Danhum Bush Scre Chiller Catalogue

INTRODUCTION
For more than 100 years, Dunham-Bush has focused on innovative product development. Today, we provide a full
portfolio of HVAC/R products from Fan Coil Units to large centrifugal chillers as well as many other innovative green
solutions. Our commitment to innovation, matched with an aggressive attitude toward growth, makes Dunham-Bush
a leader in global markets. Our product development is tailored to meet the specific needs of customers, building-by-
building, country-by-country and region-by-region. No other HVAC/R manufacturer takes this approach to meeting
your performance expectations.
The Dunham-Bush name is synonymous worldwide with the Rotary Screw Compressor Chillers technology. With
over 45 years of proven experience and track records in manufacturing and installation of Rotary Screw
Compressors and chillers, thousands of our Chillers have clocked more than 100,000 operating hours without any
compressor tear-out or overhaul! As a pioneer and industry leader in the Rotary Screw compressor technology for
HVAC/R systems, Dunham-Bush now introduces the Air Cooled Rotary Screw Flooded Chillers with unsurpassed
performance and reliability.
ACHELOUS, AVX-B Variable Speed Air Cooled Screw Chillers, have a cooling capacity range from 115 to 470 TR
[406 to 1656 kW] using environmentally sound R134a refrigerant. The entire product line features high energy
efficiency, installation ease, control flexibility, high reliability and advanced Vision 2020i controller. The AVX-B series
are certified to AHRI Standard 550/590 and meets / exceeded ASHRAE Standard 90.1 requirements.
TABLE OF CONTENT
Page No Page No
Introduction .................................................................. 2 Electrical Data ............................................................ 13
Nomenclature............................................................... 2 Sound Pressure Data ................................................. 14
General Characteristics ............................................... 3 Dimensional Data ....................................................... 15
Unit Features ............................................................... 3 Floor Loading Diagram ............................................... 20
Options And Accessories ............................................. 6 Field Power & Control Wiring Schematic.................... 21
Operating Benefits ....................................................... 8 Application Data ......................................................... 22
Physical Specifications .............................................. 10 Minimum Clearance Requirements ............................ 25
Performance Data ...................................................... 11 Guide Specifications................................................... 26
NOMENCLATURE
AVX - B 200 S - AU H R
Air Cooled Vertical Screw R = Packaged

Flooded Chiller U = Remote Evaporator
C = Remote Condenser
Product Generation
- VFD High Efficiency Series H = High Ambient
S = Standard Ambient
Q = Special
Unit Model
Power Supply
No of Compressor AU = 400V/3Ph/50Hz
S = Single Compressor AT = 380V/3Ph/50Hz
T = Twin Compressors CB = 380V/3Ph/60Hz
M = Twin Compressors Modular AR = 460V/3Ph/60Hz
Unit
-2-
GENERAL CHARACTERISTICS
V-coils configuration Direct driven fans VFD to optimized Heat exchangers with cleanable Economizer for
for small floor space and improve part copper tubes and removable water increase capacity
requirement load efficiency heads for easy serviceability and improve
efficiency
Single point power

termination for the
ease of installation
Rigid structural steel

base to prevent unit Hermetic Bolted construction for
deflection and coils variable speed easy semi knockdown VFD driven fans to Controller for safety
and piping damage screw assembly at site in case further enhanced unit protections, precise
during hoisting compressors of hoisting problem part load efficiency and reliable control
UNIT FEATURES
GENERAL D Optimized oil management with up to 2 integral oil
separators. Multi-layered mesh element effectively
D 13 models rated in accordance with AHRI standard separates oil from the gas stream
conditions D No external oil pump required
D Built-in with Variable Frequency Drive (VFD) for D Patented screw profile design which is specially
compressor, no starter is required made for R134a application, to assure operation at
D Direct-drive, twin screws compressors driven by highest efficiencies
VFD offers superior part load energy efficiency D Optimized volume ratio, VI port position and
D Great improvement on Integrated Part Load Value geometry for best efficiency
(IPLV), which rated in accordance with AHRI D Hermetic design eliminates casing leakage, with no
Standards 550/590-2011 requirement for internal parts service, no periodic
D Multiple compressors models with independent compressor tear down and overhaul
refrigerant system per compressor provide D Direct driven design eliminates gear set; improve
redundancy, and superior part load efficiency efficiency and reliability
D The unit is designed to operates with R134a, the D Discharge service valves is provided to each
environment friendly refrigerant with zero ODP compressor for the ease of servicing
(Ozone Depletion Potential)
D Substantially reduced operating sound level, Evaporator
especially at part-load operation; sound level can be D Shell-and-tube flooded type heat exchanger
reduced up to 12 dB(A) for twin compressors D Integral finned copper tubes to maximized heat
models at part load operation transfer area
D Standard unit operating ambient temperature, D Cleanable copper tubes for maintaining high
45~125°F [7~52°C], for high ambient series efficiency
D Standard unit operating ambient temperature, D Removable water heads for easy service
45~115°F [7~46°C], for standard ambient series D Victaulic groove water connection comply to
D Units are ETL listed for North America and Canada ANSI/AWWA C-606
regions. D Standard with 1” thick closed cell insulation
D Standard relief valve(s) – 3/4” [19mm] FPT
Compressor D Pressure test up to 220psig for refrigerant side, and
D New generation of Dunham-Bush MSC Vertical 195psig for water side
Screw Compressors with Unique Patented Twin D Isolation valves for refrigerant filter dryers are
Screw compressor technology, offers further provided to allow filter core replacement without
improved reliability and stability, with lower sound pump down the chiller. This greatly improve the
level servicing expenses and time
-3-
UNIT FEATURES
Condenser and Fans D Step down transformer for power supply to control
D Constructed with seamless inner-grooved copper circuit
tubes expanded into die-formed aluminum slit fins in D Main power supply monitoring module. Protection
staggered configuration on under or over voltage, phase reversal, phase
losses and imbalance
D Leak and pressure test at 450psig [31bar]
D Unit mounted Remote/Off/Local (R/O/L) selector, an
D “V” coil design to increases condensing surface
operation and servicing friendly feature
area to maximized heat rejection
D Overload protection relay for compressors
D “V” coils arrangement with internal baffle for fan
cycling and staging D Vision 2020i – the state-of-art Dunham-Bush
proactive advanced controller that adapts to any
D IP55, Class “F” insulation fan motors for outdoor
abnormal operating conditions and for safety
applications
protections
D Chilled water pump control
Variable Speed Drive (VSD) D Emergency push stop button
D Regulates motor speed to matched with capacity
demand
D Offers faster response on load changed, and
precise capacity control
VISION 2020i CONTROLLER
D Soft start the compressor to minimized compressor
inrush current to virtually, zero inrush current
D Built-in harmonic filter
D Built-in Radio Frequency Interference (RFI) filter
D Maintain displacement power factor at minimum
0.95 at all operating conditions
D VFD on condenser fans to further improve part load
energy efficiency
Electronic Expansion Valve

D Advanced electronic expansion valve (EEV) is used
for precise control of liquid refrigerant flow into the
evaporator
D Evaporation of liquid refrigerant in evaporator is
controlled at precise level for optimum performance
Economizer Vision 2020i a flexible and advance programmable

D The economizer circuit consists of plate type heat microprocessor controller designed specifically for the
exchanger, expansion valve and solenoid valve application and precise control of Dunham-Bush Rotary
D Liquid refrigerant is sub-cooled at economizer Screw compressor chillers.
before entering the evaporator; the flash refrigerant The controller is provided with a set of terminals that
from economizer is fed into vapor injection port of connect to various devices such as temperature
the compressor sensors, pressure and current transducers, solenoid
D The economizer increased cooling capacity by valves, compressors and fans starters, control relays,
means of the sub-cooling etc.
D Cooling capacity is increased significantly with The unit algorithm program and operating parameters
marginal increases in kW-input, thus, unit EER is are stored in FLASH-MEMORY that does not require a
improved back-up battery. The program can be loaded through
PC or programming key.
Control Panel Vision 2020i controller is equipped with a user friendly
DBG5 graphical touch screen color display panel.
D Weather tight electrical enclosure fabricated by DBG5 display terminal has dedicated touch keys that
heavy gauge sheet steel with powder coated baked provides easy access to the unit operating conditions,
finishing control set points, trend graphs and alarm histories.
D Single point power connection for all models, except Each unit’s controller can be configured and connected
models AVX-B 470M which is modular units with to the local DBLAN network that allows multiple units
dual power connection points as standard sequencing control without additional hardware. The
D Circuit breaker for compressors and condenser fan DBLAN is local area network made up of several
motors chillers’ controller.
-4-
UNIT FEATURES
Display and User Terminal System Control

Vision 2020i controller is designed to work with the The unit may be started or stopped manually, or
DBG5 terminal display, a 7” TFT, 65k colors, LED through the use of an external signal from a Building
backlight touch screen graphical display panel. DBG5 Automation System. In addition, the controller may be
terminal display allows carrying out all program programmed with seven-day operating cycle or other
operations. The user terminal allows displaying the unit Dunham-Bush control packages may start and stop the
working conditions, compressor run times, alarm history system through inter-connecting wiring.
and modifying the parameters. The display also has an
automatically self-test of the controller on system start- System Protection
up. Multiple messages will be displayed by
The following system protection controls will
automatically scrolling from each message to the next.
automatically act to ensure system reliability:
All of these messages are spelled out in English
language on the display terminal. D Low evaporator pressure
D High condenser pressure
Touch keys on DBG5 graphical display panel allow
user to access information and settings, based on D Freeze protection
security level of the password. For more detail D Low suction-discharge pressure differential
operation of the Display Terminal, please refer to the D Low compressor oil level
Unit Operation Manual. D Compressor run error
D Power loss
Easily accessible measurements include:
D Chilled water flow loss
D Leaving and entering chilled water temperature D Sensor error
D Rate of Change for leaving chilled water D Compressor over current
temperature D Compressor Anti-recycle
D Evaporator and condenser pressure D High motor temperature
D Compressor discharge temperature and superheat D Compressor overload
D Ambient temperature D VFD fault
D Current drawn by each compressor The controller can retain up to 99 alarm histories
D Compressor operating frequency complete with time of failure together with data
D Compressor capacity (percentage of FLA, Full Load stamping on critical sensor readings in an alarm
Amps) condition. This tool will aid service technicians in
D Run hours of each compressor troubleshooting tasks enabling downtime and nuisance
D Number of starts of each compressor trip-outs to be minimized.
D Electronic Expansion Valve (EEV) Opening
Percentage Remote Monitoring And Control (Option)
D Compressors and condenser fans motors status Dunham-Bush, the leader of HVAC solution provider
D Oil Level Status, Water Flow Switch Status, Remote understands the arising focus on chiller plant
Start/Stop Command Status performance and optimization. Several solutions as
D Trend graph of leaving chilled water temperature below are offered to the building owner to achieved
optimized chiller plant room controls, operation and
Capacity Control performance.
Leaving chilled water temperature control is Dunham-Bush Chiller Plant Manager (CPM)
accomplished by entering the water temperature DB Chiller Plant Manager (CPM) is a trustworthy and
setpoint and placing the controller in automatic control. headache-free solution for building owners and users
AVX-B chillers visualized precise capacity control on chiller plant control and automation system. CPM’s
thanks to the VFD controlled, direct driven compressor. advanced controllers monitor and control equipments in
Vision 2020i monitors all control functions and chiller plant such as chillers, primary and secondary
regulates compressor motor speed to match closely to chilled water pumps, variable frequency drives (VFD),
the actual building load requirement. This will put the motorized valves, bypass modulating valves, and etc.
chiller operation at optimum efficiency at all time, and Field devices such as flow meters, BTU meters, digital
thus, maximized the energy saving of the chiller plant power meters, sensors & transducers can be interfaced
operation. with CPM via HLI or LLI. CPM controls chillers and
The compressor ramp (loading) cycle is programmable pumps sequencing, as well as lead-lag, duty-standby
and may be set for specific building requirements. and alarm changeover operations.
Remote adjustment of the leaving chilled water setpoint NetVisorPRO – Monitoring software of CPM system
is accomplished either through High Level Interfacing which allows system monitoring, historical trending, and
(HLI) via BMS communication, or Low Level Interfacing alarm logging to be carry out at a PC terminal.
(LLI) via an external hardwired, 4 to 20mA chilled water Graphical animations on system operation, temperature
reset control signal. Remote reset of compressor and flow rate trend graphs, historical data and alarm
current limiting function can be accomplished in a history logs, settings changes are all available with
similar fashion. NetVisorPRO.
-5-
UNIT FEATURES
Chiller plantroom control and automation by Dunham- standby and alarm changeover controls are come with
Bush CPM provides the owners with a chiller system in MSS, as well as the chilled water pumps control. Each
stable operation, optimized performance and energy MSS DB-LAN network can be connected up to 8
efficiency. numbers of chillers.
DB-LAN Master Slave Sequencing Control Building Management System (BMS)

