Tedeutschproducts
Tedeutschproducts
Tedeutschproducts
Contenuto :
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Connettori I/O
Circolari
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Deutsch MIL
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38999 Serie III Focus
ACT DTS
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Introduzione – Connettori Deutsch MIL-C-38999
page 7
Introduzione – Connettori Deutsch MIL-C-38999
Series I II III IV
Mating Style Scoop Proof 90° Low Profile 90° Scoop Proof 360° Scoop Proof 90°
Bayonet Bayonet Threaded Breech
Shell Material Aluminum Aluminum Aluminum, Aluminum
Composite
Shell Size 9 2 9 8
Contact 50 2 Metal:50 47
arrangements Composite: 56
Advantage Fast Fast Anti-rotation device Grounding before
connect/disconnect connect/disconnect. (plug). Rugged. contact
Compact size Light weight
Composite shell
option
EMI protection Yes Yes Yes Yes
page 8
Introduzione – Connettori Deutsch MIL-C-38999
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Connettori di potenza – (DTS-HC)
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38999 - Black Zinc Nickel e Nickel PTFE :
L’alternativa al cadmio
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38999 Black Zinc Plating - Connector
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38999 Black Zinc Plating – Connector
Black Zinc Nickel plated MIL-DTL-38999, a RoHS compliant and approved for
500hrs salt spray endurance.
• Environmental
• RoHS compliant, Cadmium free
• Spray
• 500hrs salt spray endurance
• Shell Continuity
• Less than <2.5mΩ initially
• Mechanical
• 500 mating cycles, non magnetic
• Temperature Range
• -65°to +175°C
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38999 Black Zinc Plating - Backshell
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38999 Nickel PTFE Plating
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38999 Nickel PTFE Plating
• Characteristics:
– Environmental:
• RoHS Compliant, Cadmium free
– Spray:
• 500 hours salt spray endurance
– Shell Continuity:
• Less than <2.5m Ω initially
– Mechanical:
• 500 mating cycles, non magnetic
– Temperature Range:
• -65°to +175°C
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Connettori ad alta densità
Wildcat
38999
38999 SIII QPL shells
• Custom
Modifications
Light weight
Composite
RFI Grounding Commercial Series III
– BVD Series
page 22
Connettori I/O
Rettangolari
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Rectangular Products Overview
page 24
M83513 - Micro-D
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Example Applications
page 26
ABC Rectangular Composite Connector
page 27
ABC In-Line
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ABC In-Line
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CTJ MIL-T-81714 (Series II)
CTJ
• Buss Bars are impacted one piece metal construction
• Module housings are all composite construction
• Mounted in rails
• Directly into chassis
• Circuit boards
• In-line
CTJ4 - Electronic component modules that house discrete components and
circuits.
CTJ5 - PC Board, Flat Flex Cable Mountable.
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CTG Series MIL-T-81714 (Series II)
page 31
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CTL MIL-T-81714 (Series II)
CTL CTM
CTN
page 32
Example Applications
page 33
UR-RE High-Density Connectors
Integrated Backshell
• 900 volts @ 5Amps max – wire dependent
• Aluminum & Composite Shells
• Center Jackscrew Design
• Insert/ Removable size 22 Contacts
• Plating:
• U.S. - Clear CAD, Composite
• France - Clear CAD, Composite, Gold (EU Space)
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RE-series Applications
page 35
Serie 369 ®
Developed for commercial
aerospace cabin systems 3 6 9
Qualification based on
proven EN4165
Security locking
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EN4165 – DMC-M
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EN4165 – DMC-M / Chronology
P
L
A Learjet SMS
T Rafale A30X
F7X JSF A350
F Tiger B787
O EC135 Pilatus C-Series B737NG
R NH90 C919
EC145
M
M
I
L
E
S
T
O
N Deutsch 2001 :
2007 : 2012 / 2013 :
E invented EN4165 1st
S BACC EN4165 new
DMC-M Std Edition
Qualification Qualification
page 38
EN4165 – DMC-M / Modularity
page 39
EN4165 – DMC-M / schematic
PCB modules
Receptacle Chimneys
Conductive flat gasket
Plug
Receptacle keying
component
page 40
EN4165 - Single module
page 41
EN4165 - Single module
page 42
EN4165 - Single Module / Cabin Standard
THALES SPB 2
THALES SPB
600 per A/C
IFE power Box
DEU & STA PSA
Panasonic SPM 900 per A/C
IFE power Box
D-Box Ex3
GENTEX 120 per A/C
Dimmable Window
110 per A/C
MOR / SLA Box
BAE seats Controller 225 per A/C
Up to 150 per A/C
page 43
EN4165 / Applications
Equipment rack Electrical power distribution Feedthrough Oxygen security equipment Doors equipment
page 44 page 44
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Connettori Motore
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Engine Product Range
984
(ESC11)
DTS K (38999-K)
page 48
Engine Product Range / EN2997 #22
Because 50 to 80% of connectors on engines are sizes 8, 10 and 12, 3 new inserts
with size 22 contacts have been developed by DEUTSCH - TE
The aim is to increase the number of contacts without changing the shell size or to allow
the decrease in shell size without changing the number of contacts
WEIGHT SAVING + SPACE SAVING
EN2997 Qualified
page 49
Engine Product Range / Backshells
page 50
Engine Product Range / Feedthroughs
Titanium Version
page 51
page 52
Contatti
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AS39029 – Solid crimp contact
page 54
AS39029 – Solid crimp contact
Mint Mark
Hood/Sleeve Broach Slot Cross-hole
Pin Socket
Socket Color
Wire-barrel Fingers Donut
Code
page 55
Contact Series AS39029
Notes:
AS39029/**-***
Former M39029 • Contacts within series fit within
the stack up of the insert pattern.
