Cable Accessories Selection Guide

Energy Division
Cable Accessories Selection Guide

Tyco Electronics Energy Division
Customer Center
8000 Purfoy Road
Fuquay-Varina, NC 27526-9349
T: 800-327-6996
F: 800-527-8350
For more information and your country contact
person, please visit us at:
http://energy.tycoelectronics.com
Networks, MRO, Overhead Transmission
All of the above information, including drawings, illustrations
and Distribution
and graphic designs, reflects our present understanding
and is to the best of our knowledge and belief correct and
reliable. Users, however, should independently evaluate the
suitability of each product for the desired application. Under
no circumstances does this constitute an assurance of any
particular quality or performance. Such an assurance is only
provided in the context of our product specifications or explicit
contractual arrangements. Our liability for these products is set
forth in our standard terms and conditions of sale. GelWrap,
GILS, Smart Limiter, GelCap, GTap, GelPort, GHFC, PowerGel,
ShearBolt, CSJA, ShrinkMark, Rayvolve, Raysulate, AMP,
Raychem, TE logo and Tyco Electronics are are trademarks.
Other products, logos, and Company names mentioned herein
may be trademarks of their respective owners.
© 2000-2008 Tyco Electronics Corporation. All rights reserved.

1307929 E309 7/08
Who We Are
Tyco Electronics is a global provider of engineered electronic components for thousands of
consumer and industrial products; network solutions and systems for telecommunications
and energy markets; and wireless systems for critical communications, radar and defense
applications. Our company was founded by combining many well-known, trusted brands –
Raychem, AMP, ALR, Buchanan, DEK and many others.
About This Cable Accessories Selection Guide

This Cable Accessories Selection Guide is intended for applications in the Networks, MRO,
Overhead Transmission and Distribution. We have provided several features in the design
of this catalog to assist you in choosing the right products for your needs.
Product Organization
• The products and the order of this catalog were selected with the user
in mind
• Sub-headings are available for quick references
Point-of-Purchase (POP) Notations

• Each ordering chart indicates packaging choices for bulk or
point-of-purchase
• Part numbers have been highlighted with color and/or in bold where
POP packaging is available
Our Goal
We are committed to providing our customers:
• A single point of contact
• 24-hour emergency response
• Flexible ordering solutions
• Minimal order requirements with free freight
• Highly knowledgeable regional representation
• Free on-site training
• Global product offering with local awareness
Terminology
CLX - continuous corrugated metallic sheath
JCN - jacketed concentric neutral
LC SHIELD - longitudinally corrugated shield
PILC - paper-insulated, lead-covered
URD - underground residential distribution
VCLC - varnished cambric-insulated, lead-covered
Associations and Organizations References:

AEIC - Association of Edison Illuminating Companies
ANSI - American National Standards Institute
CSA - Canadian Standards Association
FAA- Federal Aviation Administration
ICEA - Insulated Cable Engineers Association, Inc.
IEEE - Institute of Electrical and Electronics Engineers
MSHA - Mine Safety and Health Administration
RUS - Rural Utilities Service
UL - Underwriters’ Laboratories, Inc.
Material Safety Data Sheets

To obtain material safety data sheets (MSDS) go to http://www.tycoelectronics.com
and enter MSDS in the Keyword search. Choose MSDS Search and Retrieval from the
resulting list.
TABLE OF CONTENTS
Contents
Low Voltage Splices, Taps, Terminations & Network Protection............ 3
Medium/High Voltage Splices, Taps & Terminations.................................. 21
Cable Repair & Rejacketing.................................................................................55
Low Voltage Tubing & Molded Parts...............................................................63
Tapes & Sealants...................................................................................................... 73
Wire Management...................................................................................................79
Identification Solutions...........................................................................................91
Connectors & Terminals....................................................................................... 105
Accessories & Tools................................................................................................ 113
Applications and Technical Specification.....................................................127
Index ........................................................................................................................ 153
1
LOW VOLTAGE SPLICES, TAPS &
NETWORK PROTECTION
Low Voltage In-Line Splices (1000 V)

Cold-Applied
GelWrap Splice Closures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
GILS In-Line Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
RVS Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Heat-Shrink
WCSM Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
FCSM Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CRSM Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CRSM CT Cable Tap Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Low Voltage Network Protection
Cable Protection
Smart Limiter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Low Voltage Stub Splices &

Motor Connection Kits (1000 V)
GelCap Splice Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
RVC Splice Cover Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
MCK Motor Connection Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Low Voltage Taps

GTAP Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
GelCap SL Splice Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
GHFC H-Frame Closures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
GelPort Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3
4
LOW
LOWVOLTAGE
VOLTAGESPLICES,
SPLICES,TAPS
TAPS&&NETWORK
NETWORKPROTECTION
PROTECTION
Low Voltage In-Line Splices
GelWrap Splice Closures
LOW VOLTAGE SPLICES, TAPS & NETWORK PROTECTION

Water Resistant Wraparound Splice Closures (1000 V)
Tyco Electronics’ GelWrap splice closures quickly and conveniently insulate and seal buried electrical
connections rated up to 1000 volts. The robust, yet compact, design is engineered to handle the
harsh environments of direct burial and manhole applications. GelWrap splice closures are equally well
suited for insulation and jacket repair. GelWrap UF splices include the UF connector.
Fast and easy installation

Installers will appreciate the simple wraparound design and dependable gel sealing performance.
Simply wrap and snap the closure on any cable in the use range. The gel in the closure seals on
contact. Installation is literally a snap. The GelWrap splice closure can be applied on all common
compression connectors and low-voltage cables. Many in-line mechanical connectors can be covered
as well.
Dependable performance
The factory cured PowerGel silicone sealant in the GelWrap closure encapsulates the connection.
Since the gel is easily stretched and very sticky, it basically forms around the cable and connector
sticking to everything including itself. Moisture cannot enter the splice.
Selection Information: dimensions in inches (millimeters)

Maximum
Sleeve Connector General Use Std.
Catalog Number Length Conductor Size Opening Diameter Range Pack
GelWrap-18/4-100 4.0 (100) #12 – 4/0 (4 - 95) 1.0 (25) 0.15 – 0.70 (4 - 18) 6
GelWrap-18/4-150 6.0 (150) #12 – 4/0 (4 - 95) 3.0 (75) 0.15 – 0.70 (4 - 18) 6
GelWrap-18/4-200 8.0 (200) #12 – 4/0 (4 - 95) 5.0 (125) 0.15 – 0.70 (4 - 18) 6
CPGI-GelWrap-18/4-200 8.0 (200) #12 - 4/0 (4 - 95) 5.0 (125) 0.15 - 0.70 (4 - 18) 5
CPGI-GelWrap-18/4-200UL 8.0 (200) #12 - 4/0 (4 - 95) 4.0 (100 0.15 - 0.70 (4 - 18) 5
GelWrap-18/4-250 10.0 (250) #12 – 4/0 (4 - 95) 7.0 (175) 0.15 – 0.70 (4 - 18) 6
CPGI-GelWrap-18/4-250UL 10 (250) #2 - 4/0 (4 - 95) 6.0 (150) 0.40 - 1.30 (10 - 33) 5
GelWrap-18/4-300 12.0 (300) #12 – 4/0 (4 - 95) 9.0 (225) 0.15 – 0.70 (4 - 18) 6
GelWrap-33/10-150 6.0 (150) #2 – 500 (35 - 240) 2.0 (50) 0.40 – 1.30 (10 - 33) 6
CPGI-GelWrap-33/10-50 1.0 (50) #2 - 500 (35 - 240) 6.0 (150) 0.40 - 1.30 (10 - 33) 5
GelWrap-33/10-200 8.0 (200) #2 – 500 (35 - 240) 4.0 (100) 0.40 – 1.30 (10 - 33) 6
GelWrap-33/10-250 10.0 (250) #2 – 500 (35 - 240) 6.0 (150) 0.40 – 1.30 (10 - 33) 6
GelWrap-33/10-250-I350M4* 10.0 (250) #6 – 350 (16 - 180) 5 (125) 0.40 – 1.30 (10 - 33) 12
GelWrap-33/10-300 12.0 (300) #2 – 500 (35 - 240) 8.0 (200) 0.40 – 1.30 (10 - 33) 12
GelWrap-33/10-350 14.0 (350) #2 – 500 (35 - 240) 10.0 (250) 0.40 – 1.30 (10 - 33) 10
GelWrap-50/20-200 8.0 (200) 250 – 750 2.0 (50) 0.80 – 1.50 (20 - 38) 12
GelWrap-50/20-250 10.0 (250) 250 – 750 4.0 (100) 0.80 – 1.50 (20 - 38) 12
GelWrap-50/20-300 12.0 (300) 250 – 750 6.0 (150) 0.80 – 1.50 (20 - 38) 12
GelWrap-50/20-350 14.0 (350) 250 – 750 8.0 (200) 0.80 – 1.50 (20 - 38) 12
GelWrap-50/20-400 16.0 (400) 250 – 750 10.0 (250) 0.80 – 1.50 (20 - 38) 12
CPGI-GelWrap-UF-200 8.0 (200) 14/2 - 8/3 w/ground included connectors 5
CPGI-GelWrap-UF-250UL 10 (250) 14/2 - 8/3 w/ground included connectors 5
Notes: UL denotes UL & CSA for submersible applications
For other sizes or applications, a minimum seal length is required on each side of connector opening or jacket damage:
GelWrap closure 18/4 series 1.5" (38mm)
*Includes mechanical connector
Product Performance
Ordering Information
Testing Test Conditions
1. Selection is based on typical dimensions
ANSI C119.1 – 1986 600 V insulated underground
for low-voltage insulated cables.
Chemical Resistance Fluid immersion, 168 hours @ 23°C, 75% elongation
2. Related test reports:
retention minimum
EDR-5343 - 18/4;
- 10W-40 motor oil
EDR-5356 - 33/10,
- 10% hydrochloric acid
EDR-5367 for 50/20,
- 15% sodium chloride
EDR-5356 for GelWrap-33/10-250-I350M4
- 20% sodium hydroxide
(A four screw connector is included).
- ETX 60280 antifreeze (1000 hours)
Accelerated Aging 1000 hours @ 135°C For connector information refer to the
- 93% retention tensile strength Connectors and Terminals section of
- 82% retention elongation at break this catalog.
5
GILS In-Line Splices

Water Resistant Splice Kit for Power Cable (1000 V)
The Tyco Electronics’ GILS gel in-line splice kit offers a state-of-the-art sealed splice for underground,
buried, and overhead applications. GILS closures offer a fast and simple method for splicing,
insulating, and environmentally sealing low-voltage cable splices.
The GILS closure, with its revolutionary PowerGel sealant, covers and seals the splice quickly and
easily, saving both time and effort.
Simply install the connector, place on the closure, and snap closed. It’s that easy—no tapes, mastic,
tools or mixing are required. The splice is ready to bury-no waiting to cure.
• Connector accommodates copper and/or aluminum cables
• Qualified to ANSI C119.1-1986 for underground splicing
• UV resistant
• Qualified for temperatures from -40°C to 90°C
• Connector included
• RUS accepted connector blocks and splices for secondary. Water-tight for use in all locations
Selection Information
Catalog Number Conductor Size (AWG/kcmil) Std. Pack

GILS-4/0 #2 – 4/0 18 or 72 each
CPGI-GILS-4/0 #2 – 4/0 5
GILS-350 1/0 - 350 18
1. Based of typical dimensions for low-voltage insulated cables.
2. Related test reports: EDR-5298, EDR-5394
6
RVS Splices

“Roll-on” Splices for 1/C Power Cable (1000 V)
RVS splice cover kits are the easy “roll-on” way to insulate and seal cable connections up to 1000
volts. The gripping force of the specially formulated EPDM elastomer combines with the high-
performance sealant to form a water-resistant, insulating sleeve that is UL listed and CSA certified
for direct burial application over in-line compression connectors.
RVS splice cover sleeves feature a dual-wall design with an entrapped lubricant, making installation
fast and simple. The elastomeric sleeve rolls onto the cable with minimal effort, even at temperatures
below –13°F (–25°C). The cable can be energized immediately. It is ideal for use where gas or electric
heating devices are not approved.
Qualified to ANSI C119.1-1986. CSA certified to C22.2 No. 198.2. UL listed per 96J4 (file E91151). RUS
accepted for use as a secondary tap or splice cover. For use on standard poly- or elastomeric-
insulated cables. Use to insulate and seal in-line compression connectors or to seal terminal lugs.

Maximum
Catalog Conductor Size Cable O.D. Sleeve Connector
Number (AWG/kcmil) (Min. – Max.) Length Length
RVS-11 #8 - 2/0 .22 - .68 (6 - 17) 8.0 (205) 5.00 (127)
CPGI-RVS-11 #8 - 2/0 .22 - .68 (6 - 17) 8.0 (205) 5.00 (127)
RVS-12 1/0 - 250 0.50 - 0.90 (13 - 23) 9.5 (241) 4.50 (114)
CPGI-RVS-12 1/0 - 250 0.50 - 0.90 (13 - 23) 9.5 (241) 4.50 (114)
RVS-13 250 - 600 0.70 - 1.20 (18 - 30) 12.0 (305) 7.00 (178)
CPGI-RVS-13 250 - 600 0.70 - 1.20 (18 - 30) 12.0 (305) 7.00 (178)
RVS-14 600 - 1000 0.95 - 1.50 (24 - 38) 14.0 (356) 9.00 (229)
1. Select the appropriate catalog number. Selections are based on typical dimensions of low-voltage
insulated cable. Confirm selection with dimensions to assure proper sizing.
2. Kits do not contain connectors. The RVS splice cover selection information mentioned above covers
copper and aluminum in-line compression connections.
3. Each kit contains one Rayvolve RVS splice cover sleeve and sealant strips.
4. Standard package: 5 kits/box or 50 kits/box.
5. Related test report: EDR-5167
For connector information refer to the Connectors and Terminals section of this catalog.
7
WCSM Tubing
Heavy-Wall Sealant Coated or Uncoated Tubing (1000 V)
• For use on standard poly- or elastomeric insulated/jacketed cables or lead-jacketed cables, which
may include aluminum or steel armoring
• Use sealant-coated tubing (-S) as a sealed in-line splice or terminal lug seal for non-flame retardant
applications. Use uncoated tubing (-A/U and /U) for cable rejacketing and mechanical protection only.
• Sealant-coated WCSM tubing, sizes -9/3 through-70/21 (-S designation) is UL listed per 486D (file
E91151), certified to CSA C22.2, qualified to ANSI C119.1-1986, and rated to Western Underground Guide
2.5. Also RUS accepted for use as a secondary tap or splice cover, and for use as jacket restoration
materials on JCN cable. WCSM tubing may be used for jacket repair on cables to 35 kV.
• Connectors over 6 inches: Recommended cut length = connector length + 5 inches
Connectors up to 6 inches: Recommended cut length = connector length + 4 inches
• WCSM tubing has a 3:1 shrink ratio and an unlimited shelf life when stored under normal conditions
Certified C22.2 • Note: UL listing applies to sealant-coated (-S) WCSM-9/3 through -70/21 only.
No. 198.2 WCSM-105/30 and -130/36 are not UL listed.
LISTED 96J4
Direct burial insulation
covered for listed
pressure connectors
SUBMERSIBLE
1000-V General
Conductor Size Use Range Cut-Piece Std. Pack
Catalog Number1 (AWG/kcmil) (Min. – Max.) Length2 (Ft/Roll) (Pcs/Box) (Pcs/Pack)
Sealant-Coated Cut-Length Tubing

WCSM-9/3-150-S #14 – #8 0.15 – 0.30 (4 – 8) 6 (150) 50
CPGI-WCSM-9/3-150-S #14 – #8 0.15 – 0.30 (4 – 8) 6 (150) 3
WCSM-9/3-300-S #14 – #8 0.15 – 0.30 (4 – 8) 12 (300) 50
WCSM-9/3-1200-S #14 – #8 0.15 – 0.30 (4 – 8) 48 (1200) 25
WCSM-13/4-150-S #12 – #6 0.20 – 0.45 (5 – 11) 6 (150) 50
CPGI-WCSM-13/4-150-S #12 – #6 0.20 – 0.45 (5 – 11) 6 (150) 2
WCSM-13/4-1200-S #12 – #6 0.20 – 0.45 (5 – 11) 48 (120) 25
WCSM-20/6-150-S #8 – #2 0.25 – 0.70 (6 – 18) 6 (150) 50
CPGI-WCSM-20/6-150-S #8 – #2 0.25 – 0.70 (6 – 18) 6 (150) 2
WCSM-20/6-225-S #8 – #2 0.25 – 0.70 (6 – 18) 9 (225) 50
WCSM-20/6-300-S #8 – #2 0.25 – 0.70 (6 – 18) 12 (300) 50
WCSM-20/6-1200-S #8 – #2 0.25 – 0.70 (6 – 18) 48 (1200) 25
WCSM-33/8-150-S #4 – 4/0 0.35 – 1.20 (9 – 30) 6 (150) 50
CPGI-WCSM-33/8-150-S #4 – 4/0 0.35 – 1.20 (9 – 30) 6 (150) 2
WCSM-33/8-225-S #4 – 4/0 0.35 – 1.20 (9 – 30) 9 (225) 50
WCSM-33/8-300-S #4 – 4/0 0.35 – 1.20 (9 – 30) 12 (300) 50
WCSM-33/8-1200-S #4 – 4/0 0.35 – 1.20 (9 – 30) 48 (1200) 25
WCSM-43/12-150-S 1/0 – 400 0.50 – 1.55 (13 – 39) 6 (150) 40
WCSM-43/12-225-S 1/0 – 400 0.50 – 1.55 (13 – 39) 9 (225) 40
CPGI-WCSM-43/12-225-S 1/0 – 400 0.50 – 1.55 (13 – 39) 9 (225) 1
WCSM-43/12-300-S 1/0 – 400 0.50 – 1.55 (13 – 39) 12 (300) 40
WCSM-43/12-1200-S 1/0 – 400 0.50 – 1.55 (13 – 39) 48 (1200) 10
WCSM-51/16-100-S 250 – 500 0.70 – 1.75 (18 – 44) 4 (100) 100
WCSM-51/16-225-S 250 – 500 0.70 – 1.75 (18 – 44) 9 (225) 30
CPGI-WCSM-51/16-225-S 250 – 500 0.70 – 1.75 (18 – 44) 9 (225) 1
WCSM-51/16-300-S 250 – 500 0.70 – 1.75 (18 – 44) 12 (300) 30
WCSM-51/16-1200-S 250 – 500 0.70 – 1.75 (18 – 44) 48 (1200) 10
WCSM-70/21-300-S 400 – 1000 0.90 – 2.45 (23 – 62) 12 (300) 15
WCSM-70/21-450-S 400 – 1000 0.90 – 2.45 (23 – 62) 18 (450) 15
WCSM-70/21-600-S 400 – 1000 0.90 – 2.45 (23 – 62) 24 (600) 10 or 100
WCSM-70/21-1200-S 400 – 1000 0.90 – 2.45 (23 – 62) 48 (1200) 10
WCSM-105/30-300-S 800 – 1250 1.30 – 3.70 (33 – 94) 12 (300) 15
WCSM-105/30-1200-S 800 – 1250 1.30 – 3.70 (33 – 94) 48 (1200) 5
WCSM-130/36-300-S 1500 – 2500 1.60 – 4.20 (41 – 107) 12 (300) 10
WCSM-130/36-450-S 1500 – 2500 1.60 – 4.20 (41 – 107) 18 (450) 20
WCSM-130/36-1200-S 1500 – 2500 1.60 – 4.20 (41 – 107) 48 (1200) 5
1 Catalog numbers with -S designation are suitable for sealed electrical insulation to 1000 V. Catalog numbers with A/U and /U designations are for
cable rejacketing only.
2 Length tolerance to ±2 percent. Can be used for multi-conductor LV splices using different tubings.
8

1000-V General
Uncoated Tubing
WCSM-9/3-A/U #14 – #8 0.15 – 0.30 (4 – 8) 100
WCSM-13/4-A/U #12 – #6 0.20 – 0.45 (5 – 11) 100
WCSM-20/6-A/U #8 – #2 0.25 – 0.70 (6 – 18) 100
WCSM-33/8-A/U #4 – 4/0 0.35 – 1.20 (9 – 30) 65
WCSM-43/12-A/U 1/0 – 400 0.50 – 1.55 (13 – 39) 50
WCSM-51/16-A/U 250 – 500 0.70 – 1.75 (18 – 44) 40
WCSM-70/21-A/U 400 – 1000 0.90 – 2.45 (23 – 62) 40
WCSM-90/30-1500/U 800 – 1200 1.30 – 3.10 (33 – 79) 60 (1500) 5
WCSM-130/36-1500/U 1500 – 2500 1.60 – 4.20 (41 – 107) 60 (1500) 5
1 Catalog numbers with -S designation are suitable for sealed electrical insulation to 1000 V. Catalog numbers with A/U and /U designations are for
cable rejacketing only.
2Length tolerance to ±2 percent. Can be used for multi-conductor LV splices using different tubings.
Note: UL listing applies to sealant-coated (-S) WCSM-9/3 through -70/21 only. WCSM-105/30 and -130/36 are not UL listed.
1. Select the appropriate catalog number based on typical dimensions for low-voltage insulated cable.
Confirm selection with dimensions to assure proper sizing.
2. UL listing applies to sealant-coated (-S) WCSM-9/3 through -70/21 only.
WCSM-105/30 and -130/36 are not UL listed.
3. Package does not contain connectors or lugs. Installed connector or lug diameter must be within
use range.
4. If sealing is needed with WCSM-A/U uncoated tubing, order S-1052 sealant separately.
5. WCSM tubing may be field-cut for shorter requirements.
6. Bulk packaging is available for cut lengths. Consult your Tyco Electronics representative
for information.
7. For testing information refer to the Technical Data section of this catalog.
9. UV restistant test report: EDR-5361.
9
FCSM Tubing
Heavy-Wall Flame Retardant Tubing (2000 V)
FCSM tubing’s tough, crosslinked polyolefin construction provides mechanical strength and cut-
through resistance equal to, or surpassing, the properties of low-voltage cable jackets.
• 3:1 shrink ratio and an unlimited shelf life when stored under normal conditions
• Use sealant-coated tubing (-S) as a sealed in-line splice or terminal lug seal. It provides a water-tight
seal for direct-buried applications and wet environments.
• Use uncoated tubing (-/U) for cable rejacketing only
• Sealant-coated or uncoated tubing may be used for jacket repair on cable to 35 kV. Qualified to
ANSI C119.1-1986; also rated to IEEE 383 (Vertical Tray Flame Test) and ICEA S-19-81.
• FCSM is also MSHA approved (No. P-137-MSHA).
MSHA approved
(No. P-137-MSHA) For use on standard poly- or elastomeric- insulated/jacketed cables or lead-jacketed cables, which
may include aluminum or steel armoring.
Connectors up to 6 inches: Recommended cut length = connector length + 4 inches.

Connectors over 6 inches: Recommended cut length = connector length + 5 inches.
1000-V Insulated Bulk

Conductor Size General Use Range Tube Std. Pack Option
Catalog Number (AWG/kcmil) (Min.–Max.) Length* Ft.(m)/Roll Pcs/Box Ft.(m)/Roll
In-Line Splice Or Terminal Lug Seal (With Sealant)

FCSM-9/3-1200-S #14 – #8 0.15 – 0.30 (4 – 8) 48 (1200) 25
FCSM-19/6-150-S #6 – #2 0.25 – 0.65 (6 – 17) 6 (150) 50
FCSM-19/6-1200-S #6 – #2 0.25 – 0.65 (6 – 17) 48 (1200) 25
FCSM-28/9-225-S #2 – 4/0 0.40 – 0.95 (10 – 24) 9 (225) 50
FCSM-28/9-1200-S #2 – 4/0 0.40 – 0.95 (10 – 24) 48 (1200) 25
FCSM-38/12-300-S 1/0 – 350 0.50 – 1.30 (13 – 33) 12 (300) 40
FCSM-38/12-1200-S 1/0 – 350 0.50 – 1.30 (13 – 33) 48 (1200) 10
FCSM-51/16-300-S 250 – 500 0.70 – 1.75 (18 – 44) 12 (300) 30
FCSM-51/16-1200-S 250 – 500 0.70 – 1.75 (18 – 44) 48 (1200) 10
FCSM-68/22-1200-S 600 – 1000 0.95 – 2.30 (25 – 58) 48 (1200) 10
FCSM-90/30-1200-S 800 – 1200 1.30 – 3.10 (33 – 79) 48 (1200) 5
FCSM-120/40-1200-S 1500 – 2500 1.75 – 4.10 (44 – 104) 48 (1200) 5
FCSM-177/63 600-S 2.75 – 6.05 (70 – 154) 24 (600) 6
FCSM-177/63-1200-S 2.75 – 6.05 (70 – 154) 48 (1200) 5
Cable Rejacketing (Without Sealant)

FCSM-9/3-A/U #14 – #8 0.15 – 0.30 (4 – 8) 100 (30)
FCSM-19/6-A/U #6 – #2 0.25 – 0.65 (6 – 17) 100 (30) 825 (250)
FCSM-28/9-A/U #2 – 4/0 0.40 – 0.95 (10 – 24) 65 (20) 495 (150)
FCSM-38/12-A/U 1/0 – 350 0.50 – 1.30 (13 – 33) 50 (15) 395 (120)
FCSM-51/16-A/U 250 – 500 0.70 – 1.75 (18 – 44) 40 (12) 330 (100)
FCSM-68/22-A/U 600 – 1000 0.95 – 2.30 (25 – 58) 80 (24)
FCSM-90/30-1500/U 800 – 1200 1.30 – 3.10 (33 – 79) 60 (1500) 5
FCSM-120/40-1500/U 1500 – 2500 1.75 – 4.10 (44 – 104) 60 (1500) 5
FCSM-177/63-1500/U 2.75 – 6.05 (70 – 154) 60 (1500) 5
*Length tolerance to ±2 percent. Ordering Information

Confirm selection with cable dimensions to assure proper sizing.
2. Connectors or lugs not included.
3. If sealing is needed with uncoated FCSM tubing (-/U), order S-1052 separately.
4. Tubing may be field-cut for shorter requirements.
5. Bulk packaging is available for cut-lengths. Contact your Tyco Electronics representative for
additional information.
6. For testing information refer to the Technical Data section of this catalog.
7. Related test reports: EDR-5133, EDR-5134, EDR-5141
10
CRSM Sleeves

Heat-Shrink Wraparound Sleeve (1000 V)
CRSM sleeves close easily with a permanent locking system that consists of a raised rail profile and a
stainless steel channel. These sleeves are made from crosslinked polyolefin, which equals or exceeds
the material properties of the original cable jacket. CRSM sleeves fit a wide range of cable sizes and
have unlimited shelf life, when stored under normal conditions.
• Qualified to ANSI C119.1-1986, rated to ICEA electrical withstand test for 1000 volts.
• RUS accepted for use as jacket restoration materials on JCN cable.
• Use as insulation for 1/C low-voltage power cable up to 1000 volts and for jacket repair up to
35 kV or for general sealing applications. All CRSM sleeves are sealant-coated.
Primary Electrical Repair (1000 V)

Cable and Jacket Repair General Sealing
Sleeve Conductor Size Use Range Use Range (0–35 kV) Std.
Catalog Number Length (AWG/kcmil) (Min.–Max.) (Min.–Max.) Pack
CRSM 34/10-200 08 (200) #8 – 2/0 0.25 – 0.60 (6 – 15) 0.25 – 1.20 (6 – 30) 3
CRSM 34/10-1200 48 (1219) #8 – 2/0 0.25 – 0.60 (6 – 15) 0.25 – 1.20 (6 – 30) 5
CRSM 53/13-200 08 (200) 3/0 – 400 0.60 – 0.95 (15 – 24) 0.60 – 1.80 (15 – 46) 10
CRSM 53/13-1200 48 (1219) 3/0 – 400 0.60 – 0.95 (15 – 24) 0.60 – 1.80 (15 – 46) 5
CRSM 84/20-750 30 (750) 500 – 1000 0.95 – 1.40 (24 – 36) 0.95 – 2.70 (24 – 69) 10
CRSM 84/20-1200 48 (1219) 500 – 1000 0.95 – 1.40 (24 – 36) 0.95 – 2.70 (24 – 69) 5
CRSM 107/29-1000 40 (1000) 1000 – 2000 1.30 – 2.00 (33 – 51) 1.30 – 3.60 (33 – 91) 10
CRSM 107/29-1200 48 (1219) 1000 – 2000 1.30 – 2.00 (33 – 51) 1.30 – 3.60 (33 – 91) 5
CRSM 143/36-1200 48 (1219) 1.65 – 4.95 (42 – 126) 5
CRSM 198/55-1200 48 (1219) 2.50 – 6.50 (64 – 165) 5
1. Select the appropriate catalog number for either primary electrical repair (1000 volts max.) or
general sealing applications. Electrical repair selections are based on typical dimensions for low-
voltage insulated cable. Confirm selection with cable dimensions to assure proper sizing.
2. Use the “Primary Electrical Repair” columns for electrical repair applications (when CRSM is in
direct contact with the conductor).
3. Use the ”General Sealing and Jacket Repair Use Range” column for general rejacketing or sealing
applications (when CRSM is not in direct contact with the conductor).
4. Package does not contain connectors.
5. Kits include a wraparound sleeve and stainless steel channel closure. Both can be field-cut for
shorter requirements (see “Reference dimensions” below).
6. Related test report: EDR-5124, EDR-5192
7. UV resistant test report: EDR-5361
8. CRSM 34/20 are available in shorter standard lengths by ordering the corresponding CRSM-CT kits.
(The use ranges in the Selection Information table still apply).

Damage Total Seal Length
<3 (<76) 3 (76)
3 – 12 (76–305) 4 (102)
12 – 24 (305–610) 6 (152)
Cut sleeve length = Damage length + total >24 (>610) 8 (203)
seal length
11
CRSM CT Cable Tap Splices

Heat-Shrink Wraparound Cable Tap Splices (1000 V)
• Use as a wraparound, sealed cable tap splice

• Qualified to ANSI C119.1-1986, rated to ICEA electrical withstand test for 1000 volts
• RUS accepted for use with compression and split-bolt connectors
• Sealant-coated
• For use on standard poly- or elastomeric insulated conductors
Conductor size (1000 V Max.) Connector

Sleeve Main Tap Dimension Std.
Catalog Number Length (AWG/kcmil) (AWG/kcmil) (Max. D) Pack
Compression connector
CRSM-CT-34/10-150 6 (152) #8 – #2 #10 – #2 2 (51) 10
CPGI-CRSM-CT-34/10-150 6 (152) #8 – #2 #10 – #2 2 (51) 5
CRSM-CT-53/13-200 8 (203) #2 – 4/0 #10 – 4/0 4 (102) 10
CRSM-CT-84/20-250 10 (254) 4/0 – 500 #2 – 500 6 (152) 10
Standard split-bolt connector

CRSM-CT-53/13-200 8 (203) #8 – #2 #14 – #2 1 1/2 (38) 10
Compression connector
Split-bolt connector
1. Select the appropriate catalog number based on the main and tap conductor sizes and connector
type for electrical repair (1000 volts max.). Selections are based on typical dimensions for low-
2. Kits are capable of insulating and sealing wye (3-wire) or H (4-wire) configurations up to
1000 volts.
3. Kits do not contain connectors.
4. Kits include insulating sleeve, sealant strip, and stainless steel channel closure.
5. Standard package: 10 kits/box.
6. Related test report: EDR-5192.
7. UV resistant test report: EDR-5361.
12
Low Voltage Network Protection
Smart Limiter

Cable Protector
Tyco Electronics introduces a quick and easy way to protect secondary network cables—the Smart
Limiter cable protector. To many utilities, a network system is the most attractive option for customers
seeking steadfast reliability. The Smart Limiter cable protector will assist companies in restoring their
network system to its most reliable state and when limiters operate, they will be easily identified and
replaced.
• Increases reliability by protecting cable insulation from damage due to fault current
• Quick visual identification of blown limiters reduces the time needed to find faulted limiters
• Fast installation in compact spaces through the use of the ShearBolt connector. No special tools
are required for installation, only 11/16" socket for installation and 1/2" for removal. Connection
is repeatable to the same standard with every installation. No changing of die or using crimping
tools that require calibration. Easily repeatable installation regardless of installer experience
• Sealing and mechanical protection are built in, eliminating the need for additional components
• The limiter will only blow on secondary faults and effortlessly coordinate with network
protector fuses.
• Minimal exposure to energized parts. Only the conductor being inserted into the limiter needs
to be exposed making it very safe
• Fuse blowing activity is entirely contained in a ballistic enclosure
• 100% submersible
• GelPort cable entries will quench any arc when “live” connections are made; making picking
up load safer
• Hinged bolt caps allow entry to enable voltage measurements as required as these caps
are re-enterable
• Available, 100% submersible copper buses (crab joints) make installing limiters in one compact place
convenient and trouble-free. Available in 3 Way, 5 Way and 7 Way configurations
• Modular design allows circuits to be added or subtracted without cutting cables
• No parts to move, slide or park when installing or removing the limiter
• Tyco Electronics Smart Limiter cable protectors have tested fault duty of 25kA per limiter
• Designed specifically for 208Y/120V systems
Smart Limiter Cable Protector

Part Number Description Per Box
SL-750-120V-F-FT(B1) Fused limiter for 750 kcmil cable 1
SL-750-120V-NF-FT(B1) Non-Fused splice for 750 kcmil cable 1
SL-4/0-120V-F-FT(B1) Fused limiter for 4/0 cable 1
SL-4/0-120V-NF-FT(B1) Non-Fused splice for 4/0 cable 1
Crab Joint
Part Number Description Per Box

CJ-4/0-3W3W-CU-FT-B1 3 way/3 way copper crab joint with 4/0 conductors 1
CJ-250-3W3W-CU-FT-B1 3 way/3 way copper crab joint with 250 kcmil conductors 1
Related test reports: EDR-5445, EDR-5446, EDR-5450, EDR-5452, 502-47332, 502-47339
13
Low Voltage Stub Splices & Motor Connection Kits
GelCap Splice Covers

Water Resistant Stub Splice Cover Kit (1000 V)
GelCap splice cover kits quickly and conveniently insulate, seal, and protect stub splice connections
up to 1000 volts. The robust, yet compact, design was engineered to handle the harsh environments
of motor connections. GelCap splice cover kits are equally well suited for many other connection
applications including street light connections. The specially formulated material provides excellent
abrasion resistance and insulation value.
Each cap size is designed to fit a wide range of cable sizes. The expandable design keeps the cap as
small as possible and allows it to expand only as much as needed to fit on large cable.
GelCap splice cover kits provide the fastest installation. Simply push the cover down over the
connection and snap the clamp closed. No extra materials or greases are required. The PowerGel
sealant is already in the cap. Removal is just as quick and easy as installation.
Common uses for GelCap splice cover kits:

• Street lights
• Over wire nuts for sealing
• Irrigation systems
• HVAC
• Outdoor lighting

Max. Bolt Max. Lug
Catalog Feeder Dimensions Dimensions Barrel Cap length Std.
Number Conductor Size (mm2) Width (A) Length (B) Total Length (C) Length (D) (Nominal) Pack
GelCap 1** #16 – #10 AWG (1.5 – 5) .375 (10) .500 (13) 1.00 (25) 0.5 (13) 2.8 (71) 5
CPGI-GelCap-1** #16 – #10 AWG (1.5 – 5) .375 (10) .500 (13) 1.00 (25) 0.5 (13) 2.8 (71) 5
GelCap 2 #8 – #2 AWG (8 – 35) .625 (16) 1.00 (25) 2.00 (51) 1.0 (25) 3.5 (89) 5
CPGI-GelCap-2 #8 – #2 AWG (8 – 35) .625 (16) 1.00 (25) 2.00 (51) 1.0 (25) 3.5 (89) 5
CPGI-GelCap-2-SGL* #8 – #2 AWG (8 – 35) .625 (16) 1.00 (25) 2.00 (51) 1.0 (25) 3.5 (89) 5
GelCap 3 #2 – #4/0 AWG (35 – 105) .850 (22) 1.30 (33) 3.00 (76) 1.5 (38) 6.0 (152) 5
GelCap 4 250 – 500 kcmil (125 – 250) 1.100 (28) 1.85 (47) 5.00 (127) 2.0 (51) 8.0 (203 5
* CPGI-GelCap-2-SGL kit contains one GelCap cover only.
** For wire sizes #16 – #10, the unique design of the GelCap 1 splice kit saves
space by allowing all three phase connections to be installed in one cover.
• For GelCap splice kits sizes 2-4, one cap per phase is provided.
B
D
1/4" max.
C
Product Performance
Chemical Resistance ASTM D543, Sulfuric acid, Sodium hydroxide and motor oil
Ozone Resistance ASTM D1149, 168 hours @40°C, 50pphm
Accelerated Aging ASTM D2671
Abrasion Resistance 2040 gm wt., 4000 cycles, 2% max thickness loss
Related Product Information: EDR-5435 Test Report
1. Selection based on typical dimensions of low-voltage insulated cables.
Molded clamp of UV stable, impact resistant

Silicone gel is high dielectric polypropylene secures cover in place.
insulation and provides
constant pressure on cable Molded cover of high abrasion
and connector to provide and impact resistant elastomer
waterseal. PowerGel sealant is provides rugged protection for
specially formulated for high electrical connection.
temperature environments.
Snap-lock feature provides

quick installation and removal.
600V/105˚C
14
RVC Splice Cover Kits

“Roll-on” Stub Connection Insulation Kits (1000 V)
RVC splice cover kits offer the quick and easy “roll-on” way to insulate and seal stub connections in
motors and street lights up to 1000 volts. The elastomeric RVC cap splice cover provides the required
insulation thickness, withstands abrasion, and forms a water-resistant seal. The tool-free RVC cap is
ideal for installation in cramped motor boxes. It slides on easily and will not leak, unravel, or
slip off.
Feeder Bolt dimensions Lug Cap

Catalog Size Size Length Length Length Std.
Number (AWG/kcmil) (Max.) (Max.) (Max.) (Nominal) Pack
Motor connections or two-wire stub splices

RVC-1V #14 – #4 .375 (8) .625 (15) 1.75 (45) 3.00 (75) 5
RVC-2V #8 – 2/0 .375 (8) .750 (20) 2.75 (70) 4.00 (100) 5
RVC-3V #2 – 4/0 .500 (12) 1.00 (25) 3.00 (75) 5.25 (130) 5
RVC-4V 250 – 500 .625 (16) 1.50 (35) 5.00 (125) 7.50 (190) 5
Insulation
Catalog Conductor Size Cut-Back
Number (AWG/kcmil) (Max.)
Three-wire stub splices

RVC-1V #14 – #8 1.75 (44)
RVC-2V #6 – #2 2.75 (70)
Information
1. Select the appropriate catalog number. Selections are based on typical dimensions of low-voltage
2. Kits do not contain connectors. The RVS splice cover selection information above covers copper
and aluminum in-line compression connections.
3. Each kit contains one Rayvolve RVS splice cover sleeve and sealant strips.
LISTED 96J4
Direct burial insulation
covered for listed
R
pressure connectors
Certified C22.2
No. 198.2
®
Qualified to ANSI C119.1-1986. CSA

certified to C22.2 No. 198.2. UL listed per 96J4
(file E91151).
15
MCK Motor Connection Kits

Heat-Shrink Motor Connection Kits for 1/C (2000 V)
• Qualified to ANSI-C119.1-1986 and rated to ICEA electrical withstand test for 1000 V
• For use as an in-line or stub splice between 1/C poly feeder cable and motor leads
• Excellent insulation sealing—and resistance to abrasion—in motor connections
Type V
The stub “Type V” kit is designed to splice the stub or butt configuration that is commonly used
where there is insufficient room to make in-line connections.
Type L
The In-Line “Type L” kit is used, where space permits, to splice in-line connections.
Connection
Catalog Motor feeder size Bolt Length Length (Max.) Length Std.
Number (AWG/kcmil) (Max.) H (Nominal) Pack
Stub Type V Cap

MCK-1V #14 – #10 5/8 2.0 (51) 2.5 (64) 5
CPGI-MCK-1V #14 – #10 5/8 2.0 (51) 2.5 (64) 5
MCK-2V #12 – #4 3/4 2.5 (64) 3.4 (86) 5
CPGI-MCK-2V #12 – #4 3/4 2.5 (64) 3.4 (86) 5
MCK-3V #2 – 4/0 1 3.5 (89) 4.5 (114) 5
MCK-4V 250 – 500 1 1/2 5.5 (140) 6.5 (165) 5
In-Line Type L Sleeve

MCK-1L #8 – 4/0 1 1/4 5.0 (127) 9.0 (229)
MCK-2L 250 – 1000 1 1/2 8.0 (203) 12.0 (305)
Notes: MCK motor connection kits are designed for single-hole connectors and include caps and sealant strips for three
connections. Kits do not contain connectors.
Type V Type L
Stub configuration In-line configuration
Ordering information
1. Select appropriate catalog number based on the motor feeder cable. Motor pigtail leads of the
same size or smaller are suitable. MCK selections are based on the typical dimensions of low-
voltage insulated cable. MCK selections are based on the typical dimensions of 100% insulated
cables manufactured in accordance with the data contained in AEIC CS5-1987 and AEIC CS6-1987,
as well as the dimensions of commonly used connectors. Nominal insulation thickness (100%):
90 mils. For cables manufactured to other specifications, confirm selection with cable and
connector dimensions.
2. Shielded cable must be terminated before installing MCK.
3. MCK kits are designed for single-hole connectors and include caps and sealant strips for three
4. Related test reports: MCK: EDR-5110

16
Low Voltage Taps
GTAP Splices

Water Resistant Splice (1000 V)
The GTAP gel tap splice kit provides a fast and simple method for connecting, insulating, and
environmentally sealing low-voltage splices. The GTAP splice kit is designed for underground as well
as overhead environments. It is especially useful for street lighting applications.
• Range-taking mechanical connectors splice a wide range of cables, including copper and aluminum
• Connector’s four port design allows maximum inventory flexibility
• Hinged closure allows for one-step installation
• Can be installed over the connector in seconds by simply snapping the cover shut
• Utilizes Tyco Electronics’ innovative PowerGel sealant to protect the connection from moisture
ingress, corrosion, and pollution
• PowerGel sealant provides additional insulation
Conductor Size
(All Outlets) Std.
Catalog Number AWG (mm2 ) Pack
GTAP-1 #14 – #2 (2–35) 18 or 72
CPGI-GTAP-1 #14 – #2 (2–35) 5
GTAP-2 #14 – 2/0 (2–70) 18 or 72
CPGI-GTAP-2 #14 – 2/0 (2–70) 5
Selections are based on typical dimensions for low voltage, insulated cable.
Catalog Number Length Width Height

GTAP-1 2-3/4 (70) 1-5/8 (41) 1-1/16 (27)
GTAP-2 4-1/4 (108) 2 (51) 1-3/16 (30)
Molded cover of UV stable, impact resistant

polypropylene provides rugged protection for
underground or overhead applications.
Frangible fingers provide

wide cable range.
Snap-lock ensures that

cover remains closed.
Silicone gel is high dielectric insulation and

provides constant pressure on cable and
connector to provide waterseal. PowerGel Range-taking mechanical connector made of
sealant is specially formulated for high aluminum. Accepts both copper and aluminum
temperature environments. conductors.
1. Selection based on typical dimensions of low-voltage insulated cables.
17
Low Voltage Taps
GelCap SL Splice Covers

Water Resistant Cover Kit with Connector (1000 V)
Tyco Electronics’ GelCap SL splice cover kits provide quick installation, dependable performance, and
easy reentry for street lighting connections, but they have many other uses.
GelCap SL splice cover kits quickly and conveniently insulate, seal, and protect stub splice connections
up to 1000 volts.
PowerGel Sealant Technology

The GelCap SL splice cover kits feature revolutionary PowerGel sealant which provides an excellent
moisture seal over a wide temperature range (-40°C to 105°C).
Innovative Cap Design and Material

The specially formulated material provides excellent abrasion resistance and insulation.
Range Taking Connector

The special three wire connector is perfect for street light connections. There are two ports that
accept wires from #14-2/0 AWG. Use these for the feeder cable. There is a single port that accepts
#14-6 AWG. Use this port to power the light.
Fast and Easy Installation

GelCap SL splice cover kits provide fast installation. Simply push the cover down over the connection
and snap the clamp closed. No extra materials or greases are required. The PowerGel sealant is
already in the cap.
Easy to Reenter
The GelCap SL splice cover is easy to re-enter because the PowerGel sealant pulls away leaving a
clean connection. Re-entry is also safer than other methods because no sharp objects or cutting tools
are required for removal of the cap.
Other Common Uses for GelCap Splice Cover Kits

• Irrigation systems
• HVAC
• Outdoor lighting
• Motor connections
Hole A Hole B
Recommended Recommended Std.
Catalog Number Wire Range Torque Values Wire Range Torque Values Pack
GelCap-SL-2/0-3 Hole #14-2/0 AWG 120-180 in-lbs #14-6 AWG 120-150 in-lbs 10
CPGI-GelCap-SL-2/0-3 Hole #14-2/0 AWG 120-180 in-lbs #14-6 AWG 120-150 in-lbs 5

Chemical Resistance ASTM D543, Sulfuric acid, Sodium Hydroxide and motor oil
Ozone Resistance ASTM D1149, 168 hours @ 40˚C, 50 pphm
Accelerated Aging ASTM D2671
Abrasion Resistance 2040 gm wt., 4000 cycles, 2% max thickness loss
1. Selections are based on typical dimensions of low-voltage insulated cables.
2. Kits include UL Listed connectors for use with copper and/or aluminum conductors.
3. Each kit contains a gel filled cap, cap clamp, and connector.
600V/105˚C
18
Low Voltage Taps
GHFC H-Frame Closures

Water Resistant Closure for Power Cable (1000 V)
Tyco Electronics’ low-voltage H-frame closures provide a fast and simple method for
insulating and environmentally sealing low-voltage cable-taps and splices made with H-frame
compression connectors.
•U tilizes Tyco Electronics’ PowerGel sealant material to seal and protect the connection from
moisture ingress, corrosion, and pollution
• Ideal for both underground and overhead applications and is especially useful for street
lighting applications
• Qualified to ANSI C119.1-1986 for underground splicing
• UV resistant
• Qualified for temperatures from –40°C to 90°C
Simply place the connection on the closure and press the closure together. It’s that easy—no tapes,
mastics, tools, or mixing are required. The closure can be easily installed with one hand.
Conductor Size (AWG/kcmil) Std.

