RGB Mounton Gear Box
RGB Mounton Gear Box
RGB Mounton Gear Box
RGB SERIES
1 Introduction
1.1 The REMI group of companies.............1
1.2 Products and system from REMI..........1
2 General Information
2.1 Construction features..............................2
2.2 Product features.....................................2,3
2.3 Torque....................................................4
2.4 Power.....................................................4
2.5 Thermal capacity....................................4, 5
2.6 Efficiency................................................6
2.7 Gear ratio...............................................6
2.8 Angular velocity......................................6
2.9 Output speed.........................................7
2.10 Service factor.........................................7
2.11 Acceleration factor of masses, K...........8
2.12 Maintenance..........................................8
2.13 Selection................................................9,10,11,12
2.14 Verification.............................................12,13
2.15 Installation..............................................13
2.16 Storage..................................................14
2.17 Conditions of supply..............................14
2.18 Paint specification..................................14
2.19 Lubrication.............................................14
Since the last 50 years at Remi Elektrotechnik Ltd. of REMI group, we have
been manufacturing all types electric and geared motors, with well over 1.5
million motors approved in the market.
1 Standard motors.
2 Industrial gear units.
3 Agitators.
4 Blood Banking Equipments.
5 Fans.
6 Laboratory Instruments.
7 Process machinery.
8 Stainless Steel Seamless and Welded Pipes / Tubes.
REMI always stands firm in its commitment to provide real value of money
to its customers. With a huge manufacturing base and an extensive
distribution network, REMI is capable of technically supporting and lending
its expertise to customers located anywhere in the Indian sub-continent.
REMI products are now exported to more than 40 countries across the
world.
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1 2 General Information
RGB series helical gear units is a new generation product, which designed
based on Din Standard
It can be connected respectively with motors of IEC frame B5 hanged
standard or brake motor.
This kind of product is widely used in drive fields such as textile, foodstuff,
beverage, chemical industry, car parking, packing and so on.
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2.3 Torque
Rated Torque Mn2 [ Nm ]
Torque transmissible through ouput shaft, under uniform loading and based
on service factor fs = 1 Rating refers to specific n1 input speeds.
(1)
Mc2 = Mr2 * fs ≤ Mn2
2.4 Power
Input rated power Pn1 [ kW ]
In the gearbox selection charts this is the power applicable to input shaft,
based on input speed n1 and corresponding to service factor fs = 1.
Pt is the power that can be transmitted through the gear unit, under a
continuous duty and an ambient temperature of 20c without resulting into
damage of the inner parts or degradation of the lubricant properties. Refer to
chart ( A1) for specific kW rating.
In case of intermittent duty, or an operating ambient temperature other than
the rated 20c the pt value should be adjusted through the factor ft obtained
from chart ( A2 ) as p[er the following equation pt ‘ = pt x ft
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( A2 )
ft
ta [ C ] Continuous Intermittent duty
duty Degree of intermittence
(I)
80% 60% 40% 20%
40 0.80 1.1 1.3 1.5 1.6
30 0.85 1.3 1.5 1.6 1.8
20 1.0 1.5 1.6 1.8 2.0
10 1.15 1.6 1.8 2.0 2.3
I = tf . 100 (2)
tf + tr
Pr1 ≤ pt x ft (3)
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ɳ = p2 . 100 [ % ] (4)
P1
( A3 )
2 x 3 x
ɳ 95 % 93 %
i = n1 (5)
n2
The gear ratio is usually a decimal fraction which in this catalogue is
truncated at one digit after the comma ( no decimals for i > 1000 ).
If interested in knowing the complete figure please consult Remi’s technical
service.
Input speed
n1 [ min -1 ]
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. n2 = n1 (6)
i
This factor is the numeric value describing reducer service duty. It takes
into consideration with unavoidable approximation daily operating
conditions, load variations and overloads connected with reducer
application. In diagram ( A4 ) here below, after selecting proper “daily
working hours” column, the service factor is given by intersecting the
number of starts per hour and one of the K1, K2 or k3 curves.