• Current Rating
• 22 Gauge 5.0 amps
• 20 Gauge 7.5 amps
• 16 Gauge 13.0 amps
• 12 Gauge 23.0 amps
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Deutsch WW – The Products
38999 CTS
5015 26482
81511 Shielded
Al
Quadrax
Wire
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Aluminum Cable Contacts
Ni
Cu
Al
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Connettori Filtrati
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EMI Filtering
page 60
EMI Filtering
• Superior performance
• Space saving
• Rugged
page 61
EMI Filtering
page 62
EMP filtering
• Lightning (LEMP)
page 63
EMP Filtering
page 64
EvoMaxtm MIL-DTL-38999 Series III
Configuration sheet
• Select required options
page 65
EvoPorttm
• Ease of assembly
page 66
Types of connector
page 67
Custom solutions
Mixed contacts High power TVS Shorting plug + lanyard High current
page 68
Connettori Ermetici
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Hermetic Products – A History of Success
Overview
page 70
Hermetic Products – Applications
Example
Market Applications Customer
Aircraft Fuel tank GOODRICH
page 71
Hermetic Products
page 72
Hermetic Connectors – Resilient vs Hermetic
Resilient Hermetic
Environment Environment
– Atmospheric pressures – High pressure
– Not airtight – Continuously airtight
– Limited temperature extremes – Extreme temperatures
– Limited vibration – High vibration
Future
Shell: Aluminum
page 73
Hermetic Products
Design Goals
Headers - Engineered to Solve every potential concern
customer drawings from the
simplest design to most complex Exceed customer expectations
project
Engineering and technical
support through the life of the
product
Connectors -
Standard or custom designs
for unique applications
Rear of connector:
– Straight pins (standard)
– Solder cups (standard)
– Solder tabs
– Eyelets
– Hooks Feedthroughs -
– Crimp socket contacts Customer specified and tailor made
to perform in the most demanding
environments
page 74
Hermetic Connectors – Components
page 75
Hermetic Products
In-House Capabilities
Glass firing
3 computer controlled conveyor belt production furnaces using
specific atmospheres
Validation / Testing
2 leak test stations
100% DWV and IR testing
100% Helium Leak Testing
page 76
Hermetic Connectors – MIL-spec
page 77
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Connettori Spazio
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Connettori per la Marina
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Connettori per la Marina
- 5m Aluminium / 0,5 to
901 Screw AGB/T 538
Stainless steel (if hermetic) 70 bars (if hermetic)
Bronze / 2 to
- 20m 941 Screw AGB/T 538
Stainless steel (if hermetic) 70 bars (if hermetic)
Bronze / 150 to
9316 Screw EN 50014
Stainless steel (if hermetic) 750 bars (if hermetic)
page 84
Connettori per la Marina
Depth
- 5m
- 1500m
page 85
Prodotti su Fregate
DTB
Standard MIL-DTL 38999 Serie III
Use Harsh environment
Material Bronze
Coupling Square thread with self locking
Modular Signal, power, coaxial, optical
Advantage Ruggedised, removable insert
Contacts #22, 20, 16
Enviromental : 2 to 70 bars
Characteristics Service temperature : -65 to 175°C
Intensity : 5 to 46A
page 86
Prodotti su Fregate
941
Standard AGB/T 538
Use Decks and outside ships
Enviromental receptacles : Bronze
Material
Hermetic receptacles : Stainless steel shell
Coupling Square thread
Modular Signal, power, coaxial, optical
Advantage Ruggedised, removable insert
Contacts #20, 16, 12, 8, 4, 0
Enviromental : 2 to 70 bars
Characteristics Service temperature : -40 to 100°C
Intensity : 5 to 220A
Overmolding
