Table of Contents: Technical Reference
Table of Contents: Technical Reference
Table of Contents: Technical Reference
Ta b l e o f C o n t e n t s
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Appendix
-1-
The parts lists and drawings in this document are for illustration purposes only and do not necessarily indicate availability.
Copyright © 2006 by CMP Corporation® • All Rights Reserved
Technical Reference
A Service from CMP Corporation for Our Valued Customers
USA 800-654-4786 • Mexico 800-777-4786
http://www.cmpcorp.com
Preface
-2-
The parts lists and drawings in this document are for illustration purposes only and do not necessarily indicate availability.
Copyright © 2006 by CMP Corporation® • All Rights Reserved
Technical Reference
A Service from CMP Corporation for Our Valued Customers
USA 800-654-4786 • Mexico 800-777-4786
http://www.cmpcorp.com
Trouble-Shooting Tips
for air conditioner and refrigeration compressors
-3-
The parts lists and drawings in this document are for illustration purposes only and do not necessarily indicate availability.
Copyright © 2006 by CMP Corporation® • All Rights Reserved
Technical Reference
A Service from CMP Corporation for Our Valued Customers
USA 800-654-4786 • Mexico 800-777-4786
http://www.cmpcorp.com
Trouble-Shooting Tips
for air conditioner and refrigeration compressors
-4-
The parts lists and drawings in this document are for illustration purposes only and do not necessarily indicate availability.
Copyright © 2006 by CMP Corporation® • All Rights Reserved
Technical Reference
A Service from CMP Corporation for Our Valued Customers
USA 800-654-4786 • Mexico 800-777-4786
http://www.cmpcorp.com
http://www.cmpcorp.com
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13 PLT-0675 VALVE PLATE ASSEMBLY FLAT HGBP FOR MODEL "05D" "05G"