Catalog Number Main Tap Die Pack
GHFC-1-90 #6 – #2 #14 – #8 “BG” 10 or 100
CPGI-GHFC-1-90 #6 – #2 #14 – #8 “BG” 5
GHFC-2-90 #2 – 2/0 #14 – #6 “O” 10 or 100
CPGI-GHFC-2-90 #2 – 2/0 #14 – #6 “O” 5
GHFC-2.5-90 1/0 – 4/0 #6 – 3/0 “D” 30 each
GHFC-3-90 350 4/0 “N” 6 or 18
Catalog Number Length Width Height

GHFC-1-90 2-3/4 (70) 1-5/8 (41) 1-1/16 (27)
GHFC-2-90 4-1/4 (108) 2 (51) 1-3/16 (30)
GHFC-2.5-90 7-1/8 (181) 2-3/4 (70) 1-4/7 (40)
GHFC-3-90 6-1/4 (159) 3-1/3 (84) 1-15/16 (49)
Molded cover of UV stable, impact resistant

polypropylene provides rugged protection for
underground or overhead applications.
Frangible fingers provide wide

cable range.
Snap-lock ensures that cover

remains closed.
Silicone gel is high dielectric insulation and provides constant

pressure on cable and connector to provide waterseal. PowerGel
sealant is specially formulated for high temperature environments.
1. Select the appropriate catalog number. Selections are based on typical dimensions for low-voltage,
insulated cables and connectors.
2. Approved connectors (supplied by others) include, but are not limited to:
Product Approved connectors

GHFC-1-90 Homac UB214; T&B 63105; Blackburn WR9; Burndy YPC2A8U
GHFC-2-90 Homac OB22, OB44, OB102, OB103; Burndy YHO-1, YHO-2, YHO100, YHO125,
YHO150; Blackburn WR139, WR159, WR179, WR199; ILSCO AH1; T&B 63110; UTILCO
HT1, HT2
3. Standard packs of 100 ea. are also available. Substitute a (B100) in place of the (B10) in the
catalog number.
4. Related test report: GHFC-1-90 and GHFC-2-90 - EDR-5264, GHFC-3-90 - EDR-5326
19
Low Voltage Taps
GelPort Connectors
Submersible Connectors for URD Distribution (1000 V)
• Corrosion resistance
• No loose parts due to one piece housing
• Gel-filled cable entry ports provide a reliable cable seal
• PowerGel sealing gel seals out harsh environments
• Rugged, impact-resistant housing stands up to rough installations
• Clear view back allows for easy positive visual indication of wire position in connector
Clear Number of Conductor Use Length Width Height

Catalog Number View Wire Ports Range (mm2) Inches (mm) Inches (mm) Inches (mm)
GPRT-350-3P -C 3 14 - 350 (2 - 150) 4.60 (117) 3.825 (97) 3.50 (89)
GPRT-350-4P -C 4 14 - 350 (2 - 150) 5.85 (149) 3.825 (97) 3.50 (89)
GPRT-350-5P -C 5 14 - 350 (2 - 150) 7.10 (180) 3.825 (97) 3.50 (89)
GPRT-350-6P -C 6 14 - 350 (2 - 150) 8.35 (212) 3.825 (97) 3.50 (89)
GPRT-350-8P -C 8 14 - 350 (2 - 150) 10.85 (276) 3.825 (97) 3.50 (89)
GPRT-350/4P-500/1P -C 5 Hybrid 7.10 (180) 3.825 (97) 3.50 (89)
4 14 - 350 (2 - 150)
1 6 - 500 (16 - 250)
GPRT-350/6P-500/2P -C 8 Hybrid 10.85 (276) 3.825 (97) 3.50 (89)
6 14 - 350 (2 - 150)
2 6 - 500 (16 - 250)
Note: For clear view back, add “-C” to catalog number
Tin plated aluminum connector

Proven tough hinge design Qualified to ANSI C119.4
Gel sealed screw port cap
Proven robust latch

design
Tough, puncture
Gel sealed cable entry port.
resistant, high
impact strength
polypropylene body
and cap
1. Selection based on typical dimensions of low voltage cables.
2. Standard package is 6/box
Product Performance
Testing Test Condition
Complete unit ANSI C119.1, 2002, Report: EDR-5379, EDR-5409, EDR-5427
Connector ANSI C119.4, 2003, Report: 502-47264, 502-47302, 502-47308
Chemical Resistance ASTM D543 to the following liquids: Sulfuric Acid, Sodium Sulfate,
Sodium Chloride, Sodium Hydroxide, Ethylene Glycol
UV Resistance ASTM G-53-95, ASTM-D-638-95
20
MEDIUM/HIGH VOLTAGE SPLICES,
TAPS & TERMINATIONS
Medium/High Voltage In-Line Splice (5-69 kV)

Cold-Applied
CSJA In-Line Splices (15-35 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
CSJG In-Line Joint (15-35 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Heat-Shrink
HVS In-Line Splice (15-35 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
HVS-C-1520S In-Line Splice (15 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
HVS-1550S In-Line Splice w/ AL ShearBolt Connector (15 kV) . . . . 29
EHVS (46 and 69 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
HVS-LC (15-35 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
HVS/HVSR In-Line or Transition Splice (15-35 kV) . . . . . . . . . . . . . . . 32
HVS-T/HVSR-T Trifurcating Transition Splice (15-35 kV) . . . . . . . . 33
HVS-T-1590S Trifurcating Splice Kits (15 kV) . . . . . . . . . . . . . . . . . . . . 34
HVS/HVSA-3-1580S In-Line Splice (15 kV) 3/C Transition . . . . . . . . 35
HVS-3-1590S/HVS-3-2590S In-Line Splice (15-25 kV) 3/C . . . . . . . 36
HVSY In-Line Splice/Tap (15 kV) Wye . . . . . . . . . . . . . . . . . . . . . . . . . . 37
HVSH-MOD Kit (15 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
HVES Seals (15-25 kV) Live End Seals . . . . . . . . . . . . . . . . . . . . . . . . . . 39
HVE-1590 PILC Elbow Adapters (15 kV) . . . . . . . . . . . . . . . . . . . . . . . . . 41
HV-MSK In-Line Mining Cable Splice ( 5-8 kV) . . . . . . . . . . . . . . . . . . 42
Link Boxes
Link Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Medium Voltage Terminations (5-69 kV)

Cold-Applied
TFT-E Terminations (15, 25, and 35 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Heat-Shrink
HVT-G/SG 1/C Termination (15-35 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
HVT-Z Termination with Built-In Stess Control (15-35 kV) . . . . . . . . . . . . . 47
HVT-LC/SLC Termination (15-35 kV) LC Shield . . . . . . . . . . . . . . . . . . . . . . . 49
HVT-J/SJ Termination (15-35 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
HVT/HVT-3 Termination (15 kV) PILC/VCLC . . . . . . . . . . . . . . . . . . . . . . . . . . 51
EHVT/GHVT Termination (46 and 69 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Medium Voltage Stub Splices & Motor

Connection Kits (5-8kV)
GelCap 8 Motor connection Kit (5-8 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
MCK-5 Stub Splice (5-8.7 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
21
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
22
Medium Voltage In-Line Splice
CSJA

In-line Cold Shrinkable Joints for 1/C Shielded Power Cables (15-35 kV)
Tyco Electronics introduces the “All-in-One” CSJA cold shrinkable joint for 15kV through 35kV. It is
designed to splice tape shield, wire shield, LC shield, UniShield, and flat strap shielded cables.
•C able joint has a pre-expanded EPDM rejacketing sleeve and an integrated neutral sock
• “All-in-Ine” design is easy to install with minimal steps and short installation time
• Pre-expanded, single-piece silicone rubber joint body with high mechanical expansion capability
allows a wide application range
• Ergonomically designed spiral holdout gives a smooth installation with low release forces
• Total length of the splice body on the holdout is 14 to 19 inches providing a compact design
• Silicone rubber body provides high dielectric strength, high tear strength, low tension set, and
excellent low temperature recovery
• Excellent electrical stress control by factory molded stress cones and Faraday cage
• Void filling stress relief mastics are not necessary
• Proven shield continuity concept
• Joint accepts both mechanical and compression connectors
• Meets IEEE-404 requirements for 15 kV through 35 kV
Each joint is factory tested to include AC withstand and partial discharge to ensure integrity of the
installation in accordance to IEEE-404.
1. Selections are based on the typical dimensions of 100% insulated cables, manufactured in
accordance with AEIC standard. Nominal insulation thickness (100%): 15kV: 175mils, 25kV: 260mils,
35kV: 345mils.
2. Select the appropriate catalog number. Use the insulation OD, and jacket OD range as the final
ordering criteria.
3. For mechanical ShearBolt connector included in the kit confirm the correct connector selection
according to the Min/Max diameter over the cable conductor from the tables.
4. If external grounding is required, order the CSJ-EG kit.
5. For other applications or if you have any questions, contact your Tyco Electronics representative.
6. Standard package: 1 kit/box.
23

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Selection Information: dimensions in inches (millimeters) L

Neutral
Catalog Nominal Max Sock Kit Required
Voltage Number Cable Min/Max Jacket Length Connector Dimensions Installed Installation
Class Range Range Insulation OD OD (AWG) Max, OD Length Space Space
A B C D L M
CSJA Joint Without Connector
15kV CSJA-1521 #2 - 350 0.69 - 1.20 (17.5 - 30.5) 1.50 (38.1) 1/0 1.30 (33.0) 5.50 (140.0) 29 (737) 39 (990)
15kV CSJA-1522 4/0 - 750 0.87 - 1.40 (22.1 - 35.6) 1.80 (46.0) 1/0 1.50 (38.0) 5.50 (140.0) 29 (737) 39 (990)
15kV CSJA-1523 350 - 1000 1.03 - 1.58 (26.2 - 40.0) 2.05 (52.1) 2/0 1.65 (42.0) 6.69 (170.0) 33 (838) 43 (1090)
15kV CSJA-1524 750 - 1250 1.28 - 2.05 (32.50 - 52.0) 2.60 (66.0) 2/0 1.85 (47.0) 7.90 (200.0) 37 (939) 49 (1244)
25/28kV CSJA-2822 #1 - 500 0.87 - 1.40 (22.1 - 35.6) 1.80 (46.0) 1/0 1.50 (38.0) 5.50 (140.0) 29 (737) 39 (990)
25/28kV CSJA-2823 4/0 - 750 1.03 - 1.58 (26.20 - 40.0) 2.05 (52.1) 2/0 1.65 (42.0) 6.69 (170.0) 33 (838) 43 (1090)
25/28kV CSJA-2824 500 - 1250 1.28 - 2.05 (32.50 - 52.0) 2.60 (66.0) 2/0 1.85 (47.0) 7.90 (200.0) 37 (939) 49 (1244)
35kV CSJA-3523 1/0 - 350 1.03 - 1.49 (26.20 - 37.8) 2.05 (52.1) 2/0 1.40 (35.6) 5.50 (140.0) 33 (838) 43 (1090)
35kV CSJA-3524 350 - 1000 1.36 - 2.05 (34.54 - 52.0) 2.60 (66.0) 2/0 1.96 (50.0) 7.90 (200.0) 37 (939) 49 (1244)

Nominal Max Neutral Kit Required

Voltage Catalog Cable Min/Max Jacket Sock Min/Max Diameter Installed Installation
Class Number Range Insulation OD OD (AWG) Over Cable Conductor* Length Space
A B E L M
CSJA Joint With Copper Mechanical ShearBolt Connector
15kV CSJA-1521M1 2/0 - 350 0.69 - 1.20 (17.5 - 30.5) 1.50 (38.1) 1/0 0.376 - 0.736 (9.50 - 18.7) 29 (737) 39 (990)
15kV CSJA-1522M1 4/0 - 500 0.87 - 1.40 (22. - 35.6) 1.80 (46.0) 1/0 0.376 - 0.736 (9.50 - 18.7) 29 (737) 39 (990)
15kV CSJA-1522M2 350 - 750 0.87 - 1.40 (22.1 - 35.6) 1.80 (46.0) 1/0 0.570 - 0.945 (14.5 - 24.0) 29 (737) 39 (990)
15kV CSJA-1523M2 350 - 750 1.03 - 1.58 (26.2 - 40.0) 2.05 (52.1) 2/0 0.570 - 0.945 (14.5 - 24.0) 33 (838) 43 (1090)
25/28kV CSJA-2822M1 2/0 - 500 0.87 - 1.40 (22.1 - 35.6) 1.80 (46.0) 1/0 0.376 - 0.736 (9.50 - 18.7) 29 (737) 39 (990)
25/28kV CSJA-2823M2 350 - 750 1.03 - 1.58 (26.2 - 40.0) 2.05 (52.1) 2/0 0.570 - 0.945 (14.5 - 24.0) 33 (838) 43 (1090)
25/28kV CSJA-2824M2 500 - 750 1.28 - 2.05 (32.50 - 52.0) 2.60 (66.0) 2/0 0.570 - 0.945 (14.5 - 24.0) 37 (939) 49 (1244)
35kV CSJA-3523M1 2/0 - 350 1.03 - 1.49 (26.20 - 37.8) 2.05 (52.1) 2/0 0.376 - 0.736 (9.50 - 18.7) 33 (838) 43 (1090)
35kV CSJA-3524M2 350 - 750 1.36 - 2.05 (34.54 - 52.0) 2.60 (66.0) 2/0 0.570 - 0.945 (14.5 - 24.0) 37 (939) 49 (1244)
* Min/max diameter over cable conductor accepted by the copper mechanical connector.

Nominal Neutral Kit Required
Voltage Catalog Cable Min/Max Max Sock Min/Max Diameter Installed Installation
Class Number Range Insulation OD Jacket OD (AWG) Over Cable Conductor * Length Space
A B E L M
CSJA Joint With Aluminum Mechanical ShearBolt Connector
15kV CSJA-1521M4 #2 - 3/0 0.69 - 1.20 (17.5 - 30.5) 1.50 (38.1) 1/0 0.268 - 0.470 (6.80 - 11.9) 29 (737) 39 (990)
15kV CSJA-1521M5 #2 - 350 0.69 - 1.20 (17.5 - 30.5) 1.50 (38.1) 1/0 0.268 - 0.681 (6.80 - 17.3) 29 (737) 39 (990)
15kV CSJA-1522M6 4/0 - 500 0.87 - 1.40 (22.1 - 35.6) 1.80 (46.0) 1/0 0.423 - 0.813 (10.7 - 20.6) 29 (737) 39 (990)
15kV CSJA-1522M7 500 - 750 0.87 - 1.40 (22.1 - 35.6) 1.80 (46.0) 1/0 0.736 - 0.998 (18.7 - 25.3) 29 (737) 39 (990)
15kV CSJA-1523M8 350 - 750 1.03 - 1.58 (26.20 - 40.0) 2.05 (52.1) 2/0 0.616 - 0.998 (15.7 - 25.3) 33 (838) 43 (1090)
15kV CSJA-1524M9 750 - 1000 1.28 - 2.05 (32.50 - 52.0) 2.60 (66.0) 2/0 0.813 - 1.152 (20.6 - 29.2) 37 (939) 49 (1244)
25/28kV CSJA-2822M5 #1 - 350 0.87 - 1.40 (22.1 - 35.6) 1.80 (46.0) 1/0 0.268 - 0.681 (6.80 - 17.3) 29 (737) 39 (990)
25/28kV CSJA-2822M6 4/0 - 500 0.87 - 1.40 (22.1 - 35.6) 1.80 (46.0) 1/0 0.423 - 0.813 (10.7 - 20.6) 29 (737) 39 (990)
25/28kV CSJA-2823M8 350 - 750 1.03 - . 58 (26.20 - 40.0) 2.05 (52.1) 2/0 0.616 - 0.998 (15.7 - 25.3) 33 (838) 43 (1090)
25/28kV CSJA-2824M9 500 - 750 1.28 - 2.05 (32.50 - 52.0) 2.60 (66.0) 2/0 0.616 - 0.998 (15.7 - 25.3) 37 (939) 49 (1244)
25/28kV CSJA-2824M9 750 - 1000 1.28 - 2.05 (32.50 - 52.0) 2.60 (66.0) 2/0 0.813 - 1.152 (20.60 - 29.2) 37 (939) 49 (1244)
35kV CSJA-3523M5 1/0 - 350 1.03 - 1.49 (26.20 - 37.8) 2.05 (52.1) 2/0 0.268 - 0.681 (6.8 - 17.3) 33 (838) 43 (1090)
35kV CSJA-3524M8 350 - 750 1.36 - 2.05 (34.54 - 52.0) 2.60 (66.0) 2/0 0.616 - 0.998 (15.7 - 25.3) 37 (939) 49 (1244)
35kV CSJA-3524M9 750 - 1000 1.36 - 2.05 (34.54 - 52.0) 2.60 (66.0) 2/0 0.813 - 1.152 (20.60 - 29.2) 37 (939) 49 (1244)
* Min/max diameter over cable conductor accepted by the aluminum mechanical connector.

Catalog Length of Moisture
Number Blocked Braid Braid (AWG)
Cold-applied External Grounding Kit
CSJ-EG-1 24 (610) #8
CSJ-EG-2 24 (610) #6
CSJ-EG-3 24 (610) #4
24
CSJG

In-line Cold Shrinkable Joint for 1/C Jacketed Concentric Neutral
Cables (15-35 kV)
Tyco Electronics introduces the CSJG cold shrinkable joint for 15kV through 35kV. It is designed to
splice jacketed concentric neutral (JCN) cables.
•S plice consists of a pre-expanded silicone body on a unique holdout design and separate rejacketing
system. This design is easy to install with minimal steps and short installation time
• Pre-expanded, single piece silicone rubber body with high mechanical expansion capability allows
a wide application range
• Ergonomically designed spiral holdout gives a smooth installation with low release forces
• Silicone rubber body provides high dielectric strength, high tear strength, low tension set, and
excellent low temperature recovery
• Total length of the silicone body on the holdout ranges from 14 to 19 inches providing a
compact design
• Excellent electrical stress control by factory molded stress cones and Faraday cage
• Void filling stress relief mastics are not necessary
• Rejacketing system is a cold-applied wraparound sleeve designed to seal the entire splice and
provide mechanical and environmental protection for direct buried installation
• Joint accepts both mechanical and compression connectors
• Meets IEEE-404 requirements
Each silicone body is factory tested to include AC withstand and partial discharge to ensure integrity
of the installation in accordance to IEEE-404.
1. Selections are based on the typical dimensions of 100% insulated cables, manufactured in
accordance with AEIC standard. Nominal insulation thickness (100%): 15kV: 175mils, 25kV: 260mils,
35kV: 345mils.
2. Select the appropriate catalog number. Use the insulation OD and jacket OD range as the final
ordering criteria.
3. For mechanical ShearBolt connector included in the kit confirm the correct connector selection
according to the Min/Max diameter over the cable conductor from the tables.
4. If external grounding is required, order the CSJG-EG kit.
5. For other applications or if you have any questions, contact your Tyco Electronics representative.
7. Related test report: EDR-5430, EDR-5455. Gelwrap rejacketing sleeve is qualified per
IEEE 404-2006
25

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Nominal Kit Require

Voltage Catalog Cable Min/Max Max Connector Dimensions Installed Installation
Class Number Range Insulation OD Jacket OD Max. OD Length Length Space
A B C D L M
CSJG Joint Without Connector
15kV CSJG-1511 #2 - 350 0.69 - 1.20 (17.5 - 30.5) 1.50 (38.1) 1.30 (33.0) 5.50 (140.0) 33 (850) 42 (1060)
15kV CSJG-1512 4/0 - 750 0.87 - 1.40 (22.1 - 35.6) 1.80 (46.0) 1.50 (38.0) 5.50 (140.0) 33 (850) 42 (1060)
15kV CSJG-1513 350 - 1000 1.03 - 1.58 (26.2 - 40.0) 2.05 (52.1) 1.65 (42.0) 6.69 (170.0) 41 (1050) 50 (1270)
15kV CSJG-1514 750 - 1250 1.28 - 2.05 (32.50 - 52.0) 2.60 (66.0) 1.85 (47.0) 7.90 (200.0) 41 (1050) 55 (1390)
25/28kV CSJG-2812 #1 - 500 0.87 - 1.40 (22.1 - 35.6) 1.80 (46.0) 1.50 (38.0) 5.50 (140.0) 33 (850) 42 (1060)
25/28kV CSJG-2813 4/0 - 750 1.03 - 1.58 (26.20 - 40.0) 2.05 (52.1) 1.65 (42.0) 6.69 (170.0) 41 (1050) 50 (1270)
25/28kV CSJG-2814 500 - 1250 1.28 - 2.05 (32.50 - 52.0) 2.60 (66.0) 1.85 (47.0) 7.90 (200.0) 41 (1050) 55 (1390)
35kV CSJG-3513 1/0 - 350 1.03 - 1.49 (26.20 - 37.8) 2.05 (52.1) 1.40 (35.6) 5.50 (140.0) 41 (1050) 50 (1270)
35kV CSJG-3514 350 - 1000 1.36 - 2.05 (34.54 - 52.0) 2.60 (66.0) 1.96 (50.0) 7.90 (200.0) 41 (1050) 55 (1390)
35kV CSJG-3515 750 - 1250 1.63 - 2.36 (41.40 - 60.0) 2.60 (66.0) 2.36 (60.0) 7.90 (200.0) 41 (1050) 55 (1390)

Nominal Kit Required
Voltage Catalog Cable Min/Max Min/Max Min/Max Diameter Installed Installation
Class Number Range Insulation OD Jacket OD Over Cable Conductor* Length Space
A B E L M
CSJG Joint With Copper Mechanical ShearBolt Connector
15kV CSJG-1511M1 2/0 - 350 0.69 - 1.20 (17.5 - 30.5) 1.50 (38.1) 0.376 - 0.736 (9.50 - 18.7) 33 (850) 42 (1060)
15kV CSJG-1512M1 4/0 - 500 0.87 - 1.40 (22.1 - 35.6) 1.80 (46.0) 0.376 - 0.736 (9.50 - 18.7) 33 (850) 42 (1060)
15kV CSJG-1512M2 350 - 750 0.87 - 1.40 (22.1 - 35.6) 1.80 (46.0) 0.570 - 0.945 (14.5 - 24.0) 33 (850) 42 (1060)
15kV CSJG-1513M2 350 - 750 1.03 - 1.58 (26.2 - 40.0) 2.05 (52.1) 0.570 - 0.945 (14.5 - 24.0) 41 (1050) 50 (1270)
25/28kV CSJG-2812M1 2/0 - 500 0.87 - 1.40 (22.1 - 35.6) 1.80 (46.0) 0.376 - 0.736 (9.50 - 18.7) 33 (850) 42 (1060)
25/28kV CSJG-2813M2 350 - 750 1.03 - 1.58 (26.2 - 40.0) 2.05 (52.1) 0.570 - 0.945 (14.5 - 24.0) 41 (1050) 50 (1270)
25/28kV CSJG-2814M2 500 - 750 1.28 - 2.05 (32.50 - 52.0) 2.60 (66.0) 0.570 - 0.945 (14.5 - 24.0) 41 (1050) 55 (1390)
35kV CSJG-3513M1 2/0 - 350 1.03 - 1.49 (26.20 - 37.8) 2.05 (52.1) 0.376 - 0.736 (9.50 - 18.7) 41 (1050) 50 (1270)
35kV CSJG-3514M2 350 - 750 1.36 - 2.05 (34.54 - 52.0) 2.6 (66.0) 0.570 - 0.945 (14.5 - 24.0) 41 (1050) 55 (1390)
* Min/max diameter over cable conductor accepted by the copper mechanical connector.

Nominal Kit Required
Voltage Catalog Cable Min/Max Max Min/Max Diameter Installed Installation
Class Number Range Insulation OD Jacket OD Over Cable Conductor* Length Space
A B E L M
CSJG Joint With Aluminum Mechanical ShearBolt Connector
15kV CSJG-1511M4 #2 - 3/0 0.69 - 1.20 (17.5 - 30.5) 1.50 (38.1) 0.268 - 0.470 (6.80 - 11.9) 33 (850) 42 (1060)
15kV CSJG-1511M5 #2 - 350 0.69 - 1.20 (17.5 - 30.5) 1.50 (38.1) 0.268 - 0.681 (6.80 - 17.3) 33 (850) 42 (1060)
15kV CSJG-1512M6 4/0 - 500 0.87 - 1.40 (22.1 - 35.6) 1.80 (46.0) 0.423 - 0.813 (10.7 - 20.6) 33 (850) 42 (1060)
15kV CSJG-1512M7 500 - 750 0.87 - 1.40 (22.1 - 35.6) 1.80 (46.0) 0.736 - 0.998 (18.7 - 25.3) 33 (850) 42 (1060)
15kV CSJG-1513M8 350 - 750 1.03 - 1.58 (26.20 - 40.0) 2.05 (52.1) 0.616 - 0.998 (15.7 - 25.3) 41 (1050) 50 (1270)
15kV CSJG-1514M9 750 - 1000 1.28 - 2.05 (32.50 - 52.0) 2.60 (66.0) 0.813 - 1.152 (20.6 - 29.2) 41 (1050) 55 (1390)
25/28kV CSJG-2812M5 #1 - 350 0.87 - 1.40 (22.1 - 35.6) 1.80 (46.0) 0.268 - 0.681 (6.80 - 17.3) 33 (850) 42 (1060)
25/28kV CSJG-2812M6 4/0 - 500 0.87 - 1.40 (22.1 - 35.6) 1.80 (46.0) 0.423 - 0.813 (10.7 - 20.6) 33 (850) 42 (1060)
25/28kV CSJG-2813M8 350 - 750 1.03 - 1.58 (26.20 - 40.0) 2.05 (52.1) 0.616 - 0.998 (15.7 - 25.3) 41 (1050) 50 (1270)
25/28kV CSJG-2814M8 500 - 750 1.28 - 2.05 (32.50 - 52.0) 2.60 (66.0) 0.616 - 0.998 (15.7 - 25.3) 41 (1050) 55 (1390)
25/28kV CSJG-2814M9 750 - 1000 1.28 - 2.05 (32.50 - 52.0) 2.60 (66.0) 0.813 - 1.152 (20.60 - 29.2) 41 (1050) 55 (1390)
35kV CSJG-3513M5 1/0 - 350 1.03 - 1.49 (26.20 - 37.8) 2.05 (52.1) 0.268 - 0.681 (6.8 - 17.3) 41 (1050) 50 (1270)
35kV CSJG-3514M8 350 - 750 1.36 - 2.05 (34.54 - 52.0) 2.60 (66.0) 0.616 - 0.998 (15.7 - 25.3) 41 (1050) 55 (1390)
35kV CSJG-3514M9 750 - 1000 1.36 - 2.05 (34.54 - 52.0) 2.60 (66.0) 0.813 - 1.152 (20.60 - 29.2) 41 (1050) 55 (1390)
35kV CSJG-3515M9 750 - 1000 1.63 - 2.36 (41.40 - 60.0) 2.60 (66.0) 0.813 - 1.152 (20.60 - 29.2) 41 (1050) 55 (1390)
* Min/max diameter over cable conductor accepted by the aluminum mechanical connector.

Catalog Length of Moisture Braid

Number Blocked Braid (AWG)
Cold-Applied External Grounding Kit
CSJG-EG-1 24 (610) #8
CSJG-EG-2 24 (610) #6
CSJG-EG-3 24 (610) #4
26
HVS

In-Line Splices for 1/C Shielded Cable (15-35 kV)
Tyco Electronics’ Raychem brand heat-shrinkable shielded power cable splices are pre-engineered
to offer a compact, low-profile installation with a minimum diameter buildup.
• Kits contain a solderless grounding kit, consisting of a ground clamp, a ground braid, and a
shielding mesh
• Heat-shrink feature allows the kits to accommodate out-of-round, out-of-spec cable.
Rated to IEEE 404. For use on copper tape, wire shield, lead sheath, and UniShield cables.
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Selection information: dimensions in inches (millimeters) C
L
Insulation Jacket Kit Required

Diameter O.D. Connector Dimensions Installed Installation
Catalog Conductor (Min.–Max.) (Max.) Max. O.D. Max. Length Length Space
Number Size (AWG/kcmil) A B C D L M
HVS-1520S (15 kV - Tube)
HVS-1521S #2–4/0 0.65–1.05 (17–27) 1.25 (32) 0.90 (23) 4.25 (108) 27 (686) 54 (1372)
HVS-1522S 250–350 0.90–1.30 (23–33) 1.50 (38) 1.20 (30) 5.5 (140) 28 (711) 56 (1422)
HVS-1523S 500–750 1.10–1.60 (28–41) 1.85 (47) 1.60 (41) 8.0 (203) 30 (762) 59 (1499)
HVS-1524S 750–1000 1.25–1.80 (32–46) 2.10 (53) 1.85 (47) 8.0 (203) 34 (864) 67 (1702)
HVS-1525S 1250–2000 1.60–2.50 (41–64) 2.80 (71) 2.40 (61) 8.0 (203) 40 (1016) 74 (1880)
HVS-1520S-W (15 kV with Wraparound Rejacketing Sleeve)
HVS-1521S-W #2–4/0 0.65–1.05 (17–27) 1.25 (32) 0.90 (23) 4.25 (108) 28 (711) 39 (990)
HVS-1522S-W 250–350 0.90–1.30 (23–33) 1.50 (38) 1.20 (30) 5.50 (140) 28 (711) 40 (1016)
HVS-1523S-W 500–750 1.10–1.60 (28–41) 1.85 (47) 1.60 (41) 8.00 (203) 30 (762) 45 (1143)
HVS-1524S-W 750–1000 1.25–1.80 (32–46) 2.10 (53) 1.85 (47) 8.00 (203) 34 (864) 49 (1244)
HVS-1525S-W 1250–2000 1.60–2.50 (41–64) 2.80 (71) 2.40 (61) 11.00 (279) 40 (1016) 54 (1371)
HVS-2520S (25 kV with Wraparound Rejacketing Sleeve)
HVS-2521S #1–250 0.90–1.20 (23–31) 1.50 (38) 1.10 (28) 4.0 (102) 40 (1016) 56 (1422)
HVS-2522S 350–500 1.20–1.50 (31–38) 1.95 (50) 1.35 (34) 6.0 (152) 40 (1016) 60 (1524)
HVS-2523S 750–1000 1.50–1.80 (38–46) 2.40 (61) 1.85 (47) 8.0 (203) 40 (1016) 62 (1575)
HVS-3520S (35 kV with Wraparound Rejacketing Sleeve)
HVS-3521S 1/0–3/0 0.95–1.35 (24–34) 1.55 (39) 1.20 (30) 4.0 (102) 40 (1016) 53 (1346)
HVS-3522S 4/0–600 1.20–1.70 (31–43) 2.10 (53) 1.50 (38) 6.0 (152) 44 (1118) 62 (1575)
HVS-3523S 600–1000 1.55–2.15 (39–55) 2.80 (71) 1.85 (47) 10.0 (254) 44 (1118) 67 (1702)
1. Select the appropriate catalog number. Selections are based on the typical dimensions of 100% insulated cables (manufactured in
accordance with the data contained in AEIC CS5-1987 and AEIC CS6-1987), commonly used connectors. Nominal insulation thickness
(100%): 15 kV: 175 mils., 25 kV: 260 mils., 35 kV: 345 mils. Nominal insulation thickness (133%):
15 kV: 220 mils. Check the jacket O.D. on the 15 kV, 133%-insulated 4/0 and 750-kcmil cables to ensure they fall within the use range
specified. If you have any questions, contact your Tyco Electronics sales engineer or representative.
2. For cables manufactured to other specifications, confirm selection with cable and connector dimensions.
3. HVS-SHIM kits are available if the diameter of one of your cables is not within the standard range.
4. Kits do not contain connectors; order compression or solder connectors separately.
6. Related test reports: EDR-5181, HVS15 kV: EDR-5114; HVS 25 kV: EDR-5150; HVS 25–35 kV: EDR-5197,HVS-1520S-W: EDR-5225.
27
HVS-C-1520S
In-Line Splice for 1/C Shielded Cable 15 kV
Tyco Electronics heat-shrink shielded power cable splice, features a triple extrusion tube. The
triple extrusion tube provides increased recovery forces, reduced shrinking time and improved
profile conformity
Provides:
• Reduced shrink time
• Improved heat transfer
• Significantly increased recovery forces
• Reduced overall diameters and length
M
B
A
C
L
Maximum Maximum Required

Catalog Conductor Size Insulation Jacket Connector Connector Installed Installation
Number (AWG/kcmil) Diameter (Min-Max) O.D. (Max) Length O.D. Length Space
A B C L M
HVS-C-1520S Splice for Compression Connector (Not Included)
HVS-C-1521S #2 – 2/0 0.65 - 0.95 (17 - 24) 1.20 (30) 4.00 (100) 0.80 (20) 28.00 (700) 28.00 (700)
HVS-C-1522S 3/0 - 400 0.85 - 1.30 (23 - 33) 1.65 (42) 5.00 (125) 1.20 (30) 28.00 (700) 28.00 (700)
HVS-C-1523S 500 - 750 1.10 - 1.55 (28 - 47) 1.90 (48) 6.00 (150) 1.45 (44) 35.00 (870) 35.00 (870)
HVS-C-1524S 750 - 1000 1.30 - 1.90 (33 - 48) 2.30 (58) 8.00 (200) 1.85 (47) 35.00 (870) 35.00 (870)

Supplied Required
Catalog Conductor Size Insulation Jacket Connector Connector Installed Installation
Number (AWG/kcmil) Diameter (Min-Max) O.D. (Max) Length Dimension Length Space
A B C L M
HVS-C-1520S with Copper ShearBolt (Connector Included)
HVS-C-1522S-M1 3/0 - 400 0.85 - 1.30 (23 - 33) 1.20 (30) 4.0 (100) 1.20 (30) 28.00 (700) 28.00 (700)
HVS-C-1523S-M2 500 - 750 1.10 - 1.55 (28 - 47) 1.45 (37) 5.0 (125) 1.45 (37) 35.00 (870) 35.00 (870)
Note: Only the above two kits are available with connectors.
M1 = CSBS-20C-500C-505
M2 = CSBS-300C-750C-505
1. Select the appropriate catalog number. All selections are based on the typical dimensions for both 100% and 133% insulated cables,
nominal insulation thickness 0.175–0.220".
2. Kits can be installed with either aluminum or copper compression connectors (connectors not included with kit).
3. If external grounding, order an HVS-EG kit.
4. Standard package: 1 kit/box
5. Related Test Report: EDR-5440, IEEE 404-2008 and IEEE 48 draft 2006 for 105˚C of Splice and Terminations.
28
HVS-1550S

In-Line Splice for 1/C Shielded Cables 15 kV with Tin Plated
Aluminum ShearBolt Connector
Tyco Electronics heat-shrink shielded power cable splice features a triple extrusion tube. The
triple extrusion tube provides increased recovery forces, reduced shrinking time and improved
profile conformity.
Provides:
• Reduced shrink time
• Improved heat transfer
• Significantly increased recovery forces
• Reduced overall diameters and length
• Tin plated aluminum ShearBolt Connector (CU/AL)
Connector Required Connector

Catalog Conductor Size Insulation Jacket Dimensions Installed Installation Included
Number (AWG/kcmil) Diameter (Min-Max) O.D. (Max) Length O.D. Length Space in Kit
HVS-1551S #2 – 2/0 0.65 - 0.95 (17 - 24) 1.20 (30) 2.50 (65) .095 (24) 28.00 (700) 28.00 (700) M4
HVS-1552S 2/0 - 350 0.79 - 1.19 (20 - 30) 1.65 (42) 4.00 (100) 1.25 (30) 28.00 (700) 28.00 (700) M5
HVS-1553S 350 - 500 1.04 - 1.33 (26 - 34) 1.80 (45) 5.00 (125) 1.30 (34) 35.00 (870) 35.00 (870) M6
HVS-1554S 500 - 750 1.16 - 1.55 (29 - 39) 1.90 (48) 6.00 (150) 1.55 (40) 35.00 (870) 35.00 (870) M8
HVS-1555S 750 - 1000 1.35 - 1.70 (34 - 43) 2.30 (58) 8.00 (200) 1.75 (43) 35.00 (870) 35.00 (870) M9
M4= ASBS-2-3/0
M5= ASBS-2-350
M6= ASBS-3/0-500
M8= ASBS-500-750
M9= ASBS-600-1000
1. Select the appropriate catalog number. All selections are based on the typical dimensions for both 100% and 133% insulated
cables, nominal insulation thickness 0.175–0.220".
2. Kits are supplied with tin plated aluminum ShearBolt connectors which have been tested with the HVS-1550S kit for
105˚C operation.
3. If external grounding, order an HVS-EG kit or special splice kit with longer solder blocked braid.
5. Related Test Report: EDR-5444, IEEE 404-2006 and IEEE 48 draft 2006 for 105˚C of Splice and Terminations.
29
High Voltage In-Line Splice
EHVS
In-Line Splices for 1/C Shielded Cable (46 and 69 kV)
A complete line of splice kits for conductor sizes ranging from 4/0–2500 kcmil.
Tyco Electronics sizes the EHVS splice to your application. You simply fill out an EHVS information
sheet (available from your Tyco Electronics representative). Based on the information you provide
(conductor, insulation, and jacket diameters), we will machine a connector to fit your cable and
supply you with a kit containing both the connector and the EHVS splice for your cable.
• 69 kV splice incorporates a connector that allows large cross sections to be joined without special
tools, heat treatment, or filing off after installation, thus reducing outage time.
• For use on wire shield, wire metallic tape shield, and metallic sheathed power cables
• Minimum installation space required is 84.0"
69 kV 46 kV Maximun Insulation
Catalog Nominal Nominal Jacket Diameter
Number Cable Range Cable Range Diameter Range
EHVS-6920-W-CXXX 1/0 - 3.0 AWG 250 - 500kcmil 2.00 (61) 1.35 - 1.75 (34 - 44)
EHVS-6921-W-CXXX 2/0 - 500kcmil 600 - 1000kcmil 2.85 (72) 1.70 - 2.35 (43 - 60)
EVHS-6922-W-CXXX 600 - 1000kcmil 1250 - 2000kcmil 3.00 (76) 2.05 - 2.55 (52 - 55)
EVHS-6923-W-CXXX 1250 - 2500kcmil 2500kcmil 3.85 (98) 2.50 - 3.05 (63 - 77)
1. Contact your local Tyco Electronics representative for the appropriate part number to order. To help us supply the correct product;
the following information is required: conductor, insulation, and jacket diameters.
2. Each splice comes supplied with a ShearBolt connector manufactured to your cable dimensions.
4. Related test report: 46/69 kV: PPR 1010 EDR-5228
Stripper Tool for extruded and bonded cable screens and Primary
Insulations for diameters as follows: HVIA-STRIPPER-35/90 mm
and HVIA-STRIPPER-75/150 mm.
Tyco Electronics now offers a complete line of EHVS splices for

system voltages up through 170 kV.
30
HVS-LC

Splices Kits for 1/C In-Line LC Shielded Cable (15-35 kV)
HVS-LC kits feature a metal laminated wraparound rejacketing sleeve that reduces moisture-vapor
transmission. This tough sleeve also protects the splice from coincidental abrasion, back fill, and
handling damage.
Ground connections are made using stainless steel clamps and tinned copper braid. The ground
connections have been tested to multiple reclosed faults in excess of 13-kA rms without damage.
• Designed to withstand fault current duty of 10-kA rms for 100 cycles
• Rated to IEEE 404
• For use on LC shield cable
M
D
A
C B
L
Insulation Jacket Kit Required

Conductor Diameter O.D. Connector Dimensions Installed Installation
Catalog Size (Min.–Max.) (Max.) Max. O.D. Max. Length Length Space
Number (AWG/kcmil) A B C D L M
HVS-1520-LC (15 kV)
HVS-1531-LC #2 – 4/0 0.65 – 0.95 (16 – 24) 1.30 (33) 0.75 (29) 4.0 (102) 30 (762) 35 (889)
HVS-1532-LC 4/0 – 400 0.85 – 1.30 (22 – 33) 1.65 (42) 1.25 (29) 5.5 (140) 34 (864) 38 (965)
HVS-1533-LC 500 – 600 1.10 – 1.50 (28 – 38) 1.90 (48) 1.45 (37) 6.0 (152) 34 (864) 40 (1016)
HVS-1534-LC 750 – 1000 1.30 – 1.90 (33 – 48) 2.30 (58) 1.85 (47) 8.0 (203) 40 (1016) 45 (1143)
HVS-2530-LC (25 kV)
HVS-2531-LC #1 – 250 0.90 – 1.20 (16 – 24) 1.55 (39) 1.10 (28) 4.00 (102) 36 (914) 48 (1219)
HVS-2532-LC 350 – 500 1.20 – 1.50 (30 – 38) 1.95 (50) 1.35 (34) 6.00 (152) 37 (940) 50 (1270)
HVS-2533-LC 750 – 1000 1.50 – 1.80 (38 – 46) 2.40 (61) 1.85 (47) 8.00 (203) 39 (991) 54 (1372)
HVS-3530-LC (35 kV)
HVS-3531-LC 1/0 – 3/0 0.95 – 1.35 (29 – 34) 1.55 (39) 1.00 (25) 4.00 (102) 40 (1016) 52 (1321)
HVS-3532-LC 4/0 – 500 1.30 – 1.70 (33 – 43) 2.10 (53) 1.60 (41) 5.50 (140) 40 (1016) 58 (1473)
HVS-3533-LC 750 – 1000 1.65 – 2.15 (42 – 55) 2.80 (71) 1.85 (47) 8.00 (203) 48 (1219) 64 (1626)
1. Select the appropriate catalog number. Selections are based on the typical dimensions of 100%- and 133%-insulated cables
(manufactured in accordance with the data contained in AEIC CS5-1987 and AEIC CS6-1987) and commonly used connectors.
Nominal insulation thickness (100%): 15 kV: 175 mils. 25 kV: 260 mils. 35 kV: 345 mils.
Nominal insulation thickness (133%): 15 kV: 220 mils.
4. HVS-LC kits are supplied with two pieces of braid to provide fault current carrying capacity over the splice. User should verify
compatibility of supplied braids to application on LC shield cable.
15 kV: EDR-5174
25 kV: EDR-5150
35 kV: EDR-5157
31
HVS/HVSR
1/C In-Line or Transition and Transition “Reducer” Kits (15-35 kV)
• Use as an in-line splice for paper-insulated, lead-covered (PILC) cable or varnished cambric-
insulated, lead-covered (VCLC) cable
• Can also be used as a transition splice—PILC/VCLC to poly (copper tape, lead sheath, wire
shield, UniShield, or jacketed/unjacketed concentric neutral) cable.
PILC splices utilize a highly effective oil-stop system. The system helps to reduce installation and
outage time by eliminating insulation stepping, hand taping, lead wiping, and compound filling.
Tested to the electrical and load cycling requirements of IEEE 404.
HVSR “reducer” kits are used as a transition splice when the PILC/VCLC conductor size is much
smaller than that of the poly cable.
Red Oil Ground Stress

sealing barrier braid control Insulating/
mastic tube tube semiconducting
tube
MBSM
Oil block mastic Copper shielding mesh wraparound
sleeve
M
D
A E
Selection Information: dimensions in inches (millimeters) C

L

Connector Dimension
PILC Insulation Poly Insulation Both PILC/PILC PILC/Poly Kit Required
PILC/Poly Diameter Diameter Cables (Max. (Max. Installed Installation
Catalog Conductor Size (Min.–Max.) (Min.–Max.) (Max. O.D.) Length) Length) Length Space
Number (AWG/kcmil) A E C D D L M
HVS-1580D (15 kV)
HVS-1581D #4–4/0 0.60–0.90 (15–23) 0.65–1.05 (17–27) 0.90 (23) 3.5 (89) 4.5 (114) 31 (787) 48 (1219)
HVS-1582D 250–350 0.85–1.10 (22–28) 0.90–1.30 (23–33) 1.15 (29) 3.5 (89) 5.5 (140) 35 (889) 50 (1270)
HVS-1583D 500–750 1.05–1.30 (27–33) 1.10–1.60 (28–41) 1.60 (41) 5.0 (127) 7.0 (178) 37 (940) 50 (1270)
HVS-1584D 750–1000 1.15–1.50 (29–38) 1.25–1.80 (32–46) 1.85 (47) 6.0 (152) 8.0 (203) 40 (1016) 54 (1392)
HVS-2580E (25 kV)
HVS-2582E #1–250 0.85–1.20 (22–30) 0.90–1.25 (23–32) 1.10 (28) 3.5 (89) 5.5 (140) 40 (1016) 57 (1448)
HVS-2583E 350–500 1.15–1.45 (29–37) 1.15–1.50 (29–38) 1.35 (34) 5.0 (127) 7.0 (178) 40 (1016) 58 (1473)
HVS-2584E 750–1000 1.50–1.70 (38–43) 1.60–1.90 (41–48) 1.85 (47) 6.0 (152) 8.0 (203) 40 (1016) 61 (1549)
HVS-2880E (28 kV)
HVS-2882E #1-250 0.85-1.25 (21-32) 0.90-133 (22-34 1.10 (28) 3.5 (90) 5.5 (140) 40 (1016) 57 (1448)
HVS-2883E 350-500 1.15-1.45 (29-37) 1.15-1.56(29-40) 1.35 (34) 5.0 (127) 7.0 (178) 40 (1016) 58 (1473)
HVS-2884E 750-1000 1.50-1.70 (38-43) 1.60-1.90 (41-48) 1.85 (47) 6.0 (152) 8.0 (203) 40 (1016) 61 (1549)
HVS-3580D (35 kV)
HVS-3582D 1/0–250 1.05–1.40 (27–36) 1.05–1.40 (27–36) 1.20 (30) 3.5 (89) 5.5 (140) 40 (1016) 62 (1575)
HVS-3583D 300–750 1.20–1.70 (30–43) 1.30–1.75 (33–44) 1.60 (41) 6.0 (152) 9.0 (229) 48 (1219) 67 (1702)
HVS-3584D 750–1000 1.60–2.00 (41–51) 1.65–2.00 (41–51) 1.85 (47) 7.0 (178) 10.0 (254) 48 (1219) 67 (1702)
HVSR-1580 Transition Reducer (15 kV)
HVSR-1582 #4–4/0/4/0–350 0.60–0.90 (15–23) 0.90–1.30 (23–33) 1.15 (29) 5.5 (140) 33 (838) 78 (1981)
HVSR-1583 4/0–350/500–750 0.80–1.10 (20–28) 1.10–1.60 (28–41) 1.60 (41) 7.0 (178) 37 (940) 87 (2210)
HVSR-1584 4/0–500/750–1000 0.80–1.20 (20–30) 1.25–1.80 (32–46) 1.85 (47) 8.0 (203) 40 (1016) 92 (2337)
HVSR-2580E Transition Reducer (25 kV)
HVSR-2583E #1–350/350–500 0.80–1.20 (20–30) 1.15–1.50 (29–38) 1.35 (34) 7.0 (178) 40 (1016) 58 (1473)
HVSR-2584E 500–750/750–1000 1.25–2.50 (32–38) 1.55–1.90 (39–48) 1.85 (47) 8.0 (203) 40 (1016) 61 (1549)
1. S
elect the appropriate catalog number. Selections are based on the typical dimensions of 100% and 133% insulated cables
(manufactured in accordance with the data contained in AEIC-1-1968, AEIC CS5-1987, and AEIC CS6-1987) and commonly used
connectors. Nominal insulation thickness (100%): 15 kV: 165 mil (PILC/VCLC). 175 mils (poly). 25 kV: 255 mils (PILC/VCLC), 260 mils
(poly). 28 kV: 255 mils (PILC/VCLC), 280 mils (poly). 35 kV: 330 mils (PILC/VCLC), 345 mils (poly) Nominal insulation thickness (133%):
15 kV: 220 mils (poly).
3. Kits do not contain ShearBolt connectors; order oil block (sweated or compression) connectors separately.
4. Cable paper cutters are available. EXRM-1004
5. For lead sheath repair, order an HVS-LR kit.
7. Related test reports: 15 kV: EDR-5080, 25 kV: EDR-5083, 28 kV: EDR- 5318, 35 kV: EDR-5184
32

