your part’s specifications
MM3G62PP4Mxxx
STANDARD LENGTH*
1 METER . . . . . . . . . . . . 010
2 METER . . . . . . . . . . . . 020
5 METER . . . . . . . . . . . . 050
* Please call for availability of non-standard lengths
MECHANICAL
MATERIAL: ABS
ENVIRONMENTAL
CONNECTOR DIMENSIONS PROTECTION:
AMBIENT OPERATING TEMPERATURE:
IP40
32º TO 140º F (0º TO 60º C)
CABLE
D-Sub to (2) D-Sub Horizontal OUTSIDE DIAMETER: 8 +/- 0.2 mm
CABLE CONSTRUCTION
JACKET MATERIAL: PUR
1.89" REF
[48mm]
INNER MATERIAL INSULATION: PE INSULATION
HORIZONTAL
SHIELD TYPE: PETP/AV FOIL, TINNED COPPER BRAID 65%
CONDUCTOR: TWISTED PAIR 24AWG
1.58" REF CABLE FLEX INFORMATION
OFF ON [40.2mm]
TORSION: SURVIVED MORE THAN 2 MILLION CYCLES
AT 360º OVER 1 M
HORIZONTAL
C-TRACK: SURVIVED MORE THAN 3 MILLION CYCLES
FINISHED LENGTH AT ACCELERATION OF 10 M/s2
AND PROCESS SPEED OF 5 M/s
OFF ON
1.97" REF BEND RADIUS: 7.5 X CABLE DIAMETER (STATIC)
[50mm]
ELECTRICAL
VERTICAL VOLTAGE RATING: 250V AC/DC
OFF ON
1.58" REF
[40.2 mm] 1.58" REF
OFF ON
OFF ON [40.2 mm]
HORIZONTAL
VERTICAL
FINISHED LENGTH FINISHED LENGTH
OFF ON
OFF ON
VERTICAL
VERTICAL
OFF ON
1.97" REF
1.97" REF [50 VERTICAL [50 mm] VERTICAL
WITH HORIZONTAL WITH
PROGRAMMING PROGRAMMING
VERTICAL PORT PORT
OFF ON
OFF ON
FIG 2 FIG 3
D-Sub Cordsets
1 2 3 4 5
FACE VIEWS
6 7 8 9
VOLTAGE 30V AC / DC
CURRENT 4A
CABLE #22 AWG
D-SUB CONNECTOR
CONFIGURATION
FIG HORIZONTAL VERTICAL VERTICAL WITH PROGRAMMING PORT
CATALOG OPTIONS
Use the following chart to modify your part’s specifications
MM3S62PP4Mxxx
STANDARD LENGTH*
1 METER . . . . . . . . . . . . 010
2 METER . . . . . . . . . . . . 020
5 METER . . . . . . . . . . . . 050
* Please call for availability of non-standard lengths
MECHANICAL
MATERIAL: ABS
ENVIRONMENTAL
CONNECTOR DIMENSIONS PROTECTION:
AMBIENT OPERATING TEMPERATURE:
IP40
32º TO 140º F (0º TO 60º C)
CABLE
D-Sub to D-Sub Horizontal OUTSIDE DIAMETER: 8 +/- 2.0mm
CABLE CONSTRUCTION
JACKET MATERIAL: PUR
INNER MATERIAL INSULATION: PE INSULATION
1.89" REF SHIELD TYPE: PETP/AV FOIL, TINNED COPPER BRAID 65%
[48 mm]
CONDUCTOR: TWISTED PAIR 24AWG
HORIZONTAL
CABLE FLEX INFORMATION