13 PLT-0674 VALVE PLATE ASSEMBLY FLAT NON-UNLOADING FOR MODEL"05D" "05G"
13 PLT-0671 VALVE PLATE ASSEMBLY CANTED HGBP SIDE BANK ONLY FOR MODEL "05D" "05G"
13 PLT-0673 VALVE PLATE ASSEMBLY FLAT SCOU FOR MODEL "05D" "05G"
13 PLT-0672 VALVE PLATE ASSEMBLY CANTED SCOU & OR NON-UNLOADING FOR MODEL "05D" "05G"
14 GKT-0643 VALVE PLATE GASKET
14 GKT-0691 VALVE PLATE GASKET (METAL)
14 GKT-0608 VALVE PLATE GASKET 2" BORE
15 GKT-0649 HEAD GASKET UNLOADING - METAL
15 GKT-0622 HEAD GASKET SUCTION CUT OFF NON-UNLOADING-METAL
15 GKT-0615 UNLOADER HEAD GASKET
16 GKT-0647 HEAD GASKET RIGHT AND LEFT BANKS (METAL)
16 GKT-0607 HEAD GASKET RIGHT AND LEFT BANKS
17 GKT-0604 UNLOADER VALVE GASKET (METAL)
18 GKT-0613 SUCTION SERVICE VALVE GASKET
19 GKT-0609 END COVER GASKET
20 SEL-0620 SHAFT SEAL ASSEMBLY
21 GKT-0662 SEAL PLATE GASKET
21 GKT-0655 SHAFT SEAL GASKET
21 GKT-0628 MAIN BEARING HOUSING GASKET
23 SPG-0603-50 SUCTION VALVE POSITIONING SPRING 05G, 05D, 05K, 6D - PACK OF 50
24 VAL-0606 SUCTION VALVE REED 6D62-75, 05D, 05K, 05G
25 VAL-0605 DISCHARGE VALVE REED 6D62-75, 06D, 05K, 05G
26 GKT-0698 HEAD GASKET CENTER (METAL)
26 GKT-0606 HEAD GASKET CENTER BANK
27 GKT-0660 SERVICE VALVE GASKET
28 WAS-0620 THRUST WASHER PUMP END
29 SRN-0630 PICKUP SCREEN (OIL)
30 VAL-0603 ALCO UNLOADER VALVE WITH/PISTON 06D,06E,05D,05G
31 VAL-0660 PRESSURE UNLOADER VALVE 06E, 06D, 05G, 05D
8 PST-0660 PISTON - 2 STEP CONTOUR TOP AIR CONDITIONING - MEDIUM TEMP, REFRIGERATION
8 PST-0650 PISTON (FLAT TOP)
9 ROD-0650 CONNECTING ROD LONG STROKE
9 ROD-0655 CONNECTING ROD SHORT STROKE
10 CKS-0620 CRANKSHAFT 6 CYLINDER STANDARD STROKE 175, 275
10 CKS-0627 CRANKSHAFT SHORT STROKE 06E-65
10 CKS-0625 CRANKSHAFT 6 CYLINDER LONG STROKE 199, 299
11 WAS-0628 THRUST WASHER MOTOR END 06E
12 BRG-0628 MAIN BUSHING INSERT CRANKCASE SIDE
12 BRG-0627 MAIN BUSHING INSERT CRANKCASE SIDE, ROUGH BORE
13 BRG-0625 MAIN BUSHING INSERT MOTOR SIDE, ROUGH BORE
13 BRG-0626 MAIN BUSHING INSERT MOTOR SIDE
14 GLS-0600 SIGHT GLASS
15 RNG-6135 SIGHT GLASS O-RING - PACK OF 5
16 GKT-0612 BOTTOM PLATE GASKET
17 GKT-0627 TERMINAL PLATE GASKET
18 PLT-0601 TERMINAL PLATE 9 LEAD, 06E
18 PLT-0602 TERMINAL PLATE 6 LEAD, 06E NO CONTROL CIRCUIT
18 PLT-0603 TERMINAL PLATE 6 LEAD 4 CONTROL CIRCUIT 06E
18 KIT-0632 TERMINAL "KIT-0632" WITH PLATE 6 LEAD, 4 CONTROL FOR MODEL "06EA" (Ref. 06EA-660-051)
19 GKT-0653 TERMINAL BOX GASKET
20 INN-0606 INSULATOR BOARD 6 LEAD 06E
21 INN-0609 INSULATOR BOARD 9 LEAD 06E
23 GKT-0609 END COVER GASKET
24 GKT-0617 SERVICE VALVE GASKET 2-1/2" x 1-1/2", I.D. 1-1/8" (2 BOLTS)
24 GKT-0613 SUCTION SERVICE VALVE GASKET
24 GKT-0631 SERVICE VALVE GASKET 3-1/4" O.D. x 2-3/4" I.D.
25 PLT-0655 VALVE PLATE ASSEMBLY HIGH EFF. (SCOU, NON UNL) FOR MODEL "06E"