HVS-T/HVSR-T
3/C PILC/VCLC to 1/C Poly Trifurcating Transition and Transition
“Reducer” Kits (15–35 kV)
These trifurcating transition splices greatly reduce the complexity of splicing one 3/C PILC cable
to three 1/C polymeric cables. By converting the PILC cable to a polymeric equivalent, the splices
eliminate compound filling and difficult lead wiping which lets you get on and off the job site quickly.
Heat-shrink components help to eliminate lead sleeve failures by replacing lead sleeves and wipes that
can crack due to corrosion or cable flexing.
HVS-T/HVSR-T series splices provide solderless ground braid connection for PILC cable. Tested to the
electrical and load cycling requirements of IEEE 404. One 3/C (VCLC) cable to three 1/C poly cable.
The HVSR kits are for use when the PILC/VCLC cable has a much smaller conductor size than the
poly cable.
M
D
A E B
C

PILC Poly 1/C Poly Connector Dimensions Kit Required
PILC/Poly Insulation Dia. Insulation Dia. Jacket Max. Max. Installed Installation
Catalog Conductor Size (Min.–Max.) (Min.–Max.) (Max. O.D.) O.D. Length Length Space
Number (AWG/kcmil) A E B C D L M
HVS-T-1580S (15 kV)
HVS-T-1581S #4–4/0* 0.60–1.00 (15–25) 0.65–1.05 (17–27) 1.35 (34) 0.90 (23) 4.5 (114) 40 (1016) 60 (1525)
HVS-T-1582S 250–350* 0.85–1.10 (22–28) 0.90–1.30 (23–33) 1.50 (38) 1.15 (29) 5.5 (140) 40 (1016) 62 (1575)
HVS-T-1583S 500–750* 1.05–1.50 (27–38) 1.10–1.60 (28–41) 1.90 (48) 1.60 (41) 7.0 (178) 48 (1219) 68 (1727)
HVS-T-1584S 750–1000 1.30–1.75 (33–44) 1.25–1.80 (32–46) 2.15 (55) 1.85 (47) 8.0 (203) 48 (1219) 69 (1753)
HVS-T-1580E-S (15 kV) Short Splice
HVS-T-1581E-S 1/0–4/0* 0.65–1.00 (17–25) 0.70–1.05 (18–27) 1.40 (36) 0.90 (23) 2.50 (63) 40 (1016) 61 (1550)
HVS-T-1582E-S 250–500* 0.85–1.20 (22–30) 0.90–1.20 (23–30) 1.50 (38) 1.35 (34) 4.50 (114) 40 (1016) 65 (1650)
HVS-T-1583E-S 500–1000 1.10–1.50 (28–38) 1.15–1.75 (29–44) 2.20 (56) 1.85 (47) 5.00 (127) 40 (1219) 69 (1753)
HVS-T-2580E (25 kV)
HVS-T-2582E #1–250 0.85–1.20 (22–30) 0.90–1.25 (23–32) 1.55 (39) 1.10 (28) 5.5 (140) 48 (1219) 65 (1650)
HVS-T-2583E 350–500 1.15–1.40 (29–36) 1.15–1.50 (29–38) 2.00 (51) 1.35 (34) 7.0 (178) 48 (1219) 75 (1900)
HVS-T-2584E 750–1000 1.50–1.70 (38–43) 1.50–1.90 (38–48) 2.15 (55) 1.85 (47) 8.0 (203) 48 (1219) 77 (1955)
HVS-T-3580S (35 kV)
HVS-T-3582S 1/0–350 1.05–1.40 (27–36) 1.05–1.50 (27–38) 1.90 (48) 1.20 (30) 6.5 (165) 55 (1397) 81 (2057)
HVS-T-3583S 250-750 1.20-1.70 (30-43) 1.30-1.75 (30-44) 2.10 (53) 1.80 (46) 8.0 (203) 55 (1397) 85 (2159)
HVSR-T-1580 Transition Reducer (15 kV)
HVSR-T-1582 #4–4/0/4/0–350* 0.60–1.00 (15–25) 0.90–1.30 (23–33) 1.50 (38) 1.15 (29) 5.5 (140) 40 (1016) 62 (1575)
HVSR-T-1583 4/0–350/500–750 * 0.80–1.20 (20–30) 1.10–1.60 (28–41) 1.90 (48) 1.60 (41) 7.0 (178) 48 (1219) 68 (1727)
HVSR-T-1584 250–500/750–1000 0.85–1.30 (22–33) 1.25–1.80 (32–46) 2.15 (55) 1.85 (47) 8.0 (203) 48 (1219) 69 (1753)
HVSR-T-2580E Transition Reducer (25 kV)
HVSR-T-2582E #1–400/350-500 0.80–1.20 (20–30) 1.15–1.50(29–38) 2.00 (51) 1.35 (34) 7.0 (178) 48 (1219) 75 (1900)
HVSR-T-2583E 500–600/750-1000 1.25–1.40 (32–36) 1.55–1.90 (39–48) 2.15 (55) 1.85 (47) 8.0 (203) 48 (1219) 77 (1955)
1. S
elect the appropriate catalog number. Selections are based on the typical dimensions of 100% and 133% insulated poly cables
(manufactured in accordance with the data contained in AEIC 1-1968, AEIC CS5-1987, AEIC CS6-1987) and commonly used connectors.
Nominal insulation thickness (100%): 15 kV: 165 mils (PILC/VCLC). 175 mils (poly)., 25 kV: 225 mils (PILC/VCLC). 260 mils (poly). 35 kV:
330 mils (PILC/VCLC). 345 mils (poly). Nominal insulation thickness (133%): 15 kV: 220 mils (poly).
2. Check the jacket O.D. on the 133% insulated, single-conductor 15-kV 4/0, 350-kcmil, and 750-kcmil cables to ensure they fall within the
use range specified. If you have any questions, contact your Tyco Electronics field sales engineer or representative.
4. Kits do not contain connectors; order oil block (sweated or compression) connectors separately.
6. Related test reports: 15 kV: EDR-5137, 25 kV: EDR-5142, 35 kV: EDR-5184, 15 kV HVS-T-1580E-S: EDR-5227
7. Cable paper cutters are available EXRM-1004.
33
HVST-1590S
3/C PILC/VCLC to PILC/VCLC Trifurcating Kits (15 kV)
These trifurcating splices greatly reduce the complexity of splicing one 3/C PILC cable to three
1/C PILC cables. By converting the PILC cable to a polymeric equivalent, these splices eliminate
compound filling and difficult lead wiping which lets you get on and off the job site quickly.
Heat-shrink components help to eliminate lead sleeve failures by replacing lead sleeves and wipes that
can crack due to corrosion or cable flexing. Tested to the electrical and load cycling requirements of
IEEE 404. One 3/C (PILC/VCLC) cable to three 1/C (PILC/VCLC) cables. For use on paper-insulated,
lead-covered (PILC) cable, or varnished cambric-insulated, lead-covered (VCLC) cable.
Red Stress Insulating/

Sealing sealing control semiconducting Conductive Red
boot mastic tube tube boot sealing
mastic
Red Stress Ground Oil Oil Copper shielding mesh MBSM

sealing control braid block barrier wraparound
mastic mastic mastic tube sleeve
M
D
A E B
C
L

PILC PILC 1/C PILC Connector Dimensions Kit Required
Conductor Insulation Dia. Jacket Max. Max. Installed Installation
Catalog Size (Min.–Max.) (Max. O.D.) O.D. Length Length Space
HVS-T-1590S (15 kV)
HVS-T-1591S #4–4/0 0.60–1.05 (15–27) 1.30 (33) 0.90 (23) 3.5 (89) 40 (1016) 60 (1524)
HVS-T-1592S 4/0–400 0.85–1.30 (22–33) 1.50 (38) 1.15 (29) 4.5 (114) 40 (1016) 60 (1524)
HVS-T-1593S 500–750 1.05–1.60 (27–40) 1.90 (48) 1.60 (41) 6.0 (152) 48 (1219) 64 (1626)
1. Select the appropriate catalog number. Selections are based on the typical dimensions of 100% insulated cables manufactured in
accordance with the data contained in AEIC-1-1968 as well as the dimensions of commonly used connectors. Nominal insulation
thickness (100%): 165 mils.
4. Related test reports: EDR-5143
34

HVS/HVSA-3-1580S
3/C PILC/VCLC to 3/C POLY (Unarmored and Armored) Kits (15 kV)
These transition splices provide a reliable means for splicing 3/C 15 kV PILC/VCLC cables to 3/C 15 kV
armored or unarmored polymeric cables. They eliminate the need for compound filling, lead wiping
and hot oil. Installation is quick, easy, and repeatable.
Tyco Electronics utilizes high temperature oil barrier tubing, oil-block mastic, and a high-density
conductive boot to seal the oil within the PILC cable. This oil sealing technology has been successful
in over 18 years of installations. Heat-shrink accessories fit out-of-round and sectored cables.
Conductor size transitions are easily handled. Tyco Electronics utilizes its rugged MBSM rejacketing
sleeve to seal against moisture ingress. The splice also incorporates a thermoplastic internal moisture
sealant as a secondary barrier to moisture. Tested to the electrical and load cycling requirements
of IEEE 404. One 3/C (PILC/VCLC) cable to one 3/C poly cable. Load cycle tested to perform at a
conductor temperature of 110°C with an internal oil pressure of 15 psi.

PILC/Poly PILC Poly Connector Dimensions Kit Required
Conductor Insulation Dia. Insulation Dia. Max. Max. Installed Installation
Catalog Size (Min.–Max.) (Min.–Max.) O.D. Length Length Space
HVS-3-1580S Unarmored Cable (15 kV)
HVS-3-1581S #4–4/0 0.60–1.00 (15–25) 0.60–1.05 (17–27) 1.15 (29) 5.5 (140) 60 (1524) 68 (1727)
HVS-3-1582S 250–350 0.85–1.10 (22–28) 0.90–1.30 (23–33) 1.15 (29) 5.5 (140) 60 (1524) 68 (1727)
HVS-3-1583S 500–750 1.05–1.50 (27–38) 1.10–1.60 (28–41) 1.60 (41) 7.0 (178) 72 (1829) 80 (2032)
HVS-3-1584S 750–1000 1.15–1.75 (29–44) 1.25–1.80 (32–46) 1.85 (47) 8.0 (203) 72 (1829) 80 (2032)
HVSA-3-1580S Armored Cable (15 kV)
HVSA-3-1581S #4–4/0 0.65–1.00 (17–25) 0.60–1.05 (17–27) 0.90 (23) 4.50 (114) 63 (1600) 70 (1778)
HVSA-3-1582S 250–350 0.85–1.10 (22–28) 0.90–1.30 (23–33) 1.15 (29) 5.5 (140) 72 (1829) 80 (2032)
HVSA-3-1583S 500–750 1.05–1.50 (27–38) 1.10–1.60 (28–41) 1.60 (41) 7.0 (178) 72 (1829) 80 (2032)
HVSA-3-1584S 750–1000 1.15–1.75 (29–44) 1.25–1.85 (32–46) 1.85 (47) 8.0 (203) 72 (1829) 80 (2032)
accordance with the data contained in AEIC 1-1968 as well as the dimensions of commonly used connectors. Nominal insulation
thickness (100%): 165 mils
2. Armored kits include an interlocking steel armoring wraparound with bendable fingers to provide a smooth transition to the armor.
4 Note: These kits do not allow cross-phasing.
6. Related test reports: EDR-5137
35
HVS-3-1590S/HVS-3-2590S
3/C In-Line Splices for PILC Cable (15-25 kV)
Tyco Electronics’ Raychem 3/C in-line PILC splices provide a highly effective and easily installed oil
stop system, using standard heat-shrinkable components. The adhesive-lined conductive breakout
provides an oil- and pressure-resistant seal and grounds the conductive tubing to the lead sheath.
Oil barrier tubing locks the oil in the PILC cables, converting each conductor into the polymeric
equivalent. Tested to the electrical and load cycling requirements of IEEE 404. For use on paper-
insulated, lead-covered (PILC) cable, or varnished cambric-insulated, lead covered (VCLC) cable.
Stress relief mastic Oil block

Red sealing mastic mastic Oil barrier tube Conductive tube
MBSM Conductive Ground Insulating/ Copper Conductive

wraparound boot braid semiconducting shielding boot
sleeve tube mesh
PILC Kit Required

PILC Insulation Dia. Connector Dimensions Installed Installation
Catalog Conductor Size (Min.–Max.) Max. O.D. Max. Length Length Space
Number (AWG/kcmil) A C D L M
HVS-3-1590 (15 kV)
HVS-3-1591 #4–4/0 0.60–1.00 (15–25) 0.90 (23) 3.5 (89) 63(1600) 67 (1702)
HVS-3-1592 250–350 0.85–1.10 (22–28) 1.15 (29) 3.5 (89) 63 (1600) 67 (1702)
HVS-3-1593 500–750 1.05–1.50 (27–38) 1.60 (41) 5.0 (127) 67 (1702) 71 (1803)
HVS-3-1594 750–1000 1.15–1.75 (29–44) 1.85 (47) 6.0 (152) 67 (1702) 71 (1803)
HVS-3-1590S “Shorty” (15 kV)*
HVS-3-1591S #2–350 0.65–1.00 (17–25) 0.85 (22) 3.0 (76) 55 (1397) 55 (1397)
HVS-3-1592S 4/0–600 0.85–1.25 (22–32) 1.20 (30) 4.0 (102) 59 (1499) 59 (1499)
HVS-3-1593S 500–1000 1.00–1.50 (25–38) 1.50 (38) 5.0 (127) 59 (1499) 59 (1499
HVS-3-2590E (25 kV)
HVS-3-2591E #1–350 0.85–1.15 (22–29) 1.15 (29) 4.0 (102) 67 (1702) 71 (1803)
HVS-3-2592E 350–750 1.10–1.50 (28–32) 1.40 (36) 5.0 (25) 67 (1702) 71 (1803)
1. Select the appropriate catalog number. Selections are based on the typical dimensions of 100% insulated cables (manufactured
in accordance with the data contained in AEIC 1-1968 and commonly used connectors). Nominal insulation thickness (100%): 15 kV: 165
mils., 25 kV: 255 mils.
4. Standard package: One 3/C kit/box.
HVS-3-1590/2590: EDR-5143
HVS-3-1590S: EDR-5250
HVS-3-2590E: EDR-5223
* 6. HVS-3-1590S “Shorty“ splice kit does not allow cross phasing.
36
Medium Voltage In-Line Splice (Tap)
HVSY

Wye (Tap) Splices for 1/C Poly-Poly, PILC-PILC, and
PILC-Poly Cable (15 kV)
The Wye (tap) splice kits may be used for submersible or direct burial applications and have been
tested to meet the performance requirements of IEEE-404. They include a positive heat-activated
sealant system that eliminates taping between main and tap cables.
• Designed to seal against moisture ingress by including a branch clip and the heavy-duty MBSM
wraparound sleeve
• Internal moisture seals provide a redundant seal against water intrusion
• Splices accept a wide range of main and tap cable sizes
• Compact shape simplifies cable training
• Rated to IEEE 404
HVSY-1520S is for use on copper tape, wire shield, lead sheath, and UniShield cables.
HVSY-1580D is for use as a wye splice where the main and/or tap cables may be paper-insulated,
lead-covered (PILC) cable; varnished cambric-insulated, lead-covered (VCLC) cable.
Tap
Selection Information: dimensions in inches (millimeters) A
Main Main
A D
L
For Use with Soldered Connectors: M
Insulation Diameter Connector Kit Required

Poly Conductor Size Main Tap Length Installed Installation
Catalog (AWG/kcmil) (Min.–Max.) (Min.–Max.) (Max.) Length Space
Number Main Tap A E D L M
HVSY-1520S (15 kV Polymeric Wye)
HVSY-1522S #2–4/0 #2–4/0 0.65–1.05 (17–27) 0.65–1.05 (17–27) 3.0 (75) 30 (750) 45 (1125)
HVSY-1523S 250–750 #2–750 0.95–1.45 (24–37) 0.65–1.45 (17–37) 3.5 (90) 30 (750) 45 (1125)
For use with Burndy YSH Crimp Connectors for Copper Conductors Only:

Insulation Diameter Connector Kit Required
Poly Conductor Size Main Tap Length Installed Installation Burndy
Catalog (AWG/kcmil) (Min.–Max.) (Min.–Max.) (Max.) Length Space Connector
HVSY-1520S (15 kV Polymeric Wye)
HVSY-1522S #2–4/0 #2–4/0 0.65–1.05 (17–27) 0.65–1.05 (17–27) 3.0 (75) 30 (750) 45 (1125) YSH-2929
HVSY-1523S 250–500 4/0–500 0.85–1.25 (22–32) 0.85–1.25 (22–32) 3.5 (90) 30 (750) 45 (1125) YSH-3434
HVSY-1523S 500-750 350–750 1.10–1.45 (28–37) 1.00–1.45 (25–37) 3.5 (90) 30 (750) 45 (1125) YSH-3939
37
Tap
A
Main Main
A D
PILC/Poly PILC/Poly Insulation Diameter Lead Connector Kit Required

Conductor Size Main Tap Sheath Length Installed Installation
Catalog (AWG/kcmil) (Min.–Max.) (Min.–Max.) (O.D. Max.) (Max.) Length Space
HVSY-1580D (15 kV PILC and PILC-Poly Wye)
HVSY-1582D #2–4/0 #2–4/0 0.65–1.05 (17–27) 0.65–1.05 (17–27) 1.20 (30) 3.0 (75) 30 (750) 45 (1125)
HVSY-1583D 250–750 #2–750 0.95–1.45 (24–37) 0.65–1.45 (17–37) 1.50 (38) 3.5 (90) 30 (750) 45 (1125)
1. Select the appropriate catalog number. Selections are based on the typical dimensions of 100%- and 133%-insulated cables
manufactured in accordance with the data contained in AEIC CS5-1987 AEIC CS6-1987 and dimensions of commonly used connectors.
Nominal insulation thickness (100%): 165 mils (PILC/VCLC) 175 mils (poly) Nominal insulation thickness (133%): 220 mils (poly)
3. Kits do not contain connectors. For all HVSY-1580D kits and for HVSY-1520S kits, use soldered, split-ferrule (half-duplex) connectors,
available from: Richards Manufacturing Company, 517 Lyons Avenue, Irvington, NJ 07111 (973) 371-1771. A special flux is needed to
sweat aluminum conductors. Contact your local Tyco Electronics sales representative for information. For HVSY-1520S kits with
copper conductors only, H-tap compressed connectors, available from Burndy (800-346-4175), may be used in place of the half-
duplex connector.
4. Check poly cable insulation diameter to help ensure a proper fit.
5. For 15 kV H-configuration connections on 1/C shielded power cable, order the HVSH-1520 mod kit for use in conjunction with
appropriate HVSY-1520S kit.
7. Related test reports: HVSY-1520S: EDR-5236, EDR-5256, HVSY-1580D: EDR-5235
8. Burndy Connector, Tool and Die Guide as recommended by Burndy. Please check appropriate tools and dies. YSH-2929 and YSH-3434
connectors may be installed using the Y750 or Y46 tool.
9. Aluminum ShearBolt connectors available for many size combinations of CU/AL connectors.
Dies that fit the Y750 tool are narrow and will require multiple compressions. P654, P1104 and PYFR dies for the Y46 tool only,
Require one compression on either side of the connector. The Y46 tool requires a hydraulic pump to operate.
10.
Option 1 Option 2
Connector Tool Die Tool Die
YSH-2929 Y46 P654 Y750 U654
YSH-3434 Y46 P1104 Y750 U1104
YSH-3939 Y46 PYFR N/A
38
HVSH-MOD

H Configuration Kits for 1/C Shielded Power Cable (15 kV)
The HVSH-1520D-MOD and HVSH-1580D-MOD series modification kits are used in conjunction with
HVSY-1520S and HVSY-1580D-MOD series wye splice kits. This combination provides a heat-
shrinkable 15kV system that accommodates “H-configuration” connections for single-conductor
power cables. This kit will accommodate both crimped connectors (copper conductor only) and
soldered connectors.
These splices can be used for submersible or direct burial applications and have been tested to meet
the performance requirements of IEEE 404.
Conductor Size** Insulation Diameter Connector Kit Required

Catalog AWG/kcmil Main Tap Length Installed Installation
Number* Main Tap (Min.–Max.) (Min.–Max.) Max. Length Space
HVSH-1520-MOD
HVSY-1522S #2–4/0 #2–4/0 0.65–1.05 (17–27) 0.65–1.05 (17–27) 3.0 (75) 30 (750) 45 (1125)
HVSH-1522-MOD
HVSY-1523S 250–750 #2–750 0.95–1.45 (24–37) 0.65–1.45 (17–37) 3.5 (90) 30 (750) 45 (1125)
HVSH-1523 -MOD
HVSH-1580-MOD
HVSY-1582D #2–4/0 #2–4/0 0.65–1.05 (17–27) 0.65–1.05 (17–27) 3.0 (75) 30 (750) 45 (1125)
HVSH-1582D-MOD
HVSY-1583D 250–750 #2–750* 0.85–1.45 (22–37) 0.65–1.45 (17–37) 3.5 (90) 30 (750) 45 (1125)
HVSH-1583D-MOD
*Check cable insulation diameter to ensure proper fit.
1. To make an “H-configuration”, order both the standard HVSY kit and the HVSH-MOD kit.
*2. Poly cable selections are based on the typical dimensions of 100% insulated cables made in accordance with the data contained
in AEIC CS5-1987. Final kit selection should be verified by actual cable dimensions. PILC/VCLC cable slections are based on the
typical dimensions of 100% insulated cables manufactured in accordance with AEIC-1-1968.
** 3. Kits do not contain connectors. The splice may be installed using either a Burndy YSH H-tap compression connector or a
split-ferrule (half-duplex) connector. The soldered connector is available from: Richards Manufacturing Co. 517 Lyons Ave.,
Irvington, NJ 07111, (973) 371-1771 contact your local Burndy dealer for information on the H-tap connector.
4. A special flux is needed to sweat aluminum conductors; contact your local Tyco Electronics representative for more information.
6. Related test reports HVSH-1520-MOD: EDR-5236. HVSH-1580D-MOD: EDR-5235.
Burndy Connector, Tool and Die Guide as recommended by Burndy. Please check appropriate tools and dies. YSH-2929 and YSH-3434
connectors may be installed using the Y750 or Y46 tool.
Dies that fit the Y750 tool are narrow and will require multiple compressions. P654, P1104 and PYFR dies for the Y46 tool only, require
one compression on either side of the connector. The Y46 tool requires a hydraulic pump to operate.
Option 1 Option 2
Connector Tool Die Tool Die
YSH-2929 Y46 P654 Y750 U654
YSH-3434 Y46 P1104 Y750 U1104
YSH-3939 Y46 PYFR N/A
39
HVES
Seals for 1/C PILC and Poly or 3/C PILC Cable (15-25 kV)
HVES heat-shrinkable live end seals insulate and seal the ends of polymeric and PILC cables. These
kits consist of heat-shrinkable tubings and a high-dielectric strength, polymeric plug which overlap
the conductor to provide excellent insulation. The outer adhesive-lined rejacketing sleeve is designed
to provide a positive environmental seal.
Once the HVES kit is installed, the cable can be re-energized. Typical applications include the live
ending of spare cables for future use, isolating a failed cable length, and sectionalizing a cable circuit
during system maintenance and repair, expansion, or testing.
PILC Poly Kit

PILC/Poly Insulation Dia. Insulation Dia. Installed
Catalog Conductor Size (Min.–Max.) (Min.–Max.) Length
Number (AWG/kcmil) A A L
HVES-1520D (1/C PILC/VCLC and 1/C Poly) 15 kV
HVES-1521D #4–4/0 0.60–0.90 (15–23) 0.65–1.05 (17–27) 12 (305)
HVES-1522D 250–350 0.85–1.10 (22–28) 0.90–1.30 (23–33) 12 (305)
HVES-1523D 500–750 1.05–1.30 (27–33) 1.10–1.60 (28–41) 12 (305)
HVES-1524D 750–1000 1.20–1.50 (30–38) 1.25–1.80 (32–46) 12 (305)
HVES-2520D (1/C PILC/VCLC and 1/C Poly) 25 kV
HVES-2521D #1-250 0.85–1.25 (22–32) 0.85–1.25 (22–32) 21 (533)
HVES-2522D 350-500 1.15–1.50 (29–38) 1.15–1.50 (29–38) 23 (584)
HVES-2523D 750-1000 1.50–1.90 (38–48) 1.50–1.90 (38–48) 25 (635)
PILC Kit
PILC Insulation Dia. Installed
Catalog Conductor Size (Min.–Max.) Length
Number (Min.–Max.) A L
HVES-3-1590 (3/C PILC/VCLC) 15 kV
HVES-3-1591 #4–4/0 0.60–1.00 (15–25) 27 (686)
HVES-3-1592 250–350 0.85–1.10 (22–28) 27 (686)
HVES-3-1593 500–750 1.05–1.50 (27–38) 27 (686)
HVES-3-1594 750–1000 1.15–1.75 (29–44) 27 (686)
HVES-3-2590E (3/C PILC/VCLC) 25 kV
HVES-3-2591E #1–250 0.85–1.20 (22–30) 28 (711)
HVES-3-2592E 350–500 1.15–1.40 (28–36) 31 (787)
HVES-3-2593E 750–1000 1.50–1.70 (38–43) 32 (813)
1. Select the appropriate catalog number. Selections are based on the typical dimensions of 100% and
133% insulated poly cables manufactured in accordance with data contained in
AEIC 1-1968, AEIC CS5-1987, and AEIC CS6-1987. Nominal insulation thickness (100%): 15 kV: 165
mils (PILC/VCLC). 175 mils (poly). 25 kV: 225 mils (PILC/VCLC). 260 mils (poly).
Nominal insulation thickness (133%): 15 kV: 220 mils (poly).
2. For cables manufactured to other specifications, confirm selection with cable dimensions.
3. Standard package:
HVES-1520D,-2520D: One kit/box.
HVES-3-1590,-2590E: One 3/C kit/box.
4. Related test reports: 15 kV: EDR-5146. 25 kV: EDR-5273.
40
HVE-1590

Adapts 1/C PILC Cable for Installation of Elbow (15 kV)
HVE-1590 elbow adapters provide a highly effective and easily installed oil stop system,
using standard heat-shrinkable components. The system provides an oil-and pressure-resistant seal.
• Oil barrier tubing locks the oil in the PILC cables, converting each conductor into the
polymeric equivalent
• Pressure rated to 15 psi at 90°C.
• Rated to the applicable requirements of ANSI-386-1985.
• Converts PILC cable to allow installation of dead-break elbows. 600 Amp.
• For use on 1/C PILC/VCLC cable.
1/C 15 kV* PILC Min. Max. Max Lead

Catalog Conductor Size Insulation O.D. Insulation O.D. Sheath O.D. Adapter Type
Number (Nominal) A A B Elastimold
HVE-1591 #2 AWG-2/0 0.65 (16) 0.75 (19) 0.95 (24) 655CA-L
HVE-1592 3/0-250 kcmil 0.75 (19) 0.95 (24) 1.10 (28) 655CA-L
HVE-1593 300-500 kcmil 0.95 (24) 1.15 (29) 1.35 (34) 655CA-M
HVE-1594 600-750** kcmil 1.20 (30) 1.35 (34) 1.50 (38) 655CA-P
*5 kV cables may be used provided the cable dimensions fall within the dimension ranges given above.
**Compact strand only
Please Note: The Tyco Electronics kit does not include the compression connector, cable adapter or elbow.
1. Select the appropriate catalog number. Selections are based on the typical dimensions of 100%-
insulated cables manufactured in accordance with data contained in AEIC 1-1968.
Nominal insulation thickness (100%): 15 kV: 165 mils (PILC/VCLC).
3. Standard package: One kit/box.
4. Related test reports: 15 kV: EDR-5269.
41
HV-MSK
Splices for In-Line and Multiconductor or Medium-Voltage
Multi-Conductor Mining Cable (5-8 kV)
• Flame-retardant, multiconductor splice kits for use on standard flexible cables and
mining cables (MP-GC and SHD-GC) up to 8 kV
• MSHA approved for P-137-MSHA
Power Conductor Size (AWG/kcmil)

Catalog 5 kV 5 kV 8 kV 8 kV Sleeve
Number 3/C MP-GC 3/C SHD-GC 3/C MP-GC 3/C SHD-GC Length
HV-MSK for 3/C Flexible Cable (5–8 kV)
HV-MSK-3/C-581 #6–#1 #6–#4 #6–#4 22
HV-MSK-3/C-582 1/0–350 #2–3/0 #2–4/0 #4–2/0 22
HV-MSK-3/C-584 400–750 4/0–350 250–750 3/0–350 29
Typical HV-MSK Installation
P-137-MSHA
1. Select appropriate catalog number based on conductor size for your cable type. Confirm selection with cable
diameter range.
2. Kits do not contain connectors; please order separately.
3. For cable types not listed in this catalog, contact your local Tyco Electronics representative.
4. Standard package: One 3/C kit per box.
42
Link Boxes

Link Boxes
Cross Bonding and Sectionalization for High-Voltage Cable Systems
Link Boxes and Sheath Voltage Limiters

Link boxes are used with cable joints and terminations to provide easy access to shield breaks for
test purposes and to limit voltage build-up on the sheath. Lightning, fault currents and switching
operations can cause overvoltages on the cable sheath. The link box optimizes loss management
in the cable shield on cables grounding both sides.
Application
• Can be installed in pits or vaults and on structures or poles
• Use with single core or concentric bonding lead
• Cross section up to 250 kcmil
• Direct grounding
• Single point bonding
• Cross bonding
• Cross bonding and transposition
• Sheath voltage limiters (SVL)
Type Tests
• Tested to ANSI/IEEE Std 575-1988
IEEE—Guide for the application of sheath-bonding methods for single conductor cables and the
calculation of induced voltages and currents in cable sheaths.
• CIGRE/ELECTRA recommendations for cross bonding (Larger cable cross sections on request)
Selection Information: dimensions in millimeters
Catalog Number Sheath Voltage Dimensions

Number of Phases Limiter L (mm) W (mm) H (mm)
EPPA-055-0/1 Direct grounding 1 --- 300 190 165
EPPA-055-3/1 Cross bonding 1 3 kV 300 190 165
EPPA-055-0/3 Direct grounding 3 --- 310 310 255
Test Reports: PPR 1168 Type Test of Link Box LBOX3-ZnO-3

PPR 1449 Type Test of Link Box EPPA-055-6/3
43
Medium Voltage Termination
TFT-E
Elastomeric Medium Voltage Terminations for 15 kV, 25 kV and 35 kV
Single Core Polymeric Cables
TFT-E, TFT-E-G/SG, and TFT-E-SLC tool-free termination kits have been developed to provide a quick
and easy, cold-applied method of terminating 5-35 kV, single-core polymeric cables. Both the TFT-E
and TFT-E-SG are designed for indoor and outdoor conditions. TFT-E-G kits do not have skirts and
should be used for 15 kV indoor applications.
TFT-E, TFT-E-G/SG, and TFT-E-SLC kits offer the following features and benefits:
• Advanced Metal Oxide Matrix stress control.
• Positive placement of stress control patch.
• Provided on a crush-resistant core.
• Easy installation—allows for repositioning.
• Rated to IEEE-48-1996, class 1 terminations.
TFT-E accommodates Jacketed and Unjacketed Concentric Neutral Cable. For outdoor or indoor use.
TFT-E-G and TFT-E-SG kits are for use on Copper Tape, Wireshield, Lead Sheath, and Unishield cables.
TFT-E-SLC is for use on LC shield cables. All offer advanced Metal Oxide Matrix stress control.
Selection Information Lugs and Terminals:
Conductor Range
Catalog Termination
Number Solid Stranded Type
TFT-151E #2AWG - 250kmil #2AWG - 4/0AWG Pin
TFT-152E 4/0 / 250kcmil - Pin
- 350 / 500kcmil NEMA Lug
TFT-153E - 500 / 750kcmil NEMA Lug
TFT-154E - 1000/1250kcmil NEMA Lug
TFT-251E #1AWG - 3/0AWG #1AWG - 3/0AWG Pin
TFT-252E #1AWG / 250kcmil #1AWG - 4/0AWG Pin
- 350 - 500kcmil NEMA Lug
TFT-253E 250kcmil - Pin
TFT-254E - 750 - 1250kcmil NEMA Lug
TFT-352E 1/0AWG - 250kcmil 1/0AWG - 4/0AWG Pin
TFT-353E 4/0 /250kcmil - Pin
TFT-354E - 500 - 1250kcmil NEMA Lug
Related Product Information:

15kv Test Report: EDR-5302/EDR-5306
25kv Test Report: EDR-5303
35kv Test Report: EDR-5299
Packaging: Standard packaging is three terminations per box.

Available accessories: The BRKT series of stainless steel cable mounting brackets are available.
Four sizes of bracket accommodate cable diameters from 0.80-2.40"
3 conductor modification kits
The MOD-3-TFT series of three conductor modification kits are available.
Kits provide rejacketing of phase conductors and break out seals.
Lugs and pin terminals also available.
44

Catalog Cable Range Insulation Diameter Number Standard Pkg Hold

Number (AWG/kcmil) (Min./Max.) of Skirts (kits/box) Out I.D.
CN and JCN Cable - Indoor/Outdoor (15 kV)
TFT-151E #2–250 0.64–1.09 (16-28) 3 1 ea. 1.5 (38)
TFT-152E 4/0–500 0.85–1.45 (22-37) 3 1 ea. 1.77 (45)
TFT-153E 500–750 1.06–1.70 (27-43) 3 1 ea. 2.09 (53)
TFT-154E 1000–1250 1.49–2.20 (38-56) 3 1 ea. 2.56 (65)
TFT-251E #1–3/0 0.64–1.09 (16-28) 5 1 ea. 1.5 (38)
TFT-252E #1–500 0.85–1.45 (22-37) 5 1 ea. 1.77 (45)
TFT-253E 250–750 1.06–1.70 (27-43) 5 1 ea. 2.09 (53)
TFT-254E 750–1250 1.49–2.20 (38-56) 5 1 ea. 2.56 (65)
TFT-352E 1/0–250 0.85–1.45 (22-37) 8 1 ea. 1.77 (45)
TFT-353E 4/0–500 1.06–1.70 (27-43) 8 1 ea. 2.09 (53)
TFT-354E 500–1250 1.49–2.20 (38-56) 8 1 ea. 2.56 (65)
Shielded Cable - Indoor/Outdoor (5 kV No Sheds)
TFT-151E-G 2/0–250 0.64–1.09 (16-28) 0 3 ea. 1.5 (38)
TFT-152E-G 350–500 0.85–1.45 (22-37) 0 3 ea. 1.77 (45)
TFT-153E-G 500–750 1.06–1.70 (27-43) 0 3 ea. 2.09 (53)
Shielded Cable - Indoor/Outdoor (8 kV No Sheds)
TFT-151E-G 1/0–250 0.64–1.09 (16-28) 0 3 ea. 1.5 (38)
TFT-152E-G 250–500 0.85–1.45 (22-37) 0 3 ea. 1.77 (45)
TFT-153E-G 500–750 1.06–1.70 (27-43) 0 3 ea. 2.09 (53)
Shielded Cable - Indoor Only (15 kV No Sheds)
Installed Length
TFT-151E-G #2–250 0.64–1.09 (16-28) 0 3 ea. 1.5 (38)
5/8/15kV (without sheds)
TFT-152E-G 4/0–500 0.85–1.45 (22-37) 0 3 ea. 1.77 (45)
TFT-153E-G 500–750 1.06–1.70 (27-43) 0 3 ea. 2.09 (53)
Shielded Cable - Indoor/Outdoor (15 kV)
TFT-151E-SG #2–250 0.64–1.09 (16-28) 3 3 ea. 1.5 (38)
TFT-152E-SG 4/0–500 0.85–1.45 (22-37) 3 3 ea. 1.77 (45)
TFT-153E-SG 500–750 1.06–1.70 (27-43) 3 3 ea. 2.09 (53)
15kV (with sheds)
TFT-154E-SG 1000–1250 1.49–2.20 (38-56) 3 3 ea. 2.56 (65)
TFT-251E-SG #1–3/0 0.64–1.09 (16-28) 5 3 ea. 1.5 (38)
TFT-252E-SG #1–500 0.85–1.45 (22-37) 5 3 ea. 1.77 (45)
TFT-253E-SG 250–750 1.06–1.70 (27-43) 5 3 ea. 2.09 (53)
23kV (with sheds) TFT-254E-SG 750–1250 1.49–2.20 (38-56) 5 3 ea. 2.56 (65)
TFT-352E-SG 1/0–250 0.85–1.45 (22-37) 8 3 ea. 1.77 (45)
TFT-353E-SG 4/0–500 1.06–1.70 (27-43) 8 3 ea. 2.09 (53)
TFT-354E-SG 500–1250 1.49–2.20 (38-56) 8 3 ea. 2.56 (65)
LC Shielded Cable - Indoor/Outdoor (15 kV)
35kV (with sheds) TFT-151E-SLC #2–250 0.64–1.09 (16-28) 3 3 ea. 1.5 (38)
TFT-152E-SLC 4/0–500 0.85–1.45 (22-37) 3 3 ea. 1.77 (45)
TFT-153E-SLC 500–750 1.06–1.70 (27-43) 3 3 ea. 2.09 (53)
TFT-154E-SLC 1000–1250 1.49–2.20 (38-56) 3 3 ea. 2.56 (65)
LC Shielded Cable - Indoor/Outdoor (25 kV)
TFT-251E-SLC #1–3/0 0.64–1.09 (16-28) 5 3 ea. 1.5 (38)
TFT-252E-SLC #1–500 0.85–1.45 (22-37) 5 3 ea. 1.77 (45)
TFT-253E-SLC 250–750 1.06–1.70 (27-43) 5 3 ea. 2.09 (53)
TFT-254E-SLC 750–1250 1.49–2.20 (38-56) 5 3 ea. 2.56 (65)
LC Shielded Cable -Indoor/Outdoor (35 kV)
TFT-352E-SLC 1/0–250 0.85–1.45 (22-37) 8 3 ea. 1.77 (45)
TFT-353E-SLC 4/0–500 1.06–1.70 (27-43) 8 3 ea. 2.09 (53)
TFT-354E-SLC 500–1250 1.49–2.20 (38-56) 8 3 ea. 2.56 (65)
I.D. - Inside Dimension
Ordering information:
1. The -SG and -SLC kits contain a solder-blocked ground braid and a solderless ground clamp.
2. Select the appropriate catalog number. Selections are based on the typical dimensions of 100%
insulated cables manufactured in accordance with the data contained in AEIC CS5-198, and
CS6-1987 as well as the dimensions of commonly used connectors.
Nominal insulation thickness (100%): 15 kV: 175 mils, 25 kV: 260 mils, 35 kV: 345 mils
5. Cable mounting brackets are available to accommodate cable diameters from 0.80–2.40.
45
HVT-G/SG 1/C
Shielded Power Cable (15–35 kV)
Superior High-Contamination Withstand and Non-Tracking
The unique high-voltage insulating sleeve is a field-proven, nontracking, and erosion-resistant material
that does not require periodic cleaning. The material properties have been formulated to be thermally
stable and highly resistant to UV degradation, weathering and environmental pollution.
Positive Environmental Seal

The cable, along with external ground, is sealed from moisture ingress using Tyco Electronics’
proven high-voltage, heat-activated sealing system. No field engineering or additional accessory kits
are required.
Rated to IEEE-48, class 1. Indoor (in enclosures) or outdoor (weather-exposed) use. For use on copper
tape, wire shield, lead sheath, and UniShield cables.


Insulation Jacket
Catalog Number Conductor Size Diameter O.D.
Indoor Outdoor (AWG/kcmil) (Min.–Max.) (Max.)
15 kV
HVT-151-G HVT-151-SG #4 – 1/0 0.60 – 0.95 (15 – 24) 1.20 (30)
HVT-152-G HVT-152-SG 2/0 – 350 0.80 – 1.25 (20 – 32) 1.50 (38)
HVT-153-G HVT-153-SG 400 – 1000 1.10 – 1.65 (28 – 42) 2.10 (53)
HVT-154-G HVT-154-SG 1250 – 2500 1.60 – 2.45 (41 – 62) 2.75 (70)
Installed Length: 15 (381) - 2 Skirts
25 kV
HVT-252-G HVT-252-SG #2 – 250 0.80 – 1.25 (20 – 32) 1.50 (38)
HVT-253-G HVT-253-SG 300 – 750 1.10 – 1.70 (28 – 43) 2.10 (53)
HVT-254-G HVT-254-SG 1000 – 1750 1.60 – 2.45 (41 – 62) 2.75 (70)
HVT-255-G HVT-255-SG 2000 – 2500 2.05 – 3.00 (52 – 76) 3.45 (88)
Installed Length: 28 (711) -3 Skirts
35 kV
HVT-352-G HVT-352-SG #1 – 1/0 0.80 – 1.25 (20 – 32) 1.50 (38)
HVT-353-G HVT-353-SG 2/0 – 500 1.10 – 1.85 (28 – 47) 2.10 (53)
HVT-354-G HVT-354-SG 750 – 1750 1.60 – 2.45 (41 – 62) 2.75 (70)
HVT-355-G HVT-355-SG 2000 – 2500 2.05 – 3.00 (52 – 76) 3.45 (88)
Installed Length: 33 (838) - 4 Skirts
accordance with data contained in AEIC CS5-1987 and AEIC CS6-1987, as well as the dimensions of commonly used connectors.
Nominal insulation thickness 15 kV: 175 mils; 25 kV: 260 mils; 35 kV: 345 mils. Nominal insulation thickness (133%): 15 kV: 220 mils..
3. All kits include a solderless ground connection. Outdoor (-SG) kits include skirts for outdoor use.
4. Standard package: Three single-conductor kits/box.
5. Related test reports: 5–8 kV: EDR 5217, 15 kV: EDR 5218, 25 kV: EDR 5219, 35 kV: EDR 5222
6. See next page for 3/C modification kits.
7. Cable mounting brackets are available to accommodate cable diameter.
46
Medium Voltage Terminations
HVT-Z

Heat-Shrinkable Terminations with Built-In Stress Control
The HVT-Z high voltage termination system features a co-extruded one-piece termination. Unlike
the HVT product line, which includes a non-tracking tube and a separate stress control tube, the
HVT-Z termination consists of the same proven non-tracking tube together with a co-extruded,
built-in stress control grading layer. This stress control layer is based on ceramic semi-conductor
technology (ZnO) and provides superior discharge and impulse performance. When the tubing is
shrunk down, the coating softens and sticks to irregular surfaces, providing moisture seals as well as
electrical stress control. The termination design provides a superior product with a shorter overall
length and fewer rain sheds than the HVT product line.
Insulation Diameter Jacket

Catalog Number Conductor Size Min./Max. Diameter
Indoor/Outdoor Min./Max. (5 kV 133%) Maximum
Indoor Outdoor
15 kV
HVT-Z-151-G HVT-Z-151-SG #4 - 1/0 AWG 0.60 - 0.95 (15 - 24) 1.20 (30)
HVT-Z-152-G HVT-Z-152-SG 2/0 - 350 kcmil 0.80 - 1.25 (20 - 32) 1.50 (38)
HVT-Z-153-G HVT-Z-153-SG 400 - 1000 kcmil 1.10 - 1.65 (28 - 42) 2.10 (53)
HVT-Z-154-G HVT-Z-154-SG 1250 - 2500 kcmil 1.60 - 2.45 (41 - 62) 2.75 (70)
Installed Length 11.8 (300) 1 Skirt for Outdoor Operation
25kV/35 kV 25 kV (0.260) 35 kV (0.345)

HVT-Z-252/352-G HVT-Z-/252/352-SG #2AWG - 250 kcmil #1 - 1/0 AWG 0.80 - 1.25 (20 - 32) 1.50 (38)
HVT-Z-253/353-G HVT-Z-253/353-SG 300 - 750 kcmil 2 AWG - 500 kcmil 1.10 - 1.75 (28 - 44) 2.10 (53)
HVT-Z-254/354-G HVT-Z-254/354-SG 1000 - 2000 kcmil 750 - 1750 kcmil 1.60 - 2.45 (41 - 62) 2.75 (70)
Installed length: 19.7 (500) 4 Skirts for Outdoor Operation
Product Performance
Testing Chart
Product and voltage class 1 HVT-Z-80 Series HVT-Z-150 Series HVT-Z-250/350 Series
Test Description (5–8 kV) (15 kV) (25-35 kV)
AC withstand, 1 minute, (kV) 35 60 90
DC withstand, 15 minutes, (kV) 65 75 40
Partial discharge (min. kV) for 5 pC or less 9 13 30
Impulse withstand 1.2 x 50 µs, crest kV 95 110 200
Continuous Current Rating Equal to Cable Ampacity

Wet withstand, 10 seconds, kV rms 30 45 80
Dry withstand, 6 hours, kV rms 25 35 75
1. HVT-Z-250 meets requirements of 25/28 kV systems.
2. Outdoor kits (-SG designation) were tested with skirts (rain sheds). Indoor kits (-G designation) do not contain skirts.