TORSION: SURVIVED MORE THAN 2 MILLION CYCLES
1.58" REF [40.2 mm]
OFF ON
AT 360º OVER 1 M
C-TRACK: SURVIVED MORE THAN 3 MILLION CYCLES
AT ACCELERATION OF 10 M/s2
FINISHED LENGTH AND PROCESS SPEED OF 5 M/s
BEND RADIUS: 7.5 X CABLE DIAMETER (STATIC)
ELECTRICAL
OFF ON
VERTICAL WITH
PROGRAMMING PORT
OFF ON
1.89" REF
[48 mm]
FINISHED LENGTH
OFF ON
FINISHED LENGTH
1.97" REF
1.97" REF 1.50" REF [50 mm]
[50 mm] [38.10 mm]
VERTICAL
VERTICAL
38" REF
OFF ON
1.97" REF
1.97" REF [50 mm]
[50 mm] VERTICAL WITH
VERTICAL WITH PROGRAMMING PORT
PROGRAMMING PORT
OFF ON
FIG 2 FIG 3
FACE VIEWS 2 4
5
3
3
MALE FIG RECEPTACLES WITH 1 METER CABLE LEAD AND M16 THREAD
STRAIGHT 1 BR5U76PP4Mxxx3
FEMALE FIG RECEPTACLES WITH 1 METER CABLE LEAD AND M16 THREAD
STRAIGHT 2 BR5U70PP4Mxxx3
CATALOG OPTIONS
BR5U76PP4Mxxx3
STANDARD LENGTH*
2 METERS . . . . . . . . . . . 020
5 METERS . . . . . . . . . . . 050
* Please call for availability of non-standard lengths
MECHANICAL
SHELL: NICKEL-PLATED BRASS
INSERT: NYLON 6/6
O-RING: NITRILE RUBBER
CABLE CONSTRUCTION
JACKET MATERIAL: PUR
INNER MATERIAL INSULATION: PE INSULATION
SHIELD TYPE: PETP/AV FOIL, TINNED COPPER BRAID 65%
CONDUCTOR: TWISTED PAIR 24AWG
CABLE FLEX INFORMATION
TORSION:
SURVIVED MORE THAN 2 MILLION CYCLES
AT 360° OVER 1 METER
C-TRACK: SURVIVED MORE THAN 3 MILLION CYCLES
AT ACCELERATION OF 10M/S2 AND
PROCESS SPEED UP TO 5M/S
BEND RADIUS: 7.5 X CABLE DIAMETER (STATIC)
CABLE
RECEPTACLE DIMENSIONS OUTSIDE DIAMETER: 8 +/- 0.2mm
ELECTRICAL
Back Panel Mount Male Receptacle with VOLTAGE RATING: 250V AC/DC
ENVIRONMENTAL
M16 thread and cable lead PROTECTION: IP68, NEMA 6
AMBIENT OPERATING TEMP: -4º TO 176º F (-20º TO 80ºC) MOVING
FINISHED LENGTH
5 GRAY
2 GREEN
3 NOT USED
FIG 1
1 NOT USED
2 GREEN
4 RED
0.75 REF
[19.05mm]
5 GRAY
3 NOT USED
FIG 2
Trunk Receptacles
5
1 MALE 1 FEMALE
2
4
FACE VIEWS 2 4
5
3
3
MALE FIG RECEPTACLES WITH 3" WIRE LEAD AND PG11 THREAD
STRAIGHT 1 81688-030
FEMALE FIG RECEPTACLES WITH 3" WIRE LEAD AND PG11 THREAD
STRAIGHT 2 81689-030
MECHANICAL
SHELL: NICKEL-PLATED BRASS
INSERT: NYLON 6/6
CONDUCTORS: RECEPTACLES – #22 AWG PVC