25 PLT-0665 VALVE PLATE ASSEMBLY STANDARD EFF.(NON UNL) FOR MODEL "06E"
25 PLT-0651 VALVE PLATE ASSEMBLY HIGH EFF. (REF) FOR MODEL "06E"
25 PLT-0650 VALVE PLATE ASSEMBLY (HGBP) FOR MODEL "06E"
26 PIN-0612-50 VALVE PLATE PIN 06E, 6D- PACK OF 50
27 VAL-0625 SUCTION VALVE BACKERS
28 VAL-0612 SUCTION VALVE REED 0.025" THICK 06E
28 VAL-0615 SUCTION VALVE REED 0.031" THICK 06E
29 GKT-0626 VALVE PLATE GASKET 1/32" THICK
29 GKT-0654 VALVE PLATE GASKET - METAL
29 GKT-0630 VALVE PLATE GASKET 1/16" THICK
30 SPG-0660-50 CHECK VALVE SPRING (FOR HGBP VALVE PLATE) 06E - PACK OF 50
31 PST-0601 CHECK VALVE PISTON (FOR HGBP VALVE PLATE)
32 VAL-0614 DISCHARGE VALVE REED 06E
41 RNG-0620 DISC PACK, COUPLING REQUIRES 2 DISC PACK (Ref. THOMAS COUPLING SIZE NUMBER DBZ-B-263)
42 UNL-0640 UNLOADER ASSEMBLY 5H, 6L
43 GKT-0688 UNLOADER BRACKET GASKET (ALUMINUM)
44 GKT-0693 UNLOADER CYLINDER GASKET BOTTOM (VEG. FIBER)
45 PST-0621 UNLOADER PISTON
46 GKT-0690 UNLOADER CYLINDER GASKET TOP (VEG. FIBER)
47 SLV-0630 CYLINDER SLEEVE 5H
48 SPG-0640 UNLOADER LIFT SPRING (PACK OF 12) 5H
49 PIN-0615-50 UNLOADER LIFT PIN 5H, 6L - PACK OF 50
50 LNR-0615 CYLINDER LINER 5H40,60,80,120
51 PLT-0625 VALVE PLATE ASSEMBLY FOR MODELS "5H,6L"
52 GKT-0676 VALVE PLATE GASKET
53 SPG-0616 SUCTION VALVE SPRING 5H, 6L (PACK OF 12)
54 VAL-0616 SUCTION VALVE RING 5H, 6L
55 CLP-0625-50 VALVE CLIP FOR ASSEMBLY ONLY - PACK OF 50
56 PLT-0606 VALVE PLATE
57 SET-0606 DISCHARGE VALVE SEAT 5H, 6L
58 VAL-0618 DISCHARGE VALVE RING 5H, 6L
59 SPG-0618 DISCHARGE VALVE SPRING (PACK OF 12) 5H, 6L
60 CAG-0606 DISCHARGE VALVE CAGE 5H, 6L
61 PLT-0618-50 DISCHARGE VALVE CAGE LOCK PLATE - PACK OF 50
63 GKT-0677 HEAD GASKET
64 GKT-6119 MANIFOLD GASKET
65 GKT-6118 MANIFOLD GASKET
66 WAS-0610-25 LOCK WASHER 5H, 6L, 6G45, 65, 5F40,60 - PACK OF 25
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7 HUB-1401 MOTOR HUB 5/8" ROUGH BORE (15 Hp Max.) (Ref. THOMAS COUPLING SIZE NUMBER DBZ-B-163)
7 HUB-1422 MOTOR HUB 2-1/8" STRAIGHT BORE (75 Hp Max.) (Ref. THOMAS COUPLING SIZE NUMBER DBZ-B-226)
7 HUB-1607 MOTOR HUB, 1-1/4" STRAIGHT BORE (15 Hp Max.) (Ref. THOMAS COUPLING SIZE NUMBER
DBZ-B-163)
7 HUB-1424 MOTOR HUB 5/8" ROUGH BORE (125 Hp Max.) (Ref. THOMAS COUPLING SIZE NUMBER DBZ-B-263)
7 HUB-1435 MOTOR HUB 1-7/8" STRAIGHT BORE (125 Hp Max.) (Ref. THOMAS COUPLING SIZE NUMBER
DBZ-B-263)
7 HUB-1415 MOTOR HUB 2-1/8" STRAIGHT BORE (40 Hp Max.) (Ref. THOMAS COUPLING SIZE NUMBER DBZ-B-201)
7 HUB-1414 MOTOR HUB 1-7/8" STRAIGHT BORE (40 Hp Max.) (Ref. THOMAS COUPLING SIZE NUMBER DBZ-B-201)
7 HUB-1421 MOTOR HUB 1-7/8" STRAIGHT BORE (75 Hp Max.) (Ref. THOMAS COUPLING SIZE NUMBER DBZ-B-226)
7 HUB-1423 MOTOR HUB 2-3/8" STRAIGHT BORE (75 Hp Max.) (Ref. THOMAS COUPLING SIZE NUMBER DBZ-B-226)