(MSS) Communication
In a chiller system with multiple Dunham-Bush chillers, Vision 2020i is able to communicate to BMS through
Vision 2020i controller of each chiller can be connected the add-on communication card via various common
to the DB-LAN network via a communication bus protocols as:
without additional controller, to enable Master-Slave D Modbus RTU RS485, ModBus TCPIP
Sequencing Control of this chiller system. MSS will D BACnet over IP, MS/TP, or PTP
stage in/out chiller in operation to match building D LONworks FTT 10
required cooling capacity. Chiller Lead-lag, duty-
OPTIONS AND ACCESSORIES

D Heat Recovery – The hot gas desuperheater; a D Evaporator Anti-Freeze Protection – When chiller
shell-and-tube heat exchanger that reclaims ‘waste’ is not operating at ambient temperature 32°F [0°C]
heat from compressor to produce hot water up to or below, the immersion heater and circulating
55°C pump will be in operation to prevent water freezing
D Condenser Corrosion Protection – Copper (CU) in evaporator
fins or Hydrophilic coated fins are provided to give D Protective Grille for Condenser Coil – To protect
better corrosion protection. DB-GoldFins, the pre- condenser coil from unauthorized access
coated solution for condenser fins to provide
D Evaporator Flanged Water Connection – Flanged
extensive corrosion protection which withstand not
water connection is available as option
less than 2000 hours salt spray testing as per
ASTM B-117. DB-COAT, the post-coated solution D 250 PSIG Working Pressure Vessel – Evaporator
for condenser coil to provide extensive corrosion with 250 psig working pressure on water side
protection which withstand not less than 5000 hours D Low Noise Operation (LN) – To reduced unit
salt spray testing as per ASTM B-117 operating sound level. Compressor sound enclosure
D Hotgas Bypass – To maintain unit operation below can be added to further reduce the sound level
minimum unloaded capacity D Dual Mode Operation – The unit with dual mode
D Service valve – Compressor suction service valve operation can deliver chilled fluid temperature down
is supplied to further isolate the compressor from to 18°F [-7.8°C] during ice making mode. Units with
evaporator Dual Mode Operation is used for Ice Thermal
Storage System
D Flanged Semi-hermetic Compressor – Semi
hermetic compressor is available on request D Low Temp. Operation – The unit with Low Temp.
Operation can deliver chilled fluid temperature down
D Low Ambient Operation (LA1)–Variable frequency
to 18°F [-7.8°C] for process cooling application
drive (VFD) is incorporated to the condenser fan
o o
motor to allow unit operation down to 14 F [-10 C] D ASME/ PED/ CRN/ JKKP Compliance – Evaporator
ambient temperature with ASME/ PED/ CRN/ JKKP approval is available
D Extra Low Ambient Operation (LA2) – Add-on low D CE Compliance – Unit with CE compliance is
ambient kit to allow unit operation down to -20°F available on request
[-29°C] ambient temperature D BMS Communication – Various add-on
Note: Please consult factory for LA2 option. communication cards provide BMS communication
D VFD on Condenser Fans – Condenser fan motors via common protocols: Modbus RTU RS485 /
driven by VSD to further enhanced unit part load TCPIP, LONworks FTT10, BACnet over IP / MSTP /
efficiency PTP
D Double Thick Insulation – Evaporator with double
thick 2” [50mm] closed cell insulation, for extra
resistance to condensation
-6-
OPTIONS AND ACCESSORIES
ELECTRICAL AND CONTROLS DB DIRECTOR

D Unit Mounted Main Disconnect Switch – Non- (For US Region Only)
fused disconnect switch with external lockable
handle is furnished to isolate unit main incoming
power supply for servicing.
D Single Power Connection Point – Quick and easy
field installation with one main power supply
termination. (Applicable to Models AVX-B 470M
only)
D Ground Fault Interrupt (GFI) – Provides
equipment with ground fault protection
D Ammeter/ Voltmeter – Analog ammeter and
voltmeter with 3 phase selector switch for indication,
located inside the control panel
D Chilled Water Reset/ Demand Limiting – Low
level interfacing with Building Automation System
(BAS). Chilled Water Reset allows controlled
temperature setpoint to be reset by a 4-20mA signal
from BAS; while Demand Limiting will limit the
maximum current drawn by the compressors by 4-
DB-Director control system is offered to US region as
20mA signal from BAS an option to Vision 2020i control system.
D IP55 Control Panel – IP55 rated control panel can DB-Director is a rugged microprocessor based
be supplied for harsh working environment controller designed for the the HVAC/R applications.
DB-Director provides flexibility with setpoints and
control options that can be selected prior to
Factory Supplied, Field Installed By commissioning a system or when the unit is live and
Customer functioning. Displays, alarms and other interfaces are
accomplished in a clear and simple language that
D Evaporator Water Flow Switch– Flow switch to be
informs the user as to the status of the controller.
installed at evaporator outlet piping as safety
interlock to evaporator water flow status. Three DB-Director is equipped with 128 x 64 pixels
options are available: Weather tight flow switch with monochrome graphics LCD display with 2.8” diagonal
CE mark; NEMA 3R and NEMA 4 rated flow switch viewing area, and 9 dedicated keys that enable user to
access information, base on security level of the
D Rubber-In-Shear Isolators – Designed for ease of
password. The user terminal is allows displaying and
installation. These one-piece molded rubber
easy access to the unit working conditions, compressor
isolators are applicable for most installations
run times, alarm histories and modify the parameters.
D Spring Isolators – These housed spring Multiple messages will be displayed by automatically
assemblies have a neoprene friction pad at the scrolling from each message to the next. All of these
bottom to prevent the passage of noise, and a messages are spelled out in English language on the
spring locking levering bolt at the top. Neoprene display terminal.
inserts prevent contact between the steel upper and
The display also has an automatically self-test of the
lower housings. Suitable for more critical application
controller on system start-up. For more detail operation
as compared to rubber-in-shear isolator
of the DB-Director keypad, please refer to the Unit
D DB-LAN Master Slave Sequencing Control (MSS) operation Manual.
– Pre-programmed at factory; field supplied and
installed inter-connection wiring between chillers to
provide communication bus among chillers’ Remote Monitoring For DB-Director
controllers to enable Master-Slave Sequencing DB-Director is equipped with RS485 and Ethernet
Control communication ports as standard. This user friendly
D Chiller Plant Manager (CPM) – Factory supplied design allows Building Management System (BMS) to
control panel; field supplied and installed interface directly with the chiller via either of Modbus
interconnection wiring and field devices; for RTU, Modbus IP, or BACnet IP communication
complete chiller plantroom automation. protocol.
LONworks or BACnet MSTP communication protocol
can be established with installation of external adapter.
-7-
OPERATING BENEFITS
EFFICIENCY AND RELIABILITY Control Flexibility

D Controller-based with DDC controller (direct digital
Energy Efficiency control) features precise push button control over
D VFD driven compressor provides superior efficiency every aspect of operation with built-in standard
and sound level at part load features that maximized energy savings on start-up
D Designed to provide the greatest amount of cooling and throughout the life of your equipment
for the least power input over the entire operating D Ensured uniform compressor loading and optimal
range of your building energy efficiency through controller to controls
D Delivers outstanding efficiency and total energy which utilize pressure transducers to measure
savings through the utilization of economizer cycle evaporator and condenser pressure
and advanced controller staging; to produce greater D Lower energy costs resulting from automatic load
capacity with fewer compressors monitoring and increased accuracy and efficiency in
D Maximized performance through optimized compressor staging
components matching and multiple compressors D Various communication options for remote
D High efficiency oil recovery system guarantees monitoring of the unit operation
removal of oil carried over in the refrigerant and D Proactive control anticipates problems and takes
maintains the heat exchangers at their maximum corrective action before they occur. Controls will
efficiency at both full and part load unload compressor(s) if head or suction pressure
approach limits. This will enable unit to stay on line
Refrigerant Compatibility while warning operator of potential problems
D Designed to operate with environmentally sound D Stable and efficient operation with precise chilled
and economically smart HFC-134a with proven water temperature control. Chilled water
o o
efficiency and reliability temperature is controlled at ±0.8 F [0.5 C] range
for your comfort cooling, with best energy saving
D Consult Factory for use of other HFC refrigerants.
Flooded Evaporator
D Flooded evaporator design that fully utilized and
REFRIGERATION CYCLE
maximized the heat transfer area available in the Dunham-Bush rotary screw air cooled chillers are
evaporator; operates with lower suction superheat, designed for efficiency and reliability. The rotary screw
smaller evaporator approach. These have greatly compressor is a positive displacement, variable
improved efficiency of chiller with flooded capacity compressor that will allow operation over a
evaporator wide variety of conditions.
D Flooded evaporator water heads can be removed The refrigerant management system is shown in the
easily without dismantling the chilled water piping refrigerant cycle diagram.
connections, for inspection and for mechanical
tubes cleaning with brushes or auto-brush. This will
enable low tube fouling factor in the evaporator to
be ensured, thus maintaining system efficiency
Operational Advantages
D Dramatic payback in reduced maintenance and
overhaul costs both in downtime and in labor
expenditures
D Ease of troubleshooting through controller retention
of monitored functions
Factory Testing
D Each chiller undergoes the factory testing prior to
unit shipment. This assures consistencies of
workmanship at highest quality
D Thus, all units shipped are completely factory
tested; charged and adjusted according to the
design parameters, for ease of installation and
minimal field start-up adjustments
-8-
OPERATING BENEFITS
Liquid refrigerant enters the flooded evaporator PART-LOAD PERFORMANCE
uniformly where it absorbs heat from water flowing
through the evaporator tubes. The vaporized refrigerant Through the use of economizer, electronic expansion
is then drawn into the suction port of the compressor valve and multiple compressors, Dunham-Bush air
where the positive displacement compression begins. cooled chillers have some of the best part-load
performance characteristics in the industry when
This partially compressed gas is then combined with measured in accordance with AHRI Standard 550/590.
additional gas from the vapor injection port at an
intermediate pressure. Compressed gaseous In most cases, actual building system loads are
refrigerant is then discharged into the integral oil significantly less than full load design conditions,
separator where oil, which is contained in the therefore chillers operate at part load most of the time.
refrigerant vapor, is removed and returned to the Dunham-Bush air cooled chillers combine the efficient
compressor oil sump. operation of multiple compressors with an economizer
Fully compressed and superheated refrigerant is then cycle and advanced controller to yield the best total
discharged into the condenser, where air is being energy efficiency and significant operating saving under
drawn through the condenser tube by the propeller fan any load.
cools and condenses the refrigerant. The liquid When specifying air conditioning equipment, it is
refrigerant then passes through the economizer. A important to consider the system load characteristics
portion of liquid refrigerant is tapped passes through for the building application. In a typical city, the air
the expansion valve back into the economizer for conditioning load will vary according to changes in the
further subcooling of main liquid refrigerant flow. ambient temperature. Weather data compiled over
The gaseous refrigerant is then drawn out of the many years will predict the number of hours that
economizer and into the vapor injection port of the equipment will operate at various load percentages.
compressor. The remaining subcooled liquid refrigerant The Air Conditioning and Refrigeration Institute (AHRI)
then passes through electronic expansion valve which has established a system, in AHRI Standard 550/590,
reduces refrigerant pressure to evaporator levels where for measuring total chiller performance over full and
it is then distributed evenly into the evaporator. part-load conditions. It defines the Integrated Part-Load
With the additional subcooling, the enthalpy of the Value (IPLV) as an excellent method of comparing
refrigerant flowing into the evaporator is reduced which diverse types of equipment on an equal basis. The
increases the refrigeration effect and improves the IPLV is a single number estimate of a chiller’s power
efficiency of the refrigeration cycle. use weighted for the number of hours the unit might
spend at each part-load point. IPLV’s are based on
Standard Rating Conditions.
Economizer/ Vapor Injection Cycle for
The formula for calculating an IPLV is:
Increase Capacity and Higher EER
The renowned Dunham-Bush screw compressor allows
for economizer vapor injection cycle to be incorporated, 1
increasing capacity by significantly with marginal IPLV =
0.01 + 0.42 + 0.45 + 0.12
increase in kW-input. Thus, unit EER is improved!
A B C D
where: A= kW/ton at 100% load point

