Ductile Iron: Fittings and Accessories

Ductile Iron
Fittings and Accessories

for pressure pipelines
1st issue
INTRODUCTION
Tawakol Metal Industries is Egypt's main manufacturer of Grey and Ductile Cast Iron products
since 1975. TMI's reputation of high quality is evident in its diverse products ranging from grey
cast iron sewer pipes, fittings, manhole covers and ductile cast iron fittings, to lighting
accessories and decorative furniture.
Our success has been mainly due to our expertise in the foundry technology and specifically in
our state of the art pattern production and advanced experience in the cast iron metallurgy field,
that is enhanced by the most modern electric furnaces and computerized laboratory.
PRODUCTS
Main Products:
Ductile Iron Pipe Fittings
Dismantling Piece
Manhole and Inspection Covers
Tree Grates
Water Grates
Penstocks
Hubless and Non- Hubless Soil Fittings
Decoration products
Lighting accessories
Decorative street and landscaping accessories
Decorative Furniture
Engineering Products
Cast Iron Tables
Fire Hydrants
Floor Drains
Roof Drains
Diesel Motors
Water Pumps for irrigation
Automotive brake drums and discs
All of our production is produced according to International Standard (ISO), German

Standards (DIN) and the Egyptian standards (ES).
Tawakol Metal Industries I

Index
INTRODUCTION I
PRODUCTS I
Ductile Cast Iron Products Specifications III
Spigot and Socket Pipes IIII
Flanges Specifications V
Fittings
Fixed Flange PN10 2
Loose Flange PN10 3
Fixed Flange PN16 4
Loose Flange PN16 5
Fixed Flange PN25 6
Loose Flange PN25 7
Fixed Flange PN40 8
Loose Flange PN40 9
Flanged Socket 10
Flanged Spigot 11
Collar 12
Double-Socket 1/4 Bend 13
Double-Socket Tee with Flanged Branch DN 40 - DN 200 17
All-Socket Tee 21
Double-Socket Taper 22
Double-Socket Taper 23
Double-Flanged Taper 24
Blank Flange PN 10 25
Reducing Flange PN 10 29
Double-Flanged 1/4 Bend 33
Double-Flanged 1/4 Duckfoot Bend 34
All-Flanged Tee DN 40 - DN 200 37
All-Flanged Tee DN1200 - DN 2000 40
II Tawakol Metal Industries

Ductile Cast Iron Products Specifications
All Pipes, fitting, and accessories are produced according to the ISO 2531 and ES .
1. Marking - All products are marked with:

" Name and mark of manufacturer(marking may be cast on, painted, or cold stamped)
" An indication that the casting is made of Ductile Iron
" An indication of its nominal size(DN)
2. Coating - All products are coated with epoxy and bituminous paint. Alternative coating
is available according to the customer's needs.
Why Epoxy coating:

" Minimum coating thickness is 25 microm
" Zero porosity
" High adhesion to metal
" No cracking
" Smooth surface
" High impact resistance
3. Inspection - All products are tested and examined at our factory.

The following inspections are made for each product:
" Visual Inspection
" Dimensional check
" Quantity check
" Hydro Test witness
4. Terms of Delivery
Loading and latching could be arranged at our factory.
Customer is to arrange transportation. We do not deliver.
Tawakol Metal Industries III

Spigot and Socket Pipes
We deliver socket and spigot pipes of Ductile Cast Iron according to the ISO 2531. Socket and
Spigot Pipes are manufactured for the use of operation pressures. The thickness of the pipes is
defined as a function of their diameter. In case of certain requirements, other pipe ranges,
having a smaller or greater wall thickness, may be primed.
IIII Tawakol Metal Industries

