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Martin Fraggstedt
Stockholm 2006
Licentiate Thesis
TRITA-AVE 2006:26
ISSN 1651-7660
Paper A
Fraggstedt M. and Finnveden S. A Waveguide Finite Element Model Of A
Pneumatic Tyre, 2006. To be submitted.
Paper B
Fraggstedt M. and Finnveden S. Power dissipation in car tyres, 2006. To be
submitted.
Paper B
Performed the power calculations. Litterature study on rolling resistance.
Writing the paper.
The material from this thesis has been presented at five workshops in the
ITARI project plus at three conferences:
Novem conference 2005, Finnveden S., Nilsson C.-M. and Fraggstedt M.,
Waveguide FEA of the Vibration of Rolling Car Tyres.
3 Future Work 7
4 Conclusion 8
5 Acknowledgements 8
1 Introduction
1.1 Background
For over fifty years traffic has been an irritating noise polluter. For higher
speeds tyres have been found to be the major contributor for traffic noise.
Also the interior noise in the vehicle due to the tyres are becoming more
important as other noise sources such as engines, exhaust systems and gear
boxes are better managed.
The negative effect on the environment has been highlighted for a number
of years, given that traffic is a major source of green house gases. The
transport field is representing 32% of the energy consumption and 28% of
the total CO2 emissions, where road transports alone stands for 84 % of
these figures [1].
When it comes to the dynamics of the car the tyres are crucial, as they
provide the grip required for cornering, braking and acceleration. In addi-
tion, tyres are also highly involved in the cars handling abilities. As a final
point it is the tyres and the suspension system that assures a comfortable
ride.
The energy consumed by a car traveling at constant speed, is due to en-
gine ineffiency, internal friction, and the energy needed to overcome resisting
forces such as aerodynamic drag and rolling resistance, which is the topic of
this thesis.
The rolling resistance Fr is defined as the energy consumed per unit
of distance traveled [2]. The unit is N m/m = N which is equivalent to
a drag force in Newtons. Tyres are made of reinforced rubber, which is a
viscoelastic material. As it deforms a part of the energy is stored elastically
but the remainder is dissipated as heat. These hysteretic losses, as well as
aerodynamic drag and friction in the contact patch and with the rim are
losses that contribute to the total drag force on a moving vehicle. Rolling
resistance has a rather large impact when it comes to fuel economy. A 10
% improvement in rolling resistance can give fuel consumption reductions
ranging from 0.5 to 1.5 % for passenger cars and light trucks and 1.5 to 3
% for heavy trucks [3].
Normally the rolling resistance is given as a dimensionless constant times
the gravity force,
Fr = Cr m g, (1)
1
where m is the mass, g is the constant of gravity and Cr is the rolling resis-
tance coefficient. Cr is normally in the range 0.01-0.02 with a typical value
of 0.012 for a passenger car tyre on dry asphalt [4]. The power consumed
by this force is
P = V Fr = V Cr m g (2)
where V is the speed of the vehicle. In equation (1) the only explicit pa-
rameter is the load. The variation with other parameters are concealed in
Cr . Studies has shown that the rolling resistance coefficient is influenced by
a number of parameters such as speed, driving torque, acceleration, rubber
compound, internal and ambient temperature, road texture, road roughness,
and wear. The model is however usually sufficient for some applications.
The aim of this thesis is to model a radial car tyre with waveguide finite
elements and to use this model to estimate the power dissipation as the tyre
is rolling on a rough road. These losses determine a significant part of the
rolling resistance. The model was originally designed for tyre road noise
predictions.
The analytical investigations available in the literature are all based on
rather simple equivalent structures. Stutts and Soedel [5] used a tension
band on a viscoelastic foundation. Kim and Savkoor [6] used an elastic ring
supported on a viscoelastic foundation. Yam et al [7] based there calculation
on experimental modal parameters. Popov et al [8] modeled a truck tyre,
based on the model developed by Kim and Savkoor [6]. The stiffness and
damping parameters needed, came from an experimental modal analysis.
The model used in this study has the correct geometry and stiffness pa-
rameters as it is based on design data provided by the tyre manufacturer
Goodyear. None of the models above are treating a rough road even though
the road texture and roughness have a significant effect on the rolling resis-
tance [9].
2
respect to bending waves in the circumferential direction but fairly flexible
when it comes to motion within the cross-section. The high loss factor of
the tread rubber makes the latter motion highly damped.
The tyre studied here is a Goodyear, radial, passenger car tyre, with
the dimensions 205/55ZR16, mounted on an Argos rim. The tyre is ’slick’,
i.e. it does not have a tread pattern or groves, but in all other aspects has
properties typical of a production tyre.