B= kW/ton at 75% load point
C= kW/ton at 50% load point
D= kW/ton at 25% load point
-9-
PHYSICAL SPECIFICATIONS
Model AVX-B 115S 140S 170S 200S 225S 225T 265S 280T 300S 330T 380T 400T 470M*
TR 115.4 140.2 170.0 201.7 226.0 225.5 265.2 280.3 300.1 333.0 381.8 410.2 470.8
Cooling Capacity
kW 406 493 598 709 795 793 933 986 1055 1171 1343 1443 1656
Power Input kW 128.3 155.5 190.4 217.5 243.8 257.2 284.0 305.7 323.6 377.2 412.9 449.9 496.4
Energy efficiency kW/TR 1.111 1.109 1.120 1.078 1.079 1.141 1.071 1.091 1.078 1.133 1.081 1.097 1.054
COP kWo/kWi 3.164 3.172 3.141 3.261 3.260 3.083 3.285 3.225 3.262 3.105 3.252 3.207 3.335
Compressor
1222
Model 1220 1220 1222 1227 1230 1220 2233 1220 2236 1222 1227 1230
1227
Quantity 1 1 1 1 1 2 1 2 1 2 1 EACH 2 2
RPM 3550 3550 3550 3550 3550 3550 3550 3550 3550 3550 3550 3550 3550
Min. % Unit Capacity Reduction 25% 25% 25% 25% 25% 12.5% 25% 12.5% 25% 12.5% 12.5% 12.5% 12.5%
No. Of Refrigerant Circuit 1 1 1 1 1 2 1 2 1 2 2 2 2
Evaporator
Model 1CR 1DR 2ER 2FR EBR EBR(T) JCR JCR(T) Q1R S2R(T) 2FR 2FR EBR
Quantity 1 1 1 1 1 1 1 1 1 1 2 2 2
inches 5 5 6 6 6 6 8 8 8 8 8 8 10
Water Connector
mm 127 127 152.4 152.4 152.4 152.4 203.2 203.2 203.2 203.2 203.2 203.2 254
Usgpm 277.0 336.5 408.0 484.1 542.4 541.2 636.5 672.7 720.2 799.2 916.3 984.5 1129.9
Nominal Water Flow
l/s 17.4 21.2 25.7 30.5 34.2 34.1 40.1 42.4 45.4 50.3 57.7 62.0 71.2
Nominal Water ft.wg 21.4 22.3 23.0 23.0 24.0 22.6 22.9 25.0 25.2 23.0 27.2 30.5 33.2
Pressure Drop kPa 64.0 66.7 68.8 68.8 71.8 67.6 68.5 74.8 75.3 68.8 81.3 91.2 99.3
Usgpm 117.0 138.0 163.0 188.0 211.0 211.0 252.0 252.0 280.0 329.0 375.0 375.0 421.0
Min. Water Flow
l/s 7.4 8.7 10.3 11.8 13.3 13.3 15.9 15.9 17.6 20.7 23.6 23.6 26.5
Usgpm 389.0 461.0 543.0 625.0 702.0 702.0 840.0 840.0 932.0 1096.0 1250.0 1250.0 1404.0
Max. Water Flow
l/s 24.5 29.0 34.2 39.4 44.2 44.2 52.9 52.9 58.7 69.0 78.8 78.8 88.5
Min. Water Pressure ft.wg 4.4 4.5 6.1 4.5 4.5 4.5 4.4 4.4 4.7 4.8 5.4 5.4 5.7
Drop kPa 13.2 13.5 18.2 13.5 13.5 13.5 13.2 13.2 14.1 14.4 16.1 16.1 17.0
Max. Water Pressure ft.wg 38.6 39.3 53.0 39.0 39.0 39.0 38.4 38.4 40.6 41.5 47.2 47.2 49.6
Drop kPa 115.4 117.5 158.5 116.6 116.6 116.6 114.8 114.8 121.4 124.1 141.1 141.1 148.3
Condenser
sq.ft 164.69 164.69 211.75 282.33 282.33 308.00 333.67 359.33 385.00 410.67 462.00 462.00 546.67
Total Face Area
sq.m 15.30 15.30 19.67 26.23 26.23 28.61 31.00 33.38 35.77 38.15 42.92 42.92 50.79
No. of Fans 7 7 9 11 11 12 13 14 15 16 18 18 22
mm 900 (50HZ)
Fan Dia
mm 860 (60HZ)
Fan Motor HP 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0
General
inches 206 206 251 297 297 333 351 379 399 424 470 470 562
Unit Length
mm 5230 5230 6384 7537 7537 8464 8909 9619 10128 10771 11925 11925 14265
inches 88 88 88 88 88 88 88 88 88 88 88 88 88
Unit Width
mm 2235 2235 2235 2235 2235 2235 2235 2235 2235 2235 2235 2235 2235
inches 88 88 88 98 98 98 98 98 98 98 98 98 98
Unit Height
mm 2235 2235 2235 2489 2489 2489 2489 2489 2489 2489 2489 2489 2489
lbs 8984 9627 10935 11946 12208 18267 16619 20572 18124 22594 22615 22886 24057
Shipping Weight
kg 4075 4367 4960 5419 5538 8286 7538 9331 8221 10249 10258 10381 10912
lbs 9248 9991 11354 12387 12649 18752 17104 21123 18676 23476 23496 23768 25028
Operating Weight
kg 4195 4532 5150 5619 5738 8506 7758 9581 8471 10649 10658 10781 11352
Operating Charge lbs 275.6 330.7 374.8 463.0 518.1 518.1 606.3 639.3 683.4 749.6 859.8 903.9 1058.2
R134a kg 125 150 170 210 235 235 275 290 310 340 390 410 480
* Consult factory for Model AVX-B 470M with power supply 380V/3P/50Hz or 380V/3Ph/60Hz
Notes: 1. The above data are rated in accordance with AHRI Standard 550/590 with following conditions:
Evaporator leaving fluid temperature 44°F [6.7°C] with fluid flow rate 2.4 Usgpm/ton; ambient temperature at 95°F [35°C]; evaporator fouling factor
0.0001hr.ft2.°F/Btu
2. To consult nearest Dunham-Bush sales office for computer selections other than above operating conditions
- 10 -
PERFORMANCE DATA
Ambient temperature °F
LWT Model
85 95 105 115** 125**
°F AVX-B
o i o i o i o i
TR kW kW TR kW kW TR kW kW TR kW kW TR kWo kWi
115S 113.7 400.0 96.7 106.5 374.5 107.7 99.4 349.7 119.6 92.0 323.5 133.2 86.1 302.9 144.0
140S 134.8 474.3 117.1 130.4 458.5 134.4 125.6 441.9 154.3 120.7 424.6 178.9 89.8 315.9 146.7
170S 163.5 575.1 142.5 158.2 556.5 163.0 152.5 536.3 187.2 146.6 515.5 216.4 111.5 392.2 182.7
200S 193.8 681.6 162.7 187.6 659.6 185.1 181.2 637.3 210.0 174.7 614.3 239.3 142.3 500.6 222.4
225S 217.5 764.8 186.5 210.2 739.2 209.6 202.4 711.8 235.3 194.3 683.3 264.7 141.8 498.8 222.3
225T 222.6 782.8 198.7 208.4 732.9 220.7 194.0 682.3 245.4 179.2 630.2 273.3 153.6 540.3 246.8
40 265S 255.6 898.9 216.0 247.1 869.1 243.6 238.3 838.1 274.4 229.1 805.8 310.7 168.6 593.0 261.8
280T 269.7 948.4 229.7 260.7 916.9 263.6 251.5 884.7 302.7 241.5 849.5 350.6 191.5 673.6 309.5
300S 289.7 1019.0 245.7 279.7 983.7 276.5 269.4 947.3 310.9 258.7 909.8 350.4 193.3 679.7 301.9
330T 320.3 1126.5 286.3 309.7 1089.2 328.4 298.3 1049.0 378.2 286.4 1007.3 438.5 213.0 749.3 357.7
380T 367.1 1291.0 313.0 355.1 1249.0 356.9 342.3 1203.7 408.8 329.1 1157.3 470.4 243.0 854.6 382.1
400T 394.6 1387.9 345.1 381.7 1342.5 392.1 368.1 1294.5 447.1 353.9 1244.8 512.7 244.5 859.8 371.6
470M* 452.7 1592.0 380.5 437.6 1539.1 427.1 421.4 1481.9 479.5 404.4 1422.1 539.8 288.6 1014.9 424.4
115S 118.4 416.6 98.1 110.9 390.0 109.2 103.5 364.1 121.1 96.0 337.5 134.5 87.9 309.0 138.2
140S 139.9 492.0 118.6 135.2 475.4 136.1 130.4 458.5 156.3 125.0 439.6 181.8 90.8 319.3 143.0
170S 169.6 596.4 144.3 164.1 577.0 165.1 158.1 556.1 189.6 151.9 534.1 219.9 111.3 391.4 176.5
200S 201.0 706.8 164.9 194.5 684.1 187.2 187.9 660.7 212.9 181.0 636.6 242.7 143.5 504.6 217.8
225S 225.5 793.0 189.8 218.0 766.7 212.8 210.0 738.5 238.9 201.5 708.5 268.9 144.7 508.8 213.9
225T 231.5 814.4 201.4 216.9 763.0 223.6 201.9 710.2 248.5 186.9 657.4 276.0 156.1 549.1 238.5
42 265S 264.9 931.6 219.7 256.1 900.7 247.1 247.0 868.7 278.4 237.3 834.5 315.2 171.0 601.4 250.5
280T 279.7 983.6 232.7 270.5 951.4 267.0 260.7 916.9 306.5 250.5 880.9 354.3 193.5 680.7 302.0
300S 300.5 1056.9 249.3 290.0 1019.8 280.5 279.2 981.9 315.3 268.0 942.6 355.3 196.9 692.6 290.6
330T 332.2 1168.2 290.0 320.9 1128.7 333.4 309.3 1087.8 383.0 297.0 1044.6 444.3 215.2 757.0 343.8
380T 381.1 1340.3 317.6 368.5 1296.1 362.6 355.3 1249.7 414.4 341.5 1201.2 477.0 247.0 868.7 367.3
400T 409.3 1439.4 350.8 396.2 1393.3 398.0 381.9 1343.2 454.0 359.0 1262.4 501.9 248.5 874.0 357.4
470M* 469.9 1652.5 387.3 454.3 1597.8 434.3 437.5 1538.8 487.7 419.7 1476.1 549.1 293.5 1032.1 407.7
115S 123.3 433.6 99.5 115.4 405.9 110.6 107.7 378.9 122.6 99.6 350.5 136.4 88.8 312.3 131.6
140S 144.9 509.6 120.2 140.2 493.1 137.8 135.0 474.6 158.7 129.5 455.4 184.2 92.6 325.6 136.3
170S 175.8 618.4 146.2 170.0 597.9 167.7 164.0 576.6 192.1 157.4 553.5 222.8 114.4 402.4 171.8
200S 208.4 732.8 167.3 201.7 709.4 189.8 194.8 685.2 215.4 189.6 666.9 248.8 144.7 508.9 213.2
225S 233.8 822.3 192.7 226.0 794.8 216.1 217.7 765.6 242.6 208.6 733.8 273.7 147.0 516.8 205.4
225T 240.7 846.6 204.6 225.5 793.1 227.0 210.1 738.8 251.6 194.4 683.8 279.4 158.4 557.2 230.7
44 265S 274.5 965.5 222.9 265.2 932.7 251.2 255.7 899.2 283.0 245.7 864.3 319.8 171.7 603.8 251.2
280T 289.9 1019.5 235.8 280.3 985.8 270.4 270.3 950.6 310.5 259.4 912.4 359.9 192.2 676.0 288.4
300S 311.3 1094.8 253.5 300.1 1055.5 285.8 289.2 1017.2 319.8 277.5 976.0 360.4 200.5 705.1 280.0
330T 344.2 1210.7 294.5 333.0 1171.2 336.9 320.7 1128.0 387.9 310.7 1092.9 457.3 220.0 773.8 332.0
380T 394.8 1388.4 322.3 381.8 1342.8 367.5 368.0 1294.3 420.5 353.4 1242.8 485.2 250.8 882.2 351.9
400T 424.2 1492.1 356.1 410.2 1442.7 404.5 395.2 1390.0 461.4 379.9 1336.0 529.4 251.8 885.5 344.7
470M* 486.9 1712.3 393.2 470.8 1655.8 441.0 453.2 1593.8 495.7 434.5 1528.2 559.3 297.3 1045.7 392.2
Legend
LWT : Leaving Chilled Water Temperature kW° : Cooling Capacity In kW kWi : Compressor Power Input In kW TR : Cooling Capacity In TR.
** Data are not applicable to standard ambient series
Notes: 1. Rating is based on 10°F temperature different at evaporator inlet/outlet fluid temperature, and evaporator fouling factor 0.0001hr.ft2.oF/Btu
2. Interpolation between ratings is permissible but extrapolation is NOT.
- 11 -
PERFORMANCE DATA
Ambient temperature °F
LWT Model
85 95 105 115** 125**
°F AVX-B
o i o i o i o i
TR kW kW TR kW kW TR kW kW TR kW kW TR kWo kWi
115S 128.1 450.5 101.1 120.1 422.5 112.1 112.0 394.0 124.2 103.8 365.2 137.8 89.9 316.3 126.0
140S 150.2 528.1 122.0 145.2 510.8 139.6 139.9 492.0 160.8 134.2 472.0 186.7 94.2 331.3 131.0
170S 182.1 640.4 148.4 176.2 619.5 169.8 169.9 597.5 194.5 163.0 573.3 225.8 116.2 408.6 164.2
200S 215.7 758.8 170.0 208.0 731.7 192.4 201.8 709.7 218.4 194.2 683.0 249.6 145.9 513.2 208.4
225S 242.1 851.5 196.1 234.1 823.4 219.9 225.4 792.6 246.9 216.2 760.5 278.1 148.5 522.4 196.7
225T 250.1 879.7 207.9 234.7 825.4 230.0 218.6 768.9 254.8 202.1 710.9 283.4 160.5 564.4 223.3
46 265S 284.1 999.3 226.6 274.7 966.2 254.8 264.8 931.2 287.1 254.3 894.4 324.4 176.5 620.8 233.2
280T 300.3 1056.2 238.8 290.7 1022.5 273.2 280.1 985.1 314.4 268.8 945.4 364.7 198.0 696.5 284.9
300S 322.6 1134.5 257.2 311.3 1094.8 288.7 299.6 1053.6 324.4 287.3 1010.6 365.5 203.9 717.2 270.6
330T 356.7 1254.6 298.2 344.9 1212.9 342.0 332.0 1167.5 393.9 318.6 1120.7 457.5 223.0 784.2 317.7
380T 408.7 1437.3 327.0 395.3 1390.2 372.8 380.9 1339.5 426.9 365.9 1287.0 492.0 254.5 894.9 338.2
400T 439.2 1544.7 361.8 424.7 1493.5 410.5 409.2 1439.1 468.8 368.8 1297.1 482.3 255.4 898.1 333.3
470M* 504.1 1772.8 400.0 487.4 1714.1 448.6 469.2 1650.3 504.2 438.3 1541.3 542.4 301.4 1060.1 378.8
115S 133.3 468.6 102.5 125.0 439.5 113.6 116.6 409.9 125.8 108.0 380.0 139.6 91.3 321.1 121.6
140S 155.5 546.9 123.6 150.4 528.8 141.7 144.8 509.3 163.2 137.0 481.8 188.3 95.6 336.3 126.0
170S 188.7 663.5 150.3 182.4 641.5 171.9 175.8 618.4 197.5 168.8 593.8 229.1 118.1 415.5 158.0
200S 223.6 786.6 171.9 216.5 761.3 195.1 209.0 735.0 221.4 201.1 707.2 253.1 147.8 519.7 201.0
225S 250.8 881.9 199.1 242.3 852.3 223.7 233.5 821.2 250.7 223.8 787.2 283.1 150.9 530.9 190.5
225T 260.1 914.9 210.8 243.6 856.9 233.5 227.2 799.0 258.6 210.1 738.8 286.9 162.5 571.6 215.9
48 265S 294.3 1035.0 229.9 284.3 1000.0 259.0 274.1 964.0 291.2 263.0 925.0 329.9 179.0 629.6 225.7
280T 311.2 1094.4 241.9 301.0 1058.5 277.3 290.1 1020.3 318.5 278.4 979.1 370.0 201.5 708.8 273.0
300S 333.9 1174.2 261.5 322.2 1133.0 293.4 310.1 1090.8 328.9 297.2 1045.2 371.5 206.3 725.7 260.4
330T 369.4 1299.2 302.1 357.1 1256.0 346.4 343.8 1209.2 399.0 329.5 1158.7 465.5 226.6 797.0 306.2
380T 422.9 1487.3 332.1 409.1 1438.8 378.5 394.3 1386.6 432.7 378.3 1330.5 500.5 258.3 908.5 326.3
400T 454.4 1598.0 367.6 439.3 1545.1 417.4 423.2 1488.5 475.9 373.0 1312.0 469.2 257.7 906.5 321.3
470M* 521.6 1834.4 406.4 504.3 1773.6 456.6 485.6 1707.9 512.6 448.1 1576.0 540.4 305.0 1072.9 366.0
115S 138.3 486.4 104.2 129.9 456.8 115.2 121.2 426.2 127.4 112.4 395.2 141.3 92.5 325.2 117.3
140S 161.0 566.1 125.5 155.7 547.7 143.5 149.9 527.3 165.6 139.1 489.3 181.8 96.9 340.8 121.5
170S 195.3 687.0 152.3 188.9 664.3 174.1 182.0 640.0 200.4 172.2 605.7 231.0 119.9 421.6 152.3
200S 231.6 814.4 174.3 224.1 788.0 197.8 216.4 761.0 224.5 208.0 731.7 257.1 149.8 526.9 192.3
225S 259.5 912.6 202.5 251.0 882.6 227.1 241.6 849.7 255.1 221.9 780.6 268.4 152.8 537.3 184.2
225T 270.1 950.1 214.2 253.0 889.9 237.1 236.1 830.5 261.9 218.4 768.1 290.4 164.6 578.9 209.3
50 265S 304.5 1071.1 233.7 294.3 1035.0 262.7 283.4 996.7 296.0 263.3 926.1 320.4 181.0 636.5 218.1
280T 322.3 1133.4 245.0 311.6 1095.9 280.9 300.1 1055.5 323.8 288.2 1013.5 375.1 204.1 717.8 261.2
300S 345.7 1215.8 265.3 333.6 1173.1 297.6 320.8 1128.3 334.3 307.4 1081.2 377.2 209.1 735.3 252.1
330T 382.3 1344.5 306.7 369.6 1299.9 351.7 355.9 1251.6 405.7 328.8 1156.5 439.2 229.8 808.3 295.6
380T 437.6 1539.1 336.8 423.2 1488.4 384.0 407.8 1434.1 439.9 374.5 1317.1 466.3 261.2 918.8 314.6
400T 470.1 1653.2 373.8 454.4 1598.0 424.1 439.2 1544.7 478.0 398.5 1401.4 488.2 279.2 982.0 335.1
470M* 539.5 1897.5 413.7 521.8 1835.2 464.1 502.3 1766.6 521.6 447.5 1574.0 520.7 307.5 1081.7 353.4
Legend
LWT : Leaving Chilled Water Temperature kW° : Cooling Capacity In kW kWi : Compressor Power Input In kW TR : Cooling Capacity In TR.
** Data are not applicable to standard ambient series
Notes: 1. Rating is based on 10°F temperature different at evaporator inlet/outlet fluid temperature, and evaporator fouling factor 0.0001hr.ft2.oF/Btu
2. Interpolation between ratings is permissible but extrapolation is NOT.
- 12 -
ELECTRICAL DATA
Condenser Fan Motor