Flanges Specifications
- PN16 flanges are supplied as standard on pipes and fittings for working pressures up to and
including 16 bars.
- PN10 flanges are supplied on request for pipes and fittings for working pressures up to and
including 10 bars.
- PN25 flanges are supplied to special order for pipes and fittings for working pressures over 16
bars and up to and including 25 bars.
- PN40 flanges are supplied to special order for pipes and fittings for working pressures over 25
bars and up to and including 40 bars.
- Working pressures are applicable within the temperature range -10°C to 120°C
- Ductile Iron flanges may be either solid or hollow back.
- The flanges could have machined raised face and drilled holes.
- Flanges can be cast integral with the corresponding casting or with other means like screwing
and welding.
- Fixed and Loose Flanges can be fixed or removed according to the needs of service they will
provide.
- A Loose flange is comprised of a ring, in one or several parts bolted together, which bears on
an end joint collar, the ring can be freely rotated around the pipe axis and can be positioned
for alignment with the bolt holes.
- The external diameter and the drilling details are the same for fixed and loose flanges.
Tawakol Metal Industries V

Fixed Flange
PN 10
Flange Holes Bolts

Nominal Mass
D d1 C b f1 s k Diameter Nominal
Size - DN (hatched Number
L2 Diameter
part)
40 150 84 19 16 3 15 1.7 110 4 19 M16
50 165 99 19 16 3 15 2.1 125 4 19 M16
60 175 108 19 16 3 15 2.2 135 4 19 M16
65 185 118 19 16 3 15 2.5 145 4 19 M16
80 200 132 19 16 3 15 2.9 160 81) 19 M16
100 220 156 19 16 3 15 3.3 180 8 19 M16
125 250 184 19 16 3 15 4 210 8 19 M16
150 285 211 19 16 3 15 4.9 240 8 23 M20
200 340 266 20 17 3 16 6.8 295 8 23 M20
250 400 319 22 19 3 17.5 9.6 350 12 23 M20
300 455 370 24.5 20.5 4 19.5 12.8 400 12 23 M20
350 505 429 24.5 20.5 4 19.5 14.1 460 16 23 M20
400 565 480 24.5 20.5 4 19.5 16.3 515 16 28 M24
500 670 582 26.5 22.5 4 21 21.8 620 20 28 M24
600 780 682 30 25 5 24 30.8 725 20 31 M27
700 895 794 32.5 27.5 5 23 40.5 840 24 31 M27
800 1015 901 35 30 5 24.5 54.8 950 24 34 M30
900 1115 1001 37.5 32.5 5 26.5 64.3 1050 28 34 M30
1000 1230 1112 40 35 5 28 81.4 1160 28 37 M33
1200 1455 1328 45 40 5 31.5 120.9 1380 32 40 M36
1400 1675 1530 46 41 5 32 147.8 1590 36 43 M39
1600 1915 1750 49 44 5 34.5 206.4 1820 40 49 M45
1800 2115 1950 52 47 5 36.5 236.3 2020 44 49 M45
2000 2325 2150 55 50 5 38.5 279.4 2230 48 49 M45
2200 2550 2370 59 53 6 41.5 345.6 2440 52 56 M52
2400 2760 2570 62 56 6 43.5 398.8 2650 56 56 M52
2600 2960 2780 65 59 6 45.5 436.9 2850 60 56 M52
Dimensions in millimeters Masses in kilograms (approximated)
2
Loose Flange
PN 10
Nominal Flange Mass

D d1 C1 b1 f2
Size - DN (hatched part)
40 150 84 22 19 3 1.8
50 165 99 22 19 3 2.1
60 175 108 22 19 3 2.3
65 185 118 22 19 3 2.8
80 200 132 22 19 3 2.9
100 220 156 23 20 3 3.4
125 250 184 24.5 21.5 3 4.4
150 285 211 26 23 3 5.7
200 340 266 29 26 3 8.2
250 400 319 32 29 3 11.7
300 455 370 36 32 4 15.3
350 505 429 39 35 4 19.5
400 565 480 42 38 4 22.1
500 670 582 48 44 4 33
600 780 682 55 50 5 43.9
3
Fixed Flange PN 16
Flange Holes Bolts