7 HUB-1434 MOTOR HUB 2-7/8" STRAIGHT BORE (125 Hp Max.) (Ref. THOMAS COUPLING SIZE NUMBER
DBZ-B-263)
7 HUB-1406 MOTOR HUB 1-7/8" STRAIGHT BORE (15 Hp Max.) (Ref. THOMAS COUPLING SIZE NUMBER DBZ-B-163)
7 HUB-1403 MOTOR HUB 1-3/8" STRAIGHT BORE 15 Hp Max.) (Ref. THOMAS COUPLING SIZE NUMBER DBZ-B-163)
7 HUB-1432 MOTOR HUB 2-1/8" STRAIGHT BORE (125 Hp Max.) (Ref. THOMAS COUPLING SIZE NUMBER
DBZ-B-263)
7 HUB-1405 MOTOR HUB 1-5/8" STRAIGHT BORE (15 Hp Max.) (Ref. THOMAS COUPLING SIZE NUMBER DBZ-B-163)
7 HUB-1413 MOTOR HUB 1-5/8" STRAIGHT BORE (40 Hp Max.) (Ref. THOMAS COUPLING SIZE NUMBER DBZ-B-201)
7 HUB-1433 MOTOR HUB 2-1/2" STRAIGHT BORE (125 Hp Max.) (Ref. THOMAS COUPLING SIZE NUMBER
DBZ-B-263)
8 HUB-1419 COMPRESSOR HUB 5/8" ROUGH BORE (75 Hp Max.) (Ref. THOMAS COUPLING SIZE NUMBER
DBZ-B-226)
8 HUB-1418 HUB, 5/8" ROUGH BORE (40 Hp Max.) (Ref. THOMAS COUPLING SIZE NUMBER DBZ-B-201)
8 HUB-1617 HUB, 1-3/4" STRAIGHT BORE (40 Hp Max.) (Ref. THOMAS COUPLING SIZE NUMBER DBZ-B-201)
9 RNG-1410 DISC PACK, COUPLING REQUIRES 2 DISC PACK (Ref. THOMAS COUPLING SIZE NUMBER DBZ-B-226)
9 RNG-1414 DISC PACK, COUPLING REQUIRES 2 DISC PACK (Ref. THOMAS COUPLING SIZE NUMBER 262-AMR)
9 RNG-1405 DISC PACK, COUPLING REQUIRES 2 DISC PACK (Ref. THOMAS COUPLING SIZE NUMBER 162-MTB)
9 RNG-1406 DISC PACK, COUPLING REQUIRES 2 DISC PACK (Ref. THOMAS COUPLING SIZE NUMBER DBZ-B-163)
9 RNG-1404 DISC PACK, COUPLING REQUIRES 2 DISC PACK (Ref. THOMAS COUPLING SIZE NUMBER 200-MTB)
9 RNG-1412 DISC PACK, COUPLING REQUIRES 2 DISC PACK (Ref. THOMAS COUPLING SIZE NUMBER DBZ-B-263)
10 CTR-1444 CENTER MEMBER WITH DISC PACKS, 1 F SERIES, BOLTS, SPACERS (Ref. THOMAS COUPLING SIZE
NUMBER DBZ-B-226)
10 CTR-1441 CENTER MEMBER WITH DISC PACKS, BOLTS, SPACERS (Ref. THOMAS COUPLING SIZE NUMBER
DBZ-B-163)
10 CTR-1445 CENTER MEMBER WITH DISC PACKS, 1 F SERIES, BOLTS, SPACERS (Ref. THOMAS COUPLING SIZE
NUMBER DBZ-B-263)
10 CTR-1443 CENTER MEMBER WITH DISC PACKS, 1 F SERIES, BOLTS, SPACERS (Ref. THOMAS COUPLING SIZE
NUMBER DBZ-B-201)
11 GKT-1444 SEAL PLATE GASKET
12 SEL-1402 SEAL ASSEMBLY WITH GASKET
13 RNG-3147 SIGHT GLASS O-RING - PACK OF 5
14 GKT-1428 UNLOADER CONTROL GASKET
15 RNG-3229 UNLOADER CONTROL O-RING - PACK OF 5
16 GKT-1424 BEARING HEAD GASKET, 0.025"
16 GKT-1425 BEARING HEAD GASKET, 0.036"
17 KIT-1405 OIL PRESSURE RELIEF "KIT-1405" FOR MODELS "2V, 2VX" (Ref. 550502)
21 BRG-1405 OIL PUMP BUSHING
0, 1 & 2 3 5 6 7 8
You should check with the manufacturer before you replace a bolt with a stronger one. Often bolts are
intentionally chosen so they will be weak enough to fail rather than damage a critical component. Also, when relying
upon the SAE markings to determine the grade of bolts, it is important to know who made and graded the bolt.