Model Compressor Data Unit Data¹ Unit Data²
Data
AVX-B
Model Qty RLA¹ RLA² LRA Qty HP FLA RLA MCA MFS RLA MCA MFS
Power Supply : 380Vac-3Ph-50Hz

115S MSC1220 1 195 233 999 7 3 6.3 239 288 400 277 335 500
140S MSC1220 1 236 310 999 7 3 6.3 280 339 500 354 432 700
170S MSC1222 1 286 372 1295 9 3 6.3 343 414 700 429 522 800
200S MSC1227 1 326 417 1391 11 3 6.3 395 477 800 486 591 1000
225S MSC1230 1 373 461 1878 11 3 6.3 442 536 800 530 646 1000
225T MSC1220 2 199 238 999 12 3 6.3 474 523 700 552 611 800
265S MSC2233 1 435 540 2481 13 3 6.3 517 626 1000 622 757 1200
280T MSC1220 2 232 300 999 14 3 6.3 552 610 800 688 763 1000
300S MSC2236 1 497 615 2887 15 3 6.3 592 716 1200 710 863 1200
330T MSC1222 2 287 381 1295 16 3 6.3 675 747 1000 863 958 1200
MSC1227 1 340 434 1391
380T 18 3 6.3 741 826 1000 924 1033 1200
MSC1222 1 288 377 1295
400T MSC1227 2 352 450 1391 18 3 6.3 817 905 1200 1013 1126 1200
†
MSC1230 1 386 479 1878 11 3 6.3 455 552 800 548 668 1000
470M
MSC1230 1 373 479 1878 11 3 6.3 442 536 800 548 668 1000
470M*† MSC1230 2 386 479 1878 22 3 6.3 911 1007 1200 1096 1216 1600
Power Supply : 400-415Vac-3Ph-50Hz
115S MSC1220 1 185 221 949 7 3 6 227 273 450 263 319 500
140S MSC1220 1 224 295 949 7 3 6 266 322 500 337 410 700
170S MSC1222 1 272 353 1230 9 3 6 326 394 600 407 496 800
200S MSC1227 1 310 396 1321 11 3 6 376 454 700 462 561 900
225S MSC1230 1 354 438 1784 11 3 6 420 509 800 504 613 1000
225T MSC1220 2 189 226 949 12 3 6 450 497 700 524 581 800
265S MSC2233 1 413 513 2357 13 3 6 491 594 1000 591 719 1200
280T MSC1220 2 220 285 949 14 3 6 524 579 800 654 725 1000
300S MSC2236 1 472 584 2743 15 3 6 562 680 1000 674 820 1200
330T MSC1222 2 273 362 1230 16 3 6 642 710 1000 820 910 1200
MSC1227 1 323 412 1321
380T 18 3 6 705 786 1000 878 982 1200
MSC1222 1 274 358 1230
400T MSC1227 2 334 428 1321 18 3 6 776 860 1200 963 1070 1200
MSC1230 1 367 455 1784 11 3 6 433 525 800 521 635 1000
470M
MSC1230 1 354 455 1784 11 3 6 420 509 800 521 635 1000
470M* MSC1230 2 367 455 1784 22 3 6 866 958 1200 1042 1156 1600
Power Supply : 460Vac-3Ph-60Hz
115S MSC1220 1 161 193 999 7 3 4.4 192 232 400 224 272 450
140S MSC1220 1 195 257 999 7 3 4.4 226 275 450 288 352 600
170S MSC1222 1 237 307 1295 9 3 4.4 277 336 500 347 423 700
200S MSC1227 1 270 345 1391 11 3 4.4 318 386 600 393 480 800
225S MSC1230 1 308 381 1878 11 3 4.4 356 433 700 429 525 800
225T MSC1220 2 164 197 999 12 3 4.4 381 422 600 447 496 600
265S MSC2233 1 359 446 2481 13 3 4.4 416 506 800 503 615 1000
280T MSC1220 2 191 248 999 14 3 4.4 444 491 700 558 620 800
300S MSC2236 1 410 508 2887 15 3 4.4 476 579 1000 574 701 1200
330T MSC1222 2 237 315 1295 16 3 4.4 544 604 800 700 779 1000
MSC1227 1 281 359 1391
380T 18 3 4.4 598 668 800 749 839 1000
MSC1222 1 238 311 1295
400T MSC1227 2 290 376 1391 18 3 4.4 659 732 1000 831 925 1200
†
MSC1230 1 319 396 1878 11 3 4.4 367 447 700 444 543 800
470M
MSC1230 1 308 396 1878 11 3 4.4 356 433 700 444 543 800
470M*† MSC1230 2 319 396 1878 22 3 4.4 735 815 1000 888 988 1200
* Modular unit with single power entry.
†
Consult factory for Model AVX-B 470M with power supply 380V/3P/50Hz or 380V/3Ph/60Hz
¹ Rating Conditions: Evaporator leaving fluid temperature 44°F [6.7°C] with fluid flow rate 2.4 Usgpm/ton; ambient temperature at 95°F [35°C]; evaporator fouling
factor 0.0001hr.ft2.°F/Btu
² Rating Conditions: Evaporator leaving fluid temperature 44°F [6.7°C] with fluid flow rate 2.4 Usgpm/ton; ambient temperature at 115°F [46°C]; evaporator fouling
factor 0.0001hr.ft2.°F/Btu
Note: RLA – Running Load Amps MCA – Minimum Circuit Ampacity MFS – Maximum Fuse Size LRA – Lock Rotor Amp
- 13 -
SOUND PRESSURE DATA
50Hz
Octave Band (Hz)
Model AVX-B Total dB (A)
63 125 250 500 1K 2K 4K 8K
115S 57 45 48 50 63 57 47 39 65
140S 57 45 48 50 63 57 47 39 65
170S 56 45 48 51 63 57 47 40 65
200S 56 45 48 51 62 57 48 40 65
225S 56 45 48 51 62 57 48 40 65
225T 59 47 50 53 65 59 50 41 67
265S 54 44 49 50 60 54 53 43 63
280T 59 47 50 53 65 59 50 41 67
300S 56 46 50 50 61 56 55 45 64
330T 59 47 50 53 65 59 50 42 67
380T 59 47 50 53 65 59 50 42 67
400T 59 47 50 53 65 59 50 42 67
470M 59 47 50 53 65 59 50 42 67
Note: Unit Sound Pressure Level (Lp) @ 33 ft [10m] (free field), ± 2 dB tolerance.
60Hz
Octave Band (Hz)
Model AVX-B Total dB (A)
63 125 250 500 1K 2K 4K 8K
115S 57 45 48 50 63 57 51 44 65
140S 57 45 47 50 63 57 51 44 65
170S 56 45 48 51 63 57 51 44 65
200S 56 45 48 51 63 57 52 45 65
225S 56 45 48 51 63 57 52 45 65
225T 59 47 50 53 65 60 53 46 68
265S 54 45 49 51 60 55 55 47 63
280T 59 47 50 53 65 60 53 46 68
300S 56 46 50 51 62 57 57 48 65
330T 59 47 50 53 65 60 53 46 67
380T 59 47 50 53 65 60 54 47 67
400T 59 47 50 53 65 60 54 47 67
470M 59 47 50 54 65 60 54 47 67
Note: Unit Sound Pressure Level (Lp) @ 33 ft [10m] (free field), ± 2 dB tolerance.
- 14 -
DIMENSIONAL DATA
AVX-B 115S COMPRESSOR COMPARTMENT

