Quick Change Gearbox: Instructions For Installation and Operation Pictorial Parts List
Quick Change Gearbox: Instructions For Installation and Operation Pictorial Parts List
Quick Change Gearbox: Instructions For Installation and Operation Pictorial Parts List
QUICK CHANGE
GEARBOX
Nos, 1480 (ML7) and 1680 (ML7-R) and Super 7)
INSTRUCTIONS FOR
INSTALLATION AND OPERATION
WITH
The chart for diametral pitches has been included for the Fig. 1. Gear Box Chart showing English threads and feeds.
benefit of users wishing to cut worms to mesh with
wormwheels whose pitch is expressed as D.P. The table of Reference to the gear box chart Fig. 1, will show that all
module pitches has been included for the same reason. the commonly used English pitches are covered. In view
of this the gear pins on the normal quadrant (as supplied
Wh ere as diametral pitch is the ratio of the number of teeth with the gear box), are placed at fixed centres. This permits
to the pitch diameter (in inches), module is the ratio of the the advantage of mounting the driving train of gears on pins
pitch diameter (in millimetres) to the number of teeth. which are considerably greater in diameter, and more robust
than the movable type of changewheel stud.
LUBRICATION
Fig. 2. Normal
IMPORTANT
The SELECTOR (1) selects any one of the eight ratios available
from the 'cone' of gears on the lower shaft. The indexing position
INSTALLATION
of the lever is always directly below the column on the chart which The MYFORD Quick Change Gear Box can be easily fitted to
contains the thread or feed desired. (See Fig. 7). the Lathe if the following instructions are carried out.
OPERATION OF LEADSCREW NUT, ETC. FITTING INSTRUCTIONS Where paragraph numbers are duplicated, The letter
S denotes Super 7 and the letter M denotes ML.7 except as shown below.
ML.7, ML.7-R and SUPER 7 Lathes are fitted with a stop screw to the
leadscrew nut to control the depth of engagement with the leadscrew, and if For ML.7 Lathe serial number K1087186 and higher numbers ignore ML.7
your Lathe is not arranged with this feature it instructions and treat as though Super 7, e.g. paragraphs 1. 2, 3, 4S, SS etc.
is recommended that you carry out the modifications as shown at Fig. 11 For ML7-R lathe, treat as though later ML7 lathe (K108718B) and higher
below. numbers, i.e. paragraphs 1, 2, 3, 45. 5S etc.
The screw should be so adjusted that there is minimal backlash For Super 7 Lathe SK108891B and higher numbers, packing strip
between leadscrew and nut but without causing any binding. reference 230 is no longer required and must not be used.
For Super 7 Lathes fitted power cross traverse (SK115830 and higher
Furthermore, we recommend that when the gear box has been Fitted numbers) treat as though ML-7. e.g. paragraphs 1, 2, 3, 4M, 5M etc.
and lined up, the right hand leadscrew bracket should be dowelled to the Preparing the Lathe
Lathe bed. Please see Fig. 12 below, See notes in heading
45 With the carriage adjacent to the
right-hand leadscrew bracket, engage
the clasp nut to support the leadscrew,
and tighten the clamp bolt at the rear of
the saddle. Fig. 14.
FIG. 13
Fig. 11. Diagram showing stop screw and spring fitted to leadscrew nut. 1 Open changewheel guard. Remove
the changewheel quadrant and change FIG. 15
wheel guard backplate.
Note On earlier ML.7 models it will be 5S Remove the Simmonds nut, lead-
necessary to remove the tumbler screw handwheel and driving pin from
reverse assembly to facilitate backplate the leadscrew. Release the caphead
removal. screws which secure the leadscrew
2 Fit the 24T gear to the tumbler sleeve bracket, and remove the bracket.
gear. Fig. 13. Fig. 15.
i
Note A 24T gear in high tensile steel s
provided with each gearbox. 6S Disengage the clasp nut and with-
3 Remove the tailstock from the machine draw the leadscrew to the right.
7S Remove the left-hand leadscrew
bracket.