Counterfeiting has become a problem.
Torque Suggestions
Typically, when a bolt is installed, the nut (over a washer) should be turned rather than the bolt head. Without
using a Torque Wrench, the tendency is to over-tighten small bolts and under-tighten large bolts. Below are some
suggestions for appropriate torque on bolts with no special lubrication. The manufacturer’s specifications should
always be preferred to the suggestions listed here.
- 122 -
The parts lists and drawings in this document are for illustration purposes only and do not necessarily indicate availability.
Copyright © 2006 by CMP Corporation® • All Rights Reserved
Technical Reference
A Service from CMP Corporation for Our Valued Customers
USA 800-654-4786 • Mexico 800-777-4786
http://www.cmpcorp.com
APPENDIX
Decimal Equivalent Chart
Dec. Dec. Dec. Dec.
Frac. mm Gauge Equiv. Frac. mm Gauge Equiv. Frac. mm Gauge Equiv. Frac. mm Gauge Equiv.
- 0.100 - .0039 - 0.940 63 .0370 - 2.184 44 .0860 - 3.750 - .1476
- 0.200 - .0079 - 0.950 - .0374 - 2.200 - .0866 - 3.797 25 .1495
- 0.250 - .0098 - 0.965 62 .0380 - 2.250 - .0886 - 3.800 - .1496
- 0.300 - .0118 - 0.980 - .0386 - 2.261 43 .0890 - 3.861 24 .1520
- 0.320 - .0126 - 0.991 61 .0390 - 2.300 - .0906 - 3.900 - .1535
- 0.343 80 .0135 - 1.000 - .0394 - 2.350 - .0925 - 3.912 23 .1540
- 0.350 - .0138 - 1.016 60 .0400 - 2.375 42 .0935 5/32 3.969 - .1562
- 0.368 79 .0145 - 1.041 59 .0410 3/32 2.381 - .0938 - 3.988 22 .1570
- 0.380 - .0150 - 1.050 - .0413 - 2.400 - .0945 - 4.000 - .1575
1/64 0.397 - .0156 - 1.067 58 .0420 - 2.438 41 .0960 - 4.039 21 .1590
- 0.400 - .0157 - 1.092 57 .0430 - 2.450 - .0965 - 4.089 20 .1610
- 0.406 78 .0160 - 1.100 - .0433 - 2.489 40 .0980 - 4.100 - .1614
- 0.420 - .0165 - 1.150 - .0453 - 2.500 - .0984 - 4.200 - .1654
- 0.450 - .0177 - 1.181 56 .0465 - 2.527 39 .0995 - 4.216 19 .1660
- 0.457 77 .0180 3/64 1.191 - .0469 - 2.550 - .1004 - 4.250 - .1673
- 0.480 - 0.189 - 1.200 - .0472 - 2.578 38 .1015 - 4.300 - .1693
- 0.500 - .0197 - 1.250 - .0492 - 2.600 - .1024 - 4.305 18 .1695
- 0.508 76 .0200 - 1.300 - .0512 - 2.642 37 .1040 11/64 4.366 - .1719
- 0.520 - .0205 - 1.321 55 .0520 - 2.650 - .1043 - 4.394 17 .1730
- 0.533 75 .0210 - 1.350 - .0532 - 2.700 - .1063 - 4.400 - .1732
- 0.550 - .0217 - 1.397 54 .0550 - 2.705 36 .1065 - 4.496 16 .1770
- 0.572 74 .0255 - 1.400 - .0551 - 2.750 - .1083 - 4.500 - .1772
- 0.580 - .0228 - 1.450 - .0571 7/64 2.778 - .1094 - 4.572 15 .1800
- 0.600 - .0236 - 1.500 - .0591 - 2.794 35 .1100 - 4.600 - .1811
- 0.610 73 .0240 - 1.511 53 .0595 - 2.800 - .1102 - 4.623 14 .1820
- 0.620 - .0244 - 1.550 - .0610 - 2.819 34 .1110 - 4.700 13 .1850
- 0.635 72 .0250 1/16 1.588 - .0625 - 2.850 - .1122 - 4.750 - .1870
- 0.650 - .0256 - 1.600 - .0630 - 2.870 33 .1130 3/16 4.762 - .1875
- 0.660 71 .0260 - 1.613 52 .0635 - 2.900 - .1142 - 4.800 12 .1890
- 0.680 - .0268 - 1.650 - .0650 - 2.946 32 .1160 - 4.851 11 .1910
- 0.700 - .0276 - 1.700 - .0669 - 2.950 - .1161 - 4.900 - .1929
- 0.711 70 .0280 - 1.702 51 .0670 - 3.000 - .1181 - 4.915 10 .1935
- 0.720 - .0283 - 1.750 - .0689 - 3.048 31 .1200 - 4.978 9 .1960
- 0.742 69 .0292 - 1.778 50 .0700 - 3.100 - .1220 - 5.000 - .1968
- 0.750 - .0295 - 1.800 - .0709 1/8 3.175 - .1250 - 5.055 8 .1990
- 0.780 - .0307 - 1.85 - .0728 - 3.200 - .1260 - 5.100 - .2008
- 0.787 68 .0310 - 1.854 49 .0730 - 3.250 - .1280 - 5.105 7 .2010
1/32 0.794 - .0312 - 1.900 - .0748 - 3.264 30 .1285 13/64 5.159 - .2031
- 0.800 - .0315 - 1.930 48 .0760 - 3.300 - .1299 - 5.182 6 .2040
- 0.813 67 .0320 - 1.950 - .0768 - 3.400 - .1339 - 5.200 - .2047
- 0.820 - .0323 5/64 1.984 - .0781 - 3.454 29 .1360 - 5.220 5 .2055
- 0.838 66 .0330 - 1.994 47 .0785 - 3.500 - .1378 - 5.250 - .2067
- .0850 - .0335 - 2.000 - .0787 - 3.569 28 .1405 - 5.300 - .2087
- 0.880 - .0346 - 2.050 - .0807 9/64 3.572 - .1406 - 5.309 4 .2090
- 0.889 65 .0350 - 2.057 46 .0810 - 3.600 - .1417 - 5.400 - .2126
- 0.900 - .0354 - 2.083 45 .0820 - 3.658 27 .1440 - 5.410 3 .2130
- 0.914 64 .0360 - 2.100 - .0827 - 3.700 - .1457 - 5.500 - .2165
- 0.920 - .0362 - 2.150 - .0846 - 3.734 26 .1470 7/32 5.556 - .2188
- 123 -
The parts lists and drawings in this document are for illustration purposes only and do not necessarily indicate availability.
Copyright © 2006 by CMP Corporation® • All Rights Reserved
Technical Reference
A Service from CMP Corporation for Our Valued Customers
USA 800-654-4786 • Mexico 800-777-4786
http://www.cmpcorp.com
APPENDIX
- 124 -
The parts lists and drawings in this document are for illustration purposes only and do not necessarily indicate availability.
Copyright © 2006 by CMP Corporation® • All Rights Reserved
Technical Reference
A Service from CMP Corporation for Our Valued Customers
USA 800-654-4786 • Mexico 800-777-4786
http://www.cmpcorp.com
APPENDIX
Decimal Equivalent Chart
Dec. Dec. Dec. Dec.
Frac. mm Gauge Equiv. Frac. mm Gauge Equiv. Frac. mm Gauge Equiv. Frac. mm Gauge Equiv.
13/16 20.638 - .8125 - 22.500 - .8858 - 24.250 - .9547 1 1/32 26.194 - 1.0312
- 20.750 - .8169 57/64 22.622 - .8906 - 24.500 - .9646 - 26.250 - 1.0335
- 21.000 - .8268 - 22.750 - .8957 31/32 24.606 - .9688 - 26.500 - 1.0433
53/64 21.034 - .8281 - 23.000 - .9055 - 24.750 - .9744 1 3/64 26.591 - 1.0469
- 21.250 - .8366 29/32 23.019 - .9062 - 25.000 - .9843 - 26.750 - 1.0531
27/32 21.431 - .8438 - 23.250 - .9154 63/64 25.003 - .9844 1 1/16 26.988 - 1.0625
- 21.500 - .8465 59/64 23.416 - .9219 - 25.250 - .9941 - 27.000 - 1.0630
- 21.750 - .8563 - 23.500 - .9252 1 25.400 - 1.0000 - 27.250 - 1.0728
55/64 21.828 - .8594 - 23.750 - .9350 - 25.500 - 1.0039 1 5/64 27.384 - 1.0781
- 22.000 - .8661 15/16 23.812 - .9375 - 25.750 - 1.0138 - 27.500 - 1.0827
7/8 22.225 - .8750 - 24.000 - .9449 1 1/64 25.797 - 1.0156 - 27.750 - 1.0925
- 22.250 - .8760 61/64 24.209 - .9531 - 26.000 - 1.0236 1 3/32 27.781 - 1.0938
- 125 -
The parts lists and drawings in this document are for illustration purposes only and do not necessarily indicate availability.