BULKHEAD FEED-THRU – SOLID PHOSPHUR
BRONZE
O-RING: NITRILE RUBBER
ELECTRICAL
VOLTAGE RATING: 250V AC/DC
AMPERAGE: 4A
ENVIRONMENTAL
PROTECTION: IP68, NEMA 6P
AMBIENT OPERATING TEMP: -4º TO 176º F (-20º TO 80ºC)
RECEPTACLE DIMENSIONS
Front Panel Mount Male Receptacle
M16 THREAD
3. NOT USED
FIG 1
Front Panel Mount Female Receptacle
1. NOT USED
2. GREEN
1.80" REF [45.72MM] 4. RED
FIG 2
Bulkhead Feed-Thru
2. GREEN 4. RED
3. NOT USED
3 NOT USED 2 GREEN
FIG 3
BUS OUT 2
DROP BUS
BUS IN MALE 4
FEMALE MALE
FACE VIEW 1 3 3 1
2
FACE VIEW 5
FACE VIEW 4
3
1 AND 2 PDTS01
500
450
400
350
DROP LENGTH (M)
TOTAL MAXIMUM
300
250
200
150
100
50
0
9.6 19.2 93.75 187.5 500 1500 3000 6000 12000
MECHANICAL
CONNECTOR FACE: NYLON 6/6
MOLDED BODY: PVC
O-RING: VITON
COUPLING NUTS: NICKEL-PLATED BRASS
SHIELDING SLEEVES: NICKEL-PLATED BRASS
ELECTRICAL
VOLTAGE RATING: 30V AC/ 36V D/C
CURRENT RATING: 4A
ENVIRONMENTAL
PROTECTION: IP67 (I.E.C. 605290)
OPERATING TEMP: 77º TO 176º F (25º TO 80ºC)
GENERAL
COUPLING NUTS, PIN 5 AND PCB ALL
CONNECTED TO PROVIDE FULL SHIELDING
REVERSE KEY FOR PROFIBUS CIRCUITRY
INCLUDES LINE BALANCING INDUCTORS
SCHEMATICS
Shielded
1 1
2 2
MALE 3 3 FEMALE
4 4
5 5
1 2 3 4 5
COUPLING NUTS, PINS 5 AND PCB ALL
MALE CONNECTED TO GIVE FULL SHIELDING
FIG 1
DIMENSIONS
2.58" REF 0.62" REF
[65.5 mm] [15.6 mm]
1.40" REF
[35.5 mm] TYPICAL SIDE VIEW
1 2
0.90" REF
[22.5 mm]
1.55" REF
[39.0 mm]
ø0.25" [6.3 mm]
MOUNTING HOLE
FIG 2
Field-Attachable Connectors
5
1 MALE 1 FEMALE
2
4
FACE VIEWS 2 4
3 5
3
VOLTAGE 250V AC / DC
CURRENT 4A
CABLE RANGE .16 - .32" (4.1 - 8.1 mm)
MECHANICAL
CONNECTOR FACE: POLYAMIDE
BODY: NICKEL-PLATED BRASS
CONTACT: SILVER-PLATED BRASS
COUPLING NUT: NICKEL-PLATED BRASS
GROMMET: NITRILE RUBBER
CONDUCTOR SIZE: 22 AWG
ELECTRICAL
VOLTAGE RATING: 250V AC/DC
AMPERAGE: 4A
ENVIRONMENTAL
PROTECTION: IP68
AMBIENT OPERATING TEMP: -13º TO 194º F (-25º TO 90º C)
FINISHED LENGTH
2.36" [60.0mm]
M12 THD. M16 THD.
.79" [20.0mm] 0.25" REF [6.35mm]
0.75" REF [19.05mm]
2 GREEN
4 RED
5 GRAY
FIG 1 3 NOT USED FIG 3
Female Straight Male Receptacle
FINISHED LENGTH
2.17"
[55.0mm]
.79" [20.0mm]
M12 THD. M16 THD.