COMPRESSOR
VFD
CONTROL
CG
SWING DOOR
ELECTRICAL POWER ENTRY

CONTROL BOX BOTTOM
TOP VIEW
AIR OUT
VICTAULIC
WATER OUTLET
Ø127 [5"]
CG VICTAULIC CG
WATER INLET
Ø127 [5"]
8 NOS OF
4 NOS OF 64 [2 1/2"]Ø LIFTING HOLES 19 [3/4"]Ø
MOUNTING HOLES
LEFT VIEW FRONT VIEW

COMPRESSOR
VFD
CG CONTROL
SWING DOOR
X
CONTROL BOX BOTTOM
AIR OUT
TOP VIEW
VICTAULIC
WATER OUTLET
Ø127 [5"]
VICTAULIC
CG WATER INLET CG
Ø127 [5"]
Z Z
Y X
8 NOS OF
4 NOS OF 64 [2 1/2"]Ø LIFTING HOLES 19 [3/4"]Ø
MOUNTING HOLES
LEFT VIEW FRONT VIEW

COMPRESSOR
VFD
CG
CONTROL
SWING DOOR

CONTROL BOX BOTTOM
AIR OUT
VICTAULIC
WATER OUTLET
Ø152 [6"]
VICTAULIC WATER
CG CG
INLET Ø152 [6"]
8 NOS OF 19 [3/4"]Ø 4 NOS OF 64 [2 1/2"]Ø

MOUNTING HOLES LIFTING HOLES
Note: All dimensions are in millimeters[inches].
- 15 -
DIMENSIONAL DATA
AVX-B 200S, 225S

COMPRESSOR
COMPARTMENT COMPRESSOR
VFD
CG
CONTROL
SWING DOOR

CONTROL BOX BOTTOM
CG
10 NOS OF 4 NOS OF
19 [3/4"]Ø 64 [2 1/2"]Ø
AVX-B 225T
POWER ENTRY
COMPRESSOR BOTTOM
COMPRESSOR
ELECTRICAL
COMPARTMENT
CONTROL BOX
CG
ELECTRICAL
CONTROL BOX
VICTAULIC
WATER OUTLET
Ø152 [6"]
VICTAULIC
CG WATER INLET CG
Ø152 [6"]
12 NOS OF 8 NOS OF
19 [3/4"]Ø 64 [2 1/2"]Ø
- 16 -
DIMENSIONAL DATA
AVX-B 265S
COMPRESSOR VFD
COMPARTMENT COMPRESSOR COMPARTMENT
VFD
COMPARTMENT
SWING DOOR
VFD
CG
CONTROL
SWING DOOR

CONTROL BOX BOTTOM
VICTAULIC
WATER OUTLET
Ø203 [8"]
VICTAULIC
WATER INLET
CG CG
Ø203 [8"]
10 NOS OF 19 [3/4"]Ø 8 NOS OF 64 [2 1/2"]Ø

AVX-B 280T
POWER ENTRY
COMPRESSOR BOTTOM
COMPRESSOR
COMPARTMENT
CG
VICTAULIC
WATER OUTLET
Ø203 [8"]
VICTAULIC
CG WATER INLET CG
Ø203 [8"]
12 NOS OF 8 NOS OF
19 [3/4"]Ø 64 [2 1/2"]Ø
- 17 -
DIMENSIONAL DATA
AVX-B 300S
COMPRESSOR VFD
COMPARTMENT COMPRESSOR COMPARTMENT
VFD
COMPARTMENT
SWING DOOR
VFD
CG
CONTROL
SWING DOOR

CONTROL BOX BOTTOM
VICTAULIC
WATER OUTLET
Ø203 [8"]
VICTAULIC
WATER INLET
CG CG
Ø203 [8"]
12 NOS OF 19 [3/4"]Ø 8 NOS OF 64 [2 1/2"] Ø

AVX-B 330T
POWER ENTRY
COMPRESSOR BOTTOM
COMPRESSOR
COMPARTMENT
CG
VICTAULIC
WATER OUTLET
Ø203 [8"]
VICTAULIC
CG CG
WATER INLET
Ø203 [8"]
12 NOS OF 8 NOS OF
19 [3/4"]Ø 64 [2 1/2"]Ø
- 18 -
DIMENSIONAL DATA
AVX-B 380T, 400T
POWER ENTRY
COMPRESSOR BOTTOM
COMPRESSOR
COMPARTMENT
CG
CG CG
16 NOS OF VICTAULIC 8 NOS OF VICTAULIC

19 [3/4"]Ø WATER INLET 64 [2 1/2"]Ø WATER OUTLET
MOUNTING HOLES Ø203 [8"] LIFTING HOLES Ø203 [8"]
AVX-B 470M
COMPRESSOR COMPRESSOR
COMPARTMENT
CG
CG
UNIT B UNIT A
AIR OUT
CG CG CG
10 NOS OF VICTAULIC 8 NOS OF 10 NOS OF VICTAULIC 8 NOS OF

19 [3/4"]Ø WATER INLET 64 [2 1/2"]Ø 19 [3/4"]Ø WATER OUTLET 64 [2 1/2"]Ø
MOUNTING HOLES Ø254 [10"] LIFTING HOLES MOUNTING HOLES Ø254 [10"] LIFTING HOLES
- 19 -
FLOOR LOADING DIAGRAM
AVX-B 115S, 140S, 170S, 200S, 225S, 265S, 300S
VFD
AVX-B 225T, 280T, 330T, 380T, 400T, 470M
a.) Point Load Location – inches [mm]

Dimensions – Inches [mm]
Model
AVX-B
A Dim. B Dim. C Dim. D Dim. E Dim. F Dim. G Dim. H Dim. I Dim. J Dim. K Dim.
115S 86 [2184] 10 [254] 61 [1549] 61 [1549] 61 [1549] - - - - - -

140S 86 [2184] 10 [254] 61 [1549] 61 [1549] 61 [1549] - - - - - -
170S 86 [2184] 21 [533] 68 [1727] 68 [1727] 68 [1727] - - - - - -
200S 86 [2184] 21 [533] 65 [1651] 65 [1651] 65 [1651] 65 [1651] - - - - -
225S 86 [2184] 21 [533] 65 [1651] 65 [1651] 65 [1651] 65 [1651] - - - - -
225T 86 [ 2184] 12 [305] 62 [1575] 62 [1575] 62 [1575] 62 [1575] 62 [1575] - - - -
265S 86 [2184] 20 [508] 78 [1981] 78 [1981] 78 [1981] 78 [1981] - - - - -
280T 86 [ 2184] 19 [472] 68 [1727] 68 [1727] 68 [1727] 68 [1727] 68 [1727] - - - -
300S 86 [2184] 18 [457] 73 [1854] 73 [1854] 73 [1854] 73 [1854] 73 [1854] - - - -
330T 86 [ 2184] 20 [508] 64 [1625] 64 [1625] 64 [1625] 64 [1625] 64 [1625] 64 [1625] - - -
380T 86 [ 2184] 17 [435] 62 [1574] 62 [1574] 62 [1574] 62 [1574] 62 [1574] 62 [1574] 62 [1574] - -
400T 86 [ 2184] 17 [435] 62 [1574] 62 [1574] 62 [1574] 62 [1574] 62 [1574] 62 [1574] 62 [1574] - -
470M 86 [2184] 13 [330] 64 [1626] 64 [1626] 64 [1626] 64 [1626] - 64 [1626] 64 [1626] 64 [1626] 64 [1626]
b.) Point Load Data – lbs [kg]