Copyright © 2006 by CMP Corporation® • All Rights Reserved
Technical Reference
A Service from CMP Corporation for Our Valued Customers
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APPENDIX
Key Type Key Width Side Fit Top and Bottom Fit
Width Depth
Tolerance Tolerance
To Fit Fit
Over
(incl.) Range* Shaft Hub Range*
Key-
Key Key Key- Key-
Seat
Seat Seat
C l a s s 1 F i t f o r P a r a l l e l K e y s
+0.000 +0.002 0.004 CL +0.000 +0.000 +0.010 0.032 CL
--- 1/2
- 0.002 - 0.000 0.000 - 0.002 - 0.015 - 0.000 0.005 CL
+0.000 +0.003 0.005 CL +0.000 +0.000 +0.010 0.032 CL
1/2 3/4
- 0.002 - 0.000 0.000 - 0.002 - 0.015 - 0.000 0.005 CL
+0.000 +0.003 0.006 CL +0.000 +0.000 +0.010 0.033 CL
3/4 1
- 0.003 - 0.000 0.000 - 0.003 - 0.015 - 0.000 0.005 CL
Square
+0.000 +0.004 0.007 CL +0.000 +0.000 +0.010 0.033 CL
1 1 1/2
- 0.003 - 0.000 0.000 - 0.003 - 0.015 - 0.000 0.005 CL
+0.000 +0.004 0.008 CL +0.000 +0.000 +0.010 0.034 CL
1 1/2 2 1/2
- 0.004 - 0.000 0.000 - 0.004 - 0.015 - 0.000 0.005 CL
+0.000 +0.004 0.010 CL +0.000 +0.000 +0.010 0.036 CL
2 1/2 3 1/2
- 0.006 - 0.000 0.000 - 0.006 - 0.015 - 0.000 0.005 CL
+0.000 +0.002 0.005 CL +0.000 +0.000 +0.010 0.033 CL
--- 1/2
- 0.003 - 0.000 0.000 - 0.003 - 0.015 - 0.000 0.005 CL
+0.000 +0.003 0.006 CL +0.000 +0.000 +0.010 0.033 CL
1/2 3/4
- 0.003 - 0.000 0.000 - 0.003 - 0.015 - 0.000 0.005 CL
+0.000 +0.003 0.007 CL +0.000 +0.000 +0.010 0.034 CL
3/4 1
- 0.004 - 0.000 0.000 - 0.004 - 0.015 - 0.000 0.005 CL
+0.000 +0.004 0.008 CL +0.000 +0.000 +0.010 0.034 CL
1 1 1/2
Rectan- - 0.004 - 0.000 0.000 - 0.004 - 0.015 - 0.000 0.005 CL
gular +0.000 +0.004 0.009 CL +0.000 +0.000 +0.010 0.035 CL
1 1/2 3
- 0.005 - 0.000 0.000 - 0.005 - 0.015 - 0.000 0.005 CL
+0.000 +0.004 0.010 CL +0.000 +0.000 +0.010 0.036 CL
3 4
- 0.006 -0.000 0.000 - 0.006 - 0.015 - 0.000 0.005 CL
+0.000 +0.004 0.012 CL +0.000 +0.000 +0.010 0.038 CL
4 6
- 0.008 - 0.000 0.000 - 0.008 - 0.015 - 0.000 0.005 CL
+0.000 +0.004 0.017 CL +0.000 +0.000 +0.010 0.043 CL
6 7
- 0.013 - 0.000 0.000 - 0.013 - 0.015 - 0.000 0.005 CL
C l a s s 2 F i t f o r P a r a l l e l a n d T a p e r K e y s
+0.001 +0.002 0.002 CL +0.001 +0.000 +0.010 0.030 CL
--- 1 1/4
- 0.000 - 0.000 0.001 INT - 0.000 - 0.015 - 0.000 0.004 CL
Parallel +0.002 +0.002 0.002 CL +0.002 +0.000 +0.010 0.030 CL
Square 1 1/4 3
- 0.000 - 0.000 0.002 INT - 0.000 - 0.015 - 0.000 0.003 CL
+0.003 +0.002 0.002 CL +0.003 +0.000 +0.010 0.030 CL
3 3 1/2
- 0.000 - 0.000 0.003 INT - 0.000 - 0.015 - 0.000 0.002 CL
+0.001 +0.002 0.002 CL +0.005 +0.000 +0.010 0.035 CL
--- 1 1/4
- 0.000 - 0.000 0.001 INT - 0.005 - 0.015 - 0.000 0.000 CL
Parallel
Rectan- +0.002 +0.002 0.002 CL +0.005 +0.000 +0.010 0.035 CL
1 1/4 3
gular - 0.000 - 0.000 0.002 INT - 0.005 - 0.015 - 0.000 0.000 CL
+0.003 +0.002 0.002 CL +0.005 +0.000 +0.010 0.035 CL
3 7
- 0.000 - 0.000 0.003 INT - 0.005 - 0.015 - 0.000 0.000 CL
+0.001 +0.002 0.002 CL +0.005 +0.000 +0.010 0.005 CL
--- 1 1/4
- 0.000 - 0.000 0.001 INT - 0.005 - 0.015 - 0.000 0.025 INT
Taper +0.002 +0.002 0.002 CL +0.005 +0.000 +0.010 0.005 CL
1 1/4 3
- 0.000 - 0.000 0.002 INT - 0.005 - 0.015 - 0.000 0.025 INT
+0.003 +0.002 0.002 CL +0.005 +0.000 +0.010 0.005 CL
3 §
- 0.000 - 0.000 0.003 INT - 0.005 - 0.015 - 0.000 0.025 INT
- 126 -
The parts lists and drawings in this document are for illustration purposes only and do not necessarily indicate availability.