Figure 1: The tyre consists of three major sub regions. Upper side wall,
lower side wall and the central area.
3
to separate the solution to the wave equation into one part depending on
the cross-section, one part depending on the coordinate along the waveguide
and one part depending on time.
As an example of a waveguide a generalised beam, in which longitudinal,
torsional, shearing and flexural waves can travel, can be considered. The
main idea with a waveguide approach is to study waves propagating in the
structure.
The most important benefit with waveguide FE is that it decreases the
calculation time compared to ordinary finite elements since only the cross-
section has to be discretised and the number of degrees of freedom is re-
duced. Another advantage compared to conventional FE methods is that it
is straight forward to identify and analyse different wave types, which allows
a physical understanding of the structure under investigation. The ability
to handle infinite waveguides is an additional good feature of this method.
Forced response solutions for waveguide FE models can be handled in
several different ways. Four of these methods for forced responses will be
briefly explained.
For infinite waveguides an approach based on Fourier transforms may
be used. The equations of motion are transformed to the wave number do-
main through a spatial Fourier transform. The solution in the wave number
domain then has to be transformed back to the spatial domain through an
inverse Fourier transform which generally involves residue calculus [10].
’Super Spectral Elements’, (SSE), are derived by using wave solutions,
given from a generalised eigenvalue problem, as test and shape functions
in the variational form of the wave equation [11]. At the ends, the spec-
tral elements can be coupled to other spectral elements or to regular finite
elements.
A modal solution is suited for a structure with rotational symmetry, such
as a car tyre. The response is assumed to be a sum of the waves (eigen-
vectors) with real integer wave numbers, resulting from a twin parameter
eigenvalue problem. The amplitude of these waves are then treated as un-
knowns in the strong form of the wave equation. The wave equation is then
multiplied with one specific eigenvector and the result is integrated over the
length of the waveguide. The orthogonality between the eigenvectors, over
the length of the waveguide, filters out the coefficients corresponding to the
eigenvector. The non-proportional damping used in the present analysis,
however, leads to non-orthogonal eigenvectors and therefore this method is
not used.
In an assumed modes procedure the response is assumed to be an expo-
nential Fourier series in the spatial domain. This approach is suitable, since
the tyre is a circular structure and the solutions to the wave equation will be
periodic with respect to the circumferential angle. The sum is inserted into
the variational statement, and upon variation follows the equations of mo-
tion. The advantage with this direct methodology in the frequency domain
4
is that is uncomplicated to handle fluid-structure interactions. The car tyre
including the air cavity has been modeled successfully by Nilsson [10] with a
waveguide FE approach similar to the one presented here. Also, frequency
dependant materials are easily included. This is an especially good quality
when considering a structure such as a car tyre, which is built from rubber,
whose material properties show a strong frequency dependency. This is the
procedure used in the present analysis.
Straight waveguide finite elements were first formulated by Alaami [12]
and Lagasse [13] in 1973. Curved waveguides are used by Hladky-Hennion
[14] and Nilsson [10]. The elements in the present tyre model are described
in [15]. In reference [10] there is a comprehensive review of the applications
of waveguide FE for vibro-acoustic problems.
5
2.2 Power dissipation in car tyres
The tyre model described in Paper A is used to estimate the power consumed
by visco elastic losses. External forces resulting from a non-linear contact
model, for three different roads are inserted and the responses are calculated.
The dissipated power is then equated to the injected power as well as to the
sum of the power dissipated within the elements.
The contact force predictions are made by Frédéric Wullens of the di-
vision of applied acoustics, Chalmers University of Technology (CTH) as
described in reference [17]. It is based on a non-linear contact model in
which the response of the tyre is described with its flexibility matrix . To-
pographies of the surface are scanned, the tread pattern is accounted for,
and then the tyre is ’rolled’ over it in the time domain. The nonlinear con-
ditions used are: i) the tyre cannot indent into the road, ii) if a point is
not in contact the force is zero and iii) the force cannot be negative (road
pulling tyre down). Only forces acting normal to the road is considered.
The contact forces are used to calculate the response of the tyre. When
the forces and the motion is known the injected power can be calculated. The
predicted power dissipation compares favorably with those from literature
[4] and with measurements. The power dissipation is larger on the rough
road than on the smooth road, this showing the great influence of the road on
the rolling resistance. To the best of the author’s knowledge, this influence
is neglected in all previous works.
The dissipated power for a test road managed and scanned by Renault,
as a function of frequency and wave order can be seen in Figure 5 and 6
respectively. The reason that the frequency spectrum looks so rough is that
only two revolutions have been used for the calculation. If the contact forces
were truly periodic every other frequency component would cancel out. By
using more non identical revolutions the result would probably look much
smoother. A significant part of the dissipation occurs below 100 Hz and at
a wave order around 3.