Model Point Load Operatin
AVX-B P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 g Weight
1146 808 1290 903 1433 998 1576 1093 9248
115S - - - - - - - - - - - -
[520] [367] [585] [410] [650] [453] [715] [496] [4195]
1138 1017 1206 1177 1275 1337 1343 1497 9991
140S - - - - - - - - - - - -
[516] [461] [547] [534] [578] [607] [609] [679] [4532]
1257 1036 1386 1271 1515 1506 1644 1741 11354
170S - - - - - - - - -
[570] [470] [629] [576] [687] [683] [746] [790] [5150]
1068 907 1161 1065 1253 1224 1346 1383 1438 1541 12387
200S - - - - - - - - - -
[485] [411] [527] [483] [569] [555] [611] [627] [652] [699] [5619]
1050 912 1158 1088 1265 1265 1372 1442 1479 1618 12649
225S - - - - - - - - - -
[476] [414] [525] [494] [574] [574] [622] [654] [671] [734] [5738]
1819 1807 1714 1712 1608 1617 1503 1522 1398 1427 1293 1332 18752
225T - - - - - - - -
[825] [820] [777] [777] [730] [733] [682] [690] [634] [647] [586] [604] [8506]
1410 1241 1529 1506 1649 1772 1768 2037 1888 2303 17104
265S - - - - - - - - - -
[640] [563] [694] [683] [748] [804] [802] [924] [856] [1045] [7758]
2014 1678 1947 1680 1880 1682 1813 1684 1746 1686 1678 1688 21176
280T - - - - - - - -
[914] [761] [883] [762] [853] [763] [822] [764] [792] [765] [761] [766] [9605]
1327 1173 1414 1332 1500 1490 1587 1648 1674 1806 1761 1964 18676
300S - - - - - - - -
[602] [532] [641] [604] [681] [676] [720] [748] [759] [819] [799] [891] [8471]
1826 1485 1810 1515 1794 1546 1778 1576 1762 1607 1746 1637 1729 1668 23476
330T - - - - - -
[828] [673] [821] [687] [814] [701] [806] [715] [799] [729] [792] [743] [784] [756] [10649]
1480 1408 1485 1417 1489 1427 1494 1436 1498 1446 1503 1455 1507 1465 1512 1474 23496
380T - - - -
[671] [638] [674] [643] [676] [647] [678] [651] [680] [656] [682] [660] [684] [664] [686] [669] [10658]
1487 1427 1492 1438 1497 1450 1502 1461 1507 1473 1512 1484 1516 1496 1521 1507 23768
400T - - - -
[674] [647] [677] [652] [679] [658] [681] [663] [683] [668] [686] [673] [688] [678] [690] [684] [10781]
970 927 1092 1108 1214 1289 1336 1469 1458 1650 1416 1628 1315 1458 1214 1289 1113 1119 1012 950 25028
470M
[440] [421] [495] [503] [551] [585] [606] [666] [662] [748] [642] [738] [597] [661] [551] [585] [505] [508] [459] [431] [11352]
- 20 -
FIELD POWER & CONTROL WIRING SCHEMATIC
TYPICAL FIELD WIRING DIAGRAM

1 COMPRESSOR
2 COMPRESSORS
- 21 -
APPLICATION DATA
UNIT DESIGNED OPERATING Figure 1A

RANGE
Unit Operating Range – Ambient
Temperature
The units are designed to operate at ambient
temperature, 45~125°F [7~52°C], for high ambient
series. If the unit requires to be operated at lower
ambient temperature, the optional Low Ambient CHILLER THERMOSTAT
Operation (LA1), or Extra Low Ambient Operation EVAPORATOR SENSOR
(LA2) shall be incorporated for stable operation.

The mixed fluid temperature range through the evaporator for units with
Operating Limits – Ambient Temperature standard evaporators, should not be less than 7.5°F [4.2°C].
Operating Ambient
Minimum Maximum
Temperature
Standard Ambient Series 45°F [7°C]
Narrow Range ΔT - High Flow Applications
With LA1 14°F [-10°C] 115°F [46°C] For Narrow Range ΔT applications, a partial evaporator
*With LA2 -20°F [-29°C] bypass piping and valve configuration can be used as
High Ambient Series 45°F [7°C] shown below.
With LA1 14°F [-10°C] 125°F [52°C]
This permits a higher ΔT and lower ΔP (pressure drop)
*With LA2 -20°F [-29°C]
through the evaporator (Figure 1B).
* Please consult factory for LA2 option.
Figure 1B
If wind velocity in the area is over 5 mph [8 kmph], wind
barrier is recommended.
Unit Operating Range – Evaporator

Temperature EVAPORATOR BYPASS
PORTION OF FLOW
The unit is designed to deliver chilled fluid temperature
within 40~60°F [4.5~18°C]. The unit can start and pull
down with up to 80°F [27°C] entering-fluid temperature.
For sustained operation, it is recommended that the
CHILLER THERMOSTAT
entering fluid temperature not exceed 70°F [21°C]. EVAPORATOR SENSOR
For unit installation with minimum ambient temperature
at 32°F [0°C] or below, Evaporator Anti-Freeze The fluid mixes after the evaporator.
Protection option is recommended to prevent freezing
of water in evaporator when the chiller is not in
operation. Minimum Chilled Fluid Loop Volume
The evaporator fluid circuit requires a minimum system
Operating Limits – Leaving Fluid Temperature fluid volume of 3 US gallons per Ton [3.3 liters/ cooling
kW] for stable operation. The minimum system fluid
Leaving Fluid
Minimum Maximum volume may increasing up to 10 US gallons per Ton [11
Temperature
liters/ cooling kW] for process cooling, low load
Standard 40 °F [4.5 °C] 60 °F [18 °C]
applications with small temperature range and/or vastly
Dual Mode / Low Temp. fluctuating load conditions.
18 °F [-7.8 °C] 60 °F [18 °C]
Operation
Tanks for System Volume Enhancement

It may be necessary to install a tank in the system to
EVAPORATOR FLUID CIRCUIT provide sufficient system fluid volume, as shown below.
The tank should be baffled and piped for proper fluid
Wide Range ΔT - Low Flow Applications mixing to prevent stratification.
Multiple smaller chillers may be applied in series, each Figure 2A
providing a portion of the design temperature range
typical 10°F [5.5°C] each.
Chilled fluid may be recirculated through the evaporator
as shown below to allow the chiller to operate with
acceptable flow rates and temperature ranges (Figure
1A).
- 22 -
APPLICATION DATA
Figure 2B Single Loop System with Storage Tank to Series Chiller Applications – Where a large
Increase Loop Volume temperature range is required (over 25 °F [13.9 °C]),
the chiller may be piped in series. In this case the units
are controlled independently. The load is progressive
by temperature so the chiller selections are critical.
(Figure 3B)
Figure 3B
Figure 2C Primary and Secondary Loop Systems

are normally used where the secondary
system has variable flow and/or
multiple loads. See example below.
Multiple Chillers In A Chilled Water System

Variable Evaporator Flow
Where the load is greater than available from one
Achelous AVX-B, where standby capacity is required or Dunham-Bush chillers are capable for variable
the load profile dictates, multiple chillers may be piped evaporator flow system. The chiller may operate to
in parallel. Units of equal size help to ensure fluid flow maintain constant leaving fluid temperature with
balance, but balancing valves ensure balanced flows evaporator flow rate changes, with below conditions
even with dissimilar sized chillers. fulfilled.
D Evaporator fluid flow rate is within minimum and
Temperature controller sensors may or may not need to
maximum flow rate of the unit at all time during the
be moved to the common fluid piping depending on the
operation
specific application.
D Rate of flow changed shall not exceeded 10% per
Parallel Chiller Applications – Both units operate minute
simultaneously modulating with load variations. Each Failure to comply with the above conditions will cause
unit operates independently sensing its own leaving problem to the chiller operation and may cause the
fluid temperature. The set point of each thermostat is chiller to shutdown.
set to maintain the desired loading scheme. (Figure 3A)
Sound and Vibration
Figure 3A
The compressors in AVX-B units are resiliently,
mounted to reduce the transmission of any noise and
vibration to the frame.
The compressors are not mounted on springs because
extra movement may cause line breakage and
refrigerant leaks. Unit isolation helps prevent any
remaining sound or vibration from entering the building
structure, piping or electrical service.
Glycol Freeze Protection

If the chiller or fluid piping may be exposed to
temperatures below freezing, glycol protection is
recommended if the water is not drained. The
recommended protection is 10°F [5.6°C] below the
minimum ambient temperature in the equipment room
and around piping. Use only glycol solutions approved
for heat exchanger duty. DO NOT use automotive anti-
freezing.
- 23 -
APPLICATION DATA
If the equipment is being used to supply chilled fluid ICE THERMAL STORAGE
38°F [3.3°C] or below, glycol should be used to prevent
freeze damage. The freeze protection level should be SYSTEM (ITES)
15°F [8.3°C] lower than the leaving brine temperature.
The globe is progressively marching towards a serious
The use of glycol causes a performance derate as
electric energy crisis. The HVAC/R industry is shifting
shown below which needs to be included in the unit
selection procedure. to operate with more efficient machines, as well as
alternate system designs and solutions. Dunham-Bush,
Table 1 : Ethylene Glycol as a leader of HVAC/R solutions provider, we provide
packaged solution for ITES, which include, equipments
% E. G. Freeze Point C1 K1 G1 P1
By Capacity kW Flow P.D. selections, chillers, Ice Cels and CPM for ITES system
Weight °F °C Factor Rate Factor Factor controls.
10 26.2 -3.2 0.995 0.998 1.019 1.050
15 22.4 -5.3 0.991 0.997 1.030 1.083 Dunham-Bush Chillers, with positive displacement
20 17.8 -7.9 0.988 0.996 1.044 1.121 rotary screw compressor can easily cool low
o
25 12.6 -10.8 0.984 0.995 1.060 1.170 temperature glycol down to 20°F [-6.7 C] to charge the
30 6.7 -14.1 0.981 0.994 1.077 1.219 ice storage tanks. The same chiller can also produce
35 0.0 -17.8 0.977 0.992 1.097 1.275 o
warmer supply fluid temperature, 40 to 45 F [4.4 to 7.2
40 -10.0 -23.3 0.973 0.991 1.116 1.331 o
C], for those building systems designed for only peak
45 -17.5 -27.5 0.968 0.990 1.138 1.398
50 -28.9 -33.8 0.964 0.989 1.161 1.466
shaving.
Dunham-Bush is the only HVAC/R manufacturer who
Table 2 : Propylene Glycol can provide complete ITES packaged solution, with
% P. G. Freeze Point C2 K2 G2 P2 own products for chillers, ice storage tanks and plant
By Capacity kW Flow P.D. room control system, with following benefits.
Weight °F °C Factor Rate Factor Factor
10 26.1 -3.3 0.988 0.994 1.005 1.019 Demand Charge: ITES allows some of the peak
15 22.8 -5.1 0.984 0.992 1.008 1.031 demand to be shifted to low-demand nighttime periods,
20 19.1 -7.2 0.978 0.990 1.010 1.051 thus reducing demand charges for the entire year.
25 14.5 -9.7 0.970 0.988 1.015 1.081
30 8.9 -12.8 0.962 0.986 1.021 1.120 Energy Cost: ITES, by operating chillers at night, will
fully utilize incentive on electricity night tariff, which is
Table 3 : Correction Factor - Elevation much lower compare to day tariff
Elevation above Sea Level Capacity kW Rebates: ITES usually qualifies for rebates offered by
Correction Correction
Feet [m] Meters Factor Factor Factor electric utilities or governments for equipment that shift
0 0 1.00 1.00 peak loads to off-peak hours
2000 600 0.99 1.01
4000 1200 0.98 1.02
Colder Air Temperature: ITES can produce chilled
6000 1800 0.97 1.03 liquid at supply temperature of 38°F [3.3°C] or even
lower without scarifying system’s efficiencies. This
realizes energy saving on chilled water pumping
Table 4 : Correction Factor - FF
system, AHUs and FCUs. Colder supply air distribution
Fouling Factor Capacity
Correction
kW Correction lowers room humidity, and thus, comfort cooling can be
Factor
Hr.ft².°F/BTU m².°C/kW Factor achieved with higher room temperature. This reduce air
0.0001 0.018 1.000 1.000 conditioning load required, and therefore, reduces the
0.00025 0.044 0.993 0.997 installation cost and system operating cost.
0.00050 0.088 0.978 0.990
0.00100 0.176 0.951 0.978 Standby Cooling Capacity: Energy stored in ITES
Note: P.D. – Pressure drop across evaporator can be utilized to cater peak or unexpected loads which
exceeded total cooling capacity available from the
installed chillers. This is savior to the regions which
having difficulties on power generation plants
expansion, where with ITES, will significantly reduced
total demand of the buildings.
- 24 -
MINIMUM CLEARANCE REQUIREMENTS
Single Pit (See Note 2)
Double Pit (See Note 2)
Multi Pit
Notes:
1.) All dimensions are minimal, unless
Corner Wall otherwise noted.
2.) Pit installations are not re-
commended. Re-circulation of hot
condenser air in combination with
surface air turbulence cannot be
predicted. Hot air re-circulation will
severely affect unit efficiency (EER)
and can cause high pressure or fan
motor temperature trips. Dunham-
Bush will not be responsible for
ducting fans to a higher level to
alleviate the above mentioned
conditions.
- 25 -
GUIDE SPECIFICATIONS
compensation will be approved for revisions required by

