Experiment No. 3 Normal Consistency of Hydraulic Cement

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GROUP NO: 3 RATING

NAME: ALLAS, MARVIN LUCKY D. DATE PERFORMED: 02 – 24 – 2020


YEAR AND SECTION: BSCE 2A DATE SUBMITTED: 03 – 09 – 2020

EXPERIMENT NO. 3
NORMAL CONSISTENCY OF HYDRAULIC CEMENT

(ASTM C187-98 STANDARD TEST METHOD FOR NORMAL CONSISTENCY OF HYDRAULIC


CEMENT)

OBJECTIVE:
TO DETERMINE THE NORMAL CONSISTENCY OF HYDRAULIC CEMENT SAMPLE USING
SEMI-AUTOMATIC VICAT APPARATUS
SCOPED OF THE TEST:
THIS STANDARD METHOD COVERS THE DETERMINATION OF NORMAL CONSISTENCY
OF HYDRAULIC CEMENT SAMPLE USING THE SEMI-AUTOMATIC VICAT APPARATUS.
THIS IS DONE BY DETERMINING THE REQUIRED AMOUNT OF WATER TO PREPARE
THE CEMENT PASTE. IT WILL REQUIRE TRIAL MIXES UNTIL THE DESIRED
CONSISTENCY IS ACHIEVED
THEORY:
THE PRESENCE OF WATER TO FORM A CHEMICAL REACTION IN CEMENT IS
REQUIRED TO MAKE A CEMENT PASTE. THERE IS A PARTICULAR AMOUNT OF WATER
REQUIRED TO BE MIXED WITH THE CEMENT TO ACQUIRE THE MAXIMUM STRENGTH
IT POSSESS AND IT IS CALLED THE NORMAL CONSISTENCY OF CEMENT.
INSUFFICIENCY IN THE AMOUNT OF WATER WILL RESULT TO A REDUCTION IN
STRENGTH
APPARATUS AND MATERIALS:

 SEMI-AUTOMATIC VICAT APPARATUS WITH STANDARD PLUNGER


 CONICAL RING
 NON-ABSORPTIVE PLATE DISC
 WEIGHING SCALE
 GRADUATED CYLINDER
 SPATULA
 MIXING PAN
 MIXING SPOON
 CEMENT
 POTABLE WATER

TEST PROCEDURES:
1. PREPARATION OF THE APPARATUS (CALIBRATION)
1.1. IN THE UPPER PORTION OF THE SEMI-AUTOMATIC VICAT APPARATUS RESTS
THE HYDRAULIC REGULATOR. THIS CONTROLS THE FALLING SPEED OF THE
PLUNGER. ADJUST IT UNTIL THE FALLING FOR THE 40 mm DISTANCE IS 6 TO 7
SECONDS.
1.2. INSTALL THE STANDARD PLUNGER IN THE APPARATUS. PLACE THE NON
ABSORPTIVE PLATE DISC ON THE BASE AND THEN LOWER DOWN THE
SLIDING ROD UNTIL THE PLUNGER REACHERS THE PLATE.
1.3. ADJUST THE READING INDICATOR TO ZERO.
1.4. PLACE LITTLE AMOUNT OF GREASE AT THE BOTTOM OF THE CONICAL RING
AND THEN ATTACH IT TO THE GLASSPLATE
2. PREPARATION OF HYDRAULIC CEMENT SAMPLE
2.1. PREPARE 650 GRAMS OF CEMENT AND PLACE IT ON A MIXING PLATE. SET A
TRIAL PERCENTAGE OF WATER TO BE ADDED ON THE CEMENT.
2.2. COMPUTE FOR THE MASS OF WATER AND PREPARE IT USING A BEAKER AND
WEIGHING SCALE.
2.3. ADD THE WATER TO THE CEMENT AND MIX IT THOROUGHLY. TURN THE
CEMENT PASTE INTO A BALL WITH YOUR HANDS.
2.4. TOSS THE CEMENT PASTE BALL ALTERNATELY TO YOUR HANDS 6 TIMES
WITH A 6 in DISTANCE.
2.5. PLACE IT ON THE LARGER OPENING OF THE CONICAL RING COVER IT USING A
NON-ABSORPTIVE PLATE AND SCRAPE OFF THE EXCESS PASTES USING A
SPATULA. MAKE SURE THAT WHEN YOU SCRAPE AND SMOOTHEN THE
SPECIMEN, THERE WILL BE NO APPLIED FORCE TO THE PASTE.
3. TEST PROCEDURE
3.1. PLACE THE CONICAL RING ON TOP OF THE NON ABSORPTIVE PLATE AND TO
THE SEMI-AUTOMATIC VICAT APPARATUS.
3.2. LIFT UP THE HYDRAULIC REGULATOR TO CONTROL THE SPEED OF THE
PLUNGER THEN RELEASE THE ROD IMMEDIATELY. MAKE SURE THAT THIS
PROCEDURE MUST NOT EXCEED 30 SECONDS AFTER THE FINAL MIXING OF
THE CEMENT.
3.3. THE CEMENT PASTE IS IN NORMAL CONSISTENCY WHEN THE PLUNGER
READS 6 mm ABOVE THE GLASS PLATE. IF NOT MAKE ANOTHER CEMENT
PASTE WITH A DIFFERENT AMOUNT OF WATER TO BE ADDED. IF THE
READING IS ABOVE 6 mm THEN THE SPECIMEN LACKS WATER BUT IF IT IS
BELOW 6 mm THEN THE SPECIMEN HAS MORE WATER THAT THE REQUIRED
AMOUNT.
DATA SHEET:

