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    IOCL - 002 AS Castings

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    Kamal Thummar
    This document outlines technical delivery conditions for alloy steel castings for an IOCL project. It specifies requirements for raw materials, melting and pouring, heat treatment, chemical composition, mechanical properties, hardness, non-destructive testing including visual, magnetic particle, dye penetrant and radiographic inspection, certification, marking and limitations on welding repairs. Adherence to the conditions is required when the purchase order references this procedure.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    IOCL - 002 AS Castings

    Uploaded by

    Kamal Thummar
    14 views3 pages
    This document outlines technical delivery conditions for alloy steel castings for an IOCL project. It specifies requirements for raw materials, melting and pouring, heat treatment, chemical composition, mechanical properties, hardness, non-destructive testing including visual, magnetic particle, dye penetrant and radiographic inspection, certification, marking and limitations on welding repairs. Adherence to the conditions is required when the purchase order references this procedure.

    Original Description:

    IOCL- 001 CS castings SPECIFICATION 002

    Original Title

    IOCL- 002 AS castings

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    This document outlines technical delivery conditions for alloy steel castings for an IOCL project. It specifies requirements for raw materials, melting and pouring, heat treatment, chemical composition, mechanical properties, hardness, non-destructive testing including visual, magnetic particle, dye penetrant and radiographic inspection, certification, marking and limitations on welding repairs. Adherence to the conditions is required when the purchase order references this procedure.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    14 views3 pages

    IOCL - 002 AS Castings

    Uploaded by

    Kamal Thummar
    This document outlines technical delivery conditions for alloy steel castings for an IOCL project. It specifies requirements for raw materials, melting and pouring, heat treatment, chemical composition, mechanical properties, hardness, non-destructive testing including visual, magnetic particle, dye penetrant and radiographic inspection, certification, marking and limitations on welding repairs. Adherence to the conditions is required when the purchase order references this procedure.

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    © All Rights Reserved
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    You are on page 1of 3

    ENGINEERING PROCEDURE Page 1 of 3

    TDC No. IOCL/002 Rev 0 Date: 07.02.2018

    TITLE: TECHNICAL DELIVERY CONDITIONS FOR ALLOY STEEL CASTINGS FOR IOCL PROJECT
    1.0 SCOPE:
    This Procedure describes the requirements for Alloy Steel Castings specific to IOCL project.

    TDC – 001 shall apply to all the general requirements.

    2.0 APPLICATION:
    The Foundries shall manufacture the casting strictly to this procedure, when specified in the Purchase Order.

    3.0 REFERENCE SPECIFICATION:


    9800-101-PIP-EC-0005
    ASTM A217
    4.0 GENERAL REQUIREMENTS FOR ALLOY STEEL CASTINGS
    4.1 RAW MATERIAL CONTROL:
    Raw material shall be checked for chemical composition using Vacuum Spectrometer. The accepted Raw
    material shall be stored separately with Identification.

    Raw material shall be stored in covered area and free from Oil, Grease and other contamination.

    4.2 MELTING AND POURING:

    4.2.1 Raw material shall be melted in Electric furnace.

    4.2.2 Bath analysis shall be done after melting to check the chemistry by Vacuum Spectrometer. Based on bath
    analysis, Ferro alloy addition shall be done as required.

    4.2.3 Deoxidation shall be done in the ladle by using suitable deoxidising chemical.

    5.0 HEAT TREATMENT:


    All castings & test bars shall be heat treated as per TDC 001

    6.0 CHEMICAL COMPOSITION (in wt %):


    Chemical Composition shall be as per ASTM A217 and TDC 001.

    7.0 MECHANICAL PROPERTIES:

    Mechanical values shall meet the Material specification range

    8.0 HARDNESS REQUIREMENTS:


    Hardness shall be restricted to 237 BHN Max

    QAF-024 R2

    Prepared by: Approved by:

    C.CHANDRA MURUGAN S KARTHIKEYAN


    ENGINEERING PROCEDURE Page 2 of 3
    TDC No. IOCL/002 Rev 0 Date: 07.02.2018

    9.0 UPGRADATION BY WELDING


    The following shall be strictly followed.

    A) No major weld repairs are allowed on the casting

    B) Minor weld repairs shall be carried out by Shielded Metal Arc Welding (SMAW) process and shall be subjected
    to PWHT treatment

    10.0 NDT INSPECTION:


    10.1 Visual Examination:
    All castings shall be examined 100% visually and free from sand, scale, cracks, tears, voids and other harmful
    defects. Acceptance levels shall be as specified in MSS-SP-55.

    10.2 Magnetic particle inspection:


    MPI shall be carried out for 100% of all castings. The acceptance criteria shall be as per ASME B 16.34, Annexure
    B Appendix II, Section 2.1

    10.3 Dye Penetrant Examination (DPE)

    DPE shall be conducted on non-magnetic castings and where MPE is not feasible. The testing procedure shall

    be in accordance with ASTM E165. Acceptance Criteria: ASME B16.34, Annex B Appendix III, Section 2.1

    10.4 Radiography testing:


    Radiography procedure, areas of casting to be radiographed, and the acceptance criteria shall be as per ASME
    B16.34. All castings shall be of radiographic quality. This requirement shall be ensured by sample radiography
    before proceeding with actual production. Minimum requirement of radiography examination is as follows:

    Material Class Rating Size range Radiography %

    150 Upto 24” 10%

    26” and above 100%

    Alloy Steels 300 Upto 16” 10%

    18” and above 100%

    600 & above All sizes 100%

    QAF-024 R2

    Prepared by: Approved by:

    C.CHANDRA MURUGAN S KARTHIKEYAN


    ENGINEERING PROCEDURE Page 3 of 3
    TDC No. IOCL/002 Rev 0 Date: 07.02.2018

    10.5 Radiography Testing requirements for Hydrogen Service, Oxygen Service, NACE services:

    Material Class Rating Size range Radiography %

    Alloy Steels 150 Upto 24” 100%

    300 Upto 16” 100%

    11.0 CERTIFICATION:
    Material Certificates shall be in accordance with EN 10204 Type 3.1 (3.1B) and as a minimum shall include:

    1. Chemical Analysis Report


    2. Mechanical Properties
    3. Hardness Test
    4. Heat Treatment chart
    5. Visual Examination Report
    6. Dye Penetrant Examination Report
    7. Radiography Examination Report
    8. Magnetic Particle Inspection Report
    9. Weld map for repair welds

    12.0 MARKING:
    Marking shall be carried out as per L&T Valves drawings.

    QAF-024 R2

    Prepared by: Approved by:

    C.CHANDRA MURUGAN S KARTHIKEYAN

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