0.75" REF [19.05mm] 0.25" REF [6.35mm]
5 GRAY
FIG 2 2 GREEN
3 NOT USED FIG 4
CONNECTOR DIMENSIONS
PROGRAMMING
1.89" REF 1.97" REF PORT
[48mm] [50mm]
0.40" REF 0.30" REF
[7.5mm] 0.40" REF 0.30" REF
[10mm] 1.58" REF 66 mm
[10mm] [7.5mm]
[40.2mm] 64 mm 61 mm
OFF ON OFF ON
1.97" REF 1.50" REF [38 mm]
1.87" REF HORIZONTAL [50mm]
[47.5mm]
1.87" REF
CABLE PREPERATION FOR [47.5mm]
FOR FIELD INSTALLATION VERTICAL CABLE PREPERATION FOR
FOR FIELD INSTALLATION VERTICAL WITH PROGRAMMING PORT
34 mm 53 mm 40 mm
1 2 3 4 5
FACE VIEW
6 7 8 9
Ordering Information
PART NUMBER ORIENTATION HOUSING FEATURES FIGURE
MA9D00-32 0º OR 90º ABS • TERMINATION SWITCH 1
MA9DP0-32 90º ABS • PROGRAMMING PORT
• TERMINATION SWITCH 2
MA9D00-42 0º DIE-CAST ZINC • DIAGNOSTIC LEDS
• TERMINATION SWITCH
• CABLE CONNECTION USING IDC TECHNOLOGY 3
PA9D0B-42 45º DIE-CAST ZINC • DIAGNOSTIC LEDS
• PROGRAMMING / DIAGNOSTICS PORT
• TERMINATION SWITCH
• CABLE CONNECTION USING IDC TECHNOLOGY 4
PA9D01-42 90º DIE-CAST ZINC • DIAGNOSTIC LEDS
• PROGRAMMING / DIAGNOSTICS PORT
• TERMINATION SWITCH
• CABLE CONNECTION USING IDC TECHNOLOGY 5
PA9S01-42 90º DIE-CAST ZINC • TERMINATION SWITCH
• CABLE CONNECTION USING IDC TECHNOLOGY 5
Specifications
SCHEMATIC DIMENSIONS
220 330
1/4 W 1/4 W
330
1/4 W 1. 5V DC
5. SHIELD
2. BUS-A 4. BUS-B
3. GROUND
MECHANICAL
CONNECTOR FACE: NYLON 6/6
MOLDED BODY: PVC TYPICAL SIDE VIEW
O-RING: NITRILE NUMBER
COUPLING NUT: NICKEL-PLATED BRASS
ELECTRICAL
VOLTAGE RATING: 250V AC/DC
AMPERAGE: 4A
ENVIRONMENTAL 2.02" REF [51.31mm]
PROTECTION: IP68
AMBIENT OPERATING TEMP: -4º TO 221º F (-20º TO 105ºC)
FACE VIEWS
2 4 4 2
3 3
1- WHITE (OUTPUT POWER V-) 3- GREEN (EARTH GROUND) 5- BLACK (OUTPUT POWER V+)
COLOR CODE 2- RED (BUS/INPUT POWER V-) 4- ORANGE (BUS/INPUT POWER V+)
115030A01Mxxx
CABLE OPTION MOLDED HEAD CONFIG. STANDARD LENGTH*
SINGLE-ENDED CORDSET . .10 SINGLE END FEMALE STRAIGHT . . . 000 0.6 METERS . . . . . . 006
DOUBLE-ENDED CORDSET .11 SINGLE END FEMALE 90° . . . . . . . . 001 1 METER . . . . . . . . 010
SINGLE END MALE STRAIGHT . . . . . 006 2 METERS . . . . . . . 020
SINGLE END MALE 90° . . . . . . . . . . . 007 3 METERS . . . . . . . 030
FEMALE STRAIGHT/MALE STRAIGHT . 030 4 METERS . . . . . . . 040
FEMALE 90°/MALE STRAIGHT . . . . . 031 5 METERS . . . . . . . 050
FEMALE STRAIGHT/MALE 90° . . . . . 032 * Please call for availability of
non-standard lengths
FEMALE 90°/MALE 90° . . . . . . . . . . 033
MECHANICAL
CONNECTOR FACE: PVC – UL STD 94 – VO
MOLDED BODY: PVC – UL STD 94 – VO
COUPLING NUT: ZINC DIECAST W/ BLACK EPOXY E-COAT,