Test Reports Indoor Outdoor
5/8/15 kV EDR-5322 EDR-5323
25/28/35 kV EDR-5337 EDR-5338
Note: HVT-Z termination kits can be supplied with 2 hole NEMA copper terminal lugs for all sizes of conductors from #4 AWG through 1000 kcmil by adding the
suffix “conductor size C” to the end of the catalog number. Ex. 500 kcmil conductor supplied with an indoor 15kV HVT-Z kit is catalog number
HVT-Z-153-G-500C.
HVT-Z-J/SJ
1/C Unjacketed and Jacketed URD Cable (15–35 kV)

Conductor Size
0.175" Insulation 0.220" Insulation Min/Max
Indoor Kit Outdoor Kit 100% 133% Insulation Max. Jacket
15 kV
HVT-Z-151-J HVT-Z-151-SJ #2 - #1 AWG 0.06 - 0.95 1.05
HVT-Z-152-J HVT-Z-152-SJ #2/0 - 250 kcmil #2 - #4 AWG 0.80 - 1.05 1.45
HVT-Z-153-J HVT-Z-153-SJ 350 - 500 kcmil 250 - 500kcmil 1.05 - 1.40 1.90
HVT-Z-154-J HVT-Z-154-SJ 750 - 1000 kcmil 750 - 1000kcmil 1.25 - 2.00 2.50
Installed length: 11.5' (300)
25/35 kV
HVT-Z-252/352-J HVT-Z-252/352-SJ #2 - #1 AWG 0.80 - 1.05 1.45
HVT-Z-253/353-J HVT-Z-253/353-SJ #4/0 - 500 kcmil #1 - #4AWG 0.06 - 0.95 1.05
HVT-Z-254/354-J HVT-Z-254/354-SJ 750 - 1000 kcmil 250 - 1000 kcmil 1.25 - 2.00 2.50
Installed length 20" (500)
47
3/C Cable Terminating

MOD-3X-HVT and MOD-3Y-HVT are for jacketing of phases and ground conductors. MOD-3A-HVT
and MOD-3B-HVT provide jacketing, plus an environmental crotch sealing boot. Tubing provided
does not have sealant coating on the inner wall. This makes it easy to remove, like any cable jacket.
Each kit includes three 4-feet long sleeves for the phases and three 4-feet long smaller sleeves for
any ground conductors. (Tubing can be field-cut to appropriate length.) A unique six-legged cable
breakout boot, provided in -3A and -3B kits, has an internal coating of a special adhesive to provide
total environmental sealing of the cable crotch (breakout) area. It has three large legs for the phases
and three smaller legs for ground conductors. Plugs are included for insertion into any unused
ground legs to maintain the environmental seal integrity.
3/C Mod Kit for Converting One 3/C Cable to Three 1/C Cables
1/C “HVT”/ “HVT-Z”

series termination.
Heat-shrink jacketing tubes for

protection of the phases and
any ground conductors.
Heat-shrink cable breakout

boot for crotch seal.
MOD-3-HVT Kit Components and Bulk Ordering Information
Catalog Component Bulk Ordering

Number Kit Components Catalog Number Catalog Number
MOD-3X-HVT Uncoated tubing to rejacket each phase 3 each MWTM-35/12-1200/U MWTM-35/12-A/U
Uncoated tubing to rejacket each ground 3 each MWTM-16/5-1500/U MWTM-16/5-A/U
Sealant strip 1 each S1085-3-380 S1085-3-380
MOD-3Y-HVT Uncoated tubing to rejacket each phase 3 each MWTM-85/25-1500/U LVIT-75/25-A/U
MOD-3A-HVT Uncoated tubing to rejacket each phase 3 each MWTM-35/12-1200/U MWTM-35/12-A/U
Cable breakout boot 1 each CBR-6-1-A CBR-6-1-A
Cable breakout plugs 3 each CBR-PLUG CBR-PLUG
Sealant-coated shim tubing 1 each WCSM-70/21-150-S WCSM-70/21-1200S
MOD-3B-HVT Uncoated tubing to rejacket each phase 3 each MWTM-85/25-1500/U LVIT-75/25-A/U
Cable breakout boot 1 each CBR-6-2-A CBR-6-2-A
Cable breakout plugs 3 each CBR-PLUG CBR-PLUG
Ground wire shim tubing 3 each WCSM-20/6-150S WCSM-20/6-150S (B50)
Note: MOD-3-HVT kits should be installed prior to installing Tyco Electronics HVT kits.
2. Kit contents: Unsealed (-3X and -3Y) kits contain rejacketing tubes for phase and ground conductors, and sealant for indoor
terminations that don’t require environmental sealing. Sealed (-3A and -3B) kits contain rejacketing tubes, sealant, a cable
breakout, and plugs for both outdoor and indoor terminations.
3. Kit components can be purchased in bulk quantities (see table above).
48
HVT-LC/SLC

1/C LC Shield Cable (15–35 kV)
• Rated to IEEE-48-1990, class 1. Indoor (in enclosures) or outdoor (weather-exposed)
• Use on LC shield cables
Catalog Number Conductor Size Insulation Diameter Jacket O.D.

15 kV
HVT-151-LC HVT-151-SLC #2 – 3/0 0.65 – 1.00 (17 – 25) 1.45 (37)
HVT-152-LC HVT-152-SLC 4/0 – 350 0.85 – 1.40 (22 – 36) 1.85 (47)
HVT-153-LC HVT-153-SLC 500 – 1000 1.15 – 1.70 (29 – 43) 2.20 (56)
HVT-154-LC HVT-154-SLC 1250 – 2000 1.60 – 2.15 .(41 – 55) 2.70 (69)
Installed Length: 15 (381)
25 kV
HVT-252-LC HVT-252-SLC #2 – 400 0.85 – 1.40 (22 – 36) 1.80 (46)
HVT-253-LC HVT-253-SLC 400 – 1000 1.25 – 1.80 .(32 – 46) 2.50 (64)
HVT-254-LC HVT-254-SLC 1000 – 1500 1.60 – 2.10 (41 – 55) 2.70 (69)
35 kV
HVT-352-LC HVT-352-SLC #1 – 250 1.05 – 1.40 (27 – 36) 1.90 (48)
HVT-353-LC HVT-353-SLC 250 – 1250 1.25 – 2.10 .(32 – 55) 2.60 (66)
1. Select the appropriate catalog number. Selections are based on the typical dimensions of 100%-
insulated and 133%- insulated cables manufactured in accordance with the data contained in AEIC
CS5-1987 and AEIC CS6-1987, as well as the dimensions of commonly used connectors. Nominal
insulation thickness: (100%) 15 kV: 175 mils 25 kV: 260 mils 35 kV: 345 mils Nominal insulation
thickness: (133%) 15 kV: 220 mils
3. HVT-LC/SLC kits are supplied with two pieces of #4 AWG braid to provide fault-current carrying
capacity. Users should verify the compatibility of the braids with their LC shield cable.
5. HVT-LC and HVT-SLC kits contain solderless ground connection clamp.
15 kV: EDR-5218
25 kV: EDR-5219
35 kV: EDR-5222
8. Cable mounting brackets are available to accommodate cable diameters from 0.80–2.40 (20–46).
49
HVT-J/SJ
1/C unjacketed and jacketed URD cable (15–35 kV)
HVT-J/SJ terminations are lightweight. They can be mounted directly to fuse cutouts, eliminating
the need for extra support brackets. As with all HVT kits, these URD terminations offer superior UV
stability and a nontracking outer surface.
RUS accepted for indoor and outdoor terminations—Indoor (in enclosure) or outdoor (weather-
exposed) use. For use on concentric neutral and jacketed concentric neutral cables.
Selection Information: (dimensions in inches/millimeters)

Catalog Number Conductor Size Insulation Diameter Jacket O.D.
15 kV
HVT-151-J HVT-151-SJ #2 – 3/0 0.65 – 1.00 (17 – 25) 1.45 (37)
HVT-152-J HVT-152-SJ 4/0 – 350 0.85 – 1.40 (22 – 36) 1.85 (47)
HVT-153-J HVT-153-SJ 500 – 1000 1.15 – 1.70 (29 – 43) 2.20 (56)
HVT-154-J HVT-154-SJ 1250 – 2000 1.60 – 2.15 (41 – 55) 2.70 (69)
Installed length: 15 (381)
25 kV
HVT-252-J HVT-252-SJ #2 – 400 0.85–1.40 (22 – 36) 1.80 (46)
HVT-253-J HVT-253-SJ 400 – 1000 1.25–1.80 (32 – 46) 2.50 (64)
HVT-254-J HVT-254-SJ 1000 – 1500 1.60–2.10 (41 – 53) 2.70 (69)
35 kV
HVT-352-J HVT-352-SJ #1 – 250 1.05 – 1.40 (27 – 36) 1.90 (48)
HVT-353-J HVT-353-SJ 250 – 1250 1.25 – 2.10 (32 – 53) 2.60 (66)
HVT-354-J HVT-354-SJ 1500 – 2000 2.00 – 2.70 (51 – 69) 3.30 (84)
1. Select the appropriate catalog number. Selections are based on the typical dimensions of 100% and 133% insulated cables
manufactured in accordance with the data contained in AEIC CS5-1987 and AEIC CS6-1987, as well as the dimensions of commonly
used connectors. Nominal insulation thickness 100%: 15 kV: 175 mils, 25 kV: 260 mils, 35 kV: 345 mils
Nominal insulation thickness 133%: 15 kV: 220 mils
4. Indoor (-J) kits are suitable for unjacketed and jacketed URD cable.
5. Outdoor (-SJ) kits include skirts for outdoor use and are suitable for unjacketed and jacketed URD cable.
7. Related test reports: 15 kV: EDR-5218, 25 kV: EDR-5219, 35 kV: EDR-5222
8. Cable mounting brackets are available to accommodate cable diameters from 0.80-2.40 (20-46).
50
HVT/HVT-3

15 kV Terminations, (1/C, 3/C) PILC/VCLC
HVT-1590-G/SG and HVT-3-1590-G/SG series heat-shrinkable high voltage terminations combine
proven oil-sealing capabilities with stress-control and nontracking technologies to terminate 15 kV 1/C
and 3/C PILC/VCLC cables.
The HVT-1590-G/SG and HVT-3-1590-G/SG heat-shrinkable terminations install quickly and easily, with
no need for special adapters, compound filling, leadwiping, or hot oils. The HVT-1590-G/SG
and HVT-3-1590-G terminations are fully qualified to applicable sections of IEEE-48 to provide a long,
trouble-free product life. In addition, these terminations have been pressure tested to perform at 110°C
and 15 psi under load-cycling conditions.
• Rated to IEEE-48, class 1 termination

• Accommodates belted or shielded paper-insulated, lead-covered (PILC) or varnished
cambric-insulated (VCLC) cable
Conductor Insulation Installed Length

Catalog Number Size Diameter Indoor Outdoor
Indoor Outdoor (AWG/kcmil) (Min.) (Min.) (Max.) (Min.) (Max.)
HVT-3-1590-G/SG 3/C PILC/VCLC Cable
HVT-3-1591-G HVT-3-1591-SG #4 – 4/0 0.60 (15) 31.5 (800) 35 (888) 28 (711) 40 (1015)
HVT-3-1592-G HVT-3-1592-SG 4/0 – 400 0.85 (22) 31.5 (800) 35 (888) 28 (711) 40 (1015)
HVT-3-1593-G HVT-3-1593-SG 500 – 800 1.00 (25) 31.5 (800) 35 (888) 28 (711) 40 (1015)
Conductor Insulation Max Lead Min Min Installed

Catalog Number Size Diameter Sheath Lug Lug barrel Length
Indoor Outdoor (AWG/kcmil) (Min.) OD OD Length Indoor Outdoor
HVT-1590-G/SG 1/C PILC/VCLC Cable
HVT-1591-G HVT-1591-SG #4 – 2/0 0.60 (15) 0.95 (24) 1.50 (13) 1.50 (38) 22.4 (570) 22.4 (570)
HVT-1592-G HVT-1592-SG 3/0 – 400 0.85 (22) 1.25 (32) 0.65 (16) 1.50 (38) 22.4 (570) 22.4 (570)
HVT-1593-G HVT-1593-SG 400 – 1000 1.00 (25) 1.65 (42) 0.95 (24) 1.50 (38) 23.6 (600) 23.6 (600)
HVT-1594G HVT-1594SG 1250 - 2000 1.75 (44) 2.20 (56) 1.25 (32) 1.50 (38) 23.6 (600) 23.6 (600)
Technical Data
The Tyco Electronics HVT-1590-G/SG and HVT-3-1590-G PILC/VCLC terminations have been tested to and meet the following
IEEE-48-1990 requirements:
Test Requirement
AC withstand, 1 minute 50 kV
AC dry withstand, 6 hours 35 kV
Impulse (BIL) 1.2 x 50 µs 95 kV
DC withstand, 15 minutes Cyclic aging, 30 cycles at 110°C conductor temp. with 17-kV 75 kV
and 15-psi internal pressure (one cycle = 8 hours on/16 hours off) Passed
Post load cycling impulse (BIL) 1.2 x 50 µs 95 kV
Pressure test, 30-psi internal pressure for 1 hour Passed
The Tyco Electronics HVT-3-1590-SG PILC/VCLC terminations have been tested to:
Impulse (BIL) 1.2 x 50 µs 110 kV
1. Select the appropriate catalog number. Selections are based on the typical dimensions of 100% insulated cables
manufactured in accordance with the data contained in AEIC 1-1968. Nominal insulation thickness (100%): 165 mils
2. Lugs are not supplied in the kits and should be ordered separately. Use oil block lugs only.
3. Standard package quantity:
1 kit (Each 3/C kit contains all components required to terminate one 3/C PILC cable) per box.
5. To order cable prep kit.
6. Cable mounting brackets are available to accommodate cable diameters from 0.80–4.50 (20–115).
51
High Voltage Terminations
EHVT/GHVT
1/C Shielded Power Cable (46 and 69 kV)
Tyco Electronics’ Raychem EHVT series high-voltage terminations utilize a stress control system that
has been field-proven for more than 20 years.
Reduced Installation Costs

Because the 46 and 69 kV HVT kits use standard heat-shrink components, guide tubes are
not needed for alignment, elastomer compression, computed venting, or field compound
filling. Only standard cable support systems are needed, reducing steel structure or pole top
support requirements.
Available in Gray Color

For applications where gray appearance is preferred, GHVT 69 kV terminations are now available.
These terminations meet the same criteria as Tyco Electronics’ EHVT kits. GHVT kits have gray
outer tubes and skirts.
Superior High-Contamination Withstand and Non-Tracking

The unique high-voltage insulating sleeve is a field-proven, nontracking, and erosion-resistant material
that does not require periodic cleaning. The material properties have been formulated to be thermally
stable and highly resistant to UV degradation, weathering, and environmental pollution.
Positive Environmental Seal

The cable, along with external ground, is sealed from moisture ingress using Tyco Electronics’
proven high-voltage, heat-activated scaling system. No field engineering or additional accessory
kits are required.
Rated to IEEE-48, class 1, for outdoor (weather-exposed) use. For use on wire shield, wire/metallic-
tape shield, lead sheath, and jacketed concentric neutral cables. Both kits contain a limited number of
lightweight components with unlimited shelf life under normal storage conditions.

Conductor Insulation Jacket
Catalog Number Size Diameter O.D.
Indoor Outdoor (AWG/kcmil) (Min – Max.) (Max.)
46 kV 32" 40"
EHVT-462-G EHVT-462-SG #2 – 4/0 1.18–1.77 (30 – 45) 2.36 (60)
EHVT-463-G EHVT-463-SG 250 – 750 1.47–2.05 (38 – 52) 2.75 (70)
EHVT-464-G EHVT-464-SG 1000 – 1500 1.97–2.56 (50 – 65) 3.35 (85)
EHVT-465-G EHVT-465-SG 1750 – 2500 2.48–3.03 (63 – 77) 3.94 (100)
69 kV 42" 52"
EHVT-691-G EHVT-691-SG 1/0 – 350 1.50–2.05 (38 – 52) 2.65 (67)
EHVT-692-G EHVT-692-SG 350 – 1000 1.95–2.55 (50 – 65) 3.25 (83)
EHVT-693-G EHVT-693-SG 1000 – 2000 2.50–3.05 64 – 77) 3.95 (100)
GHVT-69 kV (Gray) 40" 52" SSG 36"
GHVT-691-G GHVT-691-SG GHVT-691-SSG 1/0 – 350 1.50 – 2.05 (38 – 52) 2.65 (67)
GHVT-692-G GHVT-692-SG GHVT-692-SSG 350 – 1000 1.95 – 2.55 (50 – 65) 3.25 (83)
GHVT-693-G GHVT-693-SG GHVT-693-SSG 1000 – 2000 2.50 – 3.05 (64 – 77) 3.95 (100)
accordance with the data contained in AEIC CS6-1982 and AEIC CS7-1987, as well as the dimensions of commonly used connectors.
Nominal insulation thickness (100%): 46 kV: 420 mils, 69 kV: 650 mils
2. For cables manufactured to other specifications, confirm selection with cable dimensions
3. Kits do not contain connectors; order compression or solder connectors separately
5. Installed length: 46 kV:
Indoor (-G): 32 (813)
Outdoor (-SG): 40 (1016)
Installed Length 69 kV:
Indoor (-G): 42 (1067)
Outdoor (-SG): 52 (1321)
Outdoor (-SSG): 36 (915)
6. Related test report: 46 kV: PPR-1085 69 kV: EDR-5241
7. EHVT-BRKT available to accommodate cable diameters from 2.5-4.5 (65-115 mm).
8. EHVT-BP base plates for mounting the EHVT-BRKTs are also available.
52
Medium Voltage Stub Splices & Motor Connection Kits (5-8 kV)

GelCap 8
Motor Connection Kits 5-8 kV Shielded and Unshielded Cable
Tyco Electronics’ GelCap 8 stub connection kits provide quick installation, dependable performance,
and easy reentry.
GelCap 8 stub connection kits insulate, seal, and protect stub splice connections up to 8kV. The
design was engineered to provide quick, secure installation and protection of the electrical connection
from both physical and chemical attacks common in the harsh environment of motor connections.
GelCap 8 stub connection kits feature revolutionary PowerGel sealing gel which provides an excellent
moisture seal over a wide temperature range (-40°C to 105°C). PowerGel sealing gel has excellent
insulating properties and the added benefit of acting as a vibration damper.
The specially formulated material provides excellent abrasion resistance, insulation value, and UV
resistance. The cap is designed to fit a wide range of cable sizes.
GelCap 8 stub connection kits provide the fastest installation. Simply place the gel filled insert
between the cables and push the cover down over the connection. Secure with cable tie. No extra
materials or grease are required. No trimming. The PowerGel sealing gel is already in the cap.

T B

Feeder Lead Max. Length
Catalog Number Cap Length Cable O.D. Nominal Size Cable O.D. Tang (T) Barrel (B) Bolt
GelCap-8-NS Non-Shielded Cable
GELCAP-8-NS-1V 8.5 (216) 0.47 - 0.84 (12-21) 4 -250 kcmil 0.43 - 0.67 (11-17) 1.33 (34) 1.0 (25) 0.75 (19)
GELCAP-8-NS-1VEX 11.5 (292) 0.47 - 0.84 (12-21) 4 -250 kcmil 0.43 - 0.67 (11-17) 3.53 (90) 1.0 (25) 0.75 (19)
GELCAP-8-NS-2V 12.5 (318) 0.84 - 1.10 (21-28) 250 - 500 kcmil 0.67 - 0.84 (17-21) 3.92 (100) 2.25 (57) 1.0 (25)

Feeder Lead Max. Length
Catalog Number Cap Length Cable O.D. Nominal Size Cable O.D. Tang (T) Barrel (B) Bolt
GelCap-8-S Shielded Cable
GELCAP-8-S-1V 8.5 (216) 0.67 - 1.00 (17 - 25) 4 - 2/0 AWG 0.40 - 0.62 (10 - 16) 1.33 (34) 1.0 (25) 0.75 (19)
GELCAP-8-S-1VEX 11.5 (292) 0.67 - 1.00 (17 - 25) 4 - 2/0 AWG 0.40 - 0.62 (10 - 16) 3.64 (92) 1.0 (25) 0.75 (19)
GELCAP-8-S-2V 12.5 (318) 1.00 - 1.35 (25 - 34) 4/0 - 500 kcmil 0.62 - 0.96 (16 - 24) 3.79 (96) 2.00 (51) 1.00 (25)

Catalog
Number Minimum Shield Diameter Maximum Jacket Diameter
Ground Kit Selection (Select Based on Shielded Cable Shield Diameter and Jacket Diameter Per Below)
GELCAP-8-GRD-1 .47 (12) .70 (18)
GELCAP-8-GRD-2 .67 (17) 1.35 (34)
Kit contents - Each GELCAP-8-GRD kit contains the following: three each solder blocked ground braid, GelWrap sealing cover, roll spring, gel sealant
strip, and six each copper tape strips and one installation instruction. If grounding is required at the motor box for shielded cable, a separate grounding
kit may be purchased.
Product Performance
AC Voltage withstand: 18kV, 1 minute
DC Voltage withstand: 35kV, 15 minutes
Impulse Withstand (BIL): minimum performance 75kV, 10+, 10-
1. Select appropriate catalog number based on the motor feeder cable and motor lead guidelines above. Selections are based on
typical cable dimensions. Confirm selection with cable and connector dimensions.
2. Packaging: Standard packaging is one kit per box. Each GelCap 8 kit contains components for a 3 phase motor connection which
consists of three each of the following: elastomeric, gel filled cap; a gel filled cable insert; and cable tie. The type S kits for shielded
cable also contain three each stress control pads.
4. Related tests reports: EDR-5408
53
Medium Voltage Stub Splices & Motor Connection Kits (5-8.7 kV)
MCK-5
MCK-5 to 8.7 kV, Flame Retardant
Type V
The Type V kit is designed to splice the stub or butt configuration that is commonly used where there
is insufficient room to make in-line connections.
Type L
The Type L kit is used, where space permits, to splice in-line connections. MCK is qualified to
NSI-C119.1-1986 and rated to ICEA electrical withstand test for 1000 V.
• MCK-5 is rated to the general electrical requirements of the IEEE-48 withstand tests
• For use as an in-line or stub splice between 1/C poly feeder cable and motor leads
• Motor connection kit provides excellent insulation sealing—and resistance to abrasion—in
motor connections
Connection
Catalog Motor Feeder Size Bolt Length Length (Max.) Length
Number (AWG/kcmil) (Max.) H (Nominal)
*MCK (5/8.7 kV)
Type V (Stub) Cap
MCK-5-1V #8–#2 1 5.0 (127) 7.5 (191)
MCK-5-2V #1–250 1 1/2 6.0 (152) 8.5 (216)
MCK-5-3V 300–750 1 1/2 7.0 (178) 9.5 (241)
*Type L (In-Line) Sleeve

MCK-5-1L #8–250 1 6.0 (152) 12.0 (305)
MCK-5-2L 300–1000 1 1/2 7.0 (178) 14.0 (356)
1. Select appropriate catalog number based on the motor feeder cable. MCK-5 selections are based
on the typical dimensions of meduim-voltage insulated cable. MCK-5 selections are based on the
H typical dimensions of 100% insulated cables manufactured in accordance with the data contained
in AEIC CS5-1987 and AEIC CS6-1987, as well as the dimensions of commonly used connectors.
Nominal insulation thickness (100%):90 mils. For cables manufactured to other specifications,
confirm selection with cable and connector dimensions.
2. Shielded cable must be terminated before installing MCK-5 (use Tyco Electronics HVT-80x-G or
HVT-Z-8x-G/SG. G only for HVT).
Type V
3. MCK-5 kits are designed for single-hole connectors and include caps and sealant strips for three
Stub configuration
* 4. Standard package: MCK-5: 1 kit/box.
5. Related test reports: MCK-5: EDR-5010
Type L
In-line configuration
54
CABLE REPAIR & REJACKETING
Repair & Rejacketing

GWRS Gel Wraparound Rejacketing Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . 57
GelWrap ES Gel Wraparound Elbow Sealing Adapter . . . . . . . . . . . . . . . . . 58
RVS-SK Rayvolve Elbow Sealing Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
MBSM Wrapaound Jacket Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
ESA Heat-Shrinkable Wraparound Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
CRSM Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
55
56

GWRS
Gel Wraparound Rejacketing Sleeves (to 35 kV)
Cold-applied Gel Wraparound Rejacketing Sleeves quickly and conveniently seal and protect medium
voltage cable splices up to 35 kV. GWRS rejacketing closure sleeves can also be used to repair cables
with jacket damage. GWRS closure sleeves are designed for manhole, direct buried, or weather
exposed applications.
The GWRS closure sleeves can be used over all types and brands of push-on and cold-applied splices
when a water-tight cover is required.
The wraparound design reduces installation space because it is not required to position a tube to the
side while installing the splice. The result is easier installation in cramped manholes and less digging
for direct buried applications.

Cable Diameter Joint Body Diameter Max Jacket
Kit Description Use Range Use Range Length Opening
GWRS-75/25-750 1.0 - 2.1 (25 - 55) 1.0 - 3.0 (25-75) 29.5 (750) 20.0 (510)
GWRS-75/25-850 1.0 - 2.1 (25 - 55) 1.0 - 3.0 (25-75) 33.5 (850) 24.0 (610)
GWRS-75/25-1050 1.0 - 2.1 (25 - 55) 1.0 - 3.0 (25-75) 41.3 (1050) 32.0 (810)
GWRS-100/40-1050 1.6 - 2.8 (40 - 70) 1.6 - 3.9 (40-100) 41.3 (1050) 32.0 (810)
Note: Add X at the end of the catalog number (e.g. GWRS-100/40-1050x) for external grounding, this kit includes gel
strips for sealing neutrals or ground wire exits.
1. Select the appropriate catalog number based on the cable diameter and the jacket opening. Cable
and splice body must be within specified use range.
2. Order kits with “X” designation if neutrals or ground wires will be exiting the sleeve.
3.Standard package: 1 kits/box
4.Meet IEEE 404-2006
EDR-5380
EDR-5423
EDR-5371
EDR-5358
EDR-5359
EDR-5360
EDR-5454
57
GelWrap ES
Wrap Around Cold-Applied Elbow Sealing Adapter for
1/C Jacketed Cables
Use this kit to seal the jacket of a power cable used with a premolded elbow.
GelWrap ES elbow sealing closure kits are easily installed due to the wrap around design. Simply install
the elbow as you normally would. Then use the components of the GelWrap ES elbow
sealing closure kit to provide an environmental seal. Pre-positioning of the sleeve is not required
so retrofit installations are easily accomplished. One kit provides a very wide use range to minimize
inventory requirements.
The sleeve is factory coated with PowerGel sealant to provide a positive moisture seal. PowerGel
sealant strips are included in the kit to ensure proper sealing of any neutrals or grounds exiting
the sleeve.
1. Select the appropriate catalog number based on the cable conductor size and voltage class.
Selections are based on the typical dimensions of 100%- or 133%-insulated cables manufactured
in accordance with the data contained in AEIC CS5-1987. For cables manufactured to other
specifications, selection should be confirmed with cable dimensions.
2. Kits used on metallic-tape-shielded cables may require external grounding components.
See items HVS-GC and HV-BRAID on pages 115 and 116.
3. Standard package: 6 or 24 kits/box
Selection Information (dimensions in inches/millimeters)
Outside Diameter
Maximum
Minimum Cable Jacket or
Insulation Covered Arm Voltage 100% Insulated 133% Insulated
Catalog Number Shield of Elbow Class (kV) Conductor Size Conductor Size
GelWrap-ES-65/25-150 1.00 (25) 2.40 (61) 5 500 - 1000 500 - 1000
15 4/0 - 1000 2/0 - 1000
25 #1 - 1000 #1 - 1000
35 1/0 - 1000 1/0 - 750
58

RVS-SK
Rayvolve “Roll-On” Elbow Sealing Adapters for Concentric
Neutral Jackets for 1/C Jacketed URD Cable
Rayvolve RVS-SK splice cover kits are the easy, “roll-on” way to seal JCN cable jackets when they
are terminated to premolded elbows. RVS-SK splice cover kits provide an environmental seal that is
maintained throughout exposure to conditions typical of elbow installations: temperature extremes
(–36°F to 162°F/–20°C to 90°C), temperature cycling (41°F to 162°F/23°C to 90°C), and twisting and
flexing motions as seen during switching.
• Qualified to ANSI C119.1-1986

• For use on standard poly- or elastomeric-insulated cables
• Use to seal JCN cable jackets when terminated to pre-molded elbows
Outside Diameter Conductor Size

Catalog Insulation Shield Cable Jacket Voltage 100% Insulation 133% Insulation
Number (Min.) (Max.) Class (kV) (AWG/kcmil) (AWG/kcmil)
RVS-13-SK 0.55 (14) 1.25 (32) 5 #2 – 250 #2 – 250
15 #2 – 3/0 #2 – 1/0
25 #1
RVS-14-SK 0.70 (18) 1.60 (41) 5 3/0 – 600 3/0 – 600
15 #2 – 400 #2 – 350
25 #1 – 250 #1 – 3/0
35 1/0 – 2/0
RVS-15-SK* 1.15 (29) 2.00 (51) 5 600 – 1000 600 – 1000
15 350 – 750 250 – 750
25 4/0 – 600 1/0 – 500
35 1/0 – 400 1/0 – 250
1. Select the appropriate catalog number. Selections are based on typical dimensions of low voltage
2. Kits do not contain connectors. The RVS-SK selection information covers all conductor types from
solid to stranded.
3. Kits contain all materials necessary to seal from the cable jacket to either the cable semi-con or
200-A elbow.
* 4. For warm weather installations (above 32°F), use range may be extended to a 2.25-inch-maximum
jacket diameter. This covers 133%-insulated 1000-kcmil 15-kV and 25-kV cable, and 133%-insulated
750-kcmil 35-kV cable.
5. Kits used on metallic-tape-shielded cables may require an external grounding kit.
6. Each kit contains one Rayvolve RVS-SK sleeve and sealant strips.
59
MBSM
Wraparound Jacket Repair Sleeve
MBSM repair sleeves protect cables in mechanically abusive environments; rejacket premolded splices;
repair and rejacket LC-shielded and moisture-impervious cables; and provide strain relief.
Available in five diameters with 5:1 shrink ratios.
For use on standard poly- or elastomeric-insulated/jacketed cables, which may include aluminum or
steel armoring. Provides a moisture-vapor-transmission (MVT) barrier for repairing and rejacketing
LC-shield and moisture impervious cables. MBSM sleeves do not provide electrical insulation.
Catalog Number Cable Use Range (Min.–Max.) Sleeve Length* Standard Pkg (Kits/Box)
MBSM-43/8-1200 0.35 – 1.50 (9 – 38) 48 (1219) 6
MBSM-75/15-1200 0.65 – 2.65 (17 – 67) 48 (1219) 6
MBSM-125/30-1200 1.30 – 4.30 (33 – 109) 48 (1219) 6
MBSM-160/42-1200 1.80 – 5.70 (46 – 145) 48 (1219) 6
MBSM-200/50-1200 2.15 – 7.10 (55 – 180) 48 (1219) 6
Total
Damage Seal Length
<3 (<76) 3 (76)
3 – 12 (76–305) 4 (102)
12 – 24 (305–610) 6 (152)
>24 (>610) 8 (203)
Cut Sleeve Length = Damage Length + Total Seal Length
1. Select appropriate catalog number based on the cable use range.
2. Kits contain a wraparound sleeve, stainless steel channel closure, and redundant sealant strips.
* 3. Sleeve may be field-cut for shorter requirements.
4. Length tolerance is ± 2%.
ESA
Heat-Shrinkable Elbow Sealing Adapters for 1/C Jacketed
URD and Shielded Power Cable
ESA elbow sealing adapters shrink down tightly to form an environmental rejacketing seal.
• For use on jacketed concentric neutral, drain-wire-shielded, or copper-tape-shielded power cable

• Qualified to ANSI C119.1-1986
• RUS accepted for termination/elbow sealing
Use this heat-shrinkable kit to seal the jacket of a power cable used with a premolded elbow.
Conductor Size (AWG/kcmil)

Catalog Number 5 kV 15 kV 25 kV 35 kV
ESA-1 #2 – 500 #2 – 250 #1 – 3/0
ESA-2 600 – 1000 350 – 1000 4/0 – 1000 1/0 – 1000
1. Select the appropriate catalog number based on the cable conductor size and voltage class.
Selections are based on the typical dimensions of 100%- or 133%-insulated cables manufactured in
accordance with the data contained in AEIC CS5-1987 and AEIC CS6-1987. For cables manufactured
to other specifications, selection should be confirmed with cable dimensions.
2. Kits used on metallic-tape-shielded cables may require an external grounding kit.
3. Standard package: 3 kits/box
60

CRSM Sleeves
Heat-Shrink Wraparound Sleeve (1000 V)
CRSM sleeves close easily with a permanent locking system that consists of a raised rail profile and a
stainless steel channel. These sleeves are made from crosslinked polyolefin, which equals or exceeds
the material properties of the original cable jacket. CRSM sleeves fit a wide range of cable sizes and
have unlimited shelf life, when stored under normal conditions.
• Qualified to ANSI C119.1-1986, rated to ICEA electrical withstand test for 1000 volts.
• RUS accepted for use as jacket restoration materials on JCN cable.
• Use as insulation for 1/C low-voltage power cable up to 1000 volts and for jacket repair up to 35
kV or for general sealing applications. All CRSM sleeves are sealant-coated.

Primary Electrical Repair (1000 V)

Cable and Jacket Repair General Sealing
Sleeve Conductor Size Use Range Use Range (0–35 kV) Std.
Catalog Number Length (AWG/kcmil) (Min.–Max.) (Min.–Max.) Pack
CRSM 34/10-200 08 (200) #8 – 2/0 0.25 – 0.60 (6 – 15) 0.25 – 1.20 (6 – 30) 3
CRSM 34/10-1200 48 (1219) #8 – 2/0 0.25 – 0.60 (6 – 15) 0.25 – 1.20 (6 – 30) 5
CRSM 53/13-200 08 (200) 3/0 – 400 0.60 – 0.95 (15 – 24) 0.60 – 1.80 (15 – 46) 10
CRSM 53/13-1200 48 (1219) 3/0 – 400 0.60 – 0.95 (15 – 24) 0.60 – 1.80 (15 – 46) 5
CRSM 84/20-750 30 (750) 500 – 1000 0.95 – 1.40 (24 – 36) 0.95 – 2.70 (24 – 69) 10
CRSM 84/20-1200 48 (1219) 500 – 1000 0.95 – 1.40 (24 – 36) 0.95 – 2.70 (24 – 69) 5
CRSM 107/29-1000 40 (1000) 1000 – 2000 1.30 – 2.00 (33 – 51) 1.30 – 3.60 (33 – 91) 10
CRSM 107/29-1200 48 (1219) 1000 – 2000 1.30 – 2.00 (33 – 51) 1.30 – 3.60 (33 – 91) 5
CRSM 143/36-1200 48 (1219) 1.65 – 4.95 (42 – 126) 5
CRSM 198/55-1200 48 (1219) 2.50 – 6.50 (64 – 165) 5
1. Select the appropriate catalog number for either primary electrical repair (1000 volts max.) or
general sealing applications. Electrical repair selections are based on typical dimensions for low-
2. Use the “Primary electrical repair” columns for electrical repair applications (when CRSM is in direct
contact with the conductor).
3. Use the ”General sealing and jacket repair use range” column for general rejacketing or sealing
applications (when CRSM is not in direct contact with the conductor).
4. Package does not contain connectors.
5. Kits include a wraparound sleeve and stainless steel channel closure. Both can be field-cut for
shorter requirements (see “Reference dimensions” below).
7. UV resistant test report: EDR-5361
8. CRSM 34/20 are available in shorter standard lengths by ordering the corresponding CRSM-CT kits.
(The use ranges in the selection information table still apply).

Damage Total Seal Length
<3 (<76) 3 (76)
3 – 12 (76–305) 4 (102)
12 – 24 (305–610) 6 (152)
Cut sleeve length = Damage length + total >24 (>610) 8 (203)
seal length
61
62
TUBINGS & MOLDED PARTS
Heat-Shrink Tubing
MWTM Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
WCSM Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
FCSM Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
LVIT Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Molded Parts
ESC Sealing Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
CFTS Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
CBR Breakout Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
CBR-NPB Sealing Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
63
64
Heat-Shrink Tubing
MWTM Tubing

Medium-Wall Sealant Coated or Uncoated Tubing (600 V)
• Sealant coated MWTM tubing (-S designation) is for use as insulation/jacket repair up to 600 V
or for general sealing and rejacketing of polymeric- or elastomeric insulated cables up to 35kV
• RUS accepted as jacket restoration of JCN cable
• Uncoated MWTM tubing (-U or -A/U) is for cable rejacketing only
Sealant-Coated, Cut-Length Tubing

Standard
Catalog Number Use Range Min. – Max. Cut-Piece Length Pkg /Box
MWTM-10/3-1200-S 0.13 – 0.35 (3 – 9) 48 (1200) 25
MWTM-16/5-1200-S 0.25 – 0.55 (6 – 14) 48 (1200) 25
MWTM-25/8-1200-S 0.35 – 0.85 (9 – 22) 48 (1200) 25
MWTM-35/12-1200-S 0.50 – 1.25 (13 – 32) 48 (1200) 25
MWTM-50/16-1200-S 0.65 – 1.70 (17 – 43) 48 (1200) 15
MWTM-85/25-1200-S 1.00 – 2.90 (25 – 74) 48 (1200) 5
MWTM-115/34-1200-S 1.40 – 3.90 (36 – 99) 48 (1200) 5
MWTM-140/42-1200-S 1.80 – 4.70 (46 – 119) 48 (1200) 5
Uncoated, Spooled Tubing

Standard Bulk Option
Catalog Number Use Range Min. – Max. Min. Cont. Length Pkg/Spool /Spool
MWTM-10/3-A/U 0.13 – 0.35 (3 – 9) 25 (7.6) 100 (30)
MWTM-16/5-A/U 0.25 – 0.55 (6 – 14) 25 (7.6) 100 (30) 1155 (350)
MWTM-25/8-A/U 0.35 – 0.85 (9 – 22) 25 (7.6) 100 (30) 660 (200)
MWTM-35/12-A/U 0.50 – 1.25 (13 – 32) 25 (7.6) 100 (30) 495 (150)
MWTM-50/16-A/U 0.65 – 1.70 (17 – 43) 15 (4.6) 75 (23) 330 (100)
Uncoated, Cut-Piece Tubing

Standard
Catalog Number Use Range . Min. – Max. Cut-Piece Length Pkg/Box
MWTM-85/25-1500/U 1.00 – 2.90 .(25 – 74) 60 (1500) 5
MWTM-115/34-1500/U 1.40 – 3.90 .(36 – 99) 60 (1500) 5
MWTM-140/42-1500/U 1.80 – 4.70 .(46 – 119) 60 (1500) 5
1. Select the appropriate catalog number. Confirm selection with application dimensions to assure
proper sizing.
2. MWTM is a general purpose tubing; for sealing applications use MWTM with sealant (-S) or use
uncoated MWTM (-U or -A/U) in combination with S-1052 sealant. Order sealants separately.
65
Heat-Shrink Tubing
WCSM Tubing
Heavy-Wall Sealant-Coated or Uncoated Tubing (1000 V)
• For use on standard poly- or elastomeric -insulated/jacketed cables or lead-jacketed cables, which
• Use sealant-coated tubing (-S) as a sealed in-line splice or terminal lug seal for non-flame-retardant
applications. Use uncoated tubing (-A/U and /U) for cable rejacketing and mechanical protection only.
• Sealant-coated WCSM tubing, sizes -9/3 through-70/21 (-S designation) is UL listed per 486D (file
E91151), certified to CSA C22.2, qualified to ANSI C119.1-1986, and rated to Western Underground
Guide 2.5. Also RUS accepted for use as a secondary tap or splice cover, and for use as jacket
restoration materials on JCN cable. WCSM tubing may be used for jacket repair on cables to 35 kV.
• Connectors over 6 inches: Recommended cut length = connector length + 5 inches
Connectors up to 6 inches: Recommended cut length = connector length + 4 inches
• WCSM tubing has a 3:1 shrink ratio and an unlimited shelf life when stored under normal conditions
1000-V General
Sealant-Coated Cut-Length Tubing

WCSM-9/3-150-S #14 – #8 0.15 – 0.30 (4 – 8) 6 (150) 50
CPGI-WCSM-9/3-150-S #14 – #8 0.15 – 0.30 (4 – 8) 6 (150) 3
WCSM-9/3-300-S #14 – #8 0.15 – 0.30 (4 – 8) 12 (300) 50
WCSM-9/3-1200-S #14 – #8 0.15 – 0.30 (4 – 8) 48 (1200) 25
WCSM-13/4-150-S #12 – #6 0.20 – 0.45 (5 – 11) 6 (150) 50
CPGI-WCSM-13/4-150-S #12 – #6 0.20 – 0.45 (5 – 11) 6 (150) 2
WCSM-13/4-1200-S #12 – #6 0.20 – 0.45 (5 – 11) 48 (120) 25
WCSM-20/6-150-S #8 – #2 0.25 – 0.70 (6 – 18) 6 (150) 50
CPGI-WCSM-20/6-150-S #8 – #2 0.25 – 0.70 (6 – 18) 6 (150) 2
WCSM-20/6-225-S #8 – #2 0.25 – 0.70 (6 – 18) 9 (225) 50
WCSM-20/6-300-S #8 – #2 0.25 – 0.70 (6 – 18) 12 (300) 50
WCSM-20/6-1200-S #8 – #2 0.25 – 0.70 (6 – 18) 48 (1200) 25
WCSM-33/8-150-S #4 – 4/0 0.35 – 1.20 (9 – 30) 6 (150) 50
CPGI-WCSM-33/8-150-S #4 – 4/0 0.35 – 1.20 (9 – 30) 6 (150) 2
WCSM-33/8-225-S #4 – 4/0 0.35 – 1.20 (9 – 30) 9 (225) 50
WCSM-33/8-300-S #4 – 4/0 0.35 – 1.20 (9 – 30) 12 (300) 50
WCSM-33/8-1200-S #4 – 4/0 0.35 – 1.20 (9 – 30) 48 (1200) 25
WCSM-43/12-150-S 1/0 – 400 0.50 – 1.55 (13 – 39) 6 (150) 40
WCSM-43/12-225-S 1/0 – 400 0.50 – 1.55 (13 – 39) 9 (225) 40
CPGI-WCSM-43/12-225-S 1/0 – 400 0.50 – 1.55 (13 – 39) 9 (225) 1
WCSM-43/12-300-S 1/0 – 400 0.50 – 1.55 (13 – 39) 12 (300) 40
WCSM-43/12-1200-S 1/0 – 400 0.50 – 1.55 (13 – 39) 48 (1200) 10
WCSM-51/16-100-S 250 – 500 0.70 – 1.75 (18 – 44) 4 (100) 100
WCSM-51/16-225-S 250 – 500 0.70 – 1.75 (18 – 44) 9 (225) 30
CPGI-WCSM-51/16-225-S 250 – 500 0.70 – 1.75 (18 – 44) 9 (225) 1
WCSM-51/16-300-S 250 – 500 0.70 – 1.75 (18 – 44) 12 (300) 30
WCSM-51/16-1200-S 250 – 500 0.70 – 1.75 (18 – 44) 48 (1200) 10
WCSM-70/21-300-S 400 – 1000 0.90 – 2.45 (23 – 62) 12 (300) 15
WCSM-70/21-450-S 400 – 1000 0.90 – 2.45 (23 – 62) 18 (450) 15
WCSM-70/21-600-S 400 – 1000 0.90 – 2.45 (23 – 62) 24 (600) 10 or 100
WCSM-70/21-1200-S 400 – 1000 0.90 – 2.45 (23 – 62) 48 (1200) 10
WCSM-105/30-300-S 800 – 1250 1.30 – 3.70 (33 – 94) 12 (300) 15
WCSM-105/30-1200-S 800 – 1250 1.30 – 3.70 (33 – 94) 48 (1200) 5
WCSM-130/36-300-S 1500 – 2500 1.60 – 4.20 (41 – 107) 12 (300) 10
WCSM-130/36-450-S 1500 – 2500 1.60 – 4.20 (41 – 107) 18 (450) 20
WCSM-130/36-1200-S 1500 – 2500 1.60 – 4.20 (41 – 107) 48 (1200) 5
Uncoated Tubing
WCSM-9/3-A/U #14 – #8 0.15 – 0.30 (4 – 8) 100
WCSM-13/4-A/U #12 – #6 0.20 – 0.45 (5 – 11) 100
WCSM-20/6-A/U #8 – #2 0.25 – 0.70 (6 – 18) 100
WCSM-33/8-A/U #4 – 4/0 0.35 – 1.20 (9 – 30) 65
WCSM-43/12-A/U 1/0 – 400 0.50 – 1.55 (13 – 39) 50
WCSM-51/16-A/U 250 – 500 0.70 – 1.75 (18 – 44) 40
WCSM-70/21-A/U 400 – 1000 0.90 – 2.45 (23 – 62) 40
WCSM-90/30-1500/U 800 – 1200 1.30 – 3.10 (33 – 79) 60 5
WCSM-130/36-1500/U 1500 – 2500 1.60 – 4.20 (41 – 107) 60 5
1 Catalog numbers with -S designation are suitable for sealed electrical insulation to 1000 V. Catalog numbers with A/U and /U designations are for cable
rejacketing only.
2 Length tolerance to ±2 percent. Can be used for multi-conductor LV splices using different tubings.
Note: UL listing applies to sealant-coated (-S) WCSM-9/3 through -70/21 only. WCSM-105/30 and -130/36 are not UL listed.
66
Heat-Shrink Tubing
WCSM Tubing

1. Select the appropriate catalog number based on typical dimensions for low-voltage insulated
cable. Confirm selection with dimensions to assure proper sizing.
2. UL listing applies to sealant-coated (-S) WCSM-9/3 through -70/21 only. WCSM-105/30 and
-130/36 are not UL listed.
3. Package does not contain connectors or lugs. Installed connector or lug diameter must be within
use range.
4. If sealing is needed with WCSM-A/U uncoated tubing, order S-1052 sealant separately.
5. WCSM tubing may be field-cut for shorter requirements.
6. Bulk packaging is available for cut lengths. Consult your Tyco Electronics representative
for information.
Certified C22.2 LISTED 96J4

No. 198.2 Direct burial insulation
covered for listed
pressure connectors
SUBMERSIBLE
67
Heat-Shrink Tubing
FCSM Tubing
Heavy-Wall Flame Retardant Tubing (2000 V)
FCSM tubing’s tough, crosslinked polyolefin construction provides mechanical strength and cut-
through resistance equal to, or surpassing, the properties of low-voltage cable jackets.
• Uses sealant-coated tubing (-S) as a sealed in-line splice or terminal lug seal. It provides a watertight
seal for direct-buried applications and wet environments.
• Use uncoated tubing (-/U) for cable rejacketing only
• Sealant-coated or uncoated tubing may be used for jacket repair on cable to 35 kV. Qualified to
ANSI C119.1-1986; also rated to IEEE 383 (Vertical Tray Flame Test) and ICEA S-19-81. FCSM is also
MSHA approved MSHA approved (No. P-137-MSHA).
(No. P-137-MSHA)
For use on standard poly- or elastomeric- insulated/jacketed cables or lead-jacketed cables, which
Connectors up to 6 inches: Recommended cut length = connector length + 4 inches.