Nominal Mass
L2 Diameter
part)
40 150 84 19 16 3 15 1.7 110 4 19 M16
50 165 99 19 16 3 15 2.1 125 4 19 M16
60 175 108 19 16 3 15 2.2 135 4 19 M16
65 185 118 19 16 3 15 2.5 145 4 19 M16
80 200 132 19 16 3 15 2.9 160 8 19 M16
100 220 156 19 16 3 15 3.3 180 8 19 M16
125 250 184 19 16 3 15 4 210 8 19 M16
150 285 211 19 16 3 15 4.9 240 8 23 M20
200 340 266 20 17 3 16 6.6 295 12 23 M20
250 400 319 22 19 3 17.5 9.2 355 12 28 M24
300 455 370 24.5 20.5 4 19.5 12.4 410 12 28 M24
350 520 429 26.5 22.5 4 21 17.2 470 16 28 M24
400 580 480 28 24 4 22.5 21.9 525 16 31 M27
500 715 609 31.5 27.5 4 25 37 650 20 34 M30
600 840 720 36 31 5 29 57.3 770 20 37 M33
700 910 794 39.5 34.5 5 27.5 55.6 840 24 37 M33
800 1025 901 43 38 5 30 74 950 24 40 M36
900 1125 1001 46.5 41.5 5 32.5 88.2 1050 28 40 M36
1000 1255 1112 50 45 5 35 122.9 1170 28 43 M39
1200 1485 1328 57 52 5 40 185.2 1390 32 49 M45
1400 1685 1530 60 55 5 42 215.9 1590 36 49 M45
1600 1930 1750 65 60 5 45.5 308.4 1820 40 56 M52
1800 2130 1950 70 65 5 49 362.2 2020 44 56 M52
2000 2345 2150 75 70 5 52.5 432.2 2230 48 62 M56
2200 2555 2370 81 75 6 56.5 512.3 2440 52 62 M56
2400 2765 2570 86 80 6 60 601 2650 56 62 M56
2600 2965 2780 91 85 6 63.5 672 2850 60 62 M56
4
PN 16 Loose Flanges
Nominal Flange Mass

D d1 C1 b1 f2
40 150 84 22 19 3 1.8
50 165 99 22 19 3 2.1
60 175 108 22 19 3 2.3
65 185 118 22 19 3 2.8
80 200 132 22 19 3 2.9
100 220 156 23 20 3 3.4
125 250 184 24.5 21.5 3 4.4
150 285 211 26 23 3 5.7
200 340 266 29 26 3 8.1
250 400 319 32 29 3 11.3
300 455 370 36 32 4 14.6
350 520 429 39 35 4 20.3
400 580 482 42 38 4 26.6
500 715 609 48 44 4 46
600 840 720 55 50 5 68.9
5
Fixed Flange PN 25
Flange Holes Bolts

Nominal Mass
L2 Diameter
part)
40 150 84 19 16 3 15 1.7 110 4 19 M16
50 165 99 19 16 3 15 2.1 125 4 19 M16
60 175 108 19 16 3 15 2.1 135 8 19 M16
65 185 118 19 16 3 15 2.4 145 8 19 M16
80 200 132 19 16 3 15 2.9 160 8 19 M16
100 235 156 19 16 3 15 3.8 190 8 23 M20
125 270 184 19 16 3 15 4.6 220 8 28 M24
150 300 211 20 17 3 16 5.9 250 8 28 M24
200 360 274 22 19 3 17.5 8.7 310 12 28 M24
250 425 330 24.5 21.5 3 19.5 13.1 370 12 31 M27
300 485 389 27.5 23.5 4 22 18 430 16 31 M27
350 555 448 30 26 4 24 25.5 490 16 34 M30
400 620 503 32 28 4 25.5 33.2 550 16 37 M33
500 730 609 36.5 32.5 4 29 48.7 660 20 37 M33
600 845 720 42 37 5 33.5 71.5 770 20 40 M36
700 960 820 46.5 41.5 5 32.5 90.3 875 24 43 M39
800 1085 928 51 46 5 35.5 123.2 990 24 49 M45
900 1185 1028 55.5 50.5 5 39 148.6 1090 28 49 M45
1000 1320 1140 60 55 5 42 200.7 1210 28 56 M52
1200 1530 1350 69 64 5 48.5 284.7 1420 32 56 M52
1400 1755 1560 74 69 5 52 368.1 1640 36 62 M56
1600 1975 1780 81 76 5 56.5 485.5 1860 40 62 M56
1800 2195 1985 88 83 5 61.5 601.9 2070 44 70 M64
2000 2425 2210 95 90 5 66.5 784.9 2300 48 70 M64
6
PN 25 Loose Flanges
Nominal Flange Mass