Standard Custom design
Use Underwater / Decks / Outside ships
Material Resin
Characteristics Enviromental : 60 bars
Microwave harnesses
page 88
Prodotti su Fregate
941
Wiring Weapons system
harnesses launch: missile Exocet
Weapons system
launch: torpedoes MU90
941
Radar
On the deck
(outside
applications)
Inside ships
901
page 89
Prodotti su Sottomarini
Depth
- 5m
- 20m
- 1500m
941 DCI 9316 Feedthrough
page 90
Products on SUBMARINES
DCI
Afnor PNX 41.002
Standard
Mil-C-26482-AIR 8463
Underwater
Use
High pressure
Enviromental receptacles : Stainless steel
Material
Hermetic receptacles : Stainless steel
Coupling Thread
Modular Signal, power, coaxial, optical
Advantage Removable insert, hermetic feedthrough
Contacts #20, 16, 12, 8
Enviromental : 150 to 1000 bars
Characteristics Service temperature : -55 to 100°C Datasheet DCI
Intensity : 5 to 60A
page 91
Products on SUBMARINES
9316
Explosion-proof (EN 50014 and 50018)
Standard
MIL-H 5606
Underwater
Use
Explosive environments
Enviromental receptacles : Bronze
Material
Hermetic receptacles : Stainless steel shell
Coupling Thread
Modular Signal, power, coaxial, optical
Ruggedised, removable insert, hermetic
Advantage
feedthrough
Contacts #20, 16, 12, 8, 4, 0
Enviromental : 150 bars
Characteristics Service temperature : -55 to 85°C
Intensity : 5 to 600A
page 92
Prodotti su Sottomarini
DCI
Microwave Wiring harnesses
Microwave
harnesses with 9316 Periscope 9316
harnesses
Antenna
Bulkhead feedthrough
Sonar
page 93
Connettori Fibra Ottica
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Fibre Optic Facilities and Capability at Hastings UK
Design
• In-house design of contacts, connectors & harnesses
• 3D Modelling (SolidWorks)
Manufacturing
• Optical connector, termini and cable harness production to the
highest quality standards
• In-house manufacture and plating of contacts & connectors
page 95
Fibre Optic Products
Multi Cable
Channel Harness
Single Exp.
Channel beam
page 96
RSC (JN1148) Singleway Connector
• Butt joint sprung termini • Eurofighter - Laser Warning System
• Boeing 757 In-Flight, In-Service Programme
• Single and multimode
• Remote Operated Vehicles
• Corrosion resistant ARCAP
• Nimrod MR4-A
• Easy to clean & maintain • Fibre Optic Towed Decoys (IDECM)
• Airbus Standard Fibre Optic Connector, TACS, IFE
• Airbus qualified - ABS0929
• MOD Naval Fibre Networks
• RSCV tunable version • Airborne Laser (USAF)
• Formula 1
• RSC Slip Ring development
page 97
MC3 (JN1146) Multiway Connector
page 98
MC5 (JN1130) Multiway Connector
page 99
MIL-T-29504
page
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MC6 Multiway Ribbon Fibre Connector
page
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DMC-M (EN 4165, ARINC 809, BACC65)
Type 47 Hybrid
• Size 16 and size 22 MIL standard copper
contacts
• ARINC 801 optical termini
MC5 (JN1130 Termini)
• Qualified JN1130 1.25mm termini
• Alignment dowels
• Removable socket face
MC6 Multi Channel
• MT Ferrule
• 12 & 24 channels
• Potential to 72 channels
page
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Expanded Beam Range (Illustris™)
RSC Illustris
• Same housing as the standard RSC
• Enhanced anti-vibration coupling
• Simple LC termination
TMC Illustris
• MIL-DTL-83526 compatible
• High performance, very low loss
• Simple LC termination
Illustris D-Sub & 29504
• Size 16 and 12 for 29504
• DIN41612 for D-Sub
page
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Harness/Cable assemblies
Mil – comms
Cable drums MC4
Rail Harness
EFA Harness Aircraft
MC3
RSC – MC3 Test Harness
MC5 – HA
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