1.0 GENERAL the design base or other manufacturers for any
different services, space, clearances, etc.
1.1 SUMMARY
Supply and commissioning of complete factory 1.4 DELIVERY, STORAGE AND
assembled air cooled screw chiller suitable for outdoor HANDLING
installation. The air cooled chiller shall contain rotary
vertical screw compressor(s), evaporator, air cooled Unit shall be delivered to job site fully assembled with
condenser with coil and fan, interconnecting refrigerant all interconnecting refrigerant piping and internal wiring
piping, electronic expansion valve, control panel, chilled ready for field installation and charged with refrigerant
liquid connections. The control panel shall be fully wired and oil by manufacturer. When delivered, machine shall
by the manufacturer to connect and interlock controller, be stored indoors, away from construction dirt, dust,
starter, protection devices with electrical power and moisture or any other hazardous material that would
control connections. Packaged chiller shall be factory harm the chillers. Inspect under shipping tarps, bags, or
assembled, charged and run tested with a full operating crates to be sure there is no water collected during
refrigerant and oil charge. The refrigerant type shall be transit. Protective shipping covers shall be kept with the
R134a and shall not have phasing out schedule. unit until machine is ready for installation.
Contractor shall furnish and install chiller as shown and
scheduled on the drawings. Unit shall be installed in 1.5 WARRANTY
accordance with this specification. Chiller manufacturer’s warranty shall cover for 12
months from the date of start-up or 18 months from the
1.2 QUALITY ASSURANCE date of shipment whichever is first. The start-up shall
be carried out by a authorized service personnel and
D Chiller performance shall be rated in accordance to the warranty is limited to part replacement excluding
AHRI 550/590 standard latest edition. labor and consumables such as refrigerant, oil & filter
D ASME standard B31.5 for Refrigerant piping driers etc.
D Vessels shall be fabricated and pressure tested in
accordance with ASME Boiler and Pressure vessel 1.6 MAINTENANCE
code, Section VIII, Division 1 “Unfired Pressure
Maintenance of the chillers will be the responsibility of
Vessels”
the owner and performed in accordance with the
D Manufacturer shall have experience of minimum 15 manufacturer’s instructions
years in manufacturing Air Cooled Screw Chillers in
their facility.
D Unit shall be manufactured in ISO9001 registered 2.0 PRODUCTS
manufacturing facility.
D [OPTIONAL] ASHRAE Standard 15 safety code for 2.1 OPERATING REQUIREMENTS
mechanical refrigeration
The units will be furnished as shown on capacity
D [OPTIONAL] JKKP code for vessels required in schedules and drawings. Unit performance will be in
Malaysia market place. accordance with AHRI Standard 550/590.
D [OPTIONAL] PED certification required in Europe
The unit shall be capable of starting up with entering
market place o
fluid temperature to the cooler at 95°F [35 C].
D Factory run test: Chiller shall be pressure tested,
The unit shall be capable to produce chilled fluid
evacuated and fully charged with refrigerant and oil. o o o o
temperature between 40 F to 60 F [4.5 C to 18 C] at
The chiller shall be run tested with water flowing
standard operating mode.
through the vessels.
D Manufacturer shall have a service organization with [OPTIONAL]:
trained service personal. A. Dual Mode operation – The unit shall capable for ice
thermal storage applications with supply brine
1.3 DESIGN BASE temperature down to 18oF [-7.8oC].
The construction drawings indicate a system based on B. Low Temp. Operation – The unit shall capable for
a selected manufacturer of equipment and the design process cooling application with supply fluid
data available to the Engineer during construction temperature down to 18oF [-7.8oC].
document preparation. Electrical services, size, The unit shall be design to operate at ambient
configuration and space allocations are consistent with temperature 45oF to 115oF [7oC to 46oC], with extended
o o
that manufacturer’s recommendations and ambient temperature to 125 F [52 C] for high ambient
requirements. operation.
Other listed or approved manufacturers are encouraged
[OPTIONAL]:
to provide equipment on this project; however, it will be
the Contractor and/or Supplier’s responsibility to assure A. Low Ambient Operation (LA1) – The unit shall
the equipment is consistent with the design base. No capable to operate with ambient temperature down
to 14oF [-10oC].
- 26 -
B. Extra Low Ambient Operation (LA2) – The unit shall tube sheets. Tubes shall be of copper, seamless, high
capable to operate with ambient temperature down efficient, internally enhanced and externally finned,
to -20°F [-29°C]. mechanically expanded into fixed steel tube sheets.
Unit shall be able to operate with 3-phase 50/60Hz Tube diameter shall be ¾ inch and thickness shall be
power supply with voltage within +/- 10% of unit rated 0.025 inch. The flooded evaporator shall have a built in
voltage. distributor for feeding refrigerant evenly under the tube
Control Voltage shall be 115V/1ph/ 50/60Hz. bundle to produce a uniform boiling action and baffle
plates shall be provided to ensure vapor separation.
2.2 CONSTRUCTION Water box shall be removable type for tube cleaning.
Water connections shall be with Victaulic grooves in
The unit panels, control boxes shall be constructed by
compliance to ANSI / AWWAC-606. Vent and drain
heavy gauge, galvanized steel with powder coating
plugs are to be provided in water box. The shell side of
baked finishing to pass 1000-hours salt spray test in
the evaporator shall have pressure relief valve with
accordance with ATSM B117 standard.
provision for refrigerant venting.
2.3 COMPRESSOR Evaporator refrigerant side shall be designed and
constructed in accordance with the ASME Code for
The packaged chiller shall be furnished with direct Unfired Pressure Vessels. Evaporator shell side shall
drive, hermetic sealed, positive displacement rotary be designed for working pressure up to 200PSIG
screw compressor(s), driven by a 3500 RPM-60Hz 2 [13.8BAR] and undergo pneumatic pressure test at
pole motor. 220PSIG [15.2BAR]. Tube side shall be designed for
Each compressor shall include integral oil separation 150PSIG [10.3BAR] working pressure and undergo
system, oil sump and oil filter. The oil differential hydrostatic pressure test at 195PSIG [13.4BAR].
pressure shall be controlled during operation to The flooded evaporator shall have an efficient and
maintain proper oil lubrication throughout the lubrication reliable oil recovery system. The oil recovery system
system. An electric oil heater shall be supplied with shall insure the evaporator is operating at peak
each compressor to maintain required oil temperature efficiency at all times and provide optimal energy
during shutdown period. The heater shall be energized efficiency during extended periods of part load. Units
when the chiller is switched off. without such oil recovery systems shall not be
Each compressor shall have an oil level sight glass, acceptable.
suction check valve, suction filter and discharge service All low temperature surfaces shall be factory insulated
valve. Unit shall be provided with isolation valves to with 1 inch [25mm] thick Polyethylene resin having K
allow condenser to be used as a pump down receiver. factor of 0.26 btu-in / hr.ft².°F.
Compressor capacity control shall be obtained by
Variable Frequency Driven motor in combination with [OPTIONAL]:
slide valve at low load within each compressor. The A. Evaporator Flanged Water Connection – Flanged
bearing shall be heavy duty, anti-friction, anti-reverse water connection shall be provided in lieu of
tapered roller type, shall be able to carry both radial Victaulic connection.
and thrust loads. B. Double Thick Insulation – Evaporator shall be
The compressor motor shall be hermetic refrigerant gas provided with 2 inch [50mm] thick closed cell
cooled, 2 pole, and squirrel cage induction type with insulation for extra resistance to condensation.
class H insulation. Motor winding shall have thermistors C. 250PSIG Working Pressure Vessel – Evaporator
embedded in the motor windings. The thermistors shall with 250PSIG working pressure on shell side shall
be wired to the solid state motor protection module to be provided.
protect motor from overheating. D. JKKP Compliance – Evaporator with JKKP approval
shall be provided for installation in Malaysia.
[OPTIONAL]:
E. PED Compliance – Evaporator with PED approval
A. Compressor Suction Service Valve – To further
shall be provided for installation in European
isolate compressor from evaporator
countries.
B. Compressor Sound Enclosure – For unit operation
with lower sound level
C. Flanged Semi-Hermetic Compressor – Semi- 2.5 CONDENSER AND FANS
hermetic compressor shall be provided on request Condenser shall be Air cooled type with tube/fin coil
design. The coil shall be constructed of seamless inner-
2.4 EVAPORATOR grooved copper tube and die formed aluminum fins
having self spacing collars in staggered configuration.
Evaporator vessel shall be cleanable shell and tube,
Copper tubes shall be mechanically expanded into the
flooded type. Shell shall be fabricated from rolled
fins.
carbon steel sheet with fusion welded seams or carbon
steel standard pipes. End plates shall be of carbon The coil construction shall be of V configuration in order
steel with precision drilling, reamed in order to to increase heat transfer area and condenser divider
accommodate tubes. Intermediate tube support shall baffles shall fully separate each condenser fan section
be in place to provide required tube support between to control the air flow by fan cycling and fan staging to
- 27 -
maintain optimum head pressure. Coil plate shall be flow control and improve efficiency by optimizing the
make of galvanized steel and divider baffles shall be suction and discharge superheat. In addition, the
made of galvanized steel with powder coating. refrigerant control system shall optimized refrigerant
The fan shall be direct drive propeller type, made of liquid level in the flooded evaporator to protect the
heavy duty alloy blades, in order to have higher compressor from slugging liquid refrigerant. Fixed
resistance for dust and sand abrasion. Fan shall be orifice control systems shall not be acceptable.
protected with powder coated galvanized fan guard. [OPTIONAL]:
The motor shall be 3-phase, TEFC or TENV, squirrel A. Heat Recovery – Factory supplied shell-and-tube
cage induction type with IP55 enclosure and class F heat exchanger to reclaim waste heat from the
insulation. The motor bearing shall be permanently system to produce hot water up to 131oF [55oC].
lubricated. Motor shall have internal thermal protection.
B. Hotgas Bypass – Shall be factory for operation
The fan and the motor assembly shall be rigidly down to approximately 10% of full load
secured to the casing with a heavy gauge steel powder
coated fan brackets with air discharge upward.
2.7 OIL MANAGEMENT
The coils shall be pneumatic leaked and pressure
The chiller package shall ensure proper lubrication
tested at 450PSIG [31BAR].
during the operation in order to have prolonged
The condenser shall be sized for full pump down compressor life as well as maintaining system
capacity. efficiency. An efficient pressure differential lubrication
system shall be provided with oil filter, sight glass, oil
[OPTIONAL]: sump and oil sump heater. The oil heater shall be
A. Pre-coated Aluminum fin/Copper tube coil – energized during the chiller switched off to prevent oil
Copper/Pre-coated Aluminum fin construction shall from dilution. Oil pump shall not be acceptable.
be made of seamless inner grooved copper tubes
mechanically expanded into pre-coated (hydrophilic 2.8 ELECTRICAL AND CONTROL
coated) aluminum fins. The tube sheet shall be of
galvanized steel and the divider baffles shall be of
PANEL
galvanized steel with powder coating The electrical switch gears, controller, sensor
B. Copper tube/ Copper fin coil – Copper/Copper coil transmitters and relays shall be housed in IP54 panel.
construction shall be made of seamless inner The panel casing shall be of galvanized steel with
grooved copper tubes mechanically expanded into powder coating baked finishing for corrosion resistance.
copper fins. The tube sheet shall be of galvanized The panel shall be divided into two separate
steel or stainless steel and the divider baffles shall compartments or shall have two separate panels to
be of galvanized steel with powder coating. house power and control devices separately.
C. Post-coated Aluminum fin coil – Copper tube/post- The chiller manufacturer shall provide a Variable
coated Aluminum fin coil construction shall be made Frequency Drive (VFD) for each compressor motor
of seamless inner grooved copper tubes which also minimize the starting current in addition to
mechanically expanded into Aluminum fins. The capacity modulation function. The VFD shall be factory
tube sheet shall be of galvanized steel. The entire mounted, wired to the motor and controller. The VFD
coil shall be coated with anti corrosive coating after shall be able to provide adequate starting torque and
the coil fabrication. The divider baffles shall be the required acceleration for the compressor during
made of galvanized steel with powder coating. starting.
D. Protective Grille For Condenser Coil – Protective The electrical panel compartment shall include:
grille shall be provided to condenser coil section to A. Main incoming power terminal block suitable to
prevent unauthorized access. receive single entry of three phase 3-wire power
E. Low Noise Operation – Low noise operation shall be supply with specified voltage.
provided to lower down unit operating sound level. B. Circuit breaker for each compressor
F. VFD on Condenser Fans – Condenser fan motors C. Solid state compressor motor over current
shall be driven by VSD to further enhanced unit part protection for each phase shall be inherent feature
load efficiency of Variable Frequency Drive
D. Solid state compressor motor overheat protection
module
2.6 REFRIGERANT CIRCUIT E. Under/over voltage phase reversal and imbalance
The refrigerant circuit shall include discharge service relay.
valves, liquid line shut off valve, oil filter, replaceable
The Variable Frequency Drive and circuit breakers shall
filter drier, and sight glass at liquid line. Liquid line
be wired securely to the main incoming terminal block.
angle valve shall be provided for refrigerant charging.
Pressure relief valves shall be provided at evaporator Overheating protection modules, over/under voltage
and compressor body. phase relay shall be interlocked with the compressor in
order to provide adequate protection to the compressor
The packaged chiller shall be furnished with electronic
motor.
expansion valve for precise modulation of refrigerant
- 28 -
[OPTIONAL]: Readings and settings displayed shall be selectable