Connectors over 6 inches: Recommended cut length = connector length + 5 inches.
Selection Information (dimensions in inches/millimeters)
1000-V Insulated General

Conductor Size Use Range Tube Standard Package Bulk Option
Catalog Number (AWG/kcmil) (Min.–Max.) Length* ft. (m)/Roll Pcs/Box ft (m)/Roll
In-line Splice or Terminal Lug Seal
FCSM-9/3-1200-S #14 – #8 0.15 – 0.30 (4 – 8) 48 (1200) 25
FCSM-19/6-150-S #6 – #2 0.25 – 0.65 (6 – 17) 6 (150) 50
FCSM-19/6-1200-S #6 – #2 0.25 – 0.65 (6 – 17) 48 (1200) 25
FCSM-28/9-225-S #2 – 4/0 0.40 – 0.95 (10 – 24) 9 (225) 50
FCSM-28/9-1200-S #2 – 4/0 0.40 – 0.95 (10 – 24) 48 (1200) 25
FCSM-38/12-300-S 1/0 – 350 0.50 – 1.30 (13 – 33) 12 (300) 40
FCSM-38/12-1200-S 1/0 – 350 0.50 – 1.30 (13 – 33) 48 (1200) 10
FCSM-51/16-300-S 250 – 500 0.70 – 1.75 (18 – 44) 12 (300) 30
FCSM-51/16-1200-S 250 – 500 0.70 – 1.75 (18 – 44) 48 (1200) 10
FCSM-68/22-1200-S 600 – 1000 0.95 – 2.30 (25 – 58) 48 (1200) 10
FCSM-90/30-1200-S 800 – 1200 1.30 – 3.10 (33 – 79) 48 (1200) 5
FCSM-120/40-1200-S 1500 – 2500 1.75 – 4.10 (44 – 104) 48 (1200) 5
FCSM-177/63 600-S 2.75 – 6.05 (70 – 154) 24 (600) 6
FCSM-177/63-1200-S 2.75 – 6.05 (70 – 154) 48 (1200) 5
Cable Rejacketing
FCSM-9/3-A/U #14 – #8 0.15 – 0.30 (4 – 8) 100 (30)
FCSM-19/6-A/U #6 – #2 0.25 – 0.65 (6 – 17) 100 (30) 825 (250)
FCSM-28/9-A/U #2 – 4/0 0.40 – 0.95 (10 – 24) 65 (20) 495 (150)
FCSM-38/12-A/U 1/0 – 350 0.50 – 1.30 (13 – 33) 50 (15) 395 (120)
FCSM-51/16-A/U 250 – 500 0.70 – 1.75 (18 – 44) 40 (12) 330 (100)
FCSM-68/22-A/U 600 – 1000 0.95 – 2.30 (25 – 58) 80 (24)
FCSM-90/30-1500/U 800 – 1200 1.30 – 3.10 (33 – 79) 60 (1500) 5
FCSM-120/40-1500/U 1500 – 2500 1.75 – 4.10 (44 – 104) 60 (1500) 5
FCSM-177/63-1500/U 2.75 – 6.05 (70 – 154) 60 (1500) 5
*Length tolerance to ±2 percent.
Confirm selection with cable dimensions to assure proper sizing.
2. Connectors or lugs not included.
3. If sealing is needed with uncoated FCSM tubing (-/U), order S-1052 separately.
4. Tubing may be field-cut for shorter requirements.
5. Bulk packaging is available for cut-lengths. Contact your Tyco Electronics representative for
additional information.
6. Related test reports: EDR-5133, EDR-5134, EDR-5141
68
Heat-Shrink Tubing

LVIT Tubing
Busbar Insulating Tubing (1000 V)
LVIT is a heat-shrinkable medium-wall, flame-retardant, low voltage tubing for insulating straight and
bent busbars during original equipment assembly or in retrofit applications where access to one end
of the busbar is available.
When used according to the selection guidelines, LVIT may be used in applications up to 1 kV in
accordance with ANSI/IEEE C37.20 specification. LVIT tubing may be used in applications up to
3.6 kV in accordance with IEC specifications.
Rated to ANSI/IEEE C37.20.1-1987. UL recognized to Standard 224 (file E137416), 600 V-125°C-VW.1.
Busbar Dimensions
LVIT Tubing Dia.
as Supplied &
Catalog Rectangular Bar* Square Bar Round Bar Fully Recovered Std.
Number (Bus Width) (Each Side) (Dia. Min.–Max.) (Min.–Max.) Pack
LVIT-30/10-A/U 0.50 – 1.0 (12 – 25) 0.40 – 1.0 (11 – 25) 1.18– 0.39 (30 – 10) 200 ft.
LVIT-75/25-A/U 2.0 – 3.0 (50 – 75) 1 (25) 1.0 – 2.0 (25 – 50) 2.95 – 0.98 (75 – 25) 100 ft.
LVIT-150/50-A/U 4.0 – 6.0 (100 – 150) 2 – 3 (50 – 75) 2.0 – 4.0 (50 – 100) 5.91– 1.97 (150 – 50) 100 ft.
*Rectangular bus thickness range is 1/4 to 5/8 inch.
Molded Parts
ESC Sealing Caps

End Sealing Caps for 1/C Power Cable (1000 V)
• hrink and compress a hot-melt adhesive on the cable jacket, forming a secure environmental seal
S
• Fits easily over the cable end and shrinks in seconds, leaving a compact, rugged end seal
• Qualified to ANSI C119.1-1986 and rated to ICEA electrical withstand test for 1000 volts
• For use on standard poly- or elastomeric insulated/ jacketed cables or lead-jacketed cables, which
Use as a live end seal to 1000 volts. Use as an end seal for storage and pulling of de-energized cable.
Primary
Insulation
Conductor (1000 V) General Length Std.
Catalog Size Use Range Use Range as Pack
Number (AWG/kcmil) (Min.–Max.) (Min.–Max.) Supplied (Pcs/Box)
ESC-1/A #12 - #8 0.17 – 0.35 (4 – 9) 0.15 – 0.30 (4 – 8) 1.0 50
CPGI-ESC-1/A #12 - #8 0.17 – 0.35 (4 – 9) 0.15 – 0.30 (4 – 8) 1.0 25
ESC-2/A #6 – 3/0 0.31 – 0.71 (8 – 18) 0.30 – 0.70 (8 – 18) 2.0 50
CPGI-ESC-2/A #6 – 3/0 0.31 – 0.71 (8 – 18) 0.30 – 0.70 (8 – 18) 2.0 25
ESC-3/A 4/0 – 750 0.65 – 1.25 (17 – 32) 0.65 – 1.25 (17 – 32) 3.5 40
ESC-4/A 750 – 1500 1.08 – 1.94 (27 – 49) 1.05 – 1.95 (27 – 50) 5.3 20
L ESC-5/A 1500 – 2000 1.38 – 2.58 (35 – 66) 1.30 – 2.65 (33 – 67) 6.7 10
ESC-6/A 1.94 – 3.54 (49 – 90) 1.85 – 3.70 (47 – 94) 5.6 10
ESC-7/A 3.02 – 4.25 (77 – 108) 2.95 – 4.50 (75 – 114) 5.4 10
*5 packs, each with 5 pcs. per Point of Purchase Package.
Each energized conductor Ordering information

requires a separate ESC 1. Select the appropriate catalog number based on the conductor size or use range. Confirm selection
sealing cap. with dimensions to assure proper sizing.
2. Each energized conductor requires a separate ESC sealing cap.
3. Bulk options also available. Consult your Tyco Electronics representative for information.
4. Caps are coated with an adhesive.
69
Heat-Shrink Tubing
CFTS Seals
Heat-Shrink Cabinet Feed-Through Seals
CFTS seals are heat-shrinkable molded parts for moisture-sealing applications where cable enters
enclosures, such as cabinets or connection boxes.
• Suitable for environments that have existing periodic pressure difference and/or
temperature differential
• Precoated with a thermoplastic adhesive that seals around the entering cable. The O-ring
creates the water/air seal at the cabinet entry.
• Utilizes a rigid plastic that, when inserted through the cabinet wall, protects the entering cable from
abrasion or cut-through
A B
Cable Diameter Length of Clearance (Knockout)
A Catalog Number (Min. – Max.) Molded Part Hole Size Std. Pack
CFTS-1 0.20 – 0.40 (5 – 10) 2.75 (70) 1 (25) 5
B
CFTS-2 0.25 – 0.65 (6 – 17) 2.75 (70) 1 (25) 5
CFTS-3 0.55 – 1.00 (14 – 25) 3.75 (95) 1 3/8 (35) 5
CFTS-4 0.80 – 1.45 (20 – 37) 4.50 (114) 2 (51) 5
CFTS-5 1.45 – 2.40 (37 – 61) 7.00 (178) 3 1/2 (89) 5
CBR Breakout Boot

Heat-Shrink Cable Breakout Boots
CBR products seal breakouts in multiconductor cables and conduit.
These seals are made of tough, crosslinked polyolefin to provide mechanical protection and strain
relief. CBR seals have an adhesive-coating on the body and the legs to form a durable watertight seal,
and conform tightly to conduits and cable jackets.
For use on standard poly- or elastomeric- insulated/jacketed multiconductor cables or cables in metal
or plastic conduits.
Cross Body Use Range Legs Use Range

Section Catalog Number (Min. – Max.) (Min. – Max.) Std. Pack
CBR-2-1-A 0.35 – 1.00 (9 – 25) 0.15 – 0.55 (4 – 14) 3
CBR-2-2-A* 1.25 – 1.70 (32 – 43) 0.30 – 0.75 (8 – 19) 3
CBR-2-3-A 1.65 – 3.00 (42 – 76) 0.65 – 1.40 (17 – 36) 3
CBR-3-1-A 0.50 – 1.35 (13 – 34) 0.20 – 0.55 (5 – 14) 3
CBR-3-2-A* 0.85 – 2.20 (22 – 56) 0.35 – 0.90 (9 – 23) 3
CBR-3-3-A* 1.10 – 2.90 (28 – 74) 0.50 – 1.25 (13 – 32) 3
CBR-3-4-A 2.35 – 5.65 (60 – 144) 1.20 – 2.10 (30 – 53) 3
CBR-4-1-A 0.70 – 1.25 (18 – 32) 0.15 – 0.45 (4 – 11) 3
CBR-4-2-A* 1.00 – 2.10 (25 – 53) 0.35 – 0.90 (9 – 23) 3
CBR-4-3-A* 1.20 – 3.50 (30 – 89) 0.55 – 1.40 (14 – 36) 3
CBR-4-4-A 2.35 – 6.05 (60 – 154) 0.90 – 1.50 (23 – 38) 3
CBR-6-1-A* 1.45 – 3.85 (37 – 98) 0.60 – 1.50 (15 – 38) phase 3
0.30 – 0.75* (8 – 19) ground 3
CBR-6-2-A* 2.65 – 5.30 (67 – 135) 0.90 – 2.20 (23 – 56) phase 3
0.40 – 0.95* (10 – 24) ground 6
*CBR-Plugs are for blocking and sealing unused legs of breakouts. The plug will fit those items asterisked (*) above.
70
Molded Parts
CBR-NPB Sealing Adapters

Network protector breakout boots
The CBR-NPRB network protector boot is a heat-shrinkable boot designed to provide electrical
and environmental protection of the secondary cable terminations for underground network
protector systems.
Available in 4 and 8 leg breakouts, Tyco Electronics’ network protector boots will work well with
existing (rebuilt) network protector (GE and Westinghouse) systems and are designed specifically
for new Cutler-Hammer CMD, CM22 & CMR network protectors.
These boots can be used on almost all existing bushings, on different type “A” protectors and also
new protector bushings.
Provided as a kit, Tyco Electronics’ network protector boots are adaptable to field or shop installations.
Kits include heat-shrink boot, plugs for unused legs, accessories, and instructions.
Network protector boots:

• Eliminate extensive taping and wrapping
• Prevents Tracking
• Provides electrical insulation and protects termination pad environmentally, even when
totally submerged
• Can be easily installed and easily removed
• Meets MIL spec. mil I 81765/1A
• Heavy wall, rugged construction
Specification Values
Property/Units Test Method Value
Physical
Ultimate Tensile ASTM D412 1700
Ultimate elongation ASTM D412 350
Hardness - Shore “D” ASTM D2240 52
Water Absorption, % Max ASTM D570 0.1
Specific Gravity ASTM D792, Method 6.1 1.36
Stiffness in Flexure, psi ASTM D747 18500
Electrical
Dielectric Strength, 75 mils (v/mil) ASTM D149 400 min.
Volume Resistivity, ohm-cm, min ASTM D257 1015
Thermal Properties
Heat Aging MIL-1-81765 5 days, 186 hr@175˚C
Tensile Strength, psi, min. ASTM D412 1200
Elongation, %min. ASTM D412 200
Heat Shock MIL-1-81765 4hr@225˚C
Low Temperature MIL-1-23053D -55˚C
Flammability
Non-Burning ASTM D635 Yes
Oxygen Index ASTM D2863 28
Specification value cover the physical, electrical, thermal and chemical properties of the materials for
the network protector boots. The values used are typical and should not be used in the preparation
of specifications.
CBR-NPB-4L CBR-NPB-8L
Kit consists of: Kit consists of:
1 Boot, 1 End Cap, Abrasion Strip, Cable 1 Boot, 2 End Caps, Abrasion Strip, Cable
Wipe, and Installation instructions. Wipe, and Installation instructions.
71
72
TAPES & SEALANTS
Tapes
FSTW Splicing Tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
LVBT Busbar Tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Sealants
Hot-Melt and Cold-Applied Sealants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
73
74
TAPES
TAPES&&SEALANTS
SEALANTS
Tapes
FSTW Splicing Tape
TAPES & SEALANTS

Fast Splicing Tape Wrap
Tyco Electronics’ FSTW is a thermoplastic rubber tape combined with a butyl rubber sealant specially
formulated for underground applications. FSTW is ideal for repairing cable jackets, sealing low-voltage
splices, and rejacketing MV cable splices.
This tape provides a complete rejacketing solution in one pass as opposed to the multi-layer
construction required when using traditional tape products. It’s quick to install. There is no need for
separate sealing mastic and tape as it combines sealant and rubber tape in one convenient product.
FSTW rubber tape is made 50 mils thick, which offers strong puncture resistance from underground
material and debris. FSTW is rated for use on 90°C rated cables, in underground use, in acid or caustic
soils, and saltwater environments. It is UV resistant and rated for aerial exposure.
Mastic is in contact with cable surface only at ends which allows for easy removal.
Splices made with FSTW quality to ANSI C119.1
Catalog Number Roll Width Roll Length Std Pk.

FSTW-2-1-6 2 (50) 6' (1.8) 12
Approximate Coverage Length
Catalog Diameter FTSW-2-1-4 FTSW-2-1-6

0.50 (13) 28 (710) 42 (1000)
0.75 (19) 18 (460) 27 (680)
1.00 (25) 14 (355) 21 (530)
1.25 (32) 11 (280) 17 (430)
1.50 (38) 9 (230) 14 (355)
1.75 (44) 7 (180) 10 (280)
2.00 (51) 6 (150) 9 (230)
2.50 (63) 7 (180)
3.00 (76) 6 (150)
1. See the approximate coverage length per roll based on cable diameter.
2. For repairing cable jackets, install the FSTW tape beginning 2" before the damage and continuing 1"
after the damage.
3. FSTW is 2"(50) wide
4. Related test reports: EDR-5431, EDR-5360
75
TAPES & SEALANTS
Tapes
LVBT Busbar Tape

Low-Voltage Busbar Insulating Heat-Shrink Tape (1000 V)
LVBT is an adhesive-coated, low-voltage heat-shrinkable tape. One wrap insulates straight and bent
bars in retrofit applications where tubing cannot be used. In addition, LVBT easily insulates unusual
connections and geometries in the factory or field.
•A dhesive layer fuses the tape layers but does not stick to bus or hardware, providing tough
insulation up to 1 kV in accordance with ANSI C37.20–1987 and up to 3.6 kV in accordance with
IEC specifications
• Rated to ANSI/IEEE C37.20-1987
• UL-recognized to Standard 224 (file E137417), 600 V-125°C-VW.1
LVBT Tape Dimensions
Catalog Number Roll Width Roll Length

LVBT-1-R 1 (25) 25 ft (7.5 m)
LVBT-2-R 2 (50) 25 ft (7.5 m)
LVBT-4-R 4 (100) 25 ft (7.5 m)

Bus Length Rolls/
Bus Width Catalog Number Insulated per Roll Std. Pack

Rectangular Busbar*
1 (25) LVBT-1-R 3.8 ft (1.2 m) 8
2 (50) LVBT-2-R 4.8 ft (1.5 m) 4
3 (75) LVBT-2-R 3.5 ft (1.1 m) 4
4 (100) LVBT-2-R 2.7 ft (0.8 m) 4
6 (150) LVBT-2-R 1.9 ft (0.6 m) 4
8 (200) LVBT-4-R 2.9 ft (0.9 m) 4
*Maximum thickness: 5/8 (15)
Square Busbar
1 (25) LVBT-2-R 6.25 ft (2.0 m) 4
2 (50) LVBT-2-R 3.1 ft (1.0 m) 4
3 (75) LVBT-2-R 2.0 ft (0.6 m) 4
4 (100) LVBT-4-R 3.1 ft (1.0 m) 2
6 (150) LVBT-4-R 2.0 ft (0.6 m) 2
Round Busbar
0.5 in (12 mm) LVBT-1-R 8.0 ft (2.6 m) 8
1.0 in (25 mm) LVBT-2-R 8.0 ft (2.6 m) 4
2.0 in (50 mm) LVBT-2-R 4.0 ft (1.3 m) 4
3.0 in (75 mm) LVBT-2-R 2.6 ft (0.9 m) 4
4.0 in (100 mm) LVBT-4-R 4.0 ft (1.3 m) 2
1. LVBT-1-R is best for shorter lengths. LVBT-2-R is the most versatile width for general purpose use.
LVBT-4-R is useful for long lengths and larger bus sizes.
2. If sealing is needed, order the S-1052-6-150 sealant strips.
76
TAPES & SEALANTS
Sealants
Hot-Melt and Cold-Applied Sealants
TAPES & SEALANTS

These adhesives are to be used for sealing the ends of uncoated tubing or for low-voltage
applications requiring void-filling. The hot-melt sealants flow when heated and set when cooled
to provide a superior watertight seal. The cold-applied sealants bond to surfaces when placed under
pressure to create a water-tight seal.
Use sealants with uncoated tubing and molded parts for sealing applications or as an adhesion
enhancement for specific applications.

Sealant Type Description Use with These Products:
S-1052 General purpose WCSM-A/U (uncoated),
low-voltage sealant MWTM-A/U (uncoated),
FCSM-A/U (uncoated),
LVBT, LVIT
S-1085 General purpose HVS (high-voltage splices),
high-voltage sealant HVT (high-voltage terminations),
MCK-5
S-1174 High-temperature, MCK
low-voltage sealant
S-1251 High-voltage BBIT, BPTM, HVBC, HVBT, HVIS
Raysulate electrical insulator sealant
S-1171 Low-voltage LV-MSK, HV-MSK
mining sealant
S-1278 Low-voltage sealant RDSS
GelWrap Pad Low-voltage PowerGel sealing gel GelWrap, GelWrap-RS closure
Catalog Number Color Dimensions (W x L x T) Std. Pack

S-1052-3-3000 Black Roll: 1.5 x 120 x .12 5 rolls/box
S-1171-4-300 Black Strip: 2 x 12 x .10 100 strips/box
S-1174-2-300 Black Strip: .5 x 12 x .09 25 strips/box
S-1174-4-460 Black Strip: 1 x 18 x .19 15 strips/box
S-1251-25-300-4 Red Strip: 1 x 12 x .150 25 strips/box
S-1251-50-300-1 Red Strip: 2 x 12 x .045 25 strips/box
S-1278-3 x 61 x 7620 Gray Roll: 2.4 x 300 x .12 1 roll/box
GelWrap Pad 2x8 Gray Strip: 2 x 8 x .18 6 strips/box
1. Select the appropriate catalog number based on the application information in columns two and
three of the above table.
2. Use the information in the table directly above for ordering.
3. Sealants are supplied in bulk form with protective release paper.
77
TAPES & SEALANTS
78
WIRE MANAGEMENT
Cable Ties & Accessories

AMP Cable Ties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Mounting Head Ties - Natural and UV Black . . . . . . . . . . . . . . . . . . . . . . . . . . 83
In-Line Ties - Natural and UV Black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Plenum Rated - Halar Ties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Releasable Ties - Natural and UV Black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Identification & Flag Cable Ties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Mounting Pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Low Profile Screw Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Wall Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Screw Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Wing Push Mounts & Button Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Identification Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Cable Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Duct Sealing System

RDSS Sealing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
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MANAGEMENT
AMP Cable Ties
WIRE MANAGEMENT
• Available in three grades of Nylon 6/6
• General purpose cable ties (NATURAL) are suitable for use in most practical applications at
continuous temperatures up to 150˚F.
• UV Stabilized cable ties (BLACK) ties are used in continuous or extended exposure to outdoor
use. This nylon cable tie is a weather-resistant grade, enduring additional ultraviolet (UV) light.
• Heat Stabilized cable ties (BLACK) are used in continuous or extended exposure to high
temperatures (up to 250 degrees Fahrenheit). These cable ties contain specially formulated heat
stabilizers which provide additional thermal endurance. Heat stabilized nylons are engineered for
continuous exposure to temperatures above 185˚F.
The entire AMP cable tie line provides the following features and benefits:
• Faster—low insertion and pull through force
• Stronger—high tensile strength is achieved from one piece, advanced pawl, and teeth design
• Purer—manufactured from filtered nylon reducing particle contamination
• Easier—angled tail provides quicker initial insertion alignment and tail finger grips allow easier
handling and tightening
• Safer—rounded edges provide added safety and eliminates insulation damage
• Consistent—formulated molding processes

Tensile Mil-spec Qty/ Packs/
Catalog Number Description Length Width Thickness Max Bundle Strength Reference Bag Carton
Miniature (18 lb.) Natural & UV Black
CPGI-CTY-04-18-NAT-C Natural Nylon 4.12 (104.77) .095 (2.413) .042 (1.06) 7/8 (22.22) 18 lbs. MS3367-4 100 10
CPGI-CTY-04-18-NAT-M Natural Nylon 4.12 (104.77) .095 (2.413) .042 (1.06) 7/8 (22.22) 18 lbs. MS3367-4 1000 5
CPGI-CTY-04-18-BLK-C UV Black Nylon 4.12 (104.77) .095 (2.413) .042 (1.06) 7/8 (22.22) 18 lbs. MS3367-4 100 10
CPGI-CTY-04-18-BLK-M UV Black Nylon 4.12 (104.77) .095 (2.413) .042 (1.06) 7/8 (22.22) 18 lbs. MS3367-4 1000 5
CPGI-CTY-06-18-NAT-C Natural Nylon 6.18 (157.14) .095 (2.413) .042 (1.06) 1.5 (38.10) 18 lbs. MS3367-4 100 10
CPGI-CTY-06-18-BLK-C UV Black Nylon 6.18 (157.14) .095 (2.413) .042 (1.06) 1-1/2 (38.10) 18 lbs. MS3367-4 100 10
CPGI-CTY-08-18-NAT-C Natural Nylon 8.1 (206) .094 (2.39) .042 (1.06) 2-3/16 (55.56) 18 lbs. MS3367-4 100 10
CPGI-CTY-08-18-NAT-M Natural Nylon 8.1 (206) .094 (2.39) .042 (1.06) 2-3/16 (55.56) 18 lbs. MS3367-4 1000 5
CPGI-CTY-08-18-BLK-C UV Black Nylon 8.1 (206) .094 (2.39) .042 (1.06) 2-3/16 (55.56) 18 lbs. MS3367-4 100 10
CPGI-CTY-08-18-BLK-M UV Black Nylon 8.1 (206) .094 (2.39) .042 (1.06) 2-3/16 (55.56) 18 lbs. MS3367-4 1000 5
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AMP Cable Ties (continued)
Tensile Mil-spec Qty/ Packs/

Intermediate (40 lb.) Natural & UV Black

CPGI-CTY-05-40-NAT-C Natural Nylon 5.84 (148.33) .140 (3.56) .049 (1.24) 1-7/16 (36.51) 40 lbs. MS3367-5 100 10
CPGI-CTY-05-40-NAT-M Natural Nylon 5.84 (148.33) .140 (3.56) .049 (1.24) 1-7/16 (36.51) 40 lbs. MS3367-5 1000 5
CPGI-CTY-05-40-BLK-M UV Black Nylon 5.84 (148.33) .140 (3.56) .049 (1.24) 1-7/16 (36.51) 40 lbs. MS3367-5 1000 5
CPGI-CTY-11-40-NAT-C Natural Nylon 11.5 (292) .140 (3.56) .058 (1.473) 3-3/8 (85.72) 40 lbs. 100 10
CPGI-CTY-11-40-BLK-C UV Black Nylon 11.5 (292) .140 (3.56) .058 (1.473) 3-3/8 (85.72) 40 lbs. 100 10
CPGI-CTY-14-40-NAT-C Natural Nylon 14.5 (368.30) .140 (3.56) .058 (1.473) 4 (101.60) 40 lbs. 100 10
CPGI-CTY-14-40-BLK-C UV Black Nylon 14.5 (368.30) .140 (3.56) .058 (1.473) 4 (101.60) 40 lbs. 100 10
Standard (50 lb.) Natural, UV Black & Heat Stabilized Black

CPGI-CTY-07-50-HS-BLK-C Heat Stabilized 7.56 (192.07) .180 (4.572) .052 (1.32) 1-7/8 (47.63) 50 lbs. 100 10
Black Nylon
CPGI-CTY-11-50-NAT-C Natural Nylon 11.25 (285.75) .180 (4.572) .052 (1.32) 3-1/16 (77.79) 50 lbs. MS3367-7-9 100 10
CPGI-CTY-11-50-NAT-D Natural Nylon 11.25 (285.75) .180 (4.572) .052 (1.32) 3-1/16 (77.79) 50 lbs. MS3367-7-9 500 5
CPGI-CTY-11-50-BLK-C UV Black Nylon 11.25 (285.75) .180 (4.572) .052 (1.32) 3-1/16 (77.79) 50 lbs. MS3367-7-9 100 10
CPGI-CTY-11-50-BLK-D UV Black Nylon 11.25 (285.75) .180 (4.572) .052 (1.32) 3-1/16 (77.79) 50 lbs. MS3367-7-9 500 5
Black Nylon
CPGI-CTY-14-50-NAT-C Natural Nylon 14.56 (369.87) .180 (4.572) .052 (1.32) 4-1/8 (104.78) 50 lbs. MS3367-2-9 100 10
CPGI-CTY-14-50-NAT-D Natural Nylon 14.56 (369.87) .180 (4.572) .052 (1.32) 4-1/8 (104.78) 50 lbs. MS3367-2-9 500 5
CPGI-CTY-14-50-BLK-C UV Black Nylon 14.56 (369.87) .180 (4.572) .052 (1.32) 4-1/8 (104.78) 50 lbs. MS3367-2-0 100 10
CPGI-CTY-14-50-BLK-D UV Black Nylon 14.56 (369.87) .180 (4.572) .052 (1.32) 4-1/8 (104.78) 50 lbs. MS3367-2-0 500 5
Black Nylon
CPGI-CTY-17-50-NAT-C Natural Nylon 17.09 (434.16) .187 (4.749) .060 (1.52) 4-3/4 (120.65) 50 lbs. 100 10
CPGI-CTY-17-50-BLK-C UV Black Nylon 17.09 (434.16) .187 (4.749) .060 (1.52) 4-3/4 (120.65) 50 lbs. 100 10

Light Heavy-Duty, Heavy-Duty & Extra Heavy-Duty Natural, UV Black
CPGI-CTY-15-120-NAT-L Natural Nylon 15.09 (383.36) .300 (7.62) .076 (1.930) 4-1/16 (103.18) 120 lbs. MS3367-3 50 10
CPGI-CTY-15-120-BLK-L UV Black Nylon 15.09 (383.36) .300 (7.62) .076 (1.930) 4-1/16 (103.18) 120 lbs. MS3367-3 50 10
CPGI-CTY-18-120-NAT-L Natural Nylon 17.70 (449.58) .305 (7.74) .080 (2.032) 5-1/4 (133.35) 120 lbs. 50 10
CPGI-CTY-18-120-BLK-L UV Black Nylon 17.70 (449.58) .305 (7.74) .080 (2.032) 5-1/4 (133.35) 120 lbs. 50 10
CPGI-CTY-24-120-NAT-L Natural Nylon 24.18 (630.22) .305 (7.74) .080 (2.032) 7 (177.80) 120 lbs. 50 5
CPGI-CTY-24-120-BLK-L UV Black Nylon 24.18 (630.22) .305 (7.74) .080 (2.032) 7 (177.80) 120 lbs. 50 5
CPGI-CTY-28-120-NAT-L Natural Nylon 28.50 (723.9) .305 (7.74) .080 (2.032) 8 (203.20) 120 lbs. 50 5
CPGI-CTY-28-120-BLK-L UV Black Nylon 28.50 (723.9) .305 (7.74) .080 (2.032) 8 (203.20) 120 lbs. 50 5
CPGI-CTY-37-175-NAT-L Natural Nylon 37.25 (946.15) .340 (8.64) .090 (2.29) 11 (279.40) 175 lbs. MS3367-13 50 5
CPGI-CTY-37-175-BLK-L UV Black Nylon 37.25 (946.15) .340 (8.64) .090 (2.29) 11 (279.40) 175 lbs. MS3367-13 50 5
CPGI-CTY-48-175-GRY-L Gray Nylon 48.50 (1231.9) .340 (8.64) .090 (2.29) 14-1/2 (368.30) 175 lbs. MS3367-16 50 5
CPGI-CTY-22-250-NAT-C Natural Nylon 21.93 (557.19) .494 (12.54) .086 (2.18) 6 (152.40) 250 lbs. 100 5
CPGI-CTY-22-250-BLK-C UV Black Nylon 21.93 (557.19) .494 (12.54) .086 (2.18) 6 (152.40) 250 lbs. 100 5
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Mounting Head Ties - Natural and UV Black
• One piece design allows for quicker mechanical mounting and reduced cost
• Secures and positions wire bundles, cables, hoses, etc. to panels or other surfaces with one
mechanical fastener

Tensile Screw Qty/ Packs/
Catalog Number Description Length Width Thickness Max Bundle Strength Size Bag Carton
CPGI-CTY-05-30-MH-NAT-C Natural Nylon 5.8 (149.2) .138 (3.505) .045 (1.143) 1-1/4 (31.75) 30 lbs. No. 8 100 10
CPGI-CTY-05-30-MH-BLK-C UV Black Nylon 5.8 (149.2) .138 (3.505) .045 (1.143) 1-1/4 (31.75) 30 lbs. No. 8 100 10
CPGI-CTY-07-50-MH-NAT-C Natural Nylon 8 (203.2) .177 (4.495) .052 (1.32) 1-3/4 (44.45) 50 lbs. No. 10 100 5
CPGI-CTY-07-50-MH-BLK-C UV Black Nylon 8 (203.2) .177 (4.495) .052 (1.32) 1-3/4 (44.45) 50 lbs. No. 10 100 5
CPGI-CTY-11-50-MH-NAT-C Natural Nylon 11.7 (298.4) .191 (4.851) .061 (1.5459) 3 (76.20) 50 lbs. No. 10 100 5
CPGI-CTY-11-50-MH-BLK-C UV Black Nylon 11.7 (298.4) .191 (4.851) .061 (1.5459) 3 (76.20) 50 lbs. No. 10 100 5
CPGI-CTY-14-50-MH-NAT-C Natural Nylon 14.5 (368.3) .186 (4.724) .060 (1.52) 4 (101.60) 50 lbs. No. 10 100 5
CPGI-CTY-14-50-MH-BLK-C UV Black Nylon 14.5 (368.3) .186 (4.724) .060 (1.52) 4 (101.60) 50 lbs. No. 10 100 5
CPGI-CTY-16-120-MH-NAT-C Natural Nylon 15.7 (398) .298 (7.569) .075 (1.90) 4-1/16 (103.12) 120 lbs. 1/4 100 5
CPGI-CTY-16-120-MH-BLK-C UV Black Nylon 15.7 (398) .298 (7.569) .075 (1.90) 4-1/16 (103.12) 120 lbs. 1/4 100 5
In-Line Ties - Natural and UV Black
• Reduced head height compared to standard head designs

• Increased safety, eliminates snags, cuts and abrasions to cables, hoses, products, and users
• No sharp tail cutoffs—remaining tail slips back into head of tie leaving no exposed sharp edges
• Quick and safe removal—simply cut and pry top crossbar to release cable tie, eliminating damage
to wires, tubing, etc.
• Flexible head design allows the head to easily flex around the total circumference of tubing or
bundled wires
• Tamper proof pawl located under the tie’s head makes it inaccessible when bundled
• Easy handling finger grips on the tail provide a no slip grip during insertion and tensioning
• Ideal applications: wire harnesses, confined spaces, control panels, marine, hoses, playgrounds,
construction, appliances, and safety equipment

Tensile Mil-Spec Qty/ Packs/
CPGI-CTY-07-50-LP-NAT-C Natural Nylon 7.5 (191) .177 (4.495) .053 (1.35) 1-3/4 (44.45) 50 lbs. MS3367-23 100 10
CPGI-CTY-07-50-LP-BLK-C UV Black Nylon 7.5 (191) .177 (4.495) .053 (1.35) 1-3/4 (44.45) 50 lbs. MS3367-23 100 10
CPGI-CTY-16-120-LP-NAT-C Natural Nylon 16 (406.4) .300 (7.62) .075 (1.90) 41/6 (103.18) 120 lbs. 100 5
CPGI-CTY-16-120-LP-BLK-C UV Black Nylon 16 (406.4) .300 (7.62) .075 (1.90) 41/6 (103.18) 120 lbs. 100 5
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Plenum Rated - Halar Ties

• Halar ties feature low smoke density and high flame-resistance and are ideal for plenum areas where
smoke generation is a concern

Tensile Qty/ Packs/
Catalog Number Description Length Width Thickness Max Bundle Strength Bag Carton
CPGI-CTY-04-18-HL-C Maroon Halar 4.0 (102) .094 (2.4) .042 (1.07) 1/16 - 7/8 18 lbs 100 5
CPGI-CTY-08-50-HL-C Maroon Halar 8.0 (203) .178 (4.5) .053 (1.35) 1/16 - 50 lbs 100 5
Releasable Ties - Natural and UV Black

• Temporary or Permanent Bundling allows for quick addition or removal of wires or items
• Strap finger release latch allows easy access but reduces snags compared to top latch styles

Tensile Qty/ Packs/
Catalog Number Description Length Width Thickness Max Bundle Strength Bag Carton
CPGI-CTY-05-50-RL-NAT-C Natural Nylon 5.905 (150.00) .299 (7.60) .050 (1.27) 1-3/8 (35.00) 50 lbs. 100 10
CPGI-CTY-05-50-RL-BLK-C UV Black Nylon 5.905 (150.00) .299 (7.60) .050 (1.27) 1-3/8 (35.00) 50 lbs. 100 10
CPGI-CTY-08-50-RL-NAT-C Natural Nylon 7.87 (200) .299 (7.60) .053 (1.35) 2 (50.00) 50 lbs. 100 10
CPGI-CTY-08-50-RL-BLK-C UV Black Nylon 7.87 (200) .299 (7.60) .053 (1.35) 2 (50.00) 50 lbs. 100 10
CPGI-CTY-12-50-RL-NAT-C Natural Nylon 11.81 (300) .299 (7.60) .053 (1.35) 3 (76.20) 50 lbs. 100 10
CPGI-CTY-12-50-RL-BLK-C UV Black Nylon 11.81 (300.00) .299 (7.60) .053 (1.35) 3 (76.20) 50 lbs. 100 10
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Identification & Flag Cable Ties
WIRE MANAGEMENT
• One easy step to identify and bundle items
• Flat ties extend from bundle to be easily seen when identification is critical
• Identification ties reduce snags while providing support to the bundle

Tensile Qty/ Packs/
Catalog Number Description Length Width Thickness Max Bundle Strength Pad Size Bag Carton
CPGI-CTY-04-18-ID-NAT-C Natural Nylon 4.0 (102) .100 (2.54) .044 (1.12) 7/8 (22.22) 18 lbs. 5/16 x 1 100 5
CPGI-CTY-07-50-ID-NAT-C Natural Nylon 7.8 (200) .181 (4.59) .055 (1.40) 1-7/8 (47.63) 50 lbs. 1/2 x 1.1/8 100 5
CPGI-CTY-14-50-ID-NAT-C Natural Nylon 14.1 (358.10) .187 (4.749) .055 (1.40) 4 (101.60) 50 lbs. 1/2 x 1.1/8 100 5
Mounting Pads
• Saves cable tie clinching time: stay-n-place tab keeps cable tie head from sliding down behind
bundle during applications and maintenance placement during horizontal applications
• Easy insertion of cable ties: lead-n-feature funnels cable ties into position and
countersunk screw hole allows cable ties to easily pass over screw head
• Saves positioning time with the 4 sided entry and center screw hole

Selection
Information: dimensions in inches (millimeters)
Qty/ Packs/
Catalog Number Description Length Height Adhesive Height Width Bag Carton
CPGI-CTY-MP-750-NAT-C Natural Nylon .74 (18.7) .19 (4.8) Rubber .05 (1.2) .20 (5.0) 100 5
CPGI-CTY-MP-750-BLK-C Black Nylon .74 (18.7) .19 (4.8) Rubber .05 (1.2) .20 (5.0) 100 5
CPGI-CTY-MP-1000-NAT-C Natural Nylon .99 (25.1) .20 (5.0) Rubber .06 (1.5) .20 (5.0) 100 5
CPGI-CTY-MP-1000-BLK-C Black Nylon .99 (25.1) .20 (5.0) Rubber .06 (1.5) .20 (5.0) 100 5
Low Profile Screw Mounts

• Reduces snags allowing bundles closer proximity to mounting material
• Confined spaces and control panels or other areas where space is limited
• Achieve extreme low height when combined with ACT’s Cobra-low profile cable tie

Slot Slot Qty/ Packs/
Catalog Number Description Length Height Width Height Width Bag Carton
CPGI-CTY-LPM1-NAT-C Natural Nylon .75 (19.05) .12 (3.04) .50 (12.70) .062 (1.587) .18 (4.57) 100 5
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Wall Mounts
• Saves cable tie cinching time - the stay-in-place tab keeps cable tie head from sliding down during
vertical applications and maintains placement during horizontal applications
• Quickly secures and positions wire bundles, cables, hoses, etc. to walls
• One piece design allows for quicker mounting with no mechanical fastener, reducing time and cost
Shaft Head Shaft Head Slot Head Qty/ Packs/

Catalog Number Description Height Height Diameter Width Width Depth Bag Carton
CPGI-CTY-WM-BLK-C Black Nylon 1.45 (37.0) .248 (6.3) .393 (10.0) .50 (12.7) .381 (9.7) .492 (12.5) 100 5
Screw Mounts
• Secure support deep cradle design provides maximum support for large bundles and tubing
• Easy insertion of cable ties: deep recessed screw hole allows cable ties to pass over screw head

Catalog Number Description Length Height Width Height Width Bag Carton
CPGI-CTY-SM1-NAT-C Natural Nylon .59 (14.98) .27 (6.85) .37 9.39 .062 (1.587) .19 (4.82) 100 5
CPGI-CTY-SM1-BLK-C Black Nylon .59 (14.98) .27 (6.85) .37 9.39 .062 (1.587) .19 (4.82) 100 5
CPGI-CTY-SM2-NAT-C Natural Nylon .87 (22.09) .38 (9.65) .64 16.25 .125 (3.175) .30 (7.62) 100 5
CPGI-CTY-SM2-BLK-C Black Nylon .87 (22.09) .38 (9.65) .64 16.25 .125 (3.175) .30 (7.62) 100 5
Wing Push Mounts & Button Mounts

• One piece design allows for quicker mounting with no mechanical fastener, reducing time and cost
• Quickly secures and positions wire bundles, cables, hoses, etc. to panels
• Easy insertion of cable ties through wide entry slot
• Extra stability is created from the push mount tensioning wings
• Saves cable tie cinching time. The button mount’s stay-n-place tab keeps cable ties from sliding
during application

Wing Push Mounts
Wing Head Slot Mount Qty/ Packs/
Catalog Number Description Height Depth Width Width Width Width Bag Carton
CPGI-CTY-PMW-NAT-C Natural Nylon .732 (18.6) .375 (9.5) .79 (20.1) .422 (10.72) .31 (8.1) .244 (6.2) 100 5

Button Mounts
Shaft Button Slot Shaft Qty/ Packs
Catalog Number Description Height Exposed Length Diameter Width Diameter Bag Carton
CPGI-CTY-BM-BLK-C Black Nylon .535 (13.6) .248 (6.3) .287 (7.3) .634 (16.12) .196 (5.0) .299 (7.6) 100 5
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Identification Plates
WIRE MANAGEMENT
• Allows larger print when information and visibility is critical
• Increased surface area provides twice the area as conventional identification cable ties
• Orientation variety: apply to bundle vertically or horizontally
• For use with 18 lb., 40 lb., and 50 lb. cable ties

Catalog Number Description Length Width Thickness Height Width Bag Carton
CPGI-CTY-IDP-1-NAT-C Natural Nylon 1.57 (40.0) .787 (20.0) .039 (1.0) .08 (2.03) .18 (4.57) 100 5
CPGI-CTY-IDP-2-NAT-C Natural Nylon 2.36 (60.0) .984 (25.0) .039 (1.0) .08 (2.03) .18 (4.57) 100 5
Cable Clamps
• Designed to secure the routing of cables, harnesses, and hoses
• Radius edges protect against insulation, abrasion, and cutting hoses
• Quick alignment is achieved with bottom oval screw hole
• Accurate selection is made easy with clearly identified diameter sizes
Screw Center to Qty/ Packs/

Catalog Number Description Hole Diameter Width Center Thickness Bag Carton
CPGI-CTY-CCL-125-NAT-C Natural Nylon .181 (4.6) .126 (3.2) .378 (9.6) .374 (9.5) .055 (1.4) 100 5
CPGI-CTY-CCL-125-BLK-C Black Nylon .181 (4.6) .126 (3.2) .378 (9.6) .374 (9.5) .055 (1.4) 100 5
CPGI-CTY-CCL-250-NAT-C Natural Nylon .181 (4.6) .250 (6.3) .394 (10.0) .394 (10.0) .055 (1.4) 100 5
CPGI-CTY-CCL-250-BLK-C Black Nylon .181 (4.6) .250 (6.3) .394 (10.0) .394 (10.0) .055 (1.4) 100 5
CPGI-CTY-CCL2-375-NAT-C Natural Nylon .181 (4.6) .374 (9.5) .472 (12.0) .492 (12.5) .059 (1.5) 100 5
CPGI-CTY-CCL2-375-BLK-C Black Nylon .181 (4.6) .374 (9.5) .472 (12.0) .492 (12.5) .059 (1.5) 100 5
CPGI-CTY-CCL2-500-NAT-C Natural Nylon .181 (4.6) .500 (12.7) .472 (12.0) .598 (15.2) .059 (1.5) 100 5
CPGI-CTY-CCL2-500-BLK-C Black Nylon .181 (4.6) .500 (12.7) .472 (12.0) .598 (15.2) .059 (1.5) 100 5
CPGI-CTY-CCL2-750-NAT-C Natural Nylon .181 (4.6) .764 (19.4) .472 (12.0) .717 1(8.2) .059 (1.5) 100 5
CPGI-CTY-CCL2-750-BLK-C Black Nylon .181 (4.6) .764 (19.4) .472 (12.0) .717 1(8.2) .059 (1.5) 100 5
CPGI-CTY-CCL2-1000-NAT-C Natural Nylon .181 (4.6) 1.00 (25.4) .472 (12.0) .866 (22.0) .071 (1.8) 100 5
CPGI-CTY-CCL2-1000-BLK-C Black Nylon .181 (4.6) 1.00 (25.4) .472 (12.0) .866 (22.0) .071 (1.8) 100 5
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Duct Sealing System
RDSS Sealing System

Duct Sealing System
RDSS duct sealing system has been designed for use in conjunction with plastic, concrete, or steel
ducts to provide a watertight duct seal. The RDSS duct sealing system seals cable ducts and helps to
prevent flooding in cable vaults, access manholes, substation basements, and customer feeds. It can
be installed while the water is flowing - see photograph.
Provides Watertight Seal

The RDSS sealing system consists of an inflatable, sealed bladder of flexible, metallic laminate
material, which has pre-installed, high-temperature sealant strips on both sides. The bladder is first
inflated to 45 psi (three-bar) internal pressure, and then presses the sealant against the duct wall and
onto the substrate. The bag uses a self-sealing gel material to seal the filling hole when the filling tube
is removed.
Seals Multiple Cable Ducts

For applications with three or more cables, an RDSS-CLIP is inserted between the cables. The
RDSS-CLIP is a high-temperature mastic mounted on an installation stick. It seals the area between
the cables when used in conjunction with the RDSS inflatable bladder. Acceptable to use on medium
voltage cables including unjacketed concentric neutral.
Duct Inner Number of Cables in Duct / Maximum Cable Bundle Diameter

Diameter 0, 1, or 2 Cables 3 or 4 Cables 5, 6, or 7 Cables
1.25 (32) RDSS-45 0.5 (13) RDSS-45, 1 RDSS-CLIP-45 0.3 (8) RDSS-45, 2 RDSS-CLIP-45 0.1 (3 )
1.50 (38) RDSS-45 1.0 (25) RDSS-45, 1 RDSS-CLIP-45 0.8 (20) RDSS-45, 2 RDSS-CLIP-45 0.6 (15)
5.25 (133) RDSS-150† 4.3 (109) RDSS-150†, 1 RDSS-CLIP-150 4.1 (104) RDSS-150†, 2 RDSS-CLIP-150 3.9 (98)
6.50 - 8.00 (165 - 210mm) Ducts in this range require the use of RDSS-AD-210 adapter. Contact Tyco Electronics for application information.
†See Ordering information.
RDSS sealing system continues next page
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Duct Sealing System
WIRE MANAGEMENT
RDSS Sealing System continued
1. In ducts where the cable/cable bundle is less than 2.4”(60mm) in diameter, an RDSS-AT/AP-150
device must be used in conjunction with the RDSS-150.
2. Standard package: RDSS = 10 kits/box or 3 kits/box RDSS-CLIP = 5 clips/box
RDSS-TOOLS = 1 each/box, CO2 cartridges = 10 each/box,
RDSS-AT/AP-150 = 1 each/box
4. S-1278 sealant, used in RDSS-CLIPS, is available separately.
RDSS Sealing Clip

RDSS duct sealing clips are to be used if the duct is occupied by more than two cables. The
maximum number of cables sealed with one RDSS-CLIP is four. If more cables are to be sealed, one
extra clip is needed for every three additional cables. Check with your Tyco Electronics representative
for applications with more than seven cables.
Catalog Number Kit Used With

RDSS-CLIP-45 RDSS-45
RDSS-CLIP-75 RDSS-75 and RDSS-60
RDSS Installation Tools

RDSS duct seals can be installed with a variety of inflation tools having the capability of inflating
RDSS to 45±3 psi (3 bar) of pressure. The tools Tyco Electronics offers are summarized in the
table below. The tool will only accept 16-gr CO2 gas cylinders (listed below).
RDSS-IT-16 Catalog Number Description Std. Pack

RDSS-IT-16 Inflation tool designed with an ON/OFF switch and 1 tool/box
an automatic pressure-monitoring system. The
required CO2 gas cylinders (E7512-0160) must
be ordered separately.
E7512-0160 16-gr CO2 gas cylinders for the RDSS-IT-16 tool. 10 cylinders/
Each gas cylinder inflates approximately four box
RDSS-100 duct seals.
RDSS-IG-SR-AS RDSS-IG-SR-AS Inflation tool designed for use with customer’s own 1 tool/box
source of nitrogen or compressed air. Features a
pressure gauge, automatic shutoff, VGF valve
connection, and two alternate connections for
plastic or rubber hoses.
E7512-0220 Tube snap assembly. 1 each/box
Spare part for RDSS-IT-16 inflation tool.
E7512-0240 Spare pressure gauge assembly for 1 each/box
RDSS-IT-16 inflation tool.
E7512-0260 Spare delivery pipe for RDSS-IT-16 inflation tool. 1 each box
S-1278-3 x 61 x 7620 RDSS sealant roll. 1 25-ft roll/box
RDSS-AT/AP-150 For use with the RDSS-150 in duct 5.25” or larger 1 each/box
with cable/cable bundles less than 2.4” (60mm)
in diameter.
RDSS-AD-210 Adapter for ducts 6.5 - 8.0” (165 - 210mm) diameter 4 each/box
E4540-1250 RDSS-LUBE for installation of RDSS. 25 each/box
89
WIRE MANAGEMENT
90
IDENTIFICATION SOLUTIONS
Heat-Shrink Markers
ShrinkMark Heat-Shrinkable Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Cable Markers
CM-SCE Cable Markers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
HL Cable Markers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
HLX-NEL Cable Markers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Permark Pre-Printed 316 Stainless Steel Markers . . . . . . . . . . . . . . . . . . . . . . 96
Snap-On Markers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Labels
Self-Laminating Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Pressure Sensitive Polyester Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
ProjectMark Continuous Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Insta-Mark Wire Markers

Pre-Printed Books . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Pre-Printed Dispensers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Write-On Books and Dispensers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Portable Marker Kit

LM2020 Plus Marking Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Printers, Software & Accessories

Printers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Ribbons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
91
92
IDENTIFICATION
IDENTIFICATIONSOLUTIONS
SOLUTIONS
Heat-Shrink Markers
ShrinkMark Heat-Shrinkable Sleeves
ShrinkMark sleeves are suitable for a wide variety of applications. Heat-shrinkable sleeves provide
legible identification for all types of cables used by electrical contractors and instrumentation
control manufacturers.
Because ShrinkMark sleeves are extruded from Tyco Electronics tubing, they have a low installed
profile with no edges to snag. The crosslinked polyolefin construction makes ShrinkMark sleeves
resistant to abrasion, aggressive cleaning solvents, and industrial fluids.
ShrinkMark sleeves are ideal for tough industrial environments, including switch gear, motor control
centers, and terminal boxes. They shrink faster than conventional thermoplastic tags.
• Shrink ratio of 3:1

• Expanded sleeve diameters from .125"(3.125mm) to 1.50" (38mm)
• Sleeves come in 2.00"(50mm) lengths
• Flame retardant. Sleeves meet UL 224
• Print performance to military requirements
• ShrinkMark sleeves can be supplied pre-scored for a more economical use of material
• Several packaging options to choose from: 250, 1,000 or 2,500 pieces per box
• Standard colors are white and yellow
• Elliptical shape leaves un-shrunk sleeves in place
• Temperature Range: -30°C to 105°C
Product Order Code

Replace - 9 with - 4 Nominal Recovered
if Yellow is needed Wire Size Diameter Diameter
ShrinkMark-18-2-9 #22 - #18 0.125 (3) 0.042 (1)
ShrinkMark-18-2-S1-9 #22 - #18 0.125 (3) 0.042 (1)
ShrinkMark-12-2-9 #18 - #12 0.187 (5) 0.062 (2)
ShrinkMark-12-2-S1-9 #18 - #12 0.187 (5) 0.062 (2)
ShrinkMark-10-2-9 #16 - #10 0.250 (6) 0.083 (2)
ShrinkMark-10-2-S1-9 #16 - #10 0.250 (6) 0.083 (2)
ShrinkMark-2-2-9 #10 - #2 0.500 (13) 0.167 (4)
ShrinkMark-2-2-S1-9 #10 - #2 0.500 (13) 0.167 (4)
ShrinkMark-250-2-9 #1 - 250 1.00 (25) 0.333 (9)
ShrinkMark-250-2-S1-9 #1 - 250 1.00 (25) 0.333 (9)
ShrinkMark-1000-2-9 350 - 1000 1.40 (36) 0.740 (19)
ShrinkMark-1000-2-S1-9 350 - 1000 1.40 (36) 0.740 (19)
ShrinkMark 10 - 2 - S2 - 9 (1K)

Product name Standard package
Blank = 250 sleeves per box
Largest nominal conductor size in range (1K) = 1,000 sleeves per box
(2.5K) = 2,500 sleeves per box
Sleeve length in inches
Color
Number of scores 4 = Yellow
Blank = No scores yields 1 each - 2" marker 9 = White
S1 = One score yields 2 each - 1" markers per sleeve
S2 = Two scores yield 3 each - 5/8" markers per sleeve
UL recognized
S3 = Three scores yield 4 each - 1/2" markers per sleeve
to Standard
 224
Recommended
Certified
® C22.2
Printers Ribbons
No. 198.1 IDP-T208M-PRINTER IDP-T208M-RIBBON
IDP-T312M-PRINTER IDP-TMS-RJS-RIBN-4RPSCE
IDP-AM6310-110V-PRINTER IDP-1892BK04-RIBBON
93
Cable Markers
CM-SCE Cable Markers

CM-SCE cable markers provide a reliable method of identification of larger cables and bundles.
They can be installed using standard nylon tie wraps.
• Cable markers are a standard 2"(55mm) length that come in a .25"(6.25mm) or .50"(2.5mm) width
• Flame retardant
• Cable Markers meet UL 224
• Print performance to military requirements
• Standard color is white

Catalog Number Description Std. Pack
IDP-CM-SCE-25-4H-9 1/4" Cable Marker, 4 hole 250
Recommended
Printers Ribbons
IDP-AM6310-110V-PRINTER IDP-1892BK04-RIBBON
HL Cable Markers
HL cable markers are a cost effective way to identify cables already terminated. Like CM-SCE
cable markers, cable ties are used to secure the label to cables or bundles.
• Easy to use fan-fold format for easy kitting and marker selection
• Cable markers are available in 1.75"(44mm) – 3.50" (87.5mm) lengths and
.375" (9.4mm) – 1.0" (25mm) widths
• Standard color is white
Dimensions Printable Area Pcs/ Std.