By studying the power dissipated within the elements it can be concluded
that there are nearly no losses occurring in the side wall, see Figures 7 and
8, which is in conflict with [3] who says that roughly 30 % of the total
dissipated power appears in the upper and lower side wall. The overall
damping level in the model is estimated quite accurately (see Paper A), but
the distribution of the damping, in the different parts of the tyre, is probably
wrong. Since the visco elastic data is very important for a rolling resistance
prediction, the damping should be established in a more scientific way, and
this development will be reported at a later stage.
6
3 Future Work
Future work consists in fine tuning the tyre model with regards to damping
and to use longer contact forces in the time domain. Based on measure-
ments of the dynamic shear modulus a frequency dependant tread will be
introduced. The damping of the belt and side wall will also be estimated
in a more scientific way based on an optimisation routine where the modal
damping ratios will be used as an error criterion.
Longer contact forces will lead to a finer frequency resolution, which
is needed for the accurate evaluation of the power consumed at the tyre
resonances in the 100 Hz region. Also, more revolution would lead to a
better and perhaps smoother power spectrum.
An investigation of the influence of certain tyre parameters would also
be interesting. It would be possible to change the speed, the load on the
tyre and perhaps also to model wear of the tyre.
Preliminary tests with a frequency dependant tread have been made and
will briefly be explained. The tyre model presented in paper A is updated to
include a frequency dependent tread resulting from a dynamic shear modulus
measurement. The shear modulus data is fitted to a fractional Kelvin- Voigt
Model, described in for example [18], which has the following appearance,
iω α
Ĝ = G0 (1 + ( ) ). (3)
ω0
In equation (3) the parameters that are fitted to the measured data is G0 ,
ω0 and α. G0 is equivalent to the static shear modulus parameter, ω0 has
dimension [rad/s] while α is dimensionless. Note that the Fourier transform
of the fractional derivative of order α of x(t) is (iω)α times the Fourier
transform of x(t) [19]. The values of the fitted parameters are in Table 1
G0 [P a] ω0 [rad/s] α
5.25 106 3.84 103 0.40
Im(Ĝ)
η= . (4)
Re(Ĝ)
The frequency dependence of the tread is such that the loss factor is zero at
zero frequency and then increases. The real part and the loss factor of the
dynamic shear modulus is seen in Figures 9 and 10.
The damping of the belt is tampered a bit to get a similar agreement with
the point mobility measurement as the original model, see Figures 11 and 12.
The rolling resistance calculation is then re-done with the new model but
7
with the old contact forces. The contact forces calculation depends on the
flexibility matrix of the tyre, so the result should be interpreted with care.
For the Renault road the original model gave a total power loss of 805.7
Watts whereas the model with frequency dependent tread gives a value of
645.0 Watts.
The main part of the power loss occur around 50 Hz where the loss
factor, from the measurements of the tread is much smaller (η = 0.16) than
the one used in the original model (η = 0.3) the losses are consequently
reduced. See Figure 13 for the power loss versus frequency for the original
and the new model.
4 Conclusion
A car tyre is modeled with wave guide finite elements. The model is em-
ployed to calculate the power dissipation as the tyre is rolling on a rough
road showing promising agreement with measurements. The road roughness
is seen to have a significant effect on the dissipated power, which, to the best
of the authors’ knowledge, is neglected in all previous works
5 Acknowledgements
The early development of the tyre model was funded by the Swedish Re-
search Council (621-2002-5661) and the European Commission (G3RD-CT-
2000-00097). Many thanks to the members of the Ratin consortium and in
particular to Roger Pinnington, ISVR, for helpful discussion, to Wolfgang
Gnörich and Andrzej Pietrzyk, Goodyear, for advice and for sharing data
for tyres and to Wolfgang Kropp, Patrik Andersson and Frédéric Wullens,
Applied Acoustics, Chalmers, for advise and calculation of contact forces.
The final tyre model and the work presented in this thesis were funded by
the European Commission, ITARI, FP6-PL-0506437. The measurement of
rolling resistance was made by Gdansk University of Technology.
I would also like to thank to Ulf Carlsson, Kent Lindgren and Danilo
Prelevic for assisting me with the measurements, and Dr Jenny Jerrelind for
her suggestions on the outline of this thesis. Special thanks to Carl-Magnus
Nilsson. Finally i would like to thank my family, my friend and the people
at MWL.
References
[1] COM 370, White Paper, European transport policy for
2010: time to decide, 2001.
8
[2] ISO 18164 Passenger car, truck, bus and motorcycle tyres
- Methods of measuring rolling resistance, 2005.