D d1 C b1 f2
40 150 84 22 19 3 1.8
50 165 99 22 19 3 2.1
60 175 108 22 19 3 1.9
65 185 118 22 19 3 2.9
80 200 132 22 19 3 3
100 235 156 23 20 3 3.9
125 270 184 24.5 21.5 3 5.3
150 300 211 26 23 3 6.7
200 360 274 29 26 3 9.2
250 425 330 32 29 3 14.2
300 485 389 36 32 4 18.2
350 555 448 39 35 4 26.4
400 620 503 42 38 4 36.6
500 730 609 48 44 4 52
600 845 720 55 50 5 71.9
7
Fixed Flange PN 40
Flange Holes Bolts

Nominal Mass
L2 Diameter
part)
40 150 84 19 16 3 15 1.7 110 4 19 M16
50 165 99 19 16 3 15 2.1 125 4 19 M16
60 175 108 19 16 3 15 2.1 135 8 19 M16
65 185 118 19 16 3 15 2.4 145 8 19 M16
80 200 132 19 16 3 15 2.9 160 8 19 M16
100 235 156 19 16 3 15 3.8 190 8 23 M20
125 270 184 23.5 20.5 3 16.5 5.9 220 8 28 M24
150 300 211 26 23 3 18 8 250 8 28 M24
200 375 284 30 27 3 21 14 320 12 31 M27
250 450 345 34.5 31.5 3 24 23.2 385 12 34 M30
300 515 409 39.5 35.5 4 27.5 33.5 450 16 34 M30
350 580 465 44 40 4 31 46.7 510 16 37 M33
400 660 535 48 44 4 33.5 66.9 585 16 40 M36
500 755 615 52 48 4 36.5 82.3 670 20 43 M39
600 890 735 58 53 5 40.5 124.1 795 20 49 M45
8
PN 40 Loose Flange
Nominal Flange Mass

D d1 C b1 f2
40 150 84 22 19 3 1.8
50 165 99 22 19 3 2.1
60 175 108 22 19 3 1.9
65 185 118 22 19 3 2.9
80 200 132 22 19 3 3
100 235 156 23 20 3 3.9
125 270 184 24.5 21.5 3 5.3
150 300 211 26 23 3 6.7
200 375 284 33 30 3 11.4
250 450 345 37 34 3 22.9
300 515 409 42 38 4 31.3
350 580 465 46 42 4 43.2
9
Flanged Socket
Nominal Mass with Flange

e d L
Size - DN PN 10 PN 16 PN 25 PN 40
40 7 67 125 4.5 4.5 4.5 4.5
50 7 78 125 5.4 5.4 5.4 5.4
60 7 88 125 6 6 5.9 5.9
65 7 93 125 6.4 6.4 6.3 6.3
80 7 109 130 7.4 7.4 7.4 7.4
100 7.2 130 130 9 9 9.5 9.5
125 7.5 156 135 11.5 11.5 12.1 13.4
150 7.8 183 135 14.2 14.2 15.2 17.3
200 8.4 235 140 20.5 20 22 27.5
250 9 288 145 28 27.5 31.5 41.5
300 9.6 340 150 37 36.5 42 57.5
350 10.2 393 155 45 48 56 _
400 10.8 445 160 55 60 71 _
500 12 550 170 78 93 104 _
600 13.2 655 180 108 135 149 _
700 14.4 760 190 144 159 _ _
800 15.6 865 200 189 208 _ _
900 16.8 970 210 235 258 _ _
1000 18 1075 220 293 324 _ _
1200 20.4 1285 240 456 521 _ _
1400 22.8 1477 310 654 723 _ _
1600 25.2 1683 330 887 989 _ _
1800 27.6 1889 350 1125 1251 _ _
2000 30 2095 370 1414 1567 _ _
2200 32.4 2301 390 1767 1934 _ _
2400 34.8 2507 410 2150 2352 _ _
2600 37.2 2713 480 2563 2798 _ _
10
Flanged Spigot
Nominal Mass with Flange

