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Ewac Al 521: Special Aluminium Electrode For Joining and Maintenance Welding Application

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EWAC AL 521 DC+

Boat Fabrication

Special aluminium electrode for joining and maintenance


welding application
Typical Applications: Procedure:
Engine blocks, housings, pumps, tanks, Clean weld area. Bevel thickness 3.2 mm or
moulds, pistons, fans, frames more to a 75º vee. For thick sections,
pre-heating up to 200ºC will produce
Outstanding Features: faster, flatter deposit at reduced
• Dense, porosity-free deposits. amperages. Use dc reverse polarity. Strike
• Excellent arc stability. arc by lightly drawing electrode on work
• Joining, overlaying and filling. piece or with copper starting block.
• No melting of base metal. Maintain a short arc with electrode almost
perpendicular. Back-whip craters. Chip
Recommendation: slag between passes. Allow to cool slowly.
High strength, versatile alloy ideal for
Recommended Amperages:
production as well as maintenance
Size (mm) I - Range II - Range
welding. Joints are three times stronger
than conventional aluminium electrodes. 3.15 120-140 90-110

This rapid-depositing alloy is particularly 4.00 140-160 105-130


recommended for heat-treated
Tensiles Strength: 240 MPa (34,000 psi)
aluminium, heavy castings, long joints, and
repairing cracks, filling holes and building
up missing sections. Rapid solidification of
weld metal facilitates horizontal and
vertical welding.

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