A. Single Power Connection Point – Single point between Imperial or SI units.
connection point shall be provided for unit with Leaving chilled water temperature control shall be
modular design. accomplished by entering the water temperature set
point with accuracy to 0.8°F and placing the controller
B. Unit Mounted Main Disconnect Switch – Non-fused
automatic control mode. The controller shall monitor all
disconnect switch with external lockable handle control functions and modulate the VFD (and slide
shall be provided to isolate unit main incoming valve if required) to the calibrated position. The
power supply for servicing. compressor loading cycle shall be programmable and
C. Ground Fault Interrupt (GFI) – GFI shall be provided shall be adjusted to the building load requirement. The
for ground fault protection of the unit. loading adjustable range shall be from 0.1% to 0.4%
per increment to prevent excessive demand hike at
D. Ammeter / Voltmeter – Analog ammeter and
start up.
voltmeter with 3-phase selector switch shall be
provided for quick system voltage and current The controller shall continuously monitor evaporator
indication leaving water temperature, rate of change of chilled
water leaving temperature, evaporator and condenser
E. IP55 control panel – Option shall be offered to pressure; compressor amp draw; and discharge
upgrade the standard IP54 control panel to IP55 refrigerant temperature.
rated.
The controller shall be capable to accept low level
remote control signal. Remote Start/Stop shall be
2.9 CONTROLS provided as standard for unit start/stop by external
on/off signal.
2.9.1 General
[OPTIONAL]:
The packaged chiller shall be equipped with stand
along proactive advance controller which adapts to Chilled Water Temperature Reset – The controller shall
abnormal operation conditions. The unit algorithm be capable to accept a 0 to 5VDC chilled water
program and operating parameters shall be stored in temperature reset signal to reset the chilled water
flash-memory that does not require a battery back-up. supply temperature setpoint, based on external
Controller requires back-up battery is not acceptable. demand.
115V power supply to the control circuit shall be Demand Limit / Current Limit – The controller shall be
provided by a factory mounted control transformer capable to accept a 0 to 5VDC demand limit signal to
installed in the panel. External power source to the limit the compressors operating current during the unit
control circuit is not acceptable. operation.
The controller shall be equipped with a user friendly The electrical control panel shall be wired to permit fully
terminal with 7” 64k color touch screen LED back light automatic operation during - initial start-up, normal
graphical display and dedicated touch keys that operation, and shutdown conditions. The control
provides easy access to the unit operating parameters, system shall contain the following control, displays and
control set points and alarm history. There shall be safety devices:
dedicated touch keys enable user to access
information, based on security level of password. There Unit Mounted Variable Frequency Drive (VFD)
shall be min three level of password for operator, Each compressor shall have dedicated VFD for
service personnel and for the manufacturer for critical capacity modulation and shall be operating in tandem
settings in order to protect the chiller controller from with the chiller main controller.
unauthorized access.
The drive shall meets the EMC product standard EN
The controller shall be provided with a set of terminals 61800-3.
that connected to various devices such as temperature
sensors, pressure transducers, current transducers, The VFD enclosure shall be IP55 rated suitable for
solenoid valves, VFDs, electronic expansion valve, outdoor use. The drive shall be able to operate with
control relays. The controller should be able to be maximum output at 50°C ambient temp and humidity
configured and connected multiple units that allow rage from 5% to 95%.
sequencing control without additional hardware. The The Motor and power cables shall be mounted securely
controller shall be able to carry out all program through glands in the base plate.
operations. It shall be able to display unit operating EMC filters, harmonics suppression and brake modules
parameters, compressor information, alarm history and shall be integrated into the enclosure.
shall able to modify the parameters.
VFD shall be able to deliver 110% torque for 60
The controller shall be able to carry out self-diagnostic seconds during normal operation.
test on the controller and the connected devices and
Power supply voltage shall be 380 – 480 V with +/-
alarm messages shall be displayed automatically on
10% operating range.
faulty devices.
All messages shall be displayed in English language.
- 29 -
Ramp time adjustable range shall be 1 – 3600 sec. D Entering Chilled water temperature
Maximum output frequency at frequency output shall be D Compressor discharge temperature
from 0 to 32 kHz. D Leaving chilled water temperature derivative
VFD shall have numerical display which shall indicate D Evaporator pressure
power input, frequency, motor current and running D Condenser pressure
hour. D Ambient Temperature
Temperature monitoring of the heat-sink ensures that D Compressor amps draw for each compressor
the frequency converter trips if the temperature reaches
D Compressor elapsed run time of each compressor
95°C ± 5°C.
D Compressor start status
VFD shall have inbuilt protection mode which
D Oil level sensor status
automatically reduce the frequency and the modulation
process adjusted when it detects critical status such as D Water flow switch status
over current or over voltage etc. D External start/stop command status
VFD shall have inbuilt Electronic thermal motor D Percentage of compressor capacity
protection against overload. D Electronic expansion valve percentage of opening.
The frequency converter shall be protected against D Trend graph of leaving chilled water temperature
short-circuits on motor terminals as well as protection
against mains phase loss. [OPTIONAL]:
D Operating supply Voltage
2.9.2 Automatic Controls D Chilled water temperature reset value
D Demand limiting value
D Compressor motor increment contactors
D Start delay timer
2.9.7 Safety Protection
D Anti-recycle timer
D Short circuit protection.
D Oil sump heater interlock relays
D Compressor motor over load protection (3 phase)
D Chilled water pump on/off control
D Under or over voltage and phase failure relay
D Programmable with Seven day operation cycle
D Reverse rotation
D Compressor motor overheat protection
2.9.3 Manual Controls
D High discharge temperature protection
D Auto/Local/Remote switch
D Low oil level protection via optical sensor
D Control circuit stop and start switches
D High condenser pressure
D Compressor enable switch
D Low evaporator pressure
[OPTIONAL]: D Low differential pressure
Dual mode changeover switch – Digital input to D Freeze protection (low chilled liquid leaving
changeover unit operation from chiller mode to freezing temperature )
mode. D Chilled water flow loss
D Compressor run error
2.9.4 Indicator Lights D Power loss
D Compressor Motor high temperature D Sensor error
D Compressor motor overload D Refrigerant loss
D System common alarm D Low Ambient Lockoff
The control system shall be provided with an anti- Controller shall be able to retain up to 99 alarm
recycle device. The control shall limit compressor histories complete with time of failure and all critical
starting to a minimum of 15 minutes between starts. sensor readings. This aids service technicians in their
trouble shooting task enabling downtime and nuisance
2.9.5 Refrigerant Controls trip-outs to be minimized.
D Refrigerant flow control shall be carried out
2.9.8 Remote Monitoring (BMS Interfacing)
electronically by a precision electronic expansion
valve The controller shall be designed to make easy on BMS
D Compressor loading and unloading solenoid valves
interfacing by just an optional add-on communication
card.
Various communication protocols as below shall be
2.9.6 System Information offered for user’s selection.
The chiller display shall provide following operating D Modbus RTU RS485 / TCPIP
information.
D BACnet TCPIP / MsTP / PTP
D Leaving chilled water temperature
D LONworks
- 30 -
2.9.9 Optional Accessories Care should be taken to provide necessary service

clearance as required in the manufacturer’s drawing.
Factory shall supply below accessories for customer’s
Install the strainers at the inlet to the evaporator to
field installation.
prevent debris or other particles entering to the
D Evaporator Water Flow Switch – Weather tight flow evaporator during piping work and initial flushing the
switch with three options for customer’s selection; system. Required coordination to be done with the
Flow switch with CE mark; NEMA 3R and NEMA 4 electrical contractor and the control contractors to
rated flow switch. ensure electrical supply and required communications
D Rubber-In-Shear Isolators links are established.
D Spring Isolators
3.2 START-UP/COMMISSIONING
Chiller shall be commissioned by a service
3.0 EXECUTION representative from manufacturer or by their local
representative. The service personnel shall be trained
3.1 INSTALLATION and authorized by the manufacturer for start up of the
supplied units. The start-up shall include briefing
Chiller shall be installed strictly according to operators on chiller operations and maintenance as
manufacturer’s recommendations as stipulated in the well.
installation manual, drawings and tender documents.
CERTIFIED TO ISO 9001:2008

CERT. NO : AR0409
- 31 -

Danhum Bush Scre Chiller Catalogue

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Danhum Bush Scre Chiller Catalogue

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INTRODUCTION

Air Cooled Vertical Screw R = Packaged

Single point power

Rigid structural steel

Electronic Expansion Valve

Economizer Vision 2020i a flexible and advance programmable

Display and User Terminal System Control

DB-LAN Master Slave Sequencing Control Building Management System (BMS)

OPTIONS AND ACCESSORIES

ELECTRICAL AND CONTROLS DB DIRECTOR

EFFICIENCY AND RELIABILITY Control Flexibility

where: A= kW/ton at 100% load point

Condenser Fan Motor

Power Supply : 380Vac-3Ph-50Hz

AVX-B 115S COMPRESSOR COMPARTMENT

ELECTRICAL POWER ENTRY

LEFT VIEW FRONT VIEW

AVX-B 140S COMPRESSOR COMPARTMENT

LEFT VIEW FRONT VIEW

AVX-B 170S COMPRESSOR COMPARTMENT

ELECTRICAL POWER ENTRY

8 NOS OF 19 [3/4"]Ø 4 NOS OF 64 [2 1/2"]Ø

Note: All dimensions are in millimeters[inches].

AVX-B 200S, 225S

ELECTRICAL POWER ENTRY

Note: All dimensions are in millimeters[inches].

ELECTRICAL POWER ENTRY

10 NOS OF 19 [3/4"]Ø 8 NOS OF 64 [2 1/2"]Ø

Note: All dimensions are in millimeters[inches].

ELECTRICAL POWER ENTRY

12 NOS OF 19 [3/4"]Ø 8 NOS OF 64 [2 1/2"] Ø

Note: All dimensions are in millimeters[inches].

AVX-B 380T, 400T

16 NOS OF VICTAULIC 8 NOS OF VICTAULIC

10 NOS OF VICTAULIC 8 NOS OF 10 NOS OF VICTAULIC 8 NOS OF

Note: All dimensions are in millimeters[inches].

AVX-B 115S, 140S, 170S, 200S, 225S, 265S, 300S

AVX-B 225T, 280T, 330T, 380T, 400T, 470M

a.) Point Load Location – inches [mm]

115S 86 [2184] 10 [254] 61 [1549] 61 [1549] 61 [1549] - - - - - -

b.) Point Load Data – lbs [kg]

TYPICAL FIELD WIRING DIAGRAM

UNIT DESIGNED OPERATING Figure 1A

(LA2) shall be incorporated for stable operation.

Unit Operating Range – Evaporator

Tanks for System Volume Enhancement

Figure 2C Primary and Secondary Loop Systems

Multiple Chillers In A Chilled Water System

Glycol Freeze Protection

Single Pit (See Note 2)

Double Pit (See Note 2)

compensation will be approved for revisions required by

[OPTIONAL]: Readings and settings displayed shall be selectable

2.9.9 Optional Accessories Care should be taken to provide necessary service

CERTIFIED TO ISO 9001:2008

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