Nukiyama & Tanasawa Correlation: Liquid Mean Droplet Size or Sauter Mean Diameter
Nukiyama & Tanasawa Correlation: Liquid Mean Droplet Size or Sauter Mean Diameter
Nukiyama & Tanasawa Correlation
dl = (0.000585/vr)*sqrt(σ/ρl) + 0.0597*(µl /sqrt(σ/ρl))^0.45*(Ql/Qg)^1.5
where:
dl = mean droplet diameter, m
vr = relative velocity of gas to liquid, m/s = vg –vl ≈vg
Note: In most cases, the gas velocity is much higher than the liquid velocity and vr may be considered
equal to vg
σ = liquid surface tension, N/m
ρl = liquid density, kg/m3
µl = liquid viscosity, Pa.s
Ql = volumetric flow rate of liquid, m3/s
Qg = volumetric flow rate of liquid, m3/s
Boll et. al Correlation
dl = (0.042 +0.00565*(1000*Ql / Qg)) / vr^1.602
Collection Efficiency
η = 1 – e^(-k*R*sqrt(ψ))----(1)
where:
η = collection efficiency of the venture scrubber, fraction
k = correlation coefficient whose value depends on system geometry and operating conditions
(typically 0.1-0.2)
R = liquid-to-gas ratio, m3/1000 m3
ψ = inertial impaction parameter, dimensionless
Note: R values between 0.936 m3/1000 m3 and 1.337 m3/1000 m3 provide optimum collection
efficiency
ψ = C*dp^2*ρp*vt / (9*µg*dl)-----(2)
where:
C = Cunningham Slip correction factor, dimensionless
C = 1 + (0.000621*Tg / (dp*10^6))-----(3)
Tg = inlet gas absolute temperature, K
dp = particle diameter, m
ρp = particle density, kg/m3
vt = throat velocity, m/s
µg = gas viscosity, Pa.s
dl = liquid mean droplet diameter, m
Normally collection efficiency is an input, so re-writing equation (1) in terms of ψ:
ψ = (ln(1-η) /(k*R))^2-----(4)
Since we want to know the throat velocity, re-writing equation (2) in terms of vt:
vt = ψ*9*µg*dl / (C*dp^2*ρp)-----(5)
Throat Length
lt = 369.561*R^0.293 / vt^1.127
where:
lt = throat length, m
R = liquid-to-gas ratio in L/m3 (to convert m3/1000 m3 to L/m3 multiply m3/1000 m3 with 0.001)
vt = throat velocity, m/s
Throat Area
At = Qg / vt
where:
At = throat area, m2
Qg = process gas flow rate, m3/s
vt = throat velocity, m/s
Pressure Drop in Venturi Scrubbers (Hesketh Equation)
ΔP = 0.532*vt^2*ρg*At^0.133*(0.56 + 16.6*(Ql/Qg) + 40.7*(Ql/Qg)^2)
where:
ΔP = Pressure drop, Pa
vt = throat velocity, m/s
ρg = gas density downstream of throat, kg/m3
At = throat area, m2
Ql = volumetric flow rate of liquid, m3/s
Qg = volumetric flow rate of gas, m3/s
Hope the readers of this blog entry have now some idea about the design equations related to venturi
scrubbers. Please note that the liquid-to-gas ratios are basically ratios and any set of volumetric flow
rate units may be used as long as they are consistent for both liquid and gas.