CABLE: YELLOW, #16 AWG, PVC JACKET,
PVC CONDUCTOR INSULATION
OVER
65 X 34 COPPER STRANDING,
UL STOOW CSA ST
CABLE DIAMETER: 5P - .50" (12.7mm)
ELECTRICAL
VOLTAGE RATING: 600V AC/DC
AMPERAGE: 8 A
ENVIRONMENTAL
PROTECTION: IP68, NEMA 6P
AMBIENT
OPERATING TEMP: -4º TO 221º F (-20º TO 105º C)
CERTIFICATIONS
UL: UL RECOGNIZED, FILE NO. E46237
CSA: CSA CERTIFIED, FILE NO. LR6837
DIMENSIONS
Single-ended Cordsets
2.25" REF
FEMALE STRAIGHT [57.15mm] MALE STRAIGHT
FINISHED LENGTH
2.37" REF
7/8"-16UNS-2A
[60.15mm]
FINISHED
FINISHED LENGTH
FEMALE 90º MALE 90º
1.28" REF
1.78 REF [32.51mm] 2.25" REF
[45.18mm] [57.15mm]
Double-ended Cordsets
FEMALE STRAIGHT/ FEMALE STRAIGHT/
MALE STRAIGHT MALE 90°
FINISHED LENGTH
1.00" REF
[25.40mm] 1.56" REF 1.70" REF
1.56" REF [39.62mm] [43.15mm]
[39.62mm]
7/8"-16UNS-2A
2.37" REF
[60.15mm] 1.00" REF 7/8"-16UNS-
1.00" REF 7/8"-16UNS-2B [25.40mm] 1.00" REF
[25.40mm] FINISHED LENGTH [25.40mm]
FINISHED LENGTH
FIG RECEPTACLE WITH INTERNAL THREADS AND 1/4” – 18NPT THREADS 12” LONG
FEMALE 5 8R5A00A18A120
FIG BULK HEAD FEED-THRU
MALE/FEMALE 6 8R5L30
FIG FIELD-ATTACHABLE CONNECTORS
FEMALE STRAIGHT 7 8A5000-32
MALE STRAIGHT 8 8A5006-32
* pin out per SAEH1738-2 Use the following charts to modify your cordset part’s specification
See page 146 for CENELEC Bus rotation
8x5xxxxxxMxxx
TYPE CONNECTOR CONFIG. CABLE OPTIONS STANDARD LENGTH* COUPLING NUT OPTIONS
SINGLE-ENDED . . . 0 Single-Ended 0.34 (#22AWG) YELLOW Single-Ended STAINLESS STEEL . . . . . ADD 1
DOUBLE-ENDED . . . 8 FEMALE, STRAIGHT . .000 105C (4A/250V) 2 METER . . . . . . . . . . .020 NICKEL-BRASS . . . . . . . ADD 3
FEMALE, 90º . . . . . . .001 (N. AMERICA ONLY) . . . . .A09 4 METER . . . . . . . . . . .040
MALE, STRAIGHT . . . .006 5 METER . . . . . . . . . . .050
MALE, 90º . . . . . . . . .007 0.34mm (#22AWG) 6 METER . . . . . . . . . . .060
Double-Ended YELLOW 70C (4A/250V) 10 METER . . . . . . . . . .100
(Female/Male) (EUROPE ONLY) . . . . . . . .E03 Double-Ended
STRAIGHT/STRAIGHT . .030 0.6 METER . . . . . . . . . .006
90º/STRAIGHT . . . . . .031 1 METER . . . . . . . . . .010
STRAIGHT/90º . . . . . .032 2 METER . . . . . . . . . . .020
90º/90º . . . . . . . . . . . .033 3 METER . . . . . . . . . . .030
4 METER . . . . . . . . . . .040
5 METER . . . . . . . . . . .050 * Please call for availability of
non-standard lengths
1.23" REF
COPPER STRANDING, 300V, UL STYLE 2661,
1.50" REF
[31.24mm] [38.10mm] CSA AWM I/II A/B, OPTIONAL 80%
METALLIC BRAID
OUTSIDE DIAMETER: WITHOUT BRAID - .23” (5.8MM)
1.23" REF
[31.24mm] .38" REF WITH BRAID - .26” (6.6MM)
[9.65mm]