Catalog Number W x H W x H Pack Pack
IDP-HL104WE1TS025B 1.800 x 0.400 (45.00 x 10.40) 1.000 x 0.400 (25.00 x 10.40) 1000 1
IDP-HL104WE1TS033B 2.100 x 0.400 (52.00 x 10.40) 1.300 x 0.400 (33.00 x 10.40) 1000 1
IDP-HL104WE1TS038B 2.300 x 0.400 (58.00 x 10.40) 1.500 x 0.400 (38.00 x 10.40) 1000 1
IDP-HL104WE1TS050B 2.750 x 0.400 (70.00 x 10.40) 2.000 x 0.400 (50.00 x 10.40) 1000 1
IDP-HL104WE1TS070B 3.500 x 0.400 (90.00 x 10.40) 2.750 x 0.400 (70.00 x 10.40) 1000 1
IDP-HL203WE1TS025B 1.800 x 0.800 (45.00 x 20.30) 1.000 x 0.800 (25.00 x 20.30) 500 1
IDP-HL203WE1TS033B 2.100 x 0.800 (52.00 x 20.30) 1.300 x 0.800 (33.00 x 20.30) 500 1
IDP-HL203WE1TS038B 2.300 x 0.800 (58.00 x 20.30) 1.500 x 0.800 (38.00 x 20.30) 500 1
IDP-HL203WE1TS050B 2.750 x 0.800 (70.00 x 20.30) 2.000 x 0.800 (50.00 x 20.30) 500 1
IDP-HL203WE1TS070B 3.500 x 0.800 (90.00 x 20.30) 2.750 x 0.800 (70.00 x 20.30) 500 1
IDP-HL253WE1TS025B 1.800 x 1.000 (45.00 x 25.30) 1.000 x 1.000 (25.00 x 25.30) 250 1
IDP-HL253WE1TS033B 2.100 x 1.000 (52.00 x 25.30) 1.300 x 1.000 (33.00 x 25.30) 250 1
IDP-HL253WE1TS038B 2.300 x 1.000 (58.00 x 25.30) 1.500 x 1.000 (38.00 x 25.30) 250 1
IDP-HL253WE1TS050B 2.750 x 1.000 (70.00 x 25.30) 2.000 x 1.000 (50.00 x 25.30) 250 1
IDP-HL253WE1TS070B 3.500 x 1.000 (90.00 x 25.30) 2.750 x 1.000 (70.00 x 25.30) 250 1
Recommended
Printers Ribbons
94
Cable Markers
HLX-NEL Cable Markers
Tyco Electronics HLX markers are assembled in Narrow Edge Leading (NEL) format for use in the
T208M printer. Markers are manufactured from low fire hazard polyolefin material making them ideal
in applications where low smoke, low toxicity and zero halogen are critical.
• Ideal for pre- or post- termination assembly

• Attach using standard cable ties
• Available in white and yellow
Marker Number of Markers

Catalog Number Dimensions Printable Area Across Std. Pack
IDP-HLX125WE4NEL60S 3.15 x 0.49 (80 x 12.5) 2.35 x 0.4 (60 x 10.50) 4 200
IDP-HLX125WE2NEL60S 3.15 x 0.49 (80 x 12.5) 2.35 x 0.4 (60 x 10.50) 2 200
IDP-HLX125YW4NEL60S 3.15 x 0.49 (80 x 12.5) 2.35 x 0.4 (60 x 10.50) 4 200
IDP-HLX125YW2NEL60S 3.15 x 0.49 (80 x 12.5) 2.35 x 0.4 (60 x 10.50) 2 200
Recommended
Printers Ribbons
IDP-T208M-PRINTER IDP-T200-RIBBON-1966
95
Cable Markers
Permark Pre-Printed 316 Stainless Steel Markers

Permark stainless steel markers and identification plates are designed to withstand the most hostile
environments. Using state-of-the-art technology and no inks, the marking process produces a
permanent, deep surface mark. Permark markers are produced for individual customer requirements
on a fast turn-around basis.
• Pre-marked to customer requirements

• Transfer of data files electronically
• Excellent chemical, abrasion, corrosion, and weather resistance
• One-piece, 316 stainless steel construction
• Stainless steel cable ties are also available

IDP-PM09512 Stainless Steel 4mm, 3.74 x 0.47 (95 x 12) marker -
Pre-Printed (max 25 characters) 1
IDP-PM09512-BLANK Stainless Steel 4mm, 3.74 x 0.47 (95 x 12) marker - Blank 1
IDP-PM07507 Stainless Steel 4mm, 2.95 x 0.28 (75 x 7) marker -
Pre-Printed (max 20 characters) 1
IDP-PM07507-BLANK Stainless Steel 4mm, (75 x 70) marker - Blank 1
IDP-SST141-316 SS cable tie 0.18 x 14.3 (4.6 x 360), Ties/ Pack 100 100
IDP-SST71-316 SS cable tie 0.18 x 7.9 (4.6 x 200), Ties/ Pack 100 100
Snap-On Markers
Snap-on markers represent the best snap-on wire marking system available. Convenient and easy to
use, these markers are supplied on a “wand” applicator that simplifies and reduces installation time
and saves on the cost of marking.
• Perfect way to permanently and rapidly mark cables and wires after installation
• Resistant against oils, cleaning agents, and fuels
• Markers come in white with black print. Color-coding options available for markers 0–9
Selection Information: dimensions in inches
Catalog Number Description Wand Color Pcs. / Pack

STD03W-x Cable diameters 0.076 - 0.104 - 30 markers/wand, 10 wands/pack Green 300
STD06W-x Cable diameters 0.104 - 0.140 - 30 markers/wand, 10 wands/pack Red 300
STD09W-x Cable diameters 0.140 - 0.180 - 30 markers/wand, 10 wands/pack Blue 300
STD12W-x Cable diameters 0.180 - 0.240 - 30 markers/wand, 10 wands/pack Yellow 300
STD15W-x Cable diameters 0.232 - 0.340 - markers in loose packs, wand separate 50
STD15MO Wand for marker size 15 Orange 1
STD17MO Wand for marker size 17 Orange 1
STD21MO Wand for marker size 21 Gray 1
STD24MO Wand for marker size 24 Gray 1
*Replace “x” in Catalog Number with the number or letter required on the markers.
96
Labels
Self-Laminating Labels
Self-Laminating labels offer a fast and inexpensive way to identify wire and cable. Because these
labels wrap over themselves, creating a seal, the printed surface is protected from solvents, oil, water,
and abrasion. Self-laminating labels are able to run through various thermal transfer printers.
•S elf-laminating labels offer a white area for printed or handwritten information and a clear wrap
that winds around and protects the information
• Protects printed information from chemicals and frequent handling
• Designed to withstand exposure to oil, solvents, and water
• Vinyl material with acrylic adhesive
• UL recognized for indoor use
• Temperature Range: -40˚C to 80˚C
Maximum Print Area Label

Catalog Number Cable OD Height Width Height Labels/Roll
IDP-SB050100WE10 .20 (5.1) .33 (8.5) .50 (12.7) 1.0 (25.4) 10,000
IDP-SB050143WE10 .30 (7.6) .50 (12.7) .50 (12.7) 1.437 (36.5) 10,000
IDP-SB100143WE5 .30 (7.6) .50 (12.7) 1.0 (25.4) 1.437 (36.5) 5,000
IDP-SB200143WE2.5 .30 (7.6) .50 (12.7) 2.0 (50.8) 1.437 (36.5) 2,500
IDP-SB080150WE10 .30 (7.6) .50 (12.7) .80 (20.3) 1.50 (38.1) 10,000
IDP-SB100225WE5 .48 (12.2) .75 (19) 1.0 (24.4) 2.25 (57.2) 5,000
IDP-SB200225WE2.5 .48 (12.2) .75 (19) 2.0 (50.8) 2.25 (57.2) 2,500
IDP-SB100375WE2.5 .88 (22.4) 1.0 (25.4) 1.0 (25.4) 3.75 (95.3) 2,500
IDP-SB200375WE2.5 .88 (22.4) 1.0 (25.4) 2.0 (50.8) 3.75 (95.3) 2,500
IDP-SB100594WE1 1.40 (35.5) 1.50 (38.1) 1.0 (25.4) 5.94 (151) 1,000
IDP-SB190594WE1 1.40 (35.5) 1.50 (38.1) 1.90 (48.3) 5.94 (151) 1,000
IDP-SB200743WE1 1.90 (48.3) 1.50 (38.1) 2.0 (50.8) 7.437 (189) 1,000
These standard labels fit inside the T312M Printer or they can feed into a T208M Printer using the IDP-T200-SPINDLE
T208M Size Rolls

IDP-SB050100WE5-T200 .20 (5.1) .33 (8.5) .50 (12.7) 1.0 (25.4) 5,000
IDP-SB050143WE5-T200 .30 (7.6) .50 (12.7) .50 (12.7) 1.437 (36.5) 5,000
IDP-SB100143WE2.5-T200 .30 (7.6) .50 (12.7) 1.0 (25.4) 1.437 (36.5) 2,500
IDP-SB080150WE5-T200 .30 (7.6) .50 (12.7) .80 (20.3) 1.50 (57.2) 5,000
IDP-SB100225WE2.5-T200 .48 (12.2) .75 (19) 1.0 (25.4) 2.25 (57.2) 2,500
IDP-SB200225WE1-T200 .48 (12.2) .75 (19) 2.0 (50.8) 2.25 (57.2) 1,000
IDP-SB100375WE1-T200 .88 (22.4) 1.0 (25.4) 1.0 (25.4) 3.75 (95.3) 1,000
IDP-SB200375WE1-T200 .88 (22.4) 1.0 (25.4) 2.0 (50.8) 3.75 (95.3) 1,000
IDP-SB100594WE0.5-T200 1.40 (35.5) 1.50 (38.1) 1.0 (25.4) 5.94 (151) 500
IDP-SB200743WE0.5-T200 1.90 (48.3) 1.50 (38.1) 2.0 (50.8) 7.734 (189) 500
These labels have a smaller core that allows them to fit inside of the T208M Printer. However, these are not recommended
for the T312M Printer.
Recommended
Printers Ribbons
IDP-T208M-PRINTER IDP-T208M-RIBBON
97
Labels
Pressure Sensitive Polyester Labels
Tyco Electronics offers a wide range of label products for thermal transfer printing applications.
Several material types and adhesives are available providing guaranteed results for your application.
Tyco Electronics is a UL-recognized label supplier.
•L abels made of polyester provide the best material for your application
• Permanent acrylic adhesive provides excellent bond to many surfaces: tubing, wiring, cables
or panels
• No heat curing process required
• Excellent for barcode applications
• Multiple die-cut sizes available
• MP – Metalized Polyester
• WP – White Polyester

Labels per
Catalog Number Width Height Material T208M Roll
IDP-MP-191064-10-8A .75 (19) .25 (6.4) Metalized Polyester No 10,000
IDP-MP-203127-10-8A .80 (20.3) .50 (12.7) Metalized Polyester No 10,000
IDP-MP-254127-10-8A 1.0 (25.4) .50 (12.7) Metalized Polyester Yes 10,000
IDP-MP-254254-10-8A 1.0 (25.4) 1.0 (25.4) Metalized Polyester Yes 10,000
IDP-MP-381064-10-8A 1.50 (38.1) .25 (6.4) Metalized Polyester Yes 10,000
IDP-MP-381191-5-8A 1.50 (38.1) .75 (19) Metalized Polyester No 5,000
IDP-MP-508254-5-8A 2.0 (50.8) 1.0 (25.4) Metalized Polyester Yes 5,000
IDP-MP-508318-2.5-8A 2.0 (50.8) 1.25 (31.8) Metalized Polyester Yes 2,500
IDP-MP-699254-5-8A 2.75 (70) 1.0 (25.4) Metalized Polyester Yes 5,000
IDP-WP-040040-25-9 .157 (4) .157 (4) White Polyester No 25,000
IDP-WP-064064-25-9 .25 (6.4) .25 (6.4) White Polyester No 25,000
IDP-WP-080080-10-9 .315 (8) .315 (8) White Polyester No 10,000
IDP-WP-950950-10-9 .375 (9.5) .375 (9.5) White Polyester Yes 10,000
IDP-WP-114040-25-9 .45 (11.4) .157 (4) White Polyester No 25,000
IDP-WP-191064-10-9 .75 (19) .25 (6.4) White Polyester No 10,000
IDP-WP-254097-10-9 1.0 (25.4) .38 (9.7) White Polyester Yes 10,000
IDP-WP-254254-10-9 1.0 (25.4) 1.0 (25.4) White Polyester Yes 10,000
IDP-WP-381020-10-9 1.50 (38.1) .08 (2) White Polyester Yes 10,000
IDP-WP-381190-5-9 1.50 (38.1) .75 (19) White Polyester No 5,000
IDP-WP-508254-5-9 2.0 (50.8) 1.0 (25.4) White Polyester Yes 5,000
IDP-WP-508318-2.5-9 2.0 (50.8) 1.25 (31.8) White Polyester Yes 2,500
IDP-WP-508064-10-9 2.0 50.8) .25 (6.4) White Polyester Yes 10,000
IDP-WP-700254-5-9 2.75 (70) 1.0 (25.4) White Polyester Yes 5,000
IDP-WP-101635-2.5-9 4.0 (101.6) 2.50 63.5) White Polyester Yes 2,500
IDP-WP-101165-0.85-9 4.0 (101.6) 6.5 (165) White Polyester Yes 900
* All labels are compatible with T312M-Printer, but only those marked “Yes” in the T208M column are compatible with
T208M Printer.
Recommended
Printers Ribbons
IDP-T208M-PRINTER IDP-1330-0607-T200
IDP-T312M-PRINTER IDP-1330-0607-10
98
Labels
ProjectMark Continuous Labels
ProjectMark (TTPA) is a durable, high strength polyester material that can be used as warning
and service labels, rating plates, and a way to identify cable trays—all of which can be produced
on demand.
• High tack acrylic adhesive

• Resistant to moisture/humidity
• 4 printable continuous widths in several colors
• Material comes on a 100' reel and ranges from 1.0" (25mm) to 4.0"(100mm) wide
• Standard white ProjectMark labels have a 5–7 year outdoor life
• Apply a UV protection laminate (IDP-NPVF) to provide 15 year protection
Standard Colors are White (WE) and Metalized Polyester (MP)
Additional colors include the following: OE = Orange, GN = Green, BE = Blue, RD = Red, BK = Black,
YW = Yellow, CL = Clear

IDP-TTPA100WE-10* Continuous Polyester 100 Ft Roll - 1 Wide, White 1
IDP-TTPA100YW-10* Continuous Polyester 100 Ft Roll - 1 Wide, White 1
IDP-TTPA200MP-10 Continuous Polyester 100 Ft Roll - 2 Wide, Metalized Poly 1
IDP-TTPA200WE-10 Continuous Polyester 100 Ft Roll - 2 Wide, White 1
*1 inch wide rolls are only available in White and Yellow.
Recommended
Printers Ribbons
IDP-T208M-PRINTER* IDP-1330-0607-10
IDP-T312M-PRINTER IDP-1330-0607-T200
* Software adjustments required to use the T208M with ProjectMark. Call 866-374-9655 for support.
99
Insta-Mark Wire Markers
Insta-Mark Wire Marker Books & Dispensers

Insta-Mark Wire Marker Books and Dispensers offer a portable and convenient pocket-sized solution
of vinyl impregnated cloth tape wire markers and self-laminating labels. Each item is packaged for
Point-of-Purchase merchandising and provides an array of letters, numbers, symbols, or colors to
easily identify any type of wire and/or terminal block.
Pre-Printed Marker Books (PPMB) contain 10 pages of pre-cut markers 1-1/4" long, totaling 450 wire
markers with 450 matching terminal markers sized 3/16" x 3/16".
Write-On Self-Laminating Marker Books (WOMB) contain 10 pages of pre-cut self laminating markers
made of .004" thick clear vinyl film, using an acrylic adhesive and mounted on a silicone release liner.
The service temperature is -40°C to 93°C.
Pre-Printed Marker Dispensers (PPMD) are a portable wire marker system. Each dispenser contains 10
rolls of marker tape. Each roll contains 76 individual markers with a pre-determined length of 1-1/4"
and a width of 1/4". Legends available are 0-9, A-J or the NEMA colors.
Write-On Marker Dispensers (WOMD) are a portable and disposable dispenser containing a roll of pre-
cut Self-Laminating Wire Markers. Each marker has a white area available for legend inscription using
a pen or pencil. The adhesive is an aggressive acrylic that is impervious to oil and water with a service
temperature range of -40°C to 121°C.

Std.
Catalog Number Description Pack
CPGI-PPMB-01 Insta-Mark Pre-Printed Marker Book - 0-9 10
CPGI-PPMB-02 Insta-Mark Pre-Printed Marker Book - A-Z, 1-15, +, -, / 10
CPGI-PPMB-04 Insta-Mark Pre-Printed Marker Book - 1, 2, 3 10
CPGI-PPMB-05 Insta-Mark Pre-Printed Marker Book - A, B, C 10
CPGI-PPMB-06 Insta-Mark Pre-Printed Marker Book - T1, T2, T3 10
CPGI-PPMB-07 Insta-Mark Pre-Printed Marker Book - L1, L2, L3 10
CPGI-PPMB-09 Insta-Mark Pre-Printed Marker Book - 10 NEMA COLORS 10
CPGI-PPMB-10 Insta-Mark Pre-Printed Marker Book - AC, DC, POS, NEG, GND, 10
CPGI-PPMB-11 Insta-Mark Pre-Printed Marker Book - Burglar Alarm 10
CPGI-PPMB-12 Insta-Mark Pre-Printed Marker Book - 0-9, L1-L3, T1-T3 10
CPGI-PPMB-14 Insta-Mark Pre-Printed Marker Book - 1-45,+/-, L1-L3, T1-T3, 10
CPGI-PPMB-15 Insta-Mark Pre-Printed Marker Book - 1, 2, 3, A, B, C, L1-L3, T1-T3 10
CPGI-PPMB-16 Insta-Mark Pre-Printed Marker Book - 1-45, 46-90, A-Z, +, -, /, 0 10
CPGI-PPMB-20 Insta-Mark Pre-Printed Marker Book - Circuit Breaker (3 SET) 10
CPGI-PPMB-21 Insta-Mark Pre-Printed Marker Book - Circuit Breaker (1 SET) 10
CPGI-PPMB-22 Insta-Mark Pre-Printed Marker Book - Fire Alarm 10
CPGI-WOMB-B30 Insta-Mark Write-on Marker Book - Label Size 1.0 x 5.0 10
CPGI-WOMB-B75 Insta-Mark Write-on Marker Book - Label Size .75 x 1.67 10
CPGI-PPMD-0-9 Insta-Mark Preprinted Marker Dispenser 0,1,2,3,4,5,6,7,8,9 5
CPGI-PPMD-A-J Insta-Mark Preprinted Marker Dispenser A,B,C,D,E,F,G,H,I,J 5
CPGI-PPMD-NEMA Preprinted Marker Dispenser NEMA COLORS
(Wht, Yel, Org, Red, Blu, Grn, Vio, Brn, Gry, Blk) 5
CPGI-PPMDRF-0-9 Preprinted Marker Dispenser REFILL 0,1,2,3,4,5,6,7,8,9 5
CPGI-PPMDRF-A-J Preprinted Marker Dispenser REFILL A,B,C,D,E,F,G,H,I,J 5
CPGI-PPMDRF-NEMA Preprinted Marker Dispenser REFILL NEMA COLORS
(Wht, Yel, Org, Red, Blu, Grn, Vio, Brn, Gry, Blk) 5
CPGI-WOMD-13 Insta-Mark Write-on Marker Dispensers - Label Size .75 x3.0 5
100
Portable Marker Kit
LM2020 PLUS Portable Hand-Held Marking Kit
The LM2020 Plus system is an advanced portable thermal label printer. It is designed for both labeling
and bar coding. The LM2020 Plus system is quick and easy to use in the field, office, or shop. The
LM2020 Plus marker material and ribbon are pre-loaded into a snap-in cartridge. This allows for
repeatable, error free loading into the printer.
Features
• Minimum media width of 0.125" (3.2mm). Maximum media width of 1.0" (25mm)
• 67 point size ranging from 6 point to 72 point
• 10 resident bar codes
• Alphanumeric sequencing
• Battery-operated or AC power supply-operated
• Product and ribbon comes housed in easy-to-install cartridges
Materials available
• Shrink tube wire and cable markers (White & Yellow)
• Self-laminating wrap-around wire and cable markers
• Industrial labels for tray and pipe identification
Advantages over other portable systems

• No smearing—Ink dries immediately
• One-step loading process—No separate ribbon and markers to load
• 300 dpi thermal print quality—Superior print quality compared to 9-pin dot matrix printers
• Savings—Very affordable portable thermal printing system

Std.
LM2020PLUS-PRINTER-KIT Handheld printer, protective jacket, 6 ni-cad batteries 1
LM2020PLUS-2800MAH-NICAD LM 2020 Rechargeable Batteries 1
LM-CASE LM 2020 Hard Sided Carrying Case 1
LM-1/8-TUBE-WE Shrinktube 1/8" x 100" Cartridge, White #16 - #22 1
LM-1/8-TUBE-YW Shrinktube 1/8" x 100" Cartridge, Yellow #16 - #22 1
LM-1/2-TAPE-BK 0.5" x 40' Industrial Tape- White on Black
LM-1/2-TAPE-CR 0.5" x 40' Industrial Tape- Black on Clear 1
LM-1/2-TAPE-WE 0.5" x 40' Industrial Tape- Black on White 1
LM-1/2-TAPE-YW 0.5" x 40' Industrial Tape- Black on Yellow 1
LM-1-TAPE-BK 1" x 40' Industrial Tape- White on Black 1
LM-1-TAPE-CR 1" x 40' Industrial Tape- Black on Clear 1
LM-1-TAPE-WE 1" x 40' Industrial Tape- Black on White 1
LM-1-TAPE-YW 1" x 40' Industrial Tape- Black on Yellow 1
LM-1/2-VINYL-CR 0.5" x 40' Vinyl Industrial Tape- Black on Clear 1
LM-1/2-VINYL-RD 0.5" x 40' Vinyl Industrial Tape- Black on Red 1
LM-1/2-VINYL-WE 0.5" x 40' Vinyl Industrial Tape- Black on White 1
LM-1/2-VINYL-YW 0.5" x 40' Vinyl Industrial Tape- Black on Yellow 1
LM-1-VINYL-CR 1" x 40' Vinyl Industrial Tape- Black on Clear 1
LM-1-VINYL-RD 1" x 40' Vinyl Industrial Tape-Black on Red 1
LM-1-VINYL-SR 1" x 40' Vinyl Industrial Tape-Black on Silver 1
LM-1-VINYL-WE 1" x 40' Vinyl Industrial Tape-Black on White 1
LM-1-VINYL-YW 1" x 40' Vinyl Industrial Tape-Black on Yellow 1
LM-1/2-SL Self-Lam 1" x .50" Print Area 1" x .25" 230 each. Fits #16-#22 1
LM-3/4-SL Self-Lam 1" x .75" Print Area 1" x .375" 250 each. Fits #10-#16 1
LM-1-SL Self-Lam 1" x 1" Print Area 1" x .375" 200 each. Fits #10-#12 1
LM-1-1/4-SL Self-Lam 1" x 1.25" Print Area 1" x .50" 170 each. Fits #8-#12 1
LM-2-1/2-SL Self-Lam 1" x 2.50" Print Area 1" x .75" 108 each. Fits #6-#10 1
LM-4-SL Self-Lam 1" x 4˝ Print Area 1" x 1" 81 each. Fits #4-#6 1
101
Accessories
System Printers, Software, & Accessories

These printers have been selected to suit a range of identification requirements and offer excellent
legibility and mark permanence. An extensive range of ribbons has been designed for use with the
Tyco Electronics’ identification products. These ribbons ensure excellent mark permanence and
legibility to applicable industry specifications.
Thermal Transfer Printers

T208M Printer
T208M Printer Kit (Contains T208M-Printer & T208M-Ribbon) medium volume, 200 dpi printer.
Lightweight printer with a 4.1" printhead that can print sleeves and labels. Parallel and USB
ports provided.
T208M-C-Printer comes with cutter for continuous labels, such as ProjectMark.
T312M Printer
T312M Printer is a high performance, yet cost effective thermal transfer printer with a 4.1" printhead.
Robust, industrial computer-driven thermal transfer printer. This 300 dpi printer has been specially
designed to print the full range of Tyco Electronics’ cable identification and labeling products giving
the optimum in flexibility, print quality and permanence. With dual 32 bit processors this printer is ideal
for high volume users.
T312S-C-Printer comes with optional cutter, ideal for ProjectMark continuous labels, not
recommended for ShrinkMark sleeves.
Dot-Matrix Printer
AM6310 Printer
Specifically designed by Tyco Electronics, the AM6310 is a heavy-duty, industrial dot matrix printer
with a high impact 24-pin print head. Automatic media thickness detection and a high impact
print head make the AM6310 the best industrial printer available for heavy gauge wire marker and
tag materials, and the 24-pin print head produces high quality text printing with fast print speeds.
Standard AM6310 printer models are designed to print on Tyco Electronics wire marker sleeves and
dot matrix pressure sensitive label and tag products.
WinTotal Software
WinTotal software is a powerful Windows based package that makes identification marking quick and
easy. The Windows environment gives access to a huge array of font options, including non-English
fonts and also allows simple importing and manipulation of graphics and logos.
• Pre-loaded with all of Tyco Electronics identification products
• Powerful import and export functions: reads wire lists from spreadsheets, and text files
• Incremental alpha and numeric fields
• Double-sided marker printing
• Automatic or manual routing to multiple printers
• Network compatible
WinTotal USB Dongle option available - Allows software registration to be purchased once and
shared among different computers simply by plugging the dongle into an available USB port.
Std.
IDP-T208M-PRINTER Medium Vol. Thermal Trans Printer Kit, 4" Print head, 1
IDP-T208M-C-PRINTER Medium Vol. Thermal Trans Printer Kit, 4" Print head, with cutter 1
IDP-T312M-PRINTER High Vol. Thermal Trans Printer Kit, 4" Print head, 3MB RAM 1
IDP-T312S-C-PRINTER High Vol. Thermal Trans Printer Kit, 4" Print head, 3MB RAM, with cutter 1
IDP-AM6310-110V-PRINTER AM-6310 Dot Matrix Printer Kit 1
IDP-WINTOTAL-SWARE WinTotal Software 1
IDP-WINTOTAL-SWARE-DGLUS WinTotal Software with USB Dongle 1
102
Accessories
Ribbons
Printer Ribbon Print Media
IDP-T208M-PRINTER IDP-T208M-RIBBON ShrinkMark sleeves & SB labels
IDP-1330-0607-T200 TTPA & MP, WP, WV labels
IDP-T200-RIBBON-1966 HLX-NEL cable markers
IDP-T312M-PRINTER IDP-TMS-RJS-RIBN-4RPSCE ShrinkMark sleeves, SB labels,
HL cable markers
IDP-1330-0607-10 TTPA & MP, WP, WV labels
IDP-AM6310-110V-PRINTER IDP-1892BK04-RIBBON ShrinkMark sleeves & CM-SCE
cable markers
Std.
IDP-T208M-RIBBON Ribbon for T208M printer, use with heat-shrink sleeves & SB labels, 242' (74M) 1
IDP-1330-0607-T200 Ribbon for T200 printers, use with TTPA, MP, WP, WV labels, 242' (74M) 1
IDP-T200-RIBBON-1966 Ribbon for T200 printers, use with HLX-NEL cable markers, 242' (74M) 1
IDP-TMS-RJS-RIBN-4RPSCE T300-T400 Series Ribbon for heat-shrink sleeves & SB labels, 4.33" wide, 984' (300M) 1
IDP-1330-0607-10 T300-T400 Series Ribbon for TTPA, MP, WP, WV labels, 4.33" wide, 984' (300M) 1
IDP-1892BK04-RIBBON AM-6310-Ribbon designed for heat-shrink sleeves and CM-SCE cable markers 1
Accessories
Std.
IDP-T200-SPINDLE Feeds TTPA, MP, WP, SB (standard), and
other labels into T208M 1
IDP-PAYOFF-CRADEL Feeds SHRINKMARK-18/12/10 (2.5K box) and
-2/250/1000 (1K box) into T208M 1
IDP-T200-CASE Hard-sided gray case with foam interior,
ideal for travel with T208M Printer 1
CPGI-GLOW-GUN Flameless heat gun for shrinking ShrinkMark
sleeves or thin wall tubing 6
103
CONNECTORS & TERMINALS
Compression Connectors
Copper Compression Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Copper Compression Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
ShearBolt Connectors
Aluminum ShearBolt Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Copper ShearBolt Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
105
106
CONNECTORS
CONNECTORS&&TERMINALS
TERMINALS

Copper Compression Terminals
• Uses industry-standard tooling for simple installation

• Industry-standard color coding system simplifies die selection
• Chamfered connector end allows cable to be inserted easily
• One-piece, seamless construction from electrolytic tough pitch (ETP) copper for superior
electrical performance and mechanical operation
• Closed barrel transition design for protection from moisture and contaminants
• Tin-plated for corrosion resistance and durability, and tempered for easy crimping
Copper compression terminals are ideally suited for secondary power distribution in buildings, power
plants, electrical equipment, and industrial applications. Connectors can be used on applications up to
35 kV, and meet the requirements of UL486A and CSA C22.2 No. 65-95 when applied with approved
die sets. (See Instruction Sheet #408-8869 for approved listing of die sets.)
Copper compression terminals are available to accommodate a range of cable sizes from 6 AWG
through 1,000 MCM and are designed for terminating concentric, compact, or standard stranded
copper conductors. These terminals are offered in one-hole terminals from 6 AWG through 1,000 MCM
with either a standard or long barrel. A two-hole NEMA terminal with a long barrel is also available for
4 AWG through 1,000 MCM.
Compression crimping forms the terminal barrel and conductor into a strong, almost homogeneous
unit, producing excellent conductivity, low temperature rise, and outstanding resistance to oxidation
and corrosion.
Physical and Electrical Properties

Material: ETP copper alloy C11000
Plating: Electro tin plate
Heat treating: Soft tempered
Voltage Rating: For applications up to 35 kV consult shielded cable manufacturers stress
relief instructions.
Agency approvals (when crimped with the approved die sets): Listed by Underwriters Laboratories,
Inc. File No. E13288, Compression terminal connectors comply with the requirements of UL486A and
CSA C.22.2 NO. 65-93.
107
Copper Compression Terminals continued
Selection Information: dimensions shown in inches (millimeters)
Catalog Dimensions Color

Number Conductor Stud Size L W T D N Code
One Hole, Short Barrel

1099898-1 6 STR. 1/4 1.5 0.45 0.08 0.56 0.27 blue
1099898-2 4 STR. 1/4 1.5 0.50 0.09 0.56 0.27 gray
1099898-3 3 STR. 5/16 1.6 0.57 0.09 0.70 0.34 white
1099898-4 2 STR. 5/16 1.6 0.61 0.11 0.70 0.34 brown
1099898-5 1 STR. 1/4 1.6 0.68 0.10 0.56 0.27 green
1099898-6 1/0 STR. 5/16 1.7 0.74 0.12 0.70 0.34 pink
1099898-7 1/0 STR. 1/2 2.1 0.88 0.09 1.08 0.53 pink
1099898-8 2/0 STR. 3/8 1.9 0.83 0.12 0.83 0.41 black
1099898-9 3/0 STR. 1/2 2.2 0.91 0.13 1.08 0.53 orange
1-1099898-0 4/0 STR. 1/2 2.2 1.02 0.14 1.08 0.53 purple
1-1099898-1 250 MCM 1/2 2.4 1.11 0.16 1.08 0.53 yellow
1-1099898-2 350 MCM 1/2 2.5 1.27 0.18 1.08 0.53 red
1-1099898-3 500 MCM 1/2 3.2 1.54 0.23 1.30 0.65 brown
1-1099898-4 750 MCM 5/8 4.0 1.88 0.27 1.94 0.88 black
1-1099898-5 1000 MCM 5/8 4.9 2.16 0.32 2.12 0.94 white
One Hole, Long Barrel

1099899-1 6 STR. 1/4 1.9 0.45 0.08 0.56 0.34 blue
1099899-2 4 STR. 1/4 1.9 0.50 0.09 0.56 0.38 gray
1099899-3 3 STR. 5/16 2.3 0.57 0.09 0.70 0.38 white
1099899-4 2 STR. 5/16 2.3 0.60 0.11 0.75 0.38 brown
1099899-5 1 STR. 5/16 2.4 0.68 0.10 0.75 0.27 green
1099899-6 1/0 STR. 5/16 2.4 0.74 0.12 0.75 0.27 pink
1099899-7 1/0 STR. 1/2 2.7 0.75 0.11 1.08 0.53 pink
1099899-8 2/0 STR. 3/8 2.7 0.82 0.12 0.88 0.44 black
1099899-9 3/0 STR. 1/2 2.9 0.91 0.13 1.08 0.53 orange
1-1099899-0 4/0 STR. 1/2 3.0 1.00 0.14 1.08 0.53 purple
1-1099899-1 250 MCM 1/2 3.2 1.09 0.16 1.12 0.56 yellow
1-1099899-2 300 MCM 1/2 3.6 1.19 0.16 1.12 0.56 white
1-1099899-3 350 MCM 1/2 3.7 1.28 0.18 1.12 0.56 red
1-1099899-4 400 MCM 5/8 4.2 1.38 0.19 1.50 0.75 blue
1-1099899-5 500 MCM 5/8 4.4 1.52 0.23 1.50 0.75 brown
1-1099899-6 500 MCM 1/2 4.2 1.54 0.23 1.30 0.65 brown
1-1099899-7 600 MCM 5/8 5.2 1.69 0.27 1.75 0.88 green
1-1099899-8 750 MCM 5/8 5.4 1.89 0.27 1.94 0.88 black
1-1099899-9 1000 MCM 5/8 6.0 2.17 0.32 2.12 0.94 white
Two-Hole NEMA, Long Barrel

1099939-1 4 STR. 1/2 4.4 0.83 0.11 3.00 0.62 gray
1099939-2 3 STR. 1/2 4.4 0.83 0.11 3.00 0.62 white
1099939-3 2 STR. 1/2 4.5 0.82 0.11 3.00 0.62 brown
1099939-4 1 STR. 1/2 4.7 0.80 0.09 3.00 0.62 green
1099939-5 1/0 STR. 1/2 4.7 0.75 0.12 3.00 0.62 pink
1099939-6 2/0 STR. 1/2 4.8 0.82 0.12 3.00 0.62 black
1099939-7 3/0 STR. 1/2 4.8 0.90 0.12 3.00 0.62 orange
1099939-8 4/0 STR. 1/2 5.0 1.00 0.14 3.00 0.62 purple
1099939-9 250 MCM 1/2 5.0 1.09 0.16 3.00 0.62 yellow
1-1099939-0 300 MCM 1/2 5.4 1.18 0.16 3.00 0.62 white
1-1099939-1 350 MCM 1/2 5.4 1.27 0.18 3.00 0.62 red
1-1099939-2 500 MCM 1/2 5.7 1.53 0.23 3.00 0.62 brown
1-1099939-3 600 MCM 1/2 6.2 1.71 0.27 3.00 0.62 green
1-1099939-4 750 MCM 1/2 6.5 1.89 0.27 3.00 0.62 black
1-1099939-5 1000 MCM 1/2 6.8 2.16 0.33 3.00 0.62 white
108

Copper Compression Splices
• ses industry-standard tooling for simple installation
U
• Industry-standard color coding system simplifies die selection
• Chamfered connector end allows cable to be inserted easily
• One-piece, seamless construction from electrolytic tough pitch (ETP) copper for superior electrical
performance and mechanical operation
• Tin-plated for corrosion resistance and durability, and tempered for easy crimping
Copper compression splices are ideally suited for secondary power distribution in buildings, power
plants, electrical equipment, and industrial applications. Connectors can be used on applications up to
35 kV, and meet the requirements of UL486A and CSA C22.2 No. 65-95 when applied with approved
die sets. (See Instruction Sheet #408-8969 for approved listing of die sets.)
Copper compression splices are available to accommodate a range of cable sizes from 6 AWG
through 1,000 MCM and are designed for splicing concentric, compact, or standard stranded copper
conductors. These splices are offered from 6 AWG through 1,000 MCM with either a standard or
long barrel.
Compression crimping forms the splice and conductor into a strong, almost homogeneous unit,
producing excellent conductivity, low temperature rise, and outstanding resistance to oxidation
and corrosion.
Physical and Electrical Properties

Material: ETP copper alloy C11000
Plating: Electro tin plate
Heat treating: Soft tempered
Voltage rating: For applications up to 35 kV
Consult shielded cable manufacturers stress relief instructions.
Agency approvals (when crimped with the approved die sets): Listed by Underwriters Laboratories,
Inc. File No. E13288, Compression splice connectors comply with the requirements of UL486A and
CSA C.22.2 NO. 65-93.
Selection
Information:
dimensions shown in inches (millimeters)
Length Outside Color
Catalog Number Conductor (L) (L/2) Diameter(D) Code
Standard Barrel Splice

Conductor
Part No.
1443402-1 #6 STR 1.75 0.83 0.292 Blue

OE Index
Color
OD
1443402-2 #4 STR 2.00 0.96 0.340 Gray
L
1443402-3 #3 STR 2.09 1.00 0.377 White
L2 1443402-4 #2 STR 2.09 1.00 0.418 Brown
1443402-5 #1 STR 2.09 1.00 0.462 Green
1443402-6 1/0 STR 2.09 1.00 0.515 Pink
1443402-7 2/0 STR 2.18 1.05 0.583 Black
1443402-8 3/0 STR 2.32 1.11 0.618 Orange
1443402-9 4/0 STR 2.32 1.12 0.691 Purple
Conductor
1-1443402-0 250 MCM 2.50 1.19 0.753 Yellow

Part No.
OE Index OE Index
Color
OD
1-1443402-1 300 MCM 2.50 1.19 0.815 White
Conductor
1-1443402-2 350 MCM 2.62 1.25 0.844 Red

Part No.
L
Color
OD
L2 1-1443402-3 400 MCM 2.75 1.31 0.953 Blue
L 1-1443402-4 500 MCM 3.15 1.50 1.064 Brown
L2 1-1443402-5 600 MCM 3.25 1.55 1.185 Green
1-1443402-6 750 MCM 3.75 1.80 1.302 Black
1-1443402-7 1000 MCM 4.26 2.06 1.504 White
Long Barrel Splice

Conductor
OE Index
Part No.
1443403-1 #6 STR 2.41 1.16 0.292 Blue

Color
OD
1443403-2 #4 STR 2.41 1.16 0.340 Gray
L
1443403-3 #3 STR 2.53 1.22 0.377 White
L2
1443403-4 #2 STR 2.65 1.28 0.418 Brown
1443403-5 #1 STR 2.91 1.41 0.462 Green
1443403-6 1/0 STR 2.91 1.41 0.515 Pink
1443403-7 2/0 STR 3.15 1.53 0.583 Black
1443403-8 3/0 STR 3.15 1.53 0.618 Orange
1443403-9 4/0 STR 3.39 1.63 0.691 Purple
1-1443403-0 250 MCM 3.39 1.63 0.753 Yellow
1-1443403-1 300 MCM 4.13 2.00 0.815 White
1-1443403-2 350 MCM 4.13 2.00 0.844 Red
1-1443403-3 400 MCM 4.38 2.13 0.953 Blue
1-1443403-4 500 MCM 4.62 2.23 1.064 Brown
1-1443403-5 600 MCM 5.50 2.67 1.185 Green
1-1443403-6 750 MCM 5.88 2.86 1.302 Black
1-1443403-7 1000 MCM 6.12 2.96 1.504 White
109
Aluminum ShearBolt Connectors