K_ curves are linked with the service nature ( approximately uniform,
medium and heavy ) through the acceleration factor of masses K,
connected to the ratio between driven masses and motor intertia values.
Regardless of the value given for the service factor, we would like remind
That in same applications which for example involve lifting of parts failure of
the reducer may expose the operators to the risk of injuries. If in doubt,
please contact our technical service.
( A4 )
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K = Jc (7)
Jm
Where :
K ≤ 0.25 - curve K1
uniform load
3 < K ≤ 10 - curve K3
heavy shock load
2.12 Maintenance
Life lubricated gearboxes do not require any periodical oil changes.
For other types of gearboxes the first oil change must take place after
about 300 hours of operation., carefully flushing the gear unit using suitable
detergents.
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2.13 Selection
Some fundamental data are necessary to assist the correct selection of a
gearbox or gearmotor. The table below (A5) briefly sums up this
information. To simplify selection fill in the table and send a copy to our
technical service which will select the most suitable drive unit for
your application.
( A5 )
Symbols Type Of Application
Pr2 Output power at n2 max...............................................kW
Pr2 ‘ Output power at n2 min................................................kW
Mr2 Output torque at n2 max...............................................Nm
n2 Max. output speed.......................................................min-1
n2 ‘ Min. output speed........................................................min-1
n1 Max. input speed..........................................................min-1
n2 ‘ Min. input speed...........................................................min-1
Rc2 Radial load on output shaft...........................................N
X2 Load application distance ( * ).......................................mm
Load orientation at output..............................................
Output shaft rotation direction ( CW-CCW ) ( ** )..........
Rc1 Radial load on input shaft..............................................N
x1 Load application distance ( * ).......................................mm
Load orientation at input.................................................
Input shaft rotation direction ( CW-CCW ) ( ** )...............Ac2
Ac1 Thrust load on output shaft ( +/- ) ( *** )..........................N
Ac1 Thrust load on input shaft ( +/- ) ( *** ).............................N
Jc Moment of intertie of the load...........................................Kgm2
ta Ambient temperature........................................................C
Altitude above sea level....................................................m
Duty type to IEC norms.....................................................S../..%
Z Starting frequency..............................................................1/h
Motor voltage......................................................................V
Brake voltage......................................................................V
Frequency...........................................................................Hz
Mb Brake torque........................................................................Nm
Motor Protection degree......................................................IP
Insulation class....................................................................
( * ) Distance X1-2 is between force application point and shoulder ( if not indicated
the force acting at mid-point of the shaft extension will be considered)
( ** ) CW = Clockwise;
CCW = counterclockwise;
( *** ) + = push
- = pull
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Selecting a gearmotor
b) From values of torque Mr2 speed n2 and efficiency ɳ the required input
power can be calculated from the equation:
Values of ɳ for the captioned worm gear can be sorted out from
paragraph 5
Pn ≥ Pr1 (9)
Pn ≥ Pr1 ( 10 )
fm
Intermittence ratio
I = tf . 100 ( 11 )
tf + tr
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S = Mn2 = Pn1 ( 12 )
M2 P1
Mc2 = Mr2 * fs ( 13 )
i = n1 ( 14 )
n2
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Once values for Mc2 and I are known consult the rating charts under the
appropriate input speed n1 and locate the gear unit that features the
gear ratio closest to [ I ] and at same time offers a rated torque value
Mn2 so that:
Mn2 ≥ Mc2 ( 15 )
2.14 Verification
After selection is complete it may be worth checking on the following:
a) Thermal capacity
Make sure that the thermal capacity of the gearbox is equal to or
greater than the power required by the application.
b) Maximum torque
The maximum torque ( intended as momentary peak load )
application to the gearbox must mot, in general, exceed 200% of
rated torque Mn2. Therefore, check that this limit is not exceeded,
using suitable torque limiting devices, if necessary.
For three-phase double speed motors, it is important to pay
attention to the switching torque which is generated when switching
from high to low speed, because it could be significantly higher than
maximum torque.
A simple, economical way to minimize overloading is to power only
two phases of the motor during switch-over ( power-up time on two
phases can be controlled with a time-relay ):
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c) Radial loads
Make sure that radial forces applying on input and / or output shaft
are within permitted catalogue values.