ELECTRICAL
M12x1
VOLTAGE RATING: 250 V AC/DC
Ø.57" REF AMPERAGE: 4 A
[14.48mm]
FIG 2 ENVIRONMENT
PROTECTION: IP68, NEMA 6P
Male Straight AMBIENT
OPERATING TEMP: -4º TO 221ºF (-20º TO 105ºC)
LENGTH
CERTIFICATIONS
2.02" REF 1.50" REF
[51.31mm] [38.10mm] UL: UL LISTED, FILE NO. E152210
CSA: CSA CERTIFIED, FILE NO. LR6837
Ø.57" REF
[14.48mm]
.38" REF
M12x1 [9.65mm]
FIG 3
Male 90˚
LENGTH
1.23" REF 1.50" REF
[31.24mm] [38.10mm]
M12x1
Ø.57" REF
[14.48mm] FIG 4
.75" REF
[19.05mm] O.D. CABLE RANGE
.13"-.26" [3.3-6.6mm]
PG7 STYLE
.25" REF M12 X 1 THREAD
[6.35mm] .16"-.32" [4.1-8.1mm]
M12x1 PG9 STYLE
.38" REF
[9.65mm]
FIG 5 FIG 7
Bulk Head Feed-thru Male Straight
1.00" REF
[25.40mm]
0.50"
RECEPTACLE
SEALING GASKET .25" REF
[12.7mm]
SHELL [6.35mm]
M12x1
M12x1
.47" REF
[11.94mm]
FIG 6 FIG 8
Receptacles
MALE FEMALE
1 5 1
5
FACE VIEWS
4 2
2 4
3
3
STRAIGHT W/
⁄2" NPT THREAD
1 1R5000A20Axxx
CATALOG OPTIONS
See Brad Harrison catalog for additional power media
Use the following chart to modify your part’s specifications
1R5006A20xxxx
RECEPTACLE TYPE LEAD LENGTH
STRAIGHT FEMALE INTERNAL THREAD . .000 12 INCH LEADS . . . . . .A120
STRAIGHT MALE EXTERNAL THREAD . . .006 6 FOOT LEADS . . . . . . .F060
MECHANICAL
CONNECTOR FACE: PVC – UL STD 94 – VO
SHELL: ANODIZED ALUMINUM (1⁄2" NPT) OR
NICKEL-PLATED BRASS (PG 11)
#16 AWG PVC CONDUCTOR INSULATION
OVER 20 X 30 COPPER STRANDING,
UL STOOW CSA ST
CABLE DIAMETER: 5P - .50" (12.7mm)
ELECTRICAL
VOLTAGE RATING: 600V AC/DC
AMPERAGE: 8 A
ENVIRONMENTAL
PROTECTION: IP68, NEMA 6P
AMBIENT
OPERATING TEMP: -4º TO 221º F (-20º TO 105º C)
CERTIFICATIONS
UL: UL RECOGNIZED, FILE NO. E46237
CSA: CSA CERTIFIED, FILE NO. LR6837
RECEPTACLE DIMENSIONS
Receptacles with #16 AWG PVC leads 12 inches long
.88"
[22.2mm]
(FOR 1/2" NPT)
KNOCK-OUT HOLE
EEN FLATS
KNOCK-OUT HOLE
1/2"-14 N.P.T.
.19" REF
[4.82 mm] 12" REF
[30.48 mm]
Power Tees
4. 4.
1. 5. 5.
2.
RIGHT 3. DROP FEMALE 3.
LEFT MALE 3.
FEMALE CONNECTOR
FACE VIEW
FACE VIEW FACE VIEW
4. 5. 1. 2. 1.
2.
MECHANICAL
CONNECTOR FACE: THERMO PLASTIC ELASTOMER
MOLDED BODY: THERMO PLASTIC ELASTOMER
COUPLING NUT: ZINC DIE CAST, BLACK E-COAT
ELECTRICAL
VOLTAGE RATING: 600V
AMPERAGE: 8A
CONTACT MATERIAL: PHOSPHUR BRONZE ALLOY
CONTACT PLATING: GOLD OVER NICKEL
ENVIRONMENTAL
PROTECTION: IP67
AMBIENT OPERATING TEMP: -4º TO 176º F (-20º TO 80º C)
TEE DIMENSIONS
Tee
2.83" REF.
[71.9mm] 7/8"-16UN
FEMALE MINI-CHANGE
2.30"
[58.4mm]
7/8"-16UN
MALE MINI-CHANGE
7/8"-16UN
FEMALE MINI-CHANGE 1.00"
[25.4mm]
FIG 1
SCHEMATIC
Power Tee
1 1
2 2
MALE FEMALE
3 3
4 4
5 5
1 2 3 4 5
FEMALE
FIG 2