#2 AWG Compact to 1000 kcmil Standard
Tyco Electronics’ new line of Aluminum ShearBolt connectors are range-taking mechanical connectors.
Just six connectors will accommodate a wide range of aluminum and copper conductors from #2
AWG compact stranded to 1000 kcmil standard stranded class B. The primary application of Aluminum
ShearBolt connectors is for underground splices up to 35kV.
ShearBolt connectors are ideally suited for aluminum to aluminum, aluminum to copper and copper to
copper applications making them the universal connector solution. Please refer to test report matrix.
The only tool required to install the connector is a standard ratchet wrench with the appropriate sized
hexagonal sockets. The connector design incorporates shear head bolts, which ensures that the correct
torque is applied to each bolt and consequently the optimal contact force is generated to minimize
connection resistance. A holding tool is recommended to avoid core bending of conductors and can
be ordered from Tyco Electronics (#188072-000).
The Tyco Electronics cordless impact wrench (#CA7469-000) can also be used to install the connector.
This convenient and quick tool has been tested and qualified to install ShearBolt connectors.
The solid center stop (available on certain sizes) inside the connector ensures proper conductor
positioning and eliminates oil leakage when connecting oil impregnated conductors.
Two removable inserts in the connector body centralize smaller conductor sizes. For larger sizes, inserts
are not required and are easily removed with a standard screwdriver.
ShearBolt connectors are only available from Tyco Electronics. They meet the electrical requirements
(Class A) of ANSI C119.4-2004 and exceed the mechanical requirements of a class 3 connector by a
large margin of safety.
ShearBolt connectors are designed to be compatible with Tyco Electronics’ Raychem brand cable
accessories and insulation products. For a complete list of cable accessories please visit our web site,
http://energy.tycoelectronics.com. For other applications, please consult the manufacturer’s installation
instructions for compatibility.
Feature Advantage Benefit

Wide Application Range Only six connectors needed to Reduces inventory and prevents accidental use
accommodate all cable sizes of the wrong connector
from #2 AWG compact strand
to 1,000 kcmil standard stranded
Patented hexagonal Installs with simple Installs easily and quickly in confined areas
shear head bolts ratchet-type socket wrench
No crimp tooling or dies required Installs easily using readily available tool Ease of installation. Installation tool is no longer a source
of failure. Reduces tool and die inventory, maintenance
and cost
Compact, smooth body design Compatible with Raychem brand An engineered system providing years of
heat-shrink and cold-applied products trouble-free performance
Torque-controlled shear head bolts Sheared head gives positive indication Low contact resistance gives superior electrical
of correct installation performance
Heavy-duty design Connector bodies are made of high Provides long service life under normal operation
strength, tin-plated aluminum alloy conditions with reserve capacity for emergency
loading conditions
Centering inserts for Properly positions small conductors Minimizes voltage stresses at transition from
small diameter conductors for proper connection connector body to cable insulation
Knurled Inner bore Unique profile breaks through oxides Generates low contact resistance and increases
and grips conductor strands conductor pullout rating
Solid center stop Eliminates oil leakage and ensures Accommodates transition applications from
proper conductor position polymeric to oil impregnated conductors
110
Selection Information: dimensions shown in inches (millimeters)

Catalog Number Conductor Range OD Range Length Connector OD Stop
ASBS-2-3/0 2 AWG compact stranded to .268 - .470 (6.8 - 11.9mm) 2.5 (65mm) .95 (24mm) Disc
3/0 AWG standard stranded
ASBS-2-350 2 AWG compact stranded to .268 - .681 (6.8 - 17.3mm) 3.9 (100mm) 1.22 (31mm) Solid
350 kcmil standard stranded
ASBS-3/0-500 3/0 AWG compact stranded to .423 - .813 (10.7 - 20.6mm) 4.9 (125mm) 1.3 (34mm) Disc
ASBS-500-750 500 kcmil compact stranded to .736 - .998 (18.7 - 25.3mm) 6 (152mm) 1.52 (39mm) Solid
ASBS-350-750 350 kcmil compact stranded to .616 - .998 (15.6 - 25.3mm) 6.7 (170mm) 1.67 (42.5mm) Solid
ASBS-600-1000 600 kcmil compact stranded to .813 - 1.152 (20.6 - 29.2 mm) 8 (203mm) 1.75 (44.4mm) Solid
Please request Data Sheet # 1654972 for our line of Copper ShearBolt connectors.
Application Information
Socket
Catalog Installation Size Test Conductor
Number Instruction Number (inches) Number Combination
ASBS-2-3/0 408-8990 1/2 Note 1 Note 1
ASBS-2-350 408-8990 11/16 502-47292(I) 4/0 kcmil CU to 350 kcmil AAC
502-47300(I) 350 kcmil AAC to 350 kcmil AAC
502-47340(I) 350 kcmil CU to 350 kcmil CU
ASBS-3/0-500 408-8990 3/4 502-47331(I) 500 kcmil AAC to 500 kcmil AAC
ASBS-350-750 408-8990 7/8 502-47329(I) 750 kcmil AAC to 750 kcmil AAC
ASBS-500-750 408-8990 3/4 502-47288(I) 500 kcmil CU to 750 kcmil AAC
502-47294(I) 750 kcmil AC to 750 kcmil AAC
ASBS-600-1000 408-8990 7/8 502-47289(I) 750 kcmil CU to 1000 kcmil AAC
502-47305(I) 1000 kcmil AAC to 1000 kcmil AAC
Note 1: This part number was not tested, as ANSI C119.4 allows a smaller size connector of the same design to be added without additional testing.
Please contact your Tyco Electronics representative for conductor sizes or types not listed in this catalog.
111
Copper ShearBolt Connectors

2/0 AWG Compact to 750 kcmil Compact
Tyco Electronics’ line of Copper ShearBolt connectors are range-taking, mechanical connectors that
will accommodate a wide range of copper cables from 2/0 AWG compact stranded to 750 kcmil
compact stranded. The primary application is for underground splices up to 35 kV.
The tool required to install the connector is a standard ratchet wrench with hexagonal sockets. The
connector design incorporates shear head bolts, which ensures that the correct torque is applied to
each bolt and consequently to the end of each conductor. A holding tool is recommended to avoid
core bending of conductors and can be ordered separately (#188072-000).
The Tyco Electronics cordless impact wrench (#CA7469-000) can also be used to install the
connector. This tool offers convenience and speed and has been tested and qualified to install
ShearBolt connectors. It eliminates the need for a holding tool. Please refer to accessory and tool
section for ordering information.
The connector is supplied with two copper inserts assembled into the connector body to center
small conductor sizes. For larger sizes, inserts are not required and must be removed with a standard
screwdriver. Please see the installation table for details. An oxide-inhibiting joint compound is factory-
applied in the barrel of the connector to provide low initial contact resistance, seal out air and
moisture, prevent oxidation/corrosion, and maintain a reliable connection for the life of the installation.
The connectors have been electrically tested to the class A requirements of ANSI C119.4 and
mechanically rated at a pull out force of 2300 lbs, for the 2/0 AWG to 500 kcmil version and 3000 lbs,
for the 300 kcmil to 750 kcmil version. Engineering Test Reports are available upon request.
Copper ShearBolt connectors have an impermeable oil block for connecting paper-insulated cables.
Product Selection Guide

Selection Information: dimensions shown in inches (centimeters)
Catalog Number Cable Range Conductor OD Range Length OD Connector Type

CSBS-20C-500C-SOS 2/0 AWG compact to .376 to .736 4 1.2 Center cable block,
(solid oil stop) 500 kcmil compact (0.95 cm to 1.87 cm) (10.10 cm) (3.05 cm) impermeable to oil,
recommended for oil
impregnated cables
CSBS-300C-750C-SOS 300 kcmil compact to .570 to .945 5.00 1.45 Center cable block,
(solid oil stop) 750 kcmil compact (1.45 cm to 2.40 cm) (12.70 cm) (3.68 cm) impermeable to oil,
recommended for oil
impregnated cables
Installation
Copper ShearBolt connectors use four brass shear head bolts, two on each side of the center stop. A torque wrench is not required. The
only tool required is a standard ratchet wrench with a hexagonal socket.* Refer to the following installation table.
Catalog Number Installation Sheet Number Socket Size Application Guide

CSBS-20C-500C-S0S 408 -8894 11/16 Remove inserts for cable sizes equal to or greater
than 300 kcmil compact.
CSBS-300C-750C-S0S 408 -8863 3/4 Remove inserts for cable sizes equal to or greater
than 500 kcmil compact.
Engineering Test Information
#502-47260 (300 kcmil compact) - CSBS-300C-750C

Available upon request
Please contact your Tyco Electronics representative for conductor sizes or types not listed in this catalog.
* Ask about the new cordless impact wrench (RPN# CA7469-000), specially designed for quick and easy installation.
112
ACCESSORIES & TOOLS
Accessories
Cable Preparation Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Splicing Accessories
HV-BRAID Ground Braid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
HVS-MESH Shielding Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
HVS-GC Grounding Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
HVS-SHIM Heat-Shrinkable Shim Kits (5-35 kV) . . . . . . . . . . . . . . . . . . . . . . 117
HVS-EG External Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
HVS-LR Lead Sheath Repair Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Termination Accessories
BRKT-SS Cable Mounting Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
EHVT-BRKT High Voltage Cable Mounting Brackets . . . . . . . . . . . . . . . . . . 119
EHVT-BP Cable Mounting Base Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
EAKT-1520 Mounting Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
MOD-S Skirts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Torches & Heat Guns

Heat Guns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Torches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Torch Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Torch Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Tools
Impact Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Wire Strippers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Wire Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
All-Purpose Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
113
114
ACCESSORIES
ACCESSORIES&&TOOLS
TOOLS
Accessories
Cable Preparation Kit
ACCESSORIES & TOOLS

P63
• P63 cable preparation kits can be used with all Tyco Electronics cable accessories
• Use P63 kits to clean and abrade cable insulation
Catalog Number Std. Pack (kits/box)

P63 12
1. One kit contains six solvent wipes, six dry wipes and three strips of abrasive paper.
2. For splices, the number of prep kits vary depending upon size of cable and type of splice. For
terminations, one prep kit will clean three phases (one 3/C termination or three 1/C terminations).
3. Solvent wipes contain PT Technologies type PF cleaner.
HV-BRAID
Ground Braid
HV-Braid is tinned copper braid, solder-blocked for use with Tyco Electronics HVS and HVT kits.
Braid Size Length of Standard Pkg.

Catalog Number (AWG) Moisture-Blocked Braid (pcs/box)
HV-BRAID-8-1520 #8 60 (1524) 3
HV-BRAID-6-1520 #6 60 (1524) 3
HV-BRAID-4-1520 #4 60 (1524) 3
Order shielding mesh based on braid size.
115
ACCESSORIES & TOOLS
Accessories
HVS-MESH
Shielding Mesh
HVS-MESH is used in conjunction with high-voltage ground braids to provide shield continuity when
splicing shielded power cables.
Catalog Number Width Length Standard Pkg

HVS-MESH-2-5000 2 (51) 16 ft. (4.8) 4 rolls/box
1. Order shielding mesh based on cable diameter and length of cable to be covered.
2. To apply shielding mesh, half-lap around cable.
HVS-GC
Grounding Clamps
HVS-GC are used for securing ground brades when splicing or terminating power cables.
Catalog Number Use Range Standard Pkg.

HVS-GC-0.5 0.5–1.0 (13–25) 100 pieces/box
HVS-GC-1.0 1.0–2.0 (25–51) 100 pieces/box
HVS-GC-1.5 1.5–3.0 (38–76) 50 pieces/box
EPPA-034-E 0.7-1.1 (17-29)
EPPA-034-F 1.2-1.5 (30-39)
EPPA-034-G 1.6-2.4 (40-60)
EPPA-034-H 2.0-3.0 (50-75)
EPPA-034-L 2.3-3.3 (57- 85)
1. Order ground clamps based on cable diameter.
2. Confirm size with use range.
116
ACCESSORIES & TOOLS
Accessories
HVS-SHIM
ACCESSORIES & TOOLS

Heat-Shrinkable Shim Kits (5-35 kV)
Use HVS shim kits to increase the insulation diameter of a polymeric cable, allowing it to fit in the use
range of a standard splice kit. For use on copper tape, LC shield, wire shield, lead sheath, UniShield,
and jacketed/unjacketed concentric neutral cables.
Follow these steps to select the appropriate shim kit

1. Verify that the insulation diameters of the two cables to be spliced do not fall within the insulation
range of any standard splice kit.
2. Select the splice kit that fits the larger of the two cables within the kit’s insulation-diameter use
range. If the larger cable fits in more than one kit, choose the smaller kit.
3. Determine the minimum cable insulation diameter for the kit and find that value in the first column
below. Example: An HVS-1523S kit has a cable insulation range of 1.10–1.60 inches. Therefore, the
minimum cable insulation diameter for this kit is 1.10 inches.
4. In the second column, find the insulation diameter range in which the smaller cable falls. Note: If
the smaller cable does not fit within any of the specified ranges in the second column, a standard
shim cannot be used for your application. Contact your local Tyco Electronics representative for
more information.
5. In the third column, find the correct HVS-SHIM kit to order.
Find the kit’s minimum Find the smaller cable’s This is the
cable insulation diameter insulation diameter range HVS-SHIM kit
in this column: in this column: to order:
0.80 (20) 0.60–0.80 (15–20) HVS-SHIM-1
0.85 (22) 0.65–0.85 (17–22) HVS-SHIM-1
0.90 (23) 0.70–0.90 (18–23) HVS-SHIM-1
0.95 (24) 0.80–0.95 (20–24) HVS-SHIM-1
1.00 (25) 0.85–1.00 (22–25) HVS-SHIM-1
1.05 (27) 0.90–1.05 (23–27) HVS-SHIM-1
0.70–0.90 (18–23) HVS-SHIM-2
1.10 (28) 0.90–1.10 (23–28) HVS-SHIM-3
0.70–0.90 (18–23) HVS-SHIM-4
1.15 (29) 0.95–1.15 (24–29) HVS-SHIM-3
0.80–0.95 (20–24) HVS-SHIM-4
1.20 (30) 1.00–1.20 (25–30) HVS-SHIM-3
0.85–1.00 (22–25) HVS-SHIM-4
1.25 (32) 1.10–1.25 (28–32) HVS-SHIM-3
0.95–1.10 (24–28) HVS-SHIM-4
1.30 (33) 1.15–1.30 (29–33) HVS-SHIM-3
1.00–1.15 (25–29) HVS-SHIM-4
1.35 (34) 1.20–1.35 (30–34) HVS-SHIM-3
1.00–1.20 (25–30) HVS-SHIM-5
1.40 (36) 1.25–1.40 (32–36) HVS-SHIM-3
1.05–1.25 (27–32) HVS-SHIM-5
1.45 (37) 1.30–1.45 (33–37) HVS-SHIM-3
1.15–1.30 (29–33) HVS-SHIM-5
1.50 (38) 1.35–1.50 (34–38) HVS-SHIM-3
1.20–1.35 (30–34) HVS-SHIM-5
1.55 (39) 1.35–1.55 (34–39) HVS-SHIM-6
1.60 (41) 1.40–1.60 (36–41) HVS-SHIM-6
1.65 (42) 1.45–1.65 (37–42) HVS-SHIM-6
1.70 (43) 1.50–1.70 (38–43) HVS-SHIM-6
1.75 (44) 1.55–1.75 (39–44) HVS-SHIM-6
1.80 (46) 1.60–1.80 (41–46) HVS-SHIM-6
1. Select the appropriate shim kit catalog number based on actual cable dimensions and
Tyco Electronics splice kit use range.
2. Shim kits are supplied separately. Order Tyco Electronics splice kit and shim kit separately.
3. Shim kits do not contain connectors. Order a size-reducing connector separately.
4. Contact your local Tyco Electronics sales engineer or representative for cable sizes not listed
in the selection table.
117
ACCESSORIES & TOOLS
Accessories
HVS-EG
External Grounding
• Use HVS-EG to externally ground a Tyco Electronics splice.

• For use with splices when installing an external ground.
Catalog Insulation Diameter Length of Braid Size

Number (Min.–Max.) Moisture-Blocked Braid (AWG)
1/C cables
HVS-EG-1 0.30–1.25 (8–32) 24 (610) #8
HVS-EG-2 1.00–2.15 (25–55) 24 (610) #6
HVS-EG-3 1.55–3.40 (39–86) 24 (610) #4
3/C cables
HVS-EG-3-1 0.30–1.25 (8–32) 36 (914) #8
HVS-EG-3-2 1.00–2.15 (25–55) 36 (914) #6
HVS-EG-3-3 1.55–3.40 (39–86) 36 (914) #4
1. Select the appropriate catalog number based on the insulation diameter.
2. Kits include ground braid and sealant to make an external ground and/or shield interrupt with a
Tyco Electronics splice kit.
3. Standard package: HVS-EG: 3 kits/box, HVS-EG-3: 1 kit/box.
HVS-LR
Lead Sheath Repair Kits for PILC Cable
The HVS-LR series kit offers a simple method of repairing lead sheath damage on paper-insulated,
lead-covered (PILC) cables.
• Combines the strength and durability of Tyco Electronics’ Raychem MBSM wraparound sleeve with
an effective oil-resistant sealing mastic.
• Tested to and meet the following load-cycling and pressure test requirements:
Product Performance
Test Result
Current cycling at 110°C conductor temperature for 90 cycles
(5 hours on, 3 hours off) Pass
Applied pressure 15 psi
Maximum continuous conductor temperature 110°C
Catalog Number Nominal Sleeve Length Application Use Range (Min.–Max.)

HVS-LR-75/15-600 24 (600) 0.65–2.65 (17–67)
HVS-LR-75/15-1200 48 (1200) 0.65–2.65 (17–67)
HVS-LR-160/42-600 24 (600) 1.80–5.70 (46–144)
HVS-LR-160/42-1200 48 (1200) 1.80–5.70 (46–144)
HVS-LR-200/50-600 24 (600) 2.15–7.10 (55–180)
HVS-LR-200/50-1200 48 (1200) 2.15–7.10 (55–180)
1. Be sure to look at both the cable jacket diameter and the lead sheath diameter when selecting the
HVS-LR kit.
118
ACCESSORIES & TOOLS
Accessories
ACCESSORIES & TOOLS

BRKT-SS
Cable Mounting Brackets
BRKT-SS cable mounting brackets are versatile and may be used outdoors. The brackets are
constructed of stainless steel and include all hardware.
• Suitable for use on all types of cables

• For use with terminations or other applications where cable mounts are needed
• Includes a mounting bracket and rubber pad
Catalog Cable Range

Number O.D. Range
BRKT-1-SS 0.80–1.25 (20-32)
BRKT-2-SS 1.10–1.50 (28-38)
BRKT-3-SS 1.45–1.95 (37-50)
BRKT-4-SS 1.80–2.40 (46-61)
1. Standard package: 1 bracket/box
2. Order brackets based on cable diameter, confirm size with use range.
3. Related test report: NCTR-99-065
Rubber 2"
pad
1/2" bolt
hole
Mounting
bracket
EHVT-BRKT
High Voltage Cable Mounting Brackets
EHVT-BRKT high voltage cable mounting brackets are made from a high density UV resistant
black polymer and are designed to support larger diameter cables. The brackets will be bolted to
appropriate supporting steel work or cross-arms, using the galvanized steel fixing hardware, including
two seven inch long bolts, with nuts and washers to suit. Supporting steelwork will need two holes
drilled with centers five and one half inches apart to accept the “nuts, bolts and washers”. Seven sizes
accommodate cable diameters from 1.75" thru 4.25".
Catalog Number Min. Cable O.D.

EHVT-BRKT-2.00IN 1.75-2.00 (44-51)
EHVT-BRKT-2.25IN 2.00-2.25 (51-57
EHVT-BRKT-2.50IN 2.25-2.50 (57-63)
EHVT-BRKT-2.75IN 2.50 - 2.75 (63-70)
EHVT-BRKT-3.00IN 2.75 - 3.00 (70-76)
EHVT-BRKT-3.50IN 3.25-3.50 (83-89)
EHVT-BRKT-3.75IN 3.50-3.75 (89-95)
EHVT-BRKT-4.00IN 3.75-4.00 (95-102)
EHVT-BRKT-4.25IN 4.00-4.25 (102-108)
119
ACCESSORIES & TOOLS
Accessories
EHVT-BP
High Voltage Cable Mounting Base Plate
The base plate is a galvanized steel plate intended for use with Tyco Electronics heat-shrink EHVT/
GHVT terminations together with EHVT-BRKT support brackets. The plate comes suitably drilled for
attaching to supporting steelwork or cross arms that have been drilled to accept steelwork for various
porcelain insulator type terminations. It is especially useful when retrofitting old porcelain termination
with heat-shrink terminations. It has suitable spaced slots to accommodate two EHVT-BRKTs.
Catalog Number
EHVT-BP 1 base plate per box
EAKT-1520
Mounting Kits
Tyco Electronics offers a mounting bracket and support insulators for poletop mounting of Tyco
Electronics high voltage terminations. The EAKT-1520 series mounting kits provide a galvanized steel
bracket, three insulators for mounting outdoor terminations, and installation instructions.
The bracket is dip galvanized to meet outdoor requirements (BS 729). The insulators are lightweight
and shatterproof. They combine a strong and flexible polymeric core with Tyco Electronics’ proven
high-voltage, nontracking material.
•U sed with Tyco Electronics’ Raychem high-voltage outdoor termination kits (15–35 kV).
• Includes a galvanized steel T-bracket, three insulators for poletop mounting, and
installation instructions.
P
A L B
Top
Front
Voltage Min. Mechanical

Catalog Class Insulator Dimensions No. of Creepage Capabilities (ft. lb)
Number (kV) P L A B Skirts Length Cantilever Torque M12
EAKT 1521 15 12.5 (310) 7.6 (195) 2.6 (65) 1.4 (35) 5 15.4 (390) 184 37
EAKT 1523 25 17.0 (430) 12.0 (305) 2.6 (65) 1.4 (35) 9 26.0 (660) 184 37
EAKT 1524 35 22.0 (560) 15.0 (380) 2.6 (65) 1.4 (35) 11 43.3 (1100) 516 37
2. Related test reports: UVR-8150
UVR-8166
120
ACCESSORIES & TOOLS
Accessories
MOD-S Skirts
ACCESSORIES & TOOLS

MOD-S Skirts are used with Tyco Electronics high voltage termination kits for outdoor applications.
Cable Insulation Standard

Diameter Package
Catalog Number (Min.–Max.) (Skirts/Box)
MOD-S1-314-Skirts 0.35–0.55 (9–14) 6
MOD-S2-325-Skirts 0.60–1.25 (15–32) 6
MOD-S3-336-Skirts 0.85–1.75 (22–44) 6
MOD-S4-346-Skirts 1.15–2.45 (29–62) 6
MOD-S5-357-Skirts 2.00–3.30 (50–84) 6
1. Tyco Electronics outdoor termination kits (-S) include appropriate number of skirts for the
particular voltage.
2. See the table below for the number of skirts needed at each voltage.
Voltage HVT Number of Skirts HVT-Z Number of Skirts

5 - 8 kV 1 0
15 kV 2 1
25 kV 3 4
35 kV 4 4
121
ACCESSORIES & TOOLS
Accessories
Heat Guns
These hot-air heat guns are ideal for shrinking small low voltage products and identification marking
sleeves. Heat guns are not recommended for shrinking high voltage products or thick-wall low
voltage products.
FH-PS-2001
Primus-Sievert model with increased air flow allows faster shrinking. 120V, 1750 watt, 80°F – 1100°F,
Variable air flow: 21 cfm max., double insulated LED read out. This heat gun can be used for shrinking
thick-wall low voltage products.
HG-501A 115 Volts (462047)

500°F – 750°F hot-air gun ideal for shrinking ShrinkMark or TMS marking products, and thin-wall
tubing. Includes stand. Reflector must be ordered separately.
HG-751A-C 120 Volts (926935)

750°F – 1000°F hot-air gun for shrinking low voltage and marking products. Includes stand. Reflector
must be ordered separately.
Heat Gun Accessories
Catalog Number Description

TG-12 Reflector Use on tubing up to 3/4 inch in diameter.
TG-13 Reflector Use on tubing up to 2 inches in diameter.
TG-23 Reflector Use on tubing and cable breakouts up to 1 3/4 inches in diameter.
TG-24 Reflector Use on tubing and cable breakouts up to 3 1/4 inches in diameter.
Standard package: 1 each/box.
Glow Gun
• Portable and convenient with a powerful temperature rating

• Hand-held refillable heat gun with standard butane
• Automatic Piezo Electronics Ignition System
• Installs thin wall, dual wall and adhesive lined heat-shrink tubing and sleeves

CPGI-GLOW-GUN Flameless Heat Gun 6
Glow Torch
• Lightweight, portable, and ergonomic design

• Provides a wide-flame torch output for instant controlled heating
• Automatic Piezo Electronics Ignition System
• Attaches directly to 1 lb or 2 lb disposable propane bottles
• Installs thin wall, dual wall and adhesive lined heat-shrink tubing and sleeves

CPGI-GLOW-TORCH Wide-Flame Torch 10
C US Listed
Heat Gun 16C6
122
ACCESSORIES & TOOLS
Accessories
Torches
ACCESSORIES & TOOLS

These clean-burning, efficient, heat-shrinking torches are recommended for shrinking high voltage
products through low voltage products
Selection information
Primus-Sievert Siever-Matic Torch Materials
FH-3366-97-PS-HANDLE
• Siever-Matic S auto ignite, auto shut-off torch handle
• Ergonomic design ensures comfortable operation
• Adjustable output
• Piezo ignition
FH-AD-3061-13-PS-REGULATOR
• Works with torch handle FH-3366-97-PS-HANDLE above
• Adjustable from 14-57psi
• Fitting POL, UNF 9/16” LH
• Requires torch hose AD-1432 or AD-1434
FH-AD-3347-91-PS-BURN-1
• Recommended especially for low voltage and general purpose products
• Tip diameter 1.0 inch 20,000BTU/hour
FH-AD-3341-91-PS-BURN1.5
• Recommended especially for low voltage products and high voltage terminations
and splices
FH-AD-3348-91-PS-BURN-2
• Recommended especially for Raysulate products
Bullfinch Torch Materials
FH-2629-TORCH ASSY
• Built-in ingnitor recommended for all products
• General purpose, heavy-duty propane torch with comfortable grip
• Provides a clean burning flame for shrinking high voltage products or thick-wall
low voltage products.
• Output: Approximately 30,000 BTU/Hour
FH-2629-ELECTRODE
• Replacement ignitor for FH-2629 torch
123
ACCESSORIES & TOOLS
Accessories
Torch Accessories
AD-1358-LPG-REGW/GAGE
• Propane tank regulator with gauge (0–30 psi)
• Can also be used with Primus-Sievert or BullFinch products
AD-1432-ACD10FT-LPG-HOSE
10-foot LPG hose
AD-1434-ACD30FT-LPG-HOSE
30-foot LPG hose
AD-1460-ACD-HEAT-SHLDGPA
• 12 x 40 pad woven of heat-resistant fabric with corner grommets
• Protects adjacent components from torch heat during installation of heat-shrinkable
products in confined areas
AD-1563-ADAPTER
• Valve to standard hose
• For use with FH-2618A-1 propane torch if disposable cylinders are not used
AD-3015-04
• Adapts Siever-Matic S FH-2649-PS-KIT or FH2629 for use with disposable 14.1 oz
propane cylinders
• Includes 4-foot hose and regulator preset at 28 psi
Torch Kits
FH-2618A-1
• Light, portable propane torch for installing low voltage products and smaller,
conductor-sized, high-voltage (up to 15 kV) accessories
• Includes hose, handle assembly, and regulator for disposable propane cylinder
• Operates from disposable 14.1 oz. propane cylinders
• Output: Approximately 20,000 BTU/hour
• Handle and torch head not available separately
• Regulator and hose assembly is product AD-3015-04
FH-2629-Kit
• Includes (AD-1432) 10 foot hose, (AD-1358) adjustable regulator, and
(FH-2629-TORCH-ASSY) torch handle and tip
FH-2640-PS-KIT
• Primus-Sievert torch kit for use with disposable propane bottles
• Includes (FH-3366-97-PS-HANDLE, FH-AD-3341-91-PS-BURN1.5, & AD-3015-04)
FH-2649-PS-KIT
• Seiver-Matic S auto ignite, auto shut-off torch system
• Recommended especially for Raysulate products and can be used with all products
• Includes ergonomic handle, 30 foot hose, adjustable regulator, and large burner
(3348-91); all in a canvas carrying bag
• Output: Approximately 90,000 BTU/hour
• Smaller burner and adapter for disposable bottles available. - includes
FH-3366-97-PS-HANDLE , FH-AD-3348-91-PS-BURN-2, FH-AD-3061-13-PS-REGULAT,
AD-1434-ACD30FT-LPG-HOSE, and a carrying bag
124
ACCESSORIES & TOOLS
Tools
ACCESSORIES & TOOLS

Impact Tools
Impact Tool
• Non-slip rubber grips on handle 1583608-2
• Blade storage in rear of tool
• Tool with 110 blade: 158608-1
• Replacement 110 Blade: 1583609-1
Premium Impact Tool 1583694-2

• Light system, pick, hook and spudger
• Non-slip rubber grips on handle
• Blade storage in rear of tool
• Adjustable Hi/Lo impact setting
• Accepts all Twist and Lock blades
• Tool with 110 Blade: 1583694-1
Non-Impact Tool 1583236-2

• Rubber palm grip
• Blade storage area in side of tool
• Accepts all Twist and Lock blades
• Replacement 110 Blade: 1583609-1
• Tool with 110 Blade: 1583694-1
Wire Strippers
Coax Stripper 1490490-1
• 3 blades designed to strip RG-6, 58, 59 cable in one step
• Replaceable blade cartridges
Cyclops Cable Stripper 1375317-1

• Outer sheath stripper
• Automatically adjusts to different cable thicknesses
• Works on cable diameters up to 11mm
Automatic Wire Stripper 734185-1

• Strips PVC, THHN, and THHW
• Adjustable wire stop
• Built-in cutter
125
ACCESSORIES & TOOLS
Tools
Wire Cutters
350 MCM Cutter 605744-1

• Steel handles
• Not for steel or ACSR cable
500 MCM Cutter 605742-1

• 21" overall length
• Fiberglass handles
• Not for steel or ACSR cable
All-Purpose Tools
Cable Tie Gun 734587-1

• For cable ties 3.3 - 4.8mm
• Thickness up to 1.6mm
• Automatic cut-off
• Adjustable tension setting
Raceway Cutting Tool 1375479-1

• Cuts surface mount raceway to length
• Cuts PVC tubing up to 1.25" in diameter
SUPER CHAMP 696201-1

• Economy Crimper
• Great for bolt cutting, wire stripping
• Convenient for tool boxes and repair kits
Tel-Splice Pliers 790162-1

• Works with all Tel-Splice part numbers
• Rounded nose won’t snag on wires
• Wire cutter built into side
• Yellow handles
• Spring loaded handles
Ratcheted Crimp Tool

• Tool with die: RBY Terminals 1490496-2
Coax Terminals 1490496-3
• Interchangeable with Ideal dies
• Ratchet release lever
• Easy clean plastic handles
126
APPLICATIONS AND TECHNICAL
SPECIFICATIONS
Technical Data
Applications by Cable Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Low Voltage Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Terminations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
127
APPLICATIONS AND TECHNICAL SPECIFICATIONS
128
Application by Cable Type

1/C Power Cable (Up to 1000V)

Heat-Shrink Cold-Applied
Application(s)* Product(s) (HS) (CA)
• Sealed in-line splices

WCSM (HS)
• Terminal lug seals

• Insulation
• Jacket repair FCSM (HS)
MWTM (HS)
• Sealed in-line splices
RNF-100 (HS)
• Insulation
Gelwrap closure sleeve
• Jacket repair
GILS closure (CA)
• Terminal lug seals
RVS (CA)
• UF underground feeder cable splice
GelWrap UF closure sleeve (CA)

• Submersible secondary GelPort connector (CA)
  BUS connectors
MCK (HS)
• Sealed motor connections GelCap splice cover (CA)
• 2- or 3-wire stub splices GelCap SL splice cover (CA)
RVC

CRSM (HS)
• Insulation and jacket repair MBSM (HS)
• General wraparound sealing GelWrap splice cover (CA)
GWRS (CA)

CRSM-CT (HS)
• Wraparound, sealed cable GHFC MW
• Tap splices GHFC (CA)
GTAP (CA)
• End seals for storage and pulling ESC (HS)

• Sealing of live ends (up to 1000V) RVC (CA)
• Wire and cable marking Identification Solutions

• Labels
• Hardware and Software
• Installation of heat-shrink products Propane torches

Heat guns
• Sealing of uncoated tubing Sealing mastics
• Duct sealing RDSS
• Airport lighting kit ALK (HS)
• Cable breakout boots CBR (HS)

• Network protector sealing CBR-NPB (HS)
• Cabinet feed through seals CFTS (HS)
• Cable prep kit P-63 (CA)
129

1/C Nonshielded Power Cable (5 kV)
• Indoor terminations (in enclosures) HVT-50 (HS)

• Outdoor (weather-exposed) terminations
• In-line splices HVS-500 (HS)
• Sealed motor connections MCK-5 (HS)

• 2 wire pigtail splices GelCap 8-
motor connection (CA)
1/C Shielded Power Cable (5-69 kV)
Copper Tape Cable Wire Shield Cable
UniShield Cable LC Shield (15–35 kV)
• Indoor heat-shrinkable terminations for HVT-80-G (5/8 kV) (HS)

copper tape, wire shield, and UniShield HVT-150-G (15 kV) (HS)
cable (in enclosures) HVT-250-G (25 kV) (HS)
HVT-350-G (35 kV) (HS)
EHVT-460-G (46 kV) (HS)
EHVT-690-G (69 kV) (HS)
GHVT-690-G (69 kV) (HS)
• Indoor heat-shrink terminations with HVT-Z-80-G/SG (5/8 kV) (HS)
built in stress control HVT-Z-150-G (15 kV) (HS)
HVT-Z-250/350-G (35 kV) (HS)
• Indoor cold-applied terminations TFT-150R-G (5/8 kV) (CA)

(5–15 kV) for copper tape, wire shield TFT-E-G (5-15 kV) (CA)
and UniShield cable (in enclosures)
• Indoor heat-shrinkable terminations HVT-150-LC (15 kV) (HS)

LC-shield cable (in enclosures) HVT-250-LC (25 kV) (HS)
(15–35 kV) HVT-350-LC (35 kV) (HS)
130

1/C Shielded Power Cable (5-69 kV)

UniShield Cable LC Shield (15–35 kV)
Application(s)* Product(s)
(HS) (CA)
•O
utdoor heat-shrinkable terminations HVT-80-G/SG (5/8 kV) (HS)
for copper tape, wire shield, and HVT-150-SG (15 kV) (HS)
UniShield cable (weather-exposed) HVT-250-SG (25 kV) (HS)
HVT-350-SG (35 kV) (HS)
•O
utdoor heat-shrink terminations with HVT-Z-80-SG (5/8 kV) (HS)
built-in stress control, for copper tape, HVT-Z-150-SG (15 kV) (HS)
wire shield, and UniShield cable HVT-Z-250/350-SG (25 kV) (HS)
(weather exposed) EHVT-460-SG (46 kV) (HS)
EHVT-690-SG (69 kV) (HS)
GHVT-690-SG (69 kV) (HS)
GHVT-690-SSG (HS)
•O utdoor heat-shrinkable terminations HVT-150-SLC (15 kV) (HS)
for LC-shield cable (weather exposed) HVT-250-SLC (25 kV) (HS)
15–35 kV HVT-350-SLC (35 kV) (HS)
• Outdoor cold-applied terminations, for TFT-150R-SG (15 kV) (CA)
copper tape, wire shield, and UniShield TFT-250R-SG (25 kV) (CA)
cable (weather exposed) (15–35 kV) TFT-350R-SG (35 kV) (CA)
TFT-150E-SG (15 kV) (CA)
TFT-150E-SLC (15 kV) (CA)
• In-line splices for copper tape, HVS-820S (5/8 kV) (HS)

wire shield, and UniShield cable HVS-C-1520S (15 kV) (HS)
HVS-1520S (15 kV) (HS)
HVS-1550S (15 kV) (HS)
HVS-2520S (25 kV) (HS)
HVS-3520S (35 kV) (HS)
EHVS-6920 (49/69 kV) (HS)
• In-line splices for LC shield cable HVS-1530-LC (15 kV) (HS)
(15–35 kV) HVS-2530-LC (25 kV) (HS)
HVS-3530-LC (35 kV) (HS)
• In-line splices for copper tape, wire shield, CSJA-152X (15kV) (CA)
Unishield, flat strap and LC shielded cable CSJA-282X (25/28kV) (CA)
(15-35kV) CSJA-352X (35kV) (CA)
• Wye splice HVSY-1520S (15 kV only) (HS)

• H-tap splice HVSH-Mod (15 kV only) (HS)
HVES-1520D (15 kV) (HS)

• Sealing of live ends HVES-2520D (25 kV) (HS)
• Sealed motor connections MCK-5 (5/8 kV) (HS)

• 2 wire pigtail splices GelCap 8 motor connection (CA)
131

1/C Unjacketed & Jacketed URD Power Cable (15-35 kV)
Jacketed Concentric
Neutral Cable
Unjacketed Concentric Neutral Cable
• Indoor heat-shrinkable unjacketed HVT-150-J (15 kV) (HS)

or jacketed terminations
(in enclosures) HVT-250-J (25 kV) (HS)
• Indoor cold-applied terminations HVT-350-J (35 kV) (HS)
(15-35 kV) TFT-150-E (15kV) (CA)
TFT-250-E (25kV) (CA)
TFT-350-E (35kV) (CA)
•O
utdoor heat-shrinkable unjacketed HVT-150-SJ (15 kV) (HS)
or jacketed terminations HVT-250-SJ (25 kV) (HS)
(weather-exposed)
• Outdoor cold-applied terminations HVT-350-SJ (35 kV) (HS)
(15-35 kV) TFT-150-E (15 kV) (CA)
TFT-250-E (25 kV) (CA)
• Unjacketed in-line splices TFT-350-E (35 kV) (CA)

HVS-1510S (15 kV) (HS)
HVS-2510E (25 kV) (HS)
• Jacketed in-line splices HVS-3510S (35 kV) (HS)

HVS-1510S-J (15 kV) (HS)
HVS-2510E-J (25 kV) (HS)
HVS-3510S-J (35 kV) (HS)
CSJG-151X (15kV) (CA)
CSJG-281X (25/28kV) (CA)
CSJG-351X (35kV) (CA)
• Unjacketed repair splices HVS-1510E-R (15 kV) (HS)

HVS-2510E-R (25 kV) (HS)
HVS-3510S-R (35 kV) (HS)
HVS-3510S-R (35 kV) (HS)
• Jacketed repair splices
HVS-3510S-RJ (35 kV) (HS)
HVS-1510E-RJ (15 kV) (HS)
HVS-2510E-RJ (25 kV) (HS)
HVES-1520D (15 kV) (HS)

ESA (HS)
• Jacket/elbow sealing RVS-SK
GelWrap ES Splice Closure (CA)
• Jacketed cable grounding kits JGK-MS (15-35 kV) (HS)
132

1/C PILC/VCLC Power Cable (15-35 kV)

Paper-Insulated, Lead-Covered (PILC) Cable/
Varnished Cambric-Insulated, Lead-Covered (VCLC) Cable
• 1/C PILC indoor/outdoor HVT-1590-G/SG (15 kV) (HS)

terminations
HVS-1580D (15 kV (HS)

• 1/C PILC-to-PILC splices
HVS-2580E (25 kV) (HS)
• 1/C PILC-to-poly transition splices
HVS-3580D (35 kV) (HS)
• 1 /C PILC-to-poly transition HVSR-1580 (15 kV) (HS)

“reducer” splices HVSR-2580E (25 kV) (HS)

•W ye splices (PILC-to-PILC splices or HVSY-1580D (15 kV only) (HS)
PILC-to-poly transition splices) HVSH-1580 MOD (15 kV) (HS)
• H-tap splices

HVES-2520D (25 kV) (HS)
• 1/C PILC elbow adapter

HVE-1590 (15 kV) (HS)
Adapter for 1/C PILC elbows
• Lead repair kit for PILC cables HVS-LR (HS)
133
3/C PILC/VCLC Power Cable (15-35 kV)
Paper-Insulated, Lead-Covered (PILC) Cable/

Varnished Cambric-Insulated Lead-Covered (VCLC) Cable
•3
/C PILC indoor/outdoor HVT-3-1590-G/SG (15 kV) (HS)
terminations
• 3/C PILC to 3/C PILC splices HVS-3-1590S (shorty–15 kV) (HS)

HVS-3-1590 (15 kV) (HS)
HVS-3-2590 (25 kV) (HS)
•3
/C PILC to three 1/C poly HVS-T-1580S (15 kV) (HS)
trifurcating transition splices HVS-T-2580D (25 kV) (HS)
HVS-T-3580S (25 kV) (HS)
• 3/C PILC to 3/C poly HVS-3-1580S (15 kV) (HS)
• 3/C PILC to 3/C poly armor HVSA-3-1580S (15 kV) (HS)
•3
/C PILC to three 1/C poly HVSR-T-1580 (15 kV) (HS)
trifurcating transition “reducer” HVSR-T-2580E (25 kV) (HS)
splices
•3
/C PILC to three 1/C PILC HVS-T-1590S (15 kV) (HS)
trifurcating splices
• Sealing of live ends HVES-3-1590 (15 kV) (HS)

HVES-3-2590 (25 kV) (HS)
• Lead repair kit HVS-LR (HS)
134
Low-Voltage Tubing And Wraparound Sleeves
General Purpose Cable Accessories (1000 V)

Tyco Electronics offers a complete line of Raychem brand general purpose heat-shrinkable
and cold-applied power cable accessories that consistently provide outstanding mechanical
protection, complete moisture sealing, and excellent electrical insulation for a broad range of
low voltage applications.
Heat-Shrink Products
Raychem invented heat-shrinkable products in 1959 and the Raychem brand contiunes to be the
world leader in heat-shrink technology and design. With Tyco Electronics, our heat-shrink products
continue to be upgraded and improved to provide the best performance and value possible.
Rugged Mechanical Protection—Every Time

The tough, abrasion-resistant, cross-linked polyolefin construction of Tyco Electronics general-purpose
products provides mechanical protection equal to the cable jacket. In addition, the one-piece solid
protective layer cannot unravel or slip off.
Watertight Seals—Every Time

Most heat-shrinkable products are coated with a high-performance adhesive that melts and flows
when heated, forming a durable bond that seals out water and dirt.
General purpose sealants are also available for use with uncoated tubings and other moisture-
sealing applications.
Superior Electrical Insulation—Every Time

Heat-shrinkable products not only conform tightly to the connection, but they are also pre-engineered
to shrink consistently to the required insulation thickness.
Cold-Applied Products
Cold-applied products offer superior sealing and electrical insulation. Our revolutionary PowerGel
sealant provides the best and quickest cold-applied seal. By combining the properties of solids and
liquids, PowerGel sealant conforms to intricate shapes to completely seal out water and contaminants.
135
Material Properties

FCSM
WCSM Heavy Wall, MWTM RNF-100 CRSM
Physical Test Method Heavy Wall Flame-Retardant Medium Wall Thin Wall Wrap-Around
Tensile strength ASTM D 412 1750 psi min. 1750 psi min. 2000 psi min. 1500 psi min. 2450 psi min.
Ultimate elongation ASTM D 412 350% min. 350% min. 350% min. 200% min. 350% min.
Accelerated aging
(168 hrs at 150°±2°C) ASTM D 2671
Tensile strength ASTM D 412 1750 psi min. 1600 psi min. 2000 psi min. 2000 psi min.
Ultimate elongation ASTM D 412 350% min. 200% min. 300% min. 300% min.
Low-temperature flexibility ASTM D 2671 No cracking No cracking No cracking No cracking No cracking
(4 hrs. at temp. indicated) (–55°C) (–40°C) (–40°C) (–55°C) (–40°C)
Flammability ASTM D 2671 Self-extinguishing
(60 sec max.)
Electrical
Dielectric strength ASTM D 149 430 V/mil min. 330 V/mil min. 500 V/mil min. 500 V/mil min. 500 V/mil min.
(at 0.04 inch) (at 0.10 inch) (at 0.04 inch) (at 0.04 inch)
Volume resistivity ASTM D 257 1 x 1012 1 x 1013 1 x 1012 1 x 1014 1 x 1012
ohm-cm min. ohm-cm min. ohm-cm min. ohm-cm min. ohm-cm min.
Chemical
Resistance to liquids ASTM D 543 X X X X
Tensile strength ASTM D 412 1450 psi min. 1600 psi min. 2000 psi min. 1000 psi min. 2000 psi min.
Ultimate elongation ASTM D 412 300% min. 300% min. 300% min. 300% min.
Corrosive effect ASTM D 2671 No corrosion No corrosion
(16 hours at 150°±2°C) at 175°C
Fungus resistance ASTM G 21 Pass rating 1 Pass rating 1 Pass rating 1 Pass rating 1 Pass rating 1
Technical Specifications
ANSI C119.1-1986 X X X
UL 486D-1986 X
UL Standard 224 X
CSA 22.2 X X
Western Underground X
Guide 2.5
MIL-I-23053/15, X
CIass 1 & 2
Flame-retardant per X
IEEE 383, ICEA-S-19-81
Note: Blank space indicates that property was not measured during product qualification.
136

Material Properties

Physical Test Method MCK ESC CBR
Tensile strength ASTM D 412 1450 psi min. 1750 psi min. 1500 psi min.
Ultimate elongation ASTM D 412 300% min. 200% min. 300% min.
Accelerated aging ASTM D 2671
(168 hours at temperature indicated)
(175°±2°C) (150°±2°C) (150°±2°C)
(175°±2°C) (150°±2°C) (150°±2°C)
Low-temperature flexibility ASTM D 2671 No cracking No cracking No cracking
(4 hours at –40°±3°C)
Flammability ASTM D 635 Self-extinguishing
(120 sec. max.)
Electrical
Dielectric strength (at .075 inch) ASTM D 149 250 V/mil min. 200 V/mil min. 250 V/mil min.
12 12
Volume resistivity ASTM D 257 1 x 10 1 x 1012 1 x 10
ohm-cm min. ohm-cm min. ohm-cm min.
Chemical
Resistance to liquids, transformer oil
to VDE 0370 (168 hours at 23°±2°C) ASTM D 543
Corrosive effect(16 hours at 175°±2°C) ASTM D 2671 No corrosion
Resistance to fungi ASTM G 21 Pass rating 1 Pass rating 1 Pass rating 1
Technical Specifications
ANSI C119.1-1986 X X
Flame-retardant per IEEE 383, X
ICEA-S-19-81
Note: Blank space indicates that property was not measured during product qualification.
137
Material Properties