Copyright © 2006 by CMP Corporation® • All Rights Reserved
Technical Reference
A Service from CMP Corporation for Our Valued Customers
USA 800-654-4786 • Mexico 800-777-4786
http://www.cmpcorp.com
APPENDIX
Keys and Keyseats Chart
Key Size Versus Shaft Diameter
All dimensions are given in inches. Square keys preferred for shaft diameters above heavy line; rectangular keys below.
* Some key standards show 1 1/4 inches; preferred height is 1 1/2 inches.
Diam. D i a m e t e r o f P u l l e y O n M a c h i n e ( i n c h e s )
Motor
Pulley 1 1/4 1 1/2 1 3/4 2 2 1/4 2 1/2 3 4 5 6 1/2 8 10 12 15 18
1 1/4 1725 1435 1230 1075 950 850 715 540 430 330 265 215 175 140 115
1 1/2 2075 1725 1475 1290 1140 1030 850 645 515 395 320 265 215 170 140
1 3/4 2400 2000 1725 1500 1340 1200 1000 750 600 460 375 315 250 200 165
2 2775 2290 1970 1725 1530 1375 1145 850 685 530 430 345 285 230 190
2 1/4 3100 2580 2200 1930 1725 1550 1290 965 775 595 485 385 325 255 215
2 1/2 3450 2870 2460 2150 1900 1725 1435 1075 850 660 540 430 355 285 240
3 4140 3450 2950 2580 2290 2070 1725 1290 1070 800 615 515 430 345 285
4 5500 4575 3950 3450 3060 2775 2295 1725 1375 1060 860 700 575 460 375
5 6850 5750 4920 4300 3825 3450 2865 2150 1725 1325 1075 860 715 575 475
6 1/2 8950 7475 6400 5600 4975 4480 3730 2790 2240 1725 1400 1120 930 745 620
8 --- 9200 7870 6900 6125 5520 4600 3450 2750 2120 1725 1375 1140 915 765
10 --- --- 9850 8620 7670 6900 5750 4300 3450 2650 2150 1725 1430 1140 950
12 --- --- --- --- 9200 8280 6900 5160 4130 3180 2580 2075 1725 1375 1140
15 --- --- --- --- --- --- 8635 6470 5170 3970 3230 2580 2150 1725 1425
18 --- --- --- --- --- --- --- 7750 6200 4770 3880 3100 2580 2070 1725
Diameter of Motor Pulley Speed of Machine
* Speeds based on a 1725 R.P.M. motor Formula: =
Diameter of Machine Pulley Speed of Motor
- 127 -
The parts lists and drawings in this document are for illustration purposes only and do not necessarily indicate availability.
Copyright © 2006 by CMP Corporation® • All Rights Reserved
Technical Reference
A Service from CMP Corporation for Our Valued Customers
USA 800-654-4786 • Mexico 800-777-4786
http://www.cmpcorp.com
APPENDIX
Temperature Conversions
°F °C °F °C °F °C °F °C °F °C
-100 -77.3 30 -1.1 155 68.3 800 426.7 2100 1148.8
-95 -70.6 32 0 160 71.1 850 454.4 2150 1176.6
-90 -67.8 35 1.7 165 73.9 900 482.2 2200 1204.4
-85 -65.0 40 4.4 170 76.7 950 510.0 2250 1232.2
-80 -62.2 45 7.2 175 79.4 1000 537.8 2300 1260.0
-75 -59.4 50 10.0 180 82.2 1050 565.5 2350 1287.7
-70 -57.7 55 12.8 185 85.0 1100 593.3 2400 1315.5
-65 -53.9 60 15.6 190 87.8 1150 621.1 2450 1343.3
-60 -51.1 65 18.3 195 90.6 1200 648.8 2500 1371.1
-55 -48.3 70 21.1 200 93.3 1250 676.6 2550 1398.8
-50 -45.6 75 23.9 205 96.1 1300 704.4 2600 1426.6
-45 -42.8 80 26.7 210 98.9 1350 732.2 2650 1454.4
-40 -40.0 85 29.4 212 100.0 1400 760.0 2700 1482.2
-35 -37.2 90 32.2 215 101.7 1450 787.7 2750 1510.0
-30 -34.4 95 35.0 225 107.2 1500 815.5 2800 1537.7
-25 -31.7 100 37.8 250 121.2 1550 843.3 2850 1565.5
-20 -28.9 105 40.6 300 148.9 1600 871.1 2900 1593.3
-15 -26.1 110 43.3 350 176.7 1650 898.8 2950 1621.1
-10 -23.3 115 46.1 400 204.4 1700 926.6 3000 1648.8
-5 -20.6 120 48.9 450 232.2 1750 954.4 3050 1676.6
0 -17.8 125 51.7 500 260.0 1800 982.2 3100 1704.4
5 -15.0 130 54.4 550 287.8 1850 1010.0 3150 1732.2
10 -12.2 135 57.2 600 315.6 1900 1037.7 3200 1760.0
15 -9.4 140 60.0 650 343.3 1950 1065.5 3250 1787.7
20 -6.7 145 62.8 700 371.1 2000 1093.3 3300 1815.5
25 -3.9 150 65.6 750 398.9 2050 1121.1 3350 1843.3
- 128 -
The parts lists and drawings in this document are for illustration purposes only and do not necessarily indicate availability.