Preparing the Gearbox Attachment Remove the template and replace the Remove the right-hand leadscrew
Holes. (ML.7 and Super 7). headstock thrust screws. bracket assembly, leadscrew gear and
8 Where attachment holes for the leadscrew, and rut off surplus and trim
gearbox are NOT already provided in Note It is important that the drilling the leadscrew end.
the Lathe bed. withdraw both headstock depth indicated should not be exceeded.
15S With the carriage in the central
thrust screws to permit the mounting of position enter the leadscrew through
the drilling template No, 232, Fig. 17. 10 Remove from the gearbox. the top the clasp nut from the right-hand
{Available on request, if required.) cover No. 260, 72T wide faced gear No. side and engage the clasp nut.
186, and the gear quadrant No. 202
9 Mount the template using two 1/4" complete with gears. Fig. 20. 16S Re-assemble the leadscrew and
right-hand leadscrew bracket assembly.
Centralise and finally secure the
bracket. Check the leadscrew for free
rotation. (Upper lever in neutral
position).
FIG. 21 See notes In heading, page f1
strip No. 23D must be inserted before
fitting the caphead screws No. 267, 11114 Feed the gearbox on to the
but not for SK108891 B and leadscrew and mount the box using the
onwards). 12S With the carriage in a two caphead screws No. 267
central position, enter the leadscrew provided. Ensure that the rubber sealing
through the clasp nut from the right- washer is correctly positioned in the
hand end, and engage the clasp nut. recess before tightening the captive
Traverse the carriage to the left until screw. See diagram Fig. 18. At this
FIG- 16 FIG. 17 stage the 3 screws need only to be
the leadscrew passes right through
the Gearbox bearings Fig. 21. lightly tightened. 12M Position the
leadscrew gear No. 168 to give 015'
13S Assemble the right-hand clearance from the gearbox face and
leadscrew bracket on the leadscrew, note the amount of surplus to be
and lightly tighten the securing screws. removed from the leadscrew to provide
Open the clasp nut, traverse the -031" maximum projection through the
carriage to the right-hand end, leadscrew gear. See Fig. 22.
engage the clasp nut to centralise the 13M Remove the gear No. 168 and
leadscrew, and secure the leadscrew detach the gearbox.
bracket.
14M Remove the Simmonds nut,
Replace the driving pin, handwheel, and
distance collar (or leadscrew
Simmonds nut, to locate the leadscrew handwheel, if fitted) and driving pin
14S Position the leadscrew gear No. 168 from the leadscrew. Release the socket
See notes in heading, page 11 to give 015" clearance from the set screw which secures the collar on
Gearbox face and note the amount of the leadscrew to the left of the bracket.
B.S.F. x 3/8" long caphead screws and 11S Mount the gearbox using the two surplus to he removed from the lead- 15M Disengage the clasp nut and
drill the two mounting holes for caphead screws No. 267 provided, screw to provide .031" maximum withdraw the leadscrew to the left. Cut
gearbox. Fig. 19, Ensure that the rubber sealing washer is projection through the leadscrew off surplus and trim the leadscrew end.
Remove the template and open out correctly positioned in the recess before gear. See Fig- 22.
the two drilling guide holes in it to 1/4" tightening the captive screw. See dia-
dia. Remount the template as a tap gram Fig. 18. At this stage all three
guide, and tap the two gearbox screws should only be lightly
mounting holes 1/4" B.S.F., as shown in tightened. (Note For SUPER 7 Lathe, the
the diagram. packing
FIG. 19 FIG- 20
FIG. 22
1
MYFORD QUICK CHANGE GEARBOX MYFORD QUICK CHANGE GEARBOX
FIG. 24 FIG. 25
8
MYFORD QUICK CHANGE GEARBOX
1. Type and serial number of the lathe, also the serial number
of the gearbox.