e L
Size - DN PN 10 PN 16 PN 25 PN 40
40 7 335 4.2 4.2 4.2 4.2
50 7 340 5.2 5.2 5.2 5.2
60 7 345 5.8 5.8 5.7 5.7
65 7 345 6.5 6.5 6.4 6.4
80 7 350 7.8 7.8 7.8 7.8
100 7.2 360 9.6 9.6 10.2 10.2
125 7.5 370 12.4 12.4 13 14.3
150 7.8 380 15.6 15.6 16.6 18.7
200 8.4 400 22.5 22.5 24.5 30
250 9 420 32 31.5 35.5 45.5
300 9.6 440 43 42.5 47.5 63
350 10.2 460 52 55 64 _
400 10.8 480 64 70 81 _
500 12 520 94 109 121 _
600 13.2 560 133 159 173 _
700 14.4 600 179 194 _ _
800 15.6 600 226 245 _ _
900 16.8 600 272 295 _ _
1000 18 600 328 369 _ _
1200 20.4 600 456 520 _ _
1400 22.8 710 664 732 _ _
1600 25.2 780 922 1024 _ _
1800 27.6 850 1196 1322 _ _
2000 30 920 1534 1687 _ _
2200 32.4 990 1948 2115 _ _
2400 34.8 1060 2409 2611 _ _
2600 37.2 1130 2918 3153 _ _
11
Collar
Nominal Size - DN e d L Mass

40 7 67 155 4.6
50 7 78 155 5.4
60 7 88 155 6.3
65 7 93 155 6.6
80 7 109 160 7.9
100 7.2 130 160 9.9
125 7.5 156 165 12.9
150 7.8 183 165 15.9
200 8.4 235 170 23
250 9 288 175 31.5
300 9.6 340 180 41
350 10.2 393 185 52
400 10.8 445 190 64
500 12 550 200 93
600 13.2 655 210 129
700 14.4 760 220 172
800 15.6 865 230 223
900 16.8 970 240 282
1000 18 1075 250 349
1200 20.4 1285 270 560
1400 22.8 1477 340 816
1600 25.2 1683 360 1094
1800 27.6 1889 380 1427
2000 30 2095 400 1818
2200 32.4 2301 420 2272
2400 34.8 2507 440 2794
2600 37.2 2713 460 3390
12
Double-Socket
1/4 Bend
Nominal Size - DN e t Mass

40 7 60 4.2
50 7 70 5.3
60 7 80 6.3
65 7 85 6.9
80 7 100 8.6
100 7.2 120 11.4
125 7.5 145 15.7
150 7.8 170 20.5
200 8.4 220 33
250 9 270 48.5
300 9.6 320 68
13
Double-Socket
1/8 Bend

40 7 40 4
50 7 40 5
60 7 45 5.3
65 7 50 6.3
80 7 55 7.7
100 7.2 65 10.1
125 7.5 75 13.6
150 7.8 85 17.4
200 8.4 110 27
250 9 130 38.5
300 9.6 150 53
350 10.2 175 70
400 10.8 195 89
500 12 240 139
600 13.2 285 202
700 14.4 330 282
800 15.6 370 378
900 16.8 415 496
1000 18 460 635
1200 20.4 550 986
1400 22.8 515 1273
1600 25.2 565 1740
1800 27.6 610 2296
2000 30 660 2970
2200 32.4 710 3762
2400 34.8 755 4665
2600 37.2 805 5721
14
Double-Socket
1/16 Bend

40 7 30 3.8
50 7 30 4.8
60 7 35 5.5
65 7 35 6
80 7 40 7.3
100 7.2 40 9.3
125 7.5 50 12.6
150 7.8 55 15.9
200 8.4 65 24
250 9 75 33.5
300 9.6 85 44.5
350 10.2 95 58
400 10.8 110 74
500 12 130 111
600 13.2 150 157
700 14.4 175 217
800 15.6 195 287
900 16.8 220 373
1000 18 240 470
1200 20.4 285 716
1400 22.8 260 933
1600 25.2 280 1259
1800 27.5 305 1663
2000 30 330 2144
2200 32.4 355 2707
2400 34.8 380 3359
2600 37.2 400 4087
15
Double-Socket
1/32 Bend