If they were higher consider designing a different bearing
arrangement before switching to a larger gear unit.
Catalogue values for rated overhang loads refer to mid-point of
shaft under study.
Should application point of the overhang load be localised further
out the revised loading capability must be adjusted as per
instructions given in this manual. See paragraph 22.
d) Thrust loads
Actual thrust load must be found within 20% of the equivalent
overhang load capacity. Should an extremely high, or a combination
of radial and axial load apply, consult REMI Technical Service.
2.15 Installation
The following installing instructions must be observed:
a) Starts per hour
Make sure that the gearbox is correctly secured to avoid vibrations.
If shocks or overloads are expected, install hydraulic coupling,
clutches, torque limiters, etc.
b) Before being paint coated, the machined surfaces and the outer
face of the oil seals must be protected to prevent point drying out
the rubber and jeopardising the sealing properties.
c) Parts filled on the gearbox output shaft must be machined to ISO
H7 tolerance to prevent interface fits that could damage the
gearbox itself. Fauther, to mount or remove such parts, use suitable
pullers or extraction devices using the tapped hole located at the
top of the shaft extension.
d) Mating surfaces must be cleaned and treated with suitable
protective products before mounting to avoid oxidation and, as a
result, seizure of parts.
e) Prior to putting the gear unit into operation make sure that the
equipment that incorporates the same complies with the current
revision of the machines directive 89/392.
f) Before stating up the machine, make sure that oil level conforms to
the mounting position specified for the gear unit.
g) For outdoor installation provide adequate guards in order to protect
the drive from rainfalls as well as direct sun radiation.
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2.16 Storage
Observe the following instructions to ensure correct storage of the
products:
a) Do not store outdoors, in areas exposed to weather or excessive
humidity.
b) Always place wooden boards or other material underneath th
product, to avoid the direct contact with the floor.
c) In case of long-term storage all machined surfaces such as flanges,
shafts and coupling must be coated with a suitable rust inhibiting
product.
Furthermore gear units must be placed with the fill plug in the
highest position and filled up with oil.
Before putting the units into operation the appropriate quantity, and
type, of oil must be restored.
2.19 Lubrication
Gears are splash lubricated by oil. It may be noted that Geared Box are
delivered without oil and before starting oil must be filled up to oil
level indicator.
The approximate quantity to be filled in the reducer, according to its
mounting position. Correct level is at mid height of the sight glass.
First oil change must be done after operating 400 hours. Consequent oil
changes after every 5000 hours of operation are recommended.
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The unit designations for the H, F gear units and their options are listed
below.
Designation
H Foot-mounted design
F Flange-mounted design
RGB 110...
RGB 130...
RGB 110...
RGB 130...
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R G B 1 1 0 0 8 0 4 3 7.5 0
- - - / - - - / - - - / - / - - - -
GEAR RATIO
POLE OF MOTOR
4, 6, 8
MOUNTON COUPLING
063, 071, 080, 090, 100, 112, 132, 160, 180
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The permissible radial and axial loads for gear boxes on their output shaft
are given in table No. 5. The figures are based on bearing life of 8000 hrs.
At their corresponding speeds and under the provision that radial load are
applied at half the length of the output shaft. Where only radial or only axial
loads are transmitted. The shafts can be subjected to the full amount of Fr
or Fa given in the table.
Where :
Dmin = Min. Permissible diam…(mm)
M = Torque to be transmitted…(Nm)
Fr = Permissible radial load at the output shaft…(N)
For shafts subjected to radial and axial loads at the same time, radial load
is to be reduced by the amount of the thrust load.
With the load figures of the table and following formula. It is possible to find
the minium permissible diameter of gear wheels.Sockets wheels or
belt pulleys.
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Position of Oil level indicator, Breathing Plug and Drain plug changed
depending on mounting position. It is therefore very important to specify
mounting position as per chart given below at the time of ordering. In
absence of any indication at the time of ordering. It will be presumed that
mounting is B3 for foot mounting and B5 for flange mounted.
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8 Dimension Sheet
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