Copyright © 2006 by CMP Corporation® • All Rights Reserved
Technical Reference
A Service from CMP Corporation for Our Valued Customers
USA 800-654-4786 • Mexico 800-777-4786
http://www.cmpcorp.com
APPENDIX
Units of Measure and Conversion Factors
U. S. Customary Weights and Measures
2
Linear Measure Dry Measure
12 inches (in) = 1 foot (ft) 2 pints = 1 qt = 67.2006 cu in
3 feet = 1 yard (yd) 8 quarts = 1 peck (pk) = 537.605 cu in = 16 pts
5 ½ yards = 1 rod (rd), pole or perch (16 ½ ft) 4 pecks = 1 bushel (bu) = 2,150.42 cu in = 32 qts
40 rods = 1 furlong (fur) = 220 yds = 660 ft Apothecaries’ Weight
8 fulongs = 1 statute mile (mi) = 1760 yds = 5,280 ft 20 grains = 1 scruple (s ap)
3 land miles = 1 league 3 scruples = 1 dram apothecaries’ (dr ap) = 60 grains
5,280 feet = 1 statute or land mile 8 drams apothecaries’ = 1 oz ap = 24 s ap = 480 grains
6,076.11549 feet = 1 international nautical mile 12 oz ap = 1 pound apothecaries’ (lb ap) = 96 dr ap
= 288 s ap = 5,760 grains
Area Measure
144 square inches = 1 sq ft Units of Circular Measure
9 square feet = 1 sq yd = 1,296 sq in Second (“) = —
30 ¼ square yards = 1 sq rd = 272 ¼ sq ft Minute (‘) = 60 seconds
160 square rods = 1 acre = 4,840 sq yds = 43,560 sq ft Degree (°) = 60 minutes
640 acres = 1 sq mi Right angle = 90 degrees
1 mile square = 1 section (of land) Straight angle = 180 degrees
6 miles square = 1 township = 36 sections = 36 sq mi Circle = 360 degrees
Cubic Measure Troy Weight
1,728 cubic inches = 1 cu ft 24 grains = 1 pennyweight (dwt)
27 cubic feet = 1 cu yd 20 pennyweights = 1 ounce troy (oz t) = 480 grains
Liquid Measure 12 ounces troy = 1 pound troy (lb t) = 240 dwt = 5,760 grains
4 gills (gi) = 1 pint (pt) = 28.875 cu in Gunter’s or Surveyor’s Chain Measure
2 pints = 1 quart (qt) = 57.75 cu in 7.92 inches = 1 link (li)
4 quarts = 1 gallon (gal) = 231 cu in = 8 pts = 32 gi 100 links = 1 chain (ch) = 4 rods = 66 ft
Apothecaries’ Fluid Measure 80 chains = 1 statute mile = 320 rods = 5,280 ft
60 minims (min) = 1 fluid dram (fl dr) = 0.2256 cu in § When the terms “hundredweight” and “ton” are used
unmodified, they are commonly understood to mean the 100-
8 fluid drams = 1 fluid ounce (fl oz) = 1.8047 cu in
pound hundredweight and the 2,000 pound ton, respectively.
16 fluid ounces = 1 pt = 28.875 cu in = 128 fl drs These units may be designated “net” or “short” when
necessary to distinguish them from the corresponding units in
2 pints = 1 qt = 57.75 cu in = 32 fl oz = 256 fl drs “gross” or “long” measure.
4 quarts = 1 gal = 231 cu in = 128 fl oz = 1,024 fl drs
1 1 When necessary to distinguish the avoirdupois dram from the
Avoirdupois Weight apothecaries’ dram, or to distinguish the avoirdupois dram or
11
27 /32 grains = 1 dram (dr) ounce from the fluid dram or ounce, or to distinguish the
avoirdupois ounce or pound from the troy or apothecaries’
16 drams = 1 oz = 437 ½ grains ounce or pound, the word “avoirdupois” or the abbreviation
16 ounces = 1 lb = 256 drams = 7,000 grains “avdp” should be used in combination with the name or
§
abbreviation of the avoirdupois unit (the “grain” is the same in
100 pounds = 1 hundredweight (cwt) avoirdupois, troy and apothecaries’ weights).
§
20 hundredweights = 1 ton (tn) = 2,000 lbs
2 When necessary to distinguish the dry pint or quart from the
In “gross” or “long” measure, the following values are recognized: liquid pint or quart, the word “dry” should be used in
112 pounds = 1 gross or long cwt
§ combination with the name or abbreviation of the dry unit.
§
20 gross or long cwts = 1 gross or long ton = 2,240 lbs
- 129 -
The parts lists and drawings in this document are for illustration purposes only and do not necessarily indicate availability.
Copyright © 2006 by CMP Corporation® • All Rights Reserved
Technical Reference
A Service from CMP Corporation for Our Valued Customers
USA 800-654-4786 • Mexico 800-777-4786
http://www.cmpcorp.com
APPENDIX
- 130 -
The parts lists and drawings in this document are for illustration purposes only and do not necessarily indicate availability.
Copyright © 2006 by CMP Corporation® • All Rights Reserved