Physical Test Method S1052 S1085 S1171 S1174 S1251
Softening point ASTM E 28 70°C min. 140°C min. 140°C min.
Adhesive peel strength:
Polyethylene 1 lb/in min. 5.5 lb/in min. 5 lb/in min. 6 lb/in min.
Steel 2 lb/in min. 5 lb/in min.
Aluminum 4.4 lb/in min.
Copper 4.4 lb/in min.
Low-temperature ASTM D 2671 No cracking No cracking No cracking No cracking
flexibility (4 hours at (–40°C±3°C) (–30°C±2°C) (–40°C±3°C) (–40°C±3°C)
temperature indicated)
Electrical
Dielectric strength min. ASTM D 149 300 V/mil min. 200 V/mil min. 200 V/mil min. 300 V/mil min. 300 V/mil
(0.04 inch)
12
Volume resistivity ASTM D 257 1 x 10 1 x 1012 1 x 1012 1 x 1012 1 x 1012
ohm-cm min. ohm-cm min. ohm-cm min. ohm-cm min. ohm-cm min.
Tracking and ASTM D 2303 No tracking
erosion resistance or erosion to
top surface or
flame failure after:
1 hr at 2.00 kV
1 hr at 2.25 kV
1 hr at 2.50 kV
Chemical
Corrosive effect ASTM D 2671 No corrosion No corrosion No corrosion
(16 hours at 121°±2°C)
Fungus resistance ASTM G 21 Pass rating 1 Pass rating 1
Note: Blank space indicates that property was not measured during product specification.
PowerGel Testing Test Methods S.I. Units Imperial Units

Dielectric strength
(4 mm/016 inch wall 40 kV/cm min. 100 V/mil min.
thickness)
Volume Resistivity 1 x 1012 Ohm cm min. 1 x 1012 Ohm cm min.
Resistance to Liquids ASTM D543 modified: No visible cracking, No visible cracking,
Chemicals:
1 N na2SO4 10.0 cm x 1.0 cm x 0.4 cm, max. 2% weight max. 2% weight
0,1 N NaOH; 0, 1 N NaCl; test bar supported on wire change, 80% retention change, 80% retention
0, 1 NH2SO4; Distilled mesh, 24 hours immersion, of elongation and of elongation and
water; Ethylene Glycol IPA rinse after immersion, tensile strength tensile strength
24 hr. drying
Corrosive Effect ASTM D2671 No corrosion No corrosion
Resistance to Fungi ISO 846 Pass rating1 or less Pass rating 1 or less
4.5 cm diameter x
0.4 cm thickness petridish
UV Resistance ISO 4892/3 80% tensile strength 80% tensile strength
10.0 cm x 1.0 cm x retention, no visible retention, no visible
0.4 cm test bar, cracking cracking
UVB 313; 250 cycles
(2000 hrs); 4 hours UV
at 60°C then 4 hours at
50°C with condensation
138
Splices

Superior Long-Term Performance
Even in the harshest environments, Tyco Electronics’ Raychem brand cable splices are ideal for the
following direct-burial and manhole applications: copper tape, wire shield, UniShield, LC-shield, PILC,
and jacketed/unjacketed URD cables. The splices not only match the requirements of cable test
specifications but also meet or exceed the requirements of IEEE-404. Throughout the world,
Tyco Electronics’ splices are meeting the needs of industrial, utility, and mining customers with
outstanding performance and reliability.
Positive Moisture Sealing and High Abrasion-Resistance

Internal moisture seals protect the cable from water that may enter the cable through a damaged jacket
outside of the splice area. In addition, the adhesive-lined rejacketing sleeve provides a moisture-resistant
seal that is field-tested and superior to interference fits. Underwater cyclic aging tests per ANSI
C119.1-1986 and IEEE 404 specifications confirm this. In addition, the outer jacket is superior to tape in
abrasion resistance and cannot unravel or fray.
A sealant-coated, outer jacket
on high-voltage splices provide Fast, Consistent Installations
a moisture resistant seal for Simple heat-shrinking techniques reduce installation time and training. Pre-engineered kits help to
direct buried. ensure consistent performance while minimizing potential installation errors.
Unique Repair Splices

Specially designed to speed URD cable repair, Tyco Electronics’ Raychem brand URD repair splices
reduce cable preparation and required excavation space, thus minimizing total repair costs. With our
superior heat-shrink adhesive system, our splices reliably seal fault-deformed cables. In addition, one
splice repair kit may replace two conventional splices for most repairs.
Polymeric wye and

H-tap splices produce
dependable water tight
seals between the
main and tap cable(s)
with no taping.
Heat-shrink, high-voltage splice

kits install quickly
and uniformly.
139
Splices
All cable splices must rebuild these critical cable functions:

• Electrical stress control
• Insulation and semiconductive layer
• Shielding and grounding
• Environmental and mechanical protection
The typical Tyco Electronics Raychem brand splice—based on heat-shrink technology, specialized
materials, and pre-engineered designs—delivers reliable performance.
A close look at one of our polymeric cable splices shows how each component draws on
Tyco Electronics’ technical excellence and field experience to rebuild every function of the cable.
Grounding and Shielding*

Electrical Stress Control Heat-Shrinkable Stress Control Tubing
•G round braid provides continuity across
the splice. Stress relief material •R educes electrical stress to safe operating
• Ground clamp provides secure Minimizes stress around the connector and levels.
grounding without soldering. at the shield cutback. • Delivers long-term, stable electrical
• Shielding mesh surrounds the splice for performance.
personnel protection.
*Grounding components not included with
URD cable splices.
Insulation and Heat-Shrinkable Adhesive-Lined Moisture Sealing and

Semiconductive Layer Wraparound Jacket Mechanical Protection
Heat-shrinkable dual-layer •H eat-activated adhesive promotes a Moisture sealant

insulation/conductive tube positive moisture seal between the cable Internal moisture seal inhibits
Delivers consistent insulation thickness and splice. migration of moisture even on
without field measurements, in a factory- • Tough, crosslinked polyolefin materials cables with jacket damage.
engineered system. provide impact and abrasion-resistance.
• Outer conductive layer reconstructs the
cable’s insulation shield.
• Inner insulating wall provides insulation
thickness to meet or exceed that of
the cable.
• Both layers are factory-bonded to help
ensure a void-free interface between the
insulation and shield.
140
Splices

Positive, Consistent Oil Stop
Unlike other oil stops, Tyco Electronics’ unique system combines heat-shrinkable, high temperature oil
barrier tubing and oil blocking stress relief material (SRM) to avoid splice failures due to oil leakage.
Long-Term Reliability
Both the component materials and the complete splices have undergone rigorous, long-term test
programs, including pressurized load-cycling to maximum cable system overload temperatures.
Elimination of Lead Sleeve Failures

Moisture is the worst enemy of PILC cable systems. A major source of leakage problems is cracking
of lead sleeves and wipes due to cable flexing or corrosion. Tyco Electronics’ design replaces these
components with heavy-duty, heat-shrinkable jacketing and adhesive seals, so moisture problems
are minimized.
Field-Tested Performance
Since Tyco Electronics “converts” the PILC cable to a “polymeric equivalent,” all Tyco Electronics designs
can then use the effective components found in our plastic cable splices. For more than a decade, these
products have compiled an excellent service history in more than a million installations worldwide.
Easy, Consistent Installations

By “converting” the PILC cable to a “polymeric equivalent,” these Tyco Electronics Raychem brand kits
eliminate compound-filling and difficult lead-wiping. Also, heat-shrinking means no time-consuming
insulation, stepping or penciling, hand taping, and stress cone building.
Reduced Installation and Training Time

You get on and off the job site quicker. There’s no lead-wiping, no compound pouring, and no waiting
for “cooldowns” and “top-ups.” Time and cost are drastically reduced, with users reporting installation
cost savings of up to 75 percent.
141
Splices
To produce a simple, field-tested oil stop system, Tyco Electronics’ Raychem brand splices utilize high-
temperature oil barrier tubing and oil-blocking stress relief material.
Easy to Install Wye Splices

PILC wye splices produce water-tight seals between the main and tap cable with no tedious, complex
taping. The simple construction does not require lead wiping, so installation is fast and easy. These
splices are versatile, accommodating both PILC-to-PILC and PILC-to-polymeric constructions.
Breakout Seal
Heat-activated sealants combine with heat-shrinkable components to produce a field-tested moisture
resistant system for the critical branch breakout area.
Intercable Insulation
A soft (pliant) preformed profile conforms tightly to the cable surfaces upon shrinking. This provides
insulation in the area between the main and branch (or tap) cable.
Positive Oil Stop Systems for 3/C Cables

Tyco Electronics provides a highly effective and easily installed oil stop system, using standard
heat-shrinkable components:
• Adhesive-lined, conductive breakout
• Converts the 3/C cable into three 1/C cables
• Provides an oil- and pressure-resistant seal
• Grounds the conductive tubing to the lead sheath
Oil Blocking Stress Relief Material

• During shrinking, the material softens and conforms around the individual conductors forming an
oil-resistant seal
• Provides electrical stress relief between the insulated conductors on belted cable.
• Conductive tubing
• Reshields the individual insulated conductors
Oil Barrier Tubing

• Locks the oil in the PILC cables, converting each conductor to a polymeric equivalent
Elastomeric Technology
The elastomeric splice component is supplied in an expanded form. In this form, the heat-shrinkable
outer wall holds the insulating layer at a wide diameter. Application of heat causes the outer wall to
shrink, allowing the insulating layer to contract at the same time and closely fit the splice. The rubber-
like characteristics of the material enable the splice to follow the thermally induced dimensional
changes of the cable insulation.
Features and Benefits:

Elastomeric Technology
The elastic memory of the
material helps to ensure that
the correct insulation-wall
thickness is obtained for the
defined application range of
the component.
142
Splices

Cable Splice without Stress Control
The figure below shows a computer-simulated plot of electrical stress in a splice without stress control.
Areas of high stress exist near the edge of the semi-con and connector as shown by the concentrations
of equipotential lines. These high stresses must be lowered to prevent premature insulation damage and
splice failures.
Cable Splice with Stress Control System

Tyco Electronics’ stress control system controls the distribution of the electrical field in the splice. The
equipotential lines are distributed uniformly, reducing the stresses within the splice to levels required
for longer service life. This is achieved by the unique resistive and capacitive properties of the heat-
shrinkable tubing and stress relief material (SRM).
The stress control materials reduce stress through their electrical properties rather than the geometry of
the splice or correct positioning of a Faraday cage. Stress cone buildup is diminished, resulting in a slim,
compact splice and significantly decreasing splice installation time.
143
Splices
Test and Performance Data for Polymeric and URD Splices

To help provide long-term reliability and durability, Tyco Electronics’ Raychem brand splices have been
subjected to extensive testing in both the laboratory and actual field environments. Kits are factory-
designed and tested to meet cable system requirements as summarized in the table below. Test levels
are drawn from relevant sections of existing industry standards, including the following:
• IEEE 404-2006
• IEEE 593-1990
• ANSI C119.1-1986
• ANSI/IEEE 386-1985
• AEIC CS5-1987
• AEIC CS6-1987
HVS-8XX HVS-15XX HVS-25XX* HVS-35XX EHVS-69XX

Test Description (5–8 kV) (15 kV) (25 kV) (35 kV) (46/69 kV)
Partial discharge (min. kV) 7 13 22 30 60
for 3 pC or less
AC withstand, 1 min (kV) 23 35 52 69 120 (15 min)
AC withstand, 5 min (kV) 21 39 65 90 N/A
AC withstand, 5 hr (kV) 16 31 50 71 100 (6 hr)
DC withstand, 15 min (kV) 45 75 105 140 240
Impulse withstand 1.2 x 50 µs (crest kV) 95 110 150 200 350
Water sealing properties** Pass Pass Pass Pass
*Also meets requirements of 25/28 kV systems.
**Refer to EDR-5101, “A Survey of the Water Sealing Properties of Raychem brand Heat-Shrinkable Splices” (9/7/83) for
testing details. IEEE 404-2006 requires testing without jacket installed for load cycling under water. All Tyco Electronics
heat-shrink splices pass this new requirement.
Recommended Guide Specification for Polymeric and URD Splices (5–35 kV)
Please feel free to use the following in your design specification:
Power cable splices for nonshielded or shielded solid dielectric cable and unjacketed or jacketed URD
(concentric neutral) cable shall be factory-engineered kits that rebuild the primary cable insulation,
shielding and grounding systems, and outer jacket equivalent to that of the original cable.
When assembled on cable, the splice shall be capable of passing the electrical test requirements of
IEEE-404 and the water immersion tests of ANSI C119.1-1986.
Splices shall be of a uniform-cross-section, heat-shrinkable polymeric construction utilizing an

impedance-layer stress control tube and high-dielectric-strength insulating layers.
The outer insulating layer shall be bonded to a conducting layer for shielding. The splice shall
be rejacketed with a heat-shrinkable adhesive-lined sleeve to provide a waterproof seal.
The splice shall accommodate a range of cable sizes and be completely independent of cable
manufacturer’s tolerances. Splices shall be capable of being properly installed on out-of-round
cable per relevant ICEA and AEIC standards. Kits shall accommodate a range of commercially
available connectors.
Splices for armored cables shall provide a means of reinstating the armor over the span of the
installed splices.
Wye splices shall include a sealant profile to seal the area between the branch and the main cable.
The splice manufacturer shall provide a test report demonstrating compliance with the
above requirements.
Splices shall be manufactured by Tyco Electronics Corporation or approved equivalent.
144
Splices

Test and Performance Data for PILC Splices
PILC splices are fully engineered to provide a long, trouble-free service life. They are factory-designed
and tested to meet PILC cable system requirements, as summarized in the table below.
Test levels are drawn from relevant sections of existing industry standards, including those that follow:
• IEEE 404 (power cable splices)
• IEEE 48-1990 (terminations)
• AEIC-1-1968 (paper cable)
• AEIC-CS5-1982 (XLPE cable)
• AEIC-CS6-1982 (EPR cable)
• ANSI C119.1-1986 (sealed insulated underground connection system)
Test and Performance Data for PILC Splices

Voltage Class
Electrical 15 kV 25 kV 35 kV
AC withstand test, 6 hours 35 kV 58 kV 80 kV
DC withstand test, 15 minutes 55 kV 75 kV 100 kV
Impulse withstand (BIL) 1.2 x 50 µs 110 kV 150 kV 200 kV
Load Cycle/Pressure
Current load cycling,1 2 cycles of 5 hours heating, 3 hours cooling
to conductor temperature of 110°C with applied overvoltage and
maximum continuous internal oil pressure; no breakdown, oil leakage Pass Pass Pass
Maximum continuous internal oil pressure 15 psig 15 psig 15 psig
Maximum continuous conductor temperature2 90°C 90°C 90°C
Maximum overload conductor temperature2 110°C 110°C 110°C
Sealing
Water immersion outer jacketing system ANSI C119.1 ANSI C119.1 ANSI C119.1
Proof test on oil blocking system:
Tyco Electronics test method—no oil diffusion3 Pass Pass Pass
1. Not applicable to live end seals.
2. Maximum continuous/emergency conductor temperature for wye splices: 70°C.
3. Test methods discussed in IEEE paper 84 T&D 340-6, “The extension of heat-shrinkable components for use with 1/C transition and paper cable splices,” by
Mackevich, et al.
Recommended Guide Specification for PILC Splices (15–35 kV)

Please feel free to use the following in your design specification:
Splices shall be factory-manufactured kits to suit the specific type and size of the cables to be spliced.
The electric field distribution in the splice shall be controlled by a heat-shrinkable tubing having a
complex impedance when energized with an AC voltage. A dual-wall tubing with a co-extruded outer
conductive layer to form a void-free interface between the insulation and shield shall be used.
Kits shall be factory-engineered to contain all necessary materials, except connector, and provide an oil
block and oil seal, electrical stress control, insulation, shielding, and environmental sealing. The kit shall
allow for external grounding. Major kit components shall be heat-shrinkable.
The splice insulation shall not require a lead sleeve, lead wipe, or any kind of filling.
The splice manufacturer shall provide a test report, upon request, demonstrating that the splice
performance is equivalent to the cables per relevant sections of IEEE-404, AEIC-1-1968. Splices
shall be load cycled with 15 psig internal oil pressure at 2.5x rated line-to-ground voltage at 110°C
emergency overload rating. Splices shall also be subjected to a voltage withstand test sequence per
listed standards.
Wye splices on PILC cable shall be tested to the requirements of ANSI C119.1-1986. The test
shall demonstrate the mechanical integrity, water sealing, and electrical properties of the outer
jacket system.
Splices shall be manufactured by Tyco Electronics Corporation or approved equivalent.
145
Terminations
Reliable, Field-Proven Performance

Independent testing and field experience have repeatedly proven the long-term stability, durability,
and reliability of the Tyco Electronics’ Raychem HVT system, even in highly polluted environments. The
nontracking, insulating outer jacket can withstand the rigors of long-term electrical stress and surface
pollution without loss of performance. The nontracking material offers the additional benefit of being
maintenance free, with no need for periodic cleaning. Extensive load cycle testing verifies the long-term
thermomechanical compatibility between the termination system and the cable.
Ease of Installation
HVT kits can be installed on all cable types without special adapters or accessories. No special tooling
or connectors are required since HVT kits accept all common compression or terminal lugs. The HVT
installation method also provides generous cable cutback and component positioning tolerances,
further reducing installation variability. Heat-shrinking allows the kits to be easily inspected, either
visually or by simple touch, to help ensure proper installation.
Always Ready for the Job–Even in Emergencies

HVT kits have an unlimited shelf life. They remain ready to use on short notice, so you have no worries
about scrapping aged inventory or being caught with useless products during an emergency or on a
time-critical project.
Flexible and Versatile

An HVT system may be installed upright or inverted and can bend to the same bending radius as the
cable. Slim and lightweight, the system can also be mounted directly to fuse cutouts or other devices,
eliminating the cost of additional supporting brackets and cross arms.
46 and 69 kV
Tyco Electronics’ proven oil- At voltages as high as 69 kV the need for proven stress control is even more important. The materials
sealing technology has been used in our 46 and 69 kV terminations (as with all lower voltages) are suitable for severely polluted
used for more than 18 years areas—and for all installation conditions, including top feed installation.
in medium-voltage transition
joints. This technology is The material is designed to be resistant to impact damage from transportation or vandalism, a
now put to work in our PILC typical problem for heavy, inflexible porcelain products. Tyco Electronics’ Raychem brand 46/69 kV
termination kits. terminations also require no compound filling which can leak over time.
Cold-Applied Termination System

TFT terminations are designed for customers who want Tyco Electronics material technology in a
cold-applied system. The cold-applied terminations also provide positive positioning of the stress
control patch.
Tyco Electronics’ Raychem

brand HVT system features a
nontracking, insulating surface
that can withstand long-term
electrical stress and
surface pollution.
146
Terminations

HVT Shielding and Solderless Grounding
Moisture Sealing

(included in polymeric cable kits except URD)
Nontracking, high-voltage sealant:
• Provides a watertight connector seal when
Ground Braid
combined with heat-shrinkable material
• Provides shield continuity
• Will not harden or crack
Ground Clamp
• Has a constant-force roll spring, which provides Additional Creepage for Outdoor Applications
secure grounding without soldering
Heat-shrinkable skirts:
• Increase surface creepage distance
• Easily adapt terminations for outdoor use
• May be inverted for terminations facing downward
Moisture Sealing Electrical Stress Control and Insulation (8 kV and up)

• Nontracking, high-voltage sealant Heat-shrinkable stress control tubing:
• Reduces the electrical stress gradient at the end
of the cable shield to safe operating levels
• Shrinks to fit out-of-spec cable
• Provides long-term electrical performance

Nontracking, Heat-Shrinkable Outer

Insulation Tubing:
• Provides excellent UV stability

• Withstands polluted environments
• Is proven to withstand severe application
Stress Relief Material:
• Minimizes stress at the shield cutback

•A pplies easily, smoothing the step at the cable
semi-con edge and filling any voids
• Acts as a secondary moisture sea
Additional Creepage for Outdoor Applications

TFT Molded skirts:
Moisture Sealing
• Increase surface creepage distance
Nontracking, high-voltage sealant:
• Provides a watertight connector seal
• Will not harden or crack
Electrical Stress Control
Metal Oxide Matrix stress control patch:

• Reduces the electrical stress gradient at the end of
the cable shield to safe operating levels
• Conforms to fit out-of-spec cable
• Provides long-term electrical performance
Nontracking, Termination Body:
• Provides excellent UV stability

Moisture Sealing • Withstands polluted environments
• Is proven to withstand severe applications
• Nontracking, high-voltage sealant
Spring clamp and solder-block ground braid

available for metallic shielded cables
147
Terminations
HVT Testing Data

Tyco Electronics’ Raychem brand high-voltage terminations are fully qualified per IEEE-48 as Class I
terminations to provide a long, trouble-free service life. Independent testing and field experience have
repeatedly proven the long-term durability, reliability, and stability of the HVT system, even in highly
polluted environments. Tyco Electronics’ proven nontracking, insulating jacket can withstand the rigors
of long-term electrical stress and surface pollution without loss of performance. The nontracking
material is maintenance free and does not require periodic cleaning. Extensive load-cycle testing verifies
the thermomechanical compatibility between the termination system and cable.
Recommended Guide Specifications

Please feel free to use one or all of the following in your design specifications:
Medium-Voltage Terminations (through 69 kV)

Shielded power cable termination kits shall be factory engineered for the application. The kits shall
consist of high-permittivity, high-resistivity, heat-shrinkable stress control tubing, and outer insulation
tubing and skirts (outdoor applications) made from UV-stable, nontracking (per ASTM D 2303)
materials. Heat-activated sealant materials to help prevent moisture ingress and contamination should
also be included. Termination kits shall meet or exceed all rating requirements of IEEE-48 for Class I
terminations and the test sequence prescribed by IEEE-404, including 130°C load cycling and 130°C
impulse withstand.
Multi-Conductor Shielded Cable Terminations

In addition to the phase terminations, multi-conductor termination kits shall provide a heat-shrinkable
breakout boot, factory-coated with sealant for strain-relief and sealing purposes. Each kit shall include
lengths of heat-shrinkable tubing to help prevent corrosion and shifting of the shielding layers between
the boot and the phase-termination installation point.
When grounding and/or ground check conductors are included, the kit includes lengths of heat-
shrinkable tubing and sealant material to seal each conductor from the boot to its connection point.
Nonshielded Cable Terminations (2–5 kV)

Termination kits for nonshielded power cables installed in contaminated indoor or outdoor environments
are factory engineered to provide UV-stable, nontracking (per ASTM D 2303 and the Ontario Hydro
accelerated tracking wheel test) exterior surfaces and complete environmental sealing for the
termination area. Termination kits shall consist of heat-shrinkable tubing, skirts (outdoor applications),
and sealing boots (for 3/C only) supplied with heat-activated sealant materials to help prevent moisture
ingress and contamination.
Product and Voltage Class 1

HVT-80 HVT-150 HVT-250 HVT-350 EHVT-460 EHVT-690
Test Description (5–8 kV) (15 kV) (25 kV2) (35 kV) (46 kV) (69 kV)
AC withstand, 1 minute, (kV) 35 50 65 90 120 175
DC withstand, 15 minutes, (kV) 65 75 105 140 170 245
Partial discharge (min. kV) for 9 13 21.5 30 40 60
5 pC or less
Impulse withstand 1.2 x 50 µs, 95 110 150 200 250 350
crest kV (outdoor)3
Impulse withstand 1.2 x 50 µs, 80 95 125 150 250 350
crest kV (indoor)3
Continuous current rating Equal to cable ampacity
Wet withstand, 10 seconds, kV rms 30 45 60 80 100 145
Dry withstand, 6 hours, kV rms 25 35 55 75 100 120
1. URD and LC kits are rated for 15–35 kV only; HVT-M kits for 5/8–25 kV only.
2. HVT-250 meets requirements of 25/28 kV systems.
3. Outdoor kits (-SJ, -SG, or -SLC designation) were tested with skirts (rain sheds). Indoor kits (-J, -G, -LC designation) do not contain skirts.
148
Terminations

Electrical Stress Control
Shielded power cables require electrical stress control when terminated. When the insulation shield is
removed from a cable, the electrical field is concentrated at the cutback point, causing high electrical
stress. If the stress is great enough, it can cause the air to break down, resulting in corona. High-stress
areas also cause internal discharges. Corona or internal discharges will ultimately destroy the cable
insulation, causing premature failure.
Cable Termination Without Stress Control

The diagram below shows an energized cable termination without stress control. The electric field
intensity is greatest where the equipotential lines (line of constant voltage) are concentrated. Note
the concentration near the edge of the semi-con shield. Stress control is required here to reduce
the electrical stress below levels at which the air would break down or discharges would occur in
the insulation.
Semi-con High-stress area

shield subject to discharge
50% 60%
40% 70%
30% 80%
20%
10% 90% line voltage
Equipotential lines Conductor (100% line voltage) Primary insulation
Cable Termination with Tyco Electronics’ Unique Stress Control System

With Tyco Electronics’ stress control tube installed, the equipotential lines are spread out, distributing
the electrical field and reducing the electrical stress to the cable insulation’s operating level, as shown
in the diagram below. This is achieved by the unique resistive and capacitive properties of the heat-
shrinkable material. Note that no diameter buildup is required as in a conventional stress cone that
utilizes its geometry to reduce stress.
Semi-con shield Stress control tube

SRM 15% 20%
10% 25%
5% 30%
40%
60% 80% line voltage
Equipotential lines Conductor (100% line voltage) Primary insulation
149
Terminations
Recommended Air Clearance (Heat-Shrink and Cold-Applied Products)

Phase/Phase and Phase/Ground
The stress control system provides a linear voltage distribution from the lug at high voltage to the shield
termination at ground potential. If the termination is installed too close to another phase termination
or grounded metal, the electric stress in the air gap will rise to a level where discharge or flashover
may occur. The table and diagrams below indicate the minimum clearances needed between various
termination configurations. These clearances are based on IEEE Basic Impulse Levels (BIL).
d a a
b
c
b c
c
d
45∞
Figure 1. Figure 2. Figure 3. Figure 4.

Phase to ground Same phase Between phases Between phases
Minimum Clearance1 (inches/millimeters)
BIL (kV) a b c2 d
95 6.5 (160) 3.5 (90) 1.2 (30) 0.8 (20)
110 7.0 (175) 4.0 (100) 1.4 (35) 0.9 (23)
125 9.0 (225) 6.0 (150) 1.6 (40) 1.0 (25)
150 9.0 (225) 6.0 (150) 1.6 (40) 1.0 (25)
200 13.0 (325) 9.0 (225) 2.0 (50) 1.4 (35)
1 Values are based on normal operating conditions. Humid or poorly ventilated environments may require additional
air clearance.
2 For skirted, outdoor terminations, the value for “c” is equal to the distance from the edge of one skirt to another
or from a skirt to ground.
Recommended cable bending radius Tyco Electronics’ Raychem brand terminations are as flexible as
the original cable. A cable end should not be bent to a radius less than that recommended by
the manufacturer.
R
D = Cable jacket O.D.
R = 10 x D—Minimum bending radius (consult cable manufacturer’s values and check them against Tyco
D Electronics’. Select the higher of the two values. Preheat cable to approximately 80°C
before bending.)
Figure 5.
Bending radius
150
Terminations

TFT Testing Data
These terminations are fully qualified per IEEE-48 as Class 1 terminations to provide a long, trouble-
free service life. These terminations incorporate Tyco Electronics material technology in a cold-applied
system. These terminations have an elastomeric tubing that is formulated for long-term performance
in typical extreme termination environments. The non-tracking material is maintenance-free and does
not require periodic cleaning.
This series of products features the latest in advanced stress control systems using Metal Oxide Matrix
technology to provide superior electrical performance.
Tyco Electronics Products: Voltage Class

TFT TFT TFT TFT
Test Description (5 – 8 kV) (15 kV)* (25 kV) (35 kV)
AC withstand, 1 minute, (kV) 35 50 65 90
DC withstand, 15 minutes, (kV) 65 75 105 140
Partial discharge (min. kV) for 5 pC or less 9 13 21.5 30
Impulse withstand 1.2 x 50 µs, crest kV (outdoor) 95 110 150 200
Wet withstand, 10 seconds, kV rms 30 45 60 80
Dry withstand, 6 hours, kV rms 25 35 55 75
*With or without sheds
151
152
INDEX
1 1375317-1 125 CBR-4-3-A 70

1375479-1 126 CBR-4-4-A 70
1099898-1 108 1443402-1 109 CBR-6-1-A 70
1099898-2 108 1443402-2 109 CBR-6-2-A 70
1099898-3 108 1443402-3 109 CBR-NPB-4L 71
1099898-4 108 1443402-4 109 CBR-NPB-8L 71
1099898-5 108 1443402-5 109 CFTS-1 70
1099898-6 108 1443402-6 109 CFTS-2 70
1099898-7 108 1443402-7 109 CFTS-3 70
1099898-8 108 1443402-8 109 CFTS-4 70
1099898-9 108 1443402-9 109 CFTS-5 70
1099899-1 108 1443403-1 109 CJ-250-3W3W-CU-FT-B1 13
1099899-2 108 1443403-2 109 CJ-250-5W5W-CU-FT-B1 13
1099899-3 108 1443403-3 109 CJ-250-7W7W-CU-FT-B1 13
1099899-4 108 1443403-4 109 CJ-350-3W3W-CU-FT-B1 13
1099899-5 108 1443403-5 109 CJ-350-5W5W-CU-FT-B1 13
1099899-6 108 1443403-6 109 CJ-350-7W7W-CU-FT-B1 13
1099899-7 108 1443403-7 109 CJ-4/0-3W3W-CU-FT-B1 13
1099899-8 108 1443403-8 109 CJ-4/0-5W5W-CU-FT-B1 13
1099899-9 108 1443403-9 109 CJ-4/0-7W7W-CU-FT-B1 13
1099939-1 108 1490490-1 125 CJ-500-3W3W-CU-FT-B1 13
1099939-2 108 1490496-2 126 CJ-500-5W5W-CU-FT-B1 13
1099939-3 108 1490496-3 126 CJ-500-7W7W-CU-FT-B1 13
1099939-4 108 1583236-2 125 CJ-750-3W3W-CU-FT-B1 13
1099939-5 108 1583608-2 125 CJ-750-5W5W-CU-FT-B1 13
1099939-6 108 1583694-2 125 CJ-750-7W7W-CU-FT-B1 13
1099939-7 108 605742-1 126 CPGI-CRSM-CT-34/10-150 12
1099939-8 108 605744-1 126 CPGI-CTY-04-18-BLK-C 81
1099939-9 108 696201-1 126 CPGI-CTY-04-18-BLK-M 81
1-1099898-0 108 734185-1 125 CPGI-CTY-04-18-HL-C 84
1-1099898-1 108 734587-1 126 CPGI-CTY-04-18-ID-NAT-C 85
1-1099898-2 108 790162-1 126 CPGI-CTY-04-18-NAT-C 81
1-1099898-3 108 CPGI-CTY-04-18-NAT-M 81
1-1099898-4 108 A CPGI-CTY-05-30-MH-BLK-C 83
1-1099898-5 108 CPGI-CTY-05-30-MH-NAT-C 83
1-1099899-0 108 AD-1358-LPG-REGW/GAGE 124 CPGI-CTY-05-40-BLK-C 82
1-1099899-1 108 AD-1432-ACD10FT-LPG-HOSE 124 CPGI-CTY-05-40-BLK-M 82
1-1099899-2 108 AD-1434-ACD30FT-LPG-HOSE 124 CPGI-CTY-05-40-NAT-C 82
1-1099899-3 108 AD-1460-ACD-HEAT-SHLDGPA 124 CPGI-CTY-05-40-NAT-M 82
1-1099899-4 108 AD-1563-ADAPTER 124 CPGI-CTY-05-50-RL-BLK-C 84
1-1099899-5 108 AD-3015-04 124 CPGI-CTY-05-50-RL-NAT-C 84
1-1099899-6 108 AM6310 Printer 102 CPGI-CTY-06-18-BLK-C 81
1-1099899-7 108 ASBS-2-3/0 111 CPGI-CTY-06-18-NAT-C 81
1-1099899-8 108 ASBS-2-350 111 CPGI-CTY-07-50-BLK-C 82
1-1099899-9 108 ASBS-3/0-500 111 CPGI-CTY-07-50-BLK-M 82
1-1099939-0 108 ASBS-350-750 111 CPGI-CTY-07-50-HS-BLK-C 82
1-1099939-1 108 ASBS-500-750 111 CPGI-CTY-07-50-ID-NAT-C 85
1-1099939-2 108 ASBS-600-1000 111 CPGI-CTY-07-50-LP-BLK-C 83
1-1099939-3 108 CPGI-CTY-07-50-LP-NAT-C 83
1-1099939-4 108 B CPGI-CTY-07-50-MH-BLK-C 83
1-1099939-5 108 CPGI-CTY-07-50-MH-NAT-C 83
1-1443402-0 109 BRKT-1-SS 119 CPGI-CTY-07-50-NAT-C 82
1-1443402-1 109 BRKT-2-SS 119 CPGI-CTY-07-50-NAT-M 82
1-1443402-2 109 BRKT-3-SS 119 CPGI-CTY-08-18-BLK-C 81
1-1443402-3 109 BRKT-4-SS 119 CPGI-CTY-08-18-BLK-M 81
1-1443402-4 109 CPGI-CTY-08-18-NAT-C 81
1-1443402-5 109 C CPGI-CTY-08-18-NAT-M 81
1-1443402-6 109 CPGI-CTY-08-40-BLK-C 82
1-1443402-7 109 CBR-2-1-A 70 CPGI-CTY-08-40-BLK-M 82
1-1443403-0 109 CBR-2-2-A 70 CPGI-CTY-08-40-NAT-C 82
1-1443403-1 109 CBR-2-3-A 70 CPGI-CTY-08-40-NAT-M 82
1-1443403-2 109 CBR-3-1-A 70 CPGI-CTY-08-50-HL-C 84
1-1443403-3 109 CBR-3-2-A 70 CPGI-CTY-08-50-RL-BLK-C 84
1-1443403-4 109 CBR-3-3-A 70 CPGI-CTY-08-50-RL-NAT-C 84
1-1443403-5 109 CBR-3-4-A 70 CPGI-CTY-11-40-BLK-C 82
1-1443403-6 109 CBR-4-1-A 70 CPGI-CTY-11-40-NAT-C 82
1-1443403-7 109 CBR-4-2-A 70 CPGI-CTY-11-50-BLK-C 82
153
CPGI-CTY-11-50-BLK-D 82 CPGI-GelWrap-18/4-250UL 5 CRSM 53/13-1200 61
CPGI-CTY-11-50-HS-BLK-C 82 CPGI-GelWrap-33/10-50 5 CRSM 53/13-200 11
CPGI-CTY-11-50-MH-BLK-C 83 CPGI-GelWrap-UF-200 5 CRSM 53/13-200 61
CPGI-CTY-11-50-MH-NAT-C 83 CPGI-GelWrap-UF-250UL 5 CRSM 84/20-1200 11
CPGI-CTY-11-50-NAT-C 82 CPGI-GHFC-1-90 19 CRSM 84/20-1200 61
CPGI-CTY-11-50-NAT-D 82 CPGI-GHFC-2-90 19 CRSM 84/20-750 11
CPGI-CTY-12-50-RL-NAT-C 84 CPGI-GILS-4/0 6 CRSM 84/20-750 61
CPGI-CTY-12-50-RL-BLK-C 84 CPGI-GLOW-GUN 103 CRSM-CT-34/10-150 12
CPGI-CTY-14-40-BLK-C 82 CPGI-GLOW-GUN 122 CRSM-CT-53/13-200 12
CPGI-CTY-14-40-NAT-C 82 CPGI-GLOW-TORCH 122 CRSM-CT-84/20-250 12
CPGI-CTY-14-50-BLK-C 82 CPGI-GTAP-1 17 CSBS-20C-500C-S0S 112
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IDP-SB100143WE5 97 IDP-WP-762381-2.5-9 98 MWTM-10/3-A/U 65
IDP-SB100225WE2.5-T200 97 IDP-WP-762508-2.5-9 98 MWTM-115/34-1200-S 65
IDP-SB100225WE5 97 IDP-WP-950950-10-9 98 MWTM-115/34-1500/U 65
IDP-SB100375WE1-T200 97 MWTM-140/42-1200-S 65
IDP-SB100375WE2.5 97 L MWTM-140/42-1500/U 65
IDP-SB100594WE0.5-T200 97 MWTM-16/5-1200-S 65
IDP-SB100594WE1 97 LM-1/2-SL 101 MWTM-16/5-A/U 65
IDP-SB190594WE1 97 LM-1/2-TAPE-BK 101 MWTM-25/8-1200-S 65
IDP-SB200143WE2.5 97 LM-1/2-TAPE-CR 101 MWTM-25/8-A/U 65
IDP-SB200225WE1-T200 97 LM-1/2-TAPE-WE 101 MWTM-35/12-1200-S 65
IDP-SB200225WE2.5 97 LM-1/2-TAPE-YW 101 MWTM-35/12-A/U 65
IDP-SB200375WE1-T200 97 LM-1/2-TUBE-WE 101 MWTM-50/16-1200-S 65
IDP-SB200375WE2.5 97 LM-1/2-TUBE-YW 101 MWTM-50/16-A/U 65
IDP-SB200743WE0.5-T200 97 LM-1/2-VINYL-CR 101 MWTM-85/25-1200-S 65
IDP-SB200743WE1 97 LM-1/2-VINYL-RD 101 MWTM-85/25-1500/U 65
IDP-SST141-316 96 LM-1/2-VINYL-WE 101
IDP-SST71-316 96 LM-1/2-VINYL-YW 101 P
IDP-T200-CASE 103 LM-1/4-TUBE-WE 101
IDP-T200-RIBBON-1966 103 LM-1/4-TUBE-YW 101 P63 115
IDP-T200-SPINDLE 103 LM-1/8-TUBE-WE 101
IDP-T208M-C-PRINTER 102 LM-1/8-TUBE-YW 101
IDP-T208M-PRINTER 93 LM-1-1/4-SL 101 R
IDP-T208M-PRINTER 95 LM-1-SL 101
157
RDSS-AD-210 89 T312S-C-Printer 102 WCSM-20/6-150-S 8
RDSS-AT/AP-150 89 TFT-151E 44 WCSM-20/6-150-S 66
RDSS-45 88 TFT-151E 45 WCSM-20/6-225-S 8
RDSS-60 88 TFT-151E-G 45 WCSM-20/6-225-S 66
RDSS-75 88 TFT-151E-SG 45 WCSM-20/6-300-S 8
RDSS-100 88 TFT-151E-SLC 45 WCSM-20/6-300-S 66
RDSS-125 88 TFT-152E 44 WCSM-20/6-A/U 9
RDSS-150 88 TFT-152E 45 WCSM-20/6-A/U 66
RDSS-CLIP-100 89 TFT-152E-G 45 WCSM-33/8-1200-S 8
RDSS-CLIP-125 89 TFT-152E-SG 45 WCSM-33/8-1200-S 66
RDSS-CLIP-150 89 TFT-152E-SLC 45 WCSM-33/8-150-S 8
RDSS-CLIP-45 89 TFT-153E 44 WCSM-33/8-150-S 66
RDSS-CLIP-75 89 TFT-153E 45 WCSM-33/8-225-S 8
RDSS-IG-SR-AS 89 TFT-153E-G 45 WCSM-33/8-225-S 66
RDSS-IT-16 89 TFT-153E-SG 45 WCSM-33/8-300-S 8
RVC-1V 15 TFT-153E-SLC 45 WCSM-33/8-300-S 66
RVC-2V 15 TFT-154E 44 WCSM-33/8-A/U 9
RVC-3V 15 TFT-154E 45 WCSM-33/8-A/U 66
RVC-4V 15 TFT-154E-SG 45 WCSM-43/12-1200-S 8
RVS-11 7 TFT-154E-SLC 45 WCSM-43/12-1200-S 66
RVS-12 7 TFT-251E 44 WCSM-43/12-150-S 8
RVS-13 7 TFT-251E 45 WCSM-43/12-150-S 66
RVS-13-SK 59 TFT-251E-SG 45 WCSM-43/12-225-S 8
RVS-14 7 TFT-251E-SLC 45 WCSM-43/12-225-S 66
RVS-14-SK 59 TFT-252E 44 WCSM-43/12-300-S 8
RVS-15-SK 59 TFT-252E 45 WCSM-43/12-300-S 66
TFT-252E-SG 45 WCSM-43/12-A/U 9
S TFT-252E-SLC 45 WCSM-43/12-A/U 66
TFT-253E 44 WCSM-51/16-100-S 8
S-1052-3-3000 77 TFT-253E 45 WCSM-51/16-100-S 66
S-1171-4-300 77 TFT-253E-SG 45 WCSM-51/16-1200-S 8
S-1174-2-300 77 TFT-253E-SLC 45 WCSM-51/16-1200-S 66
S-1174-4-460 77 TFT-254E 44 WCSM-51/16-225-S 8
S-1251-25-300-4 77 TFT-254E 45 WCSM-51/16-225-S 66
S-1251-50-300-1 77 TFT-254E-SG 45 WCSM-51/16-300-S 8
S-1278-3 x 61 x 7620 77 TFT-254E-SLC 45 WCSM-51/16-300-S 66
S-1278-3 x 61 x 7620 89 TFT-352E 44 WCSM-51/16-A/U 9
ShrinkMark-1000-2-9 93 TFT-352E 45 WCSM-51/16-A/U 66
ShrinkMark-1000-2-S1-9 93 TFT-352E-SG 45 WCSM-70/21-1200-S 8
ShrinkMark-10-2-9 93 TFT-352E-SLC 45 WCSM-70/21-1200-S 66
ShrinkMark-10-2-S1-9 93 TFT-353E 44 WCSM-70/21-300-S 8
ShrinkMark-12-2-9 93 TFT-353E 45 WCSM-70/21-300-S 66
ShrinkMark-12-2-S1-9 93 TFT-353E-SG 45 WCSM-70/21-450-S 8
ShrinkMark-18-2-9 93 TFT-353E-SLC 45 WCSM-70/21-450-S 66
ShrinkMark-18-2-S1-9 93 TFT-354E 44 WCSM-70/21-600-S 8
ShrinkMark-2-2-9 93 TFT-354E 45 WCSM-70/21-600-S 66
ShrinkMark-2-2-S1-9 93 TFT-354E-SG 45 WCSM-70/21-A/U 9
ShrinkMark-250-2-9 93 TFT-354E-SLC 45 WCSM-70/21-A/U 66
ShrinkMark-250-2-S1-9 93 TG-12 Reflector 122 WCSM-9/3-1200-S 8
SL-250-120V-F-FT(B1) 13 TG-13 Reflector 122 WCSM-9/3-1200-S 66
SL-250-120V-NF-FT(B1) 13 TG-23 Reflector 122 WCSM-9/3-150-S 8
SL-350-120V-F-FT(B1) 13 TG-24 Reflector 122 WCSM-9/3-150-S 66
SL-350-120V-NF-FT(B1) 13 WCSM-9/3-300-S 8
SL-4/0-120V-F-FT(B1) 13 W WCSM-9/3-300-S 66
SL-4/0-120V-NF-FT(B1) 13 WCSM-9/3-A/U 9
SL-500-120V-F-FT(B1) 13 WCSM-105/30-1200-S 8 WCSM-9/3-A/U 66
SL-500-120V-NF-FT(B1) 13 WCSM-105/30-1200-S 66 WCSM-90/30-1500/U 9
SL-750-120V-F-FT(B1) 13 WCSM-105/30-300-S 8 WCSM-90/30-1500/U 66
SL-750-120V-NF-FT(B1) 13 WCSM-105/30-300-S 66
STD03W-x 96 WCSM-13/4-1200-S 8
STD06W-x 96 WCSM-13/4-1200-S 66
STD09W-x 96 WCSM-13/4-150-S 8
STD012W-x 96 WCSM-13/4-150-S 66
STD015W-x 96 WCSM-13/4-A/U 9
STD017W-x 96 WCSM-13/4-A/U 66
STD021W-x 96 WCSM-130/36-1200-S 8
STD024W-x 96 WCSM-130/36-1200-S 66
STD15MO 96 WCSM-130/36-1500/U 9
STD17MO 96 WCSM-130/36-1500/U 66
STD21MO 96 WCSM-130/36-300-S 8
STD24MO 96 WCSM-130/36-300-S 66
WCSM-130/36-450-S 8
T WCSM-130/36-450-S 66
WCSM-20/6-1200-S 8
T208M Printer 102 WCSM-20/6-1200-S 66
158
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Energy Division

Cable Accessories Selection Guide

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About This Cable Accessories Selection Guide

Point-of-Purchase (POP) Notations

Associations and Organizations References:

Material Safety Data Sheets

Low Voltage In-Line Splices (1000 V)

Low Voltage Stub Splices &

Low Voltage Taps

Low Voltage In-Line Splices

GelWrap Splice Closures

LOW VOLTAGE SPLICES, TAPS & NETWORK PROTECTION

Fast and easy installation

Selection Information: dimensions in inches (millimeters)

Low Voltage In-Line Splices

GILS In-Line Splices

Catalog Number Conductor Size (AWG/kcmil) Std. Pack

Low Voltage In-Line Splices

LOW VOLTAGE SPLICES, TAPS & NETWORK PROTECTION

Selection Information: dimensions in inches (millimeters)

Low Voltage In-Line Splices

Selection Information: dimensions in inches (millimeters)

Sealant-Coated Cut-Length Tubing

Low Voltage In-Line Splices

Selection Information: dimensions in inches (millimeters)

LOW VOLTAGE SPLICES, TAPS & NETWORK PROTECTION

Low Voltage In-Line Splices

Connectors up to 6 inches: Recommended cut length = connector length + 4 inches.

Selection Information: dimensions in inches (millimeters)

1000-V Insulated Bulk

In-Line Splice Or Terminal Lug Seal (With Sealant)

Cable Rejacketing (Without Sealant)

*Length tolerance to ±2 percent. Ordering Information

Low Voltage In-Line Splices

LOW VOLTAGE SPLICES, TAPS & NETWORK PROTECTION

Selection Information: dimensions in inches (millimeters)

Primary Electrical Repair (1000 V)

Low Voltage In-Line Splices

CRSM CT Cable Tap Splices

• Use as a wraparound, sealed cable tap splice

Selection Information: dimensions in inches (millimeters)

Conductor size (1000 V Max.) Connector

Standard split-bolt connector

Low Voltage Network Protection

LOW VOLTAGE SPLICES, TAPS & NETWORK PROTECTION

Smart Limiter Cable Protector

Part Number Description Per Box

Related test reports: EDR-5445, EDR-5446, EDR-5450, EDR-5452, 502-47332, 502-47339

Low Voltage Stub Splices & Motor Connection Kits

GelCap Splice Covers

Common uses for GelCap splice cover kits:

Selection Information: dimensions in inches (millimeters)

Molded clamp of UV stable, impact resistant

Snap-lock feature provides

Low Voltage Stub Splices & Motor Connection Kits

RVC Splice Cover Kits

LOW VOLTAGE SPLICES, TAPS & NETWORK PROTECTION

Selection Information: dimensions in inches (millimeters)

Feeder Bolt dimensions Lug Cap