Bragado, Manilyn Barcenas, Michael Kevin Colima, Lady Laurince Kim, Tae Kyoung Nonesa, Rudy Marc

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CASE STUDY ON

WELDON HAND
TOOLS
BRAGADO, MANILYN
BARCENAS, MICHAEL KEVIN
COLIMA, LADY LAURINCE
KIM, TAE KYOUNG
NONESA, RUDY MARC
INTRODUCTION
• Weldon Hand Tools, one of the most successful of the European hand tool
manufacturers, decided to move into the “woodworking” tools market.
• One of the first products which it decided to manufacture was a general-
purpose “smoothing-plane”, a tool which smooth and shapes wood.
• Its product designer devised a suitable designed and the company’s work
measurement engineers estimated the time it would take in standard minutes
to perform each element in the assembly process.
• The marketing department also estimated the likely demand for the new
product.
PROBLEM STATEMENT
This study will explore on the following problems:
• Develop and justify a forecasting method that fulfils the company’s
specifications.
• Forecast aggregate supply and demand to eliminate impulsive buying and
prevent loss of sales.
• What role should The Weldon Hand Tools “feel” of the market play in
establishing new sales forecasts?
ANALYSIS/FINDINGS
• The data indicates that the marketing department was not totally confident
of its forecast, however. A substantial proportion of demands are likely to
be export sales, which we find difficult to predict.
• The ratios are obtained by averaging the time period ratios from the same
volume in successive quarters.
• Whatever demand does turn out to be, the company should react quickly
to meet it. Because the more the company enters these parts of the
market, the more they are to impulse buying and the more sales they lose
if they don’t supply.
CONCLUSION/
RECOMMENDATION
• layout be design in a flexible way to rearrange stages that will create more
rooms for expansion so as to meet future demands and capacity.
• sales promotion could improve the demand distribution to a smooth
increase throughout the quarters.
• Production Arrangement to short-fat spectrum
• Increase employees from 7 to 11
KEY QUESTIONS/ANSWERS
How many staff should the company employ?
In terms of determining
how many staff is needed to
work in assembling of
smoothing plane
manufacturing plant, given
the sales forecast for the
next two years we assume
that each employer to
works 35 hours per week for
48 weeks a year excluding
the holidays
KEY QUESTIONS/ANSWERS
What type of facilities and technology will the company need to
buy in order to assemble this product?
Operations Required
Press machines Fly press
Assembly Operations Bench
Assembly Tools
Wrapping Automatic box stapler
Moving and Handing equipments
Semi-automatic wrapping machine
Design a layout for the assembly operation (to include the fly press
work) including the tasks to be performed at each part of the system.

Design layout is
significant process in
operation management
,the flow of the layout
very much relies on the
volume and variety
characteristic which
shapes the overall
design (Slack et al,
2010).
How would the layout need to be adjusted as demand for this and
similar products builds up?

Short-Fat Spectrum Arrangement


FORECASTING
ORIGINAL CALCULATION OF EMPLOYEES
NEEDED
ACTUAL OUTPUT AND REVISED
NUMBERS

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