[3] Hall D.E. and Moreland J.C. Fundamentals of rolling re-
sistance, Rubber Chemistry and Technology 74 (3): 525-
539 JUL-AUG, 2001.
[4] Wennerstrm E. Fordonsteknik, 8th edition, in swedish,
KTH, 2004.
[5] Stutts D.S. and Soedel W. A Simplified Dynamic Model
of the Effect of Internal Damping on the rolling resistance
in pneumatic tires, Journal of Sound and Vibrarion 155
(1), 153-164, 1992.
[6] Kim S.-J., and Savkoor A.R. The Contact Problem of In-
Plane Rolling of Tires on a Flat Road, Vehicle System
Dynamics Supplement 27, pp. 189-206, 1997.
[7] Yam L.H., Guan D.H., Shang J. and Zhang A.Q. Study on
tyre rolling resistance using experimental modal analysis,
Int. J. Vehicle Design, Vol. 30, No. 3, pp. 251-262, 2002.
[8] Popov A.A., Cole D.J., Cebon D. and Winkler C.B. En-
ergy Loss in Truck Tyres and Suspensions. Vehicle System
Dynamics Supplement 33 , pp. 516-527, 1999.
[9] Hoogvelt R.B.J., Hogt R.M.M., Meyer M.T.M. and
Kuiper E. Rolling resistance of passenger car and
heavy vehicle tyres a literature survey, TNO report
01.OR.VD.036.1/RH, December 11th 2001.
[10] Nilsson C.-M. Waveguide finite elements applied on a car
tyre. Doctorial thesis. Aeronautical and Vehicle Engineer-
ing, KTH 2004.
[11] Birgersson F., Finnveden S. and C.-M. Nilsson. A spectral
super element for modelling of plate vibration. Part 1:
general theory, Journal of Sound and Vibration 287 (2005)
297314.
[12] Alaami B. Waves in prismatic guides of arbitrary cross
section. Journal of Applied Mechanics, (December):1067-
1071, 1973.
[13] Lagasse P.E. Higher-order finite-element analysis of to-
pographic guides supporting elastic surface waves. The
Journal of the Acoustical Society of America Volume
53(4):1116-1122, 1973.
9
[14] Hladky-Hennion A.-C. Finite element analysis of the
propagation of acoustic waves in waveguides. Journal of
Sound and Vibration, 194(2), 119-136, 1996.
−35
−40
Magnitude of point mobility dB rel 1 (m/Ns)2
−45
−50
−55
−60
−65
−70 1 2 3
10 10 10
Frequency [Hz]
10
0.5
−0.5
−1
−1.5
−2 1 2 3
10 10 10
Frequency (Hz)
−40
2
Magnitude of transfer mobility dB rel 1 (m/Ns)
−50
−60
−70
−80
−90
−100 1 2 3
10 10 10
Frequency [Hz]
11
80
70
60
Power [W] 50
40
30
20
10
0
0 50 100 150 200 250 300 350 400 450 500
Frequency [Hz]
120
100
80
Power [W]
60
40
20
0
0 5 10 15 20 25 30
Waveorder
12
90
80
70
60
Power [W]
50
40
30
20
10
0
0 5 10 15 20 25 30
Element number
0.34
0.32
0.3
0.28
r [m]
0.26
0.24
0.22
0.2
0.18
13
6
x 10
12
11.5
11
10.5
10
Re(G) [Pa]
9.5
8.5
7.5
7
0 200 400 600 800 1000 1200
Frequency [Hz]
Figure 9: Real part of dynamic shear modulus. Measured (solid) and cal-
culated with equation (3) (dashed)
0.38
0.36
0.34
0.32
0.3
Lossfactor
0.28
0.26
0.24
0.22
0.2
0.18
0 200 400 600 800 1000 1200
Frequency [Hz]
Figure 10: Measured (solid) and calculated with equation (3) (dashed) loss-
factor.
14
−35
−40
Magnitude of point mobility dB rel 1 (m/Ns)2
−45
−50
−55
−60
−65
−70 1 2 3
10 10 10
Frequency [Hz]
Figure 11: Magnitude of point mobility for excitation in the middle position.
Measured (solid), original model (dashed) and new model with frequency
dependent tread (dotted).
15
0.5
0
Phase of point mobility (rad)
−0.5
−1
−1.5
−2 1 2 3
10 10 10
Frequency (Hz)
Figure 12: Phase of point mobility for excitation in the middle position.
Measured (solid), original model (dashed) and new model with frequency
dependent tread (dotted).
16
80
70
60
50
Power [W]
40
30
20
10
0
0 50 100 150 200 250 300 350 400 450 500
Frequency [Hz]
17