WEIGHT OF WEIGHT OR VOLUME PERCENT OF PENETRATION OF


TRIAL
CEMENT OF WATER WATER (%) PLUNGER (mm)
1 650 g 188.5 g 29 % 30 mm
2 650 g 240.5 g 37 % 6 mm

CALCULATIONS AND RESULTS:


Amount of Water=Weight of Cement ( Percent of Water)

TRIAL 1 TRIAL 2
W 1=650 g ( 29 % ) W 1=650 g ( 37 % )
W 1=188.5 g W 1=240.5 g
RESULT 1 RESULT 1
Penetration of Plunger=30 mm Penetration of Plunger=6 mm

FIGURES AND DIAGRAMS:


DISCUSSION/ OBSERVATION/ ANALYSIS:
THE CONSISTENCY OF HYDRAULIC CEMENT IS PEFORMED TO DETERMINE THE
AMOUNT OF WATER TO BE ADDED IN PORTLAND CEMENT TO ACQUIRE ITS
STANDARD CONSISTENCY OF CEMENT. THE AMOUNT OF WATER ADDED IN CEMENT
PAVES WAY FOR THE VICAT PLUNGER TO PENETRATE 6 mm FROM THE BOTTOM OF
THE NON-ABSORPTIVE PLATE. IT IS IMPORTANT TO DETERMINE ITS CONSISTENCY
BECAUSE WHEN THE WATER IS MIXED WITH CEMENT, HYDRATION AND CHEMICAL
REACTION STARTS TO TAKES PLACE. EXCESS AMOUNT OF WATER RESULTS IN THE
INCREASE IN WATER TO CEMENT RATIO LEADING TO LOSS OF STRENGTH IN
CEMENT WHEN IT HARDENS. INSUFFICIENCY IN WATER MAKES THE CEMENT NOT
PROPERLY HYDRATED LEADING TO LOSS IN STRENGTH AT THE SAME TIME. THE
CONSISTENCY WILL THEN BE USED FOR THE DETERMINATION OF INITIAL AND FINAL
TIME SETTING OF CEMENT. THERE WERE DIFFERENT FACTORS CAUSING THE
VARIATION IN NORMAL CONSISTENCY OF CEMENT SUCH AS WEATHER CONDITIONS,
EXCESSIVE COMPOSITION OF SILICA, FINENESS OF CEMENT, AND PRODUCTION OF
COMPANIES.
CONCLUSION:
AS FOR THE CONCLUSION, THE CEMENT REQUIRES 37% OF WATER TO ATTAIN ITS
NORMAL CONSISTENCY AND MAXIMUM STRENGTH. THE NORMAL CONSISTENCY AS
PER ASTM STANDARD MUST BE BETWEEN 27% to 30%. THUS, TELLING US THAT THE
CEMENT SAMPLE MAY UNDERGONE DIFFERENT FACTORS LEADING TO A NOT
ACCURATE VALUE THAN THE STANDARD. FURTHERMORE, THE NORMAL
CONSISTENCY WILL BE USED FOR INITIAL AND FINAL TIME SETTING OF CEMENT. THE
37% MAY NOT BE ALIGNED WITH THE ASTM STANDARD BUT IT IS STILL THE
CONSISTENCY NEEDED FOR THE CEMENT SAMPLE.

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