40 7 25 3.7
50 7 25 4.7
60 7 25 5.4
65 7 25 5.9
80 7 30 7.1
100 7.2 30 8.9
125 7.5 35 11.9
150 7.8 35 14.8
200 8.4 40 22
250 9 50 30.5
300 9.6 55 40.5
350 10.2 60 52
400 10.8 65 65
500 12 75 96
600 13.2 85 134
700 14.4 95 181
800 15.6 110 239
900 16.8 120 305
1000 18 130 381
1200 20.4 150 568
1400 22.8 130 747
1600 25.2 140 1007
1800 27.6 155 1331
2000 30 165 1702
2200 32.4 190 2183
2400 34.8 205 2709
2600 37.2 215 3290
16
Double-Socket Tee with Flanged Branch
DN 40 - DN 200
Body Branch Mass with Flange

Nominal
Nominal
e L Size e1 h PN 10 PN 16 PN 25 PN 40
Size - DN
- DN
40 7.6 120 40 7.6 130 6.9 6.9 6.9 6.9
50 7.7 130 50 7.7 140 8.6 8.6 8.5 8.5
60 7.8 145 60 7.8 150 10 10 9.9 9.9
65 7.9 150 65 7.9 150 10.9 10.9 10.8 10.8
80 8.1 170 80 8.1 165 13.5 13.5 13.5 13.5
8.4 170 80 8.1 175 15.8 15.8 15.8 15.8
100
8.4 190 100 8.4 180 17.2 17.2 17.7 17.7
8.8 170 80 8.1 190 19.4 19.4 19.4 19.4
125 8.8 195 100 8.4 195 21 21 21.5 21.5
8.8 225 125 8.8 200 23 23 24 25.5
9.1 170 80 8.1 205 23 23 23 23
150 9.1 195 100 8.4 210 24.5 24.5 25 25
9.1 255 150 9.1 220 29.5 29.5 30.5 32.5
9.8 175 80 8.1 235 31.5 31.5 31.5 31.5
9.8 200 100 8.4 240 33.5 33.5 34 34
200
9.8 255 150 9.1 250 39 39 40 42
9.8 315 200 9.8 260 45.6 46 47.5 53
17
DN 250 - DN 600

Nominal
Nominal
Size - DN
- DN
10.5 200 100 8.4 270 43.5 43.5 44 44
250 10.5 315 200 9.8 290 57 57 59 64.5
10.5 375 250 10.5 300 65 66 69 79
11.2 205 100 8.4 300 55 55 56 56
300 11.2 320 200 9.8 320 71 70 73 73
11.2 435 300 11.2 340 89 91 95 110
11.9 205 100 8.4 330 68 68 68 _
350 11.9 325 200 9.8 350 86 86 88 _
11.9 495 350 11.9 380 117 120 129 _
12.6 210 100 8.4 360 83 83 83 _
400 12.6 325 200 9.8 380 103 102 104 _
12.6 560 400 12.6 420 150 156 167 _
14 215 100 8.4 420 116 116 117 _
14 330 200 9.8 440 142 141 143 _
500
14 565 400 12.6 480 199 205 216 _
14 680 500 14 500 232 247 259 _
15.4 340 200 9.8 500 189 189 191 _
600 15.4 570 400 12.6 540 258 263 274 _
15.4 800 600 15.4 580 340 366 380 _
18
DN 700 - DN 1200

Nominal Size Nominal Size
e L e1 h PN 10 PN 16
- DN - DN
16.8 345 200 9.8 525 242 242
700 16.8 575 400 12.6 555 320 325
16.8 925 700 16.8 600 460 475
18.2 350 200 9.8 585 306 306
18.2 580 400 12.6 615 398 403
800
18.2 1045 600 15.4 645 579 605
18.2 1045 800 18.2 675 623 642
19.6 355 200 9.8 645 379 379
19.6 590 400 12.6 675 490 495
900
19.6 1170 600 15.4 705 748 774
19.6 1170 900 19.6 750 814 838
21 360 200 9.8 705 462 462
21 595 400 12.6 735 591 596
1000
21 1290 600 15.4 765 947 973
21 1290 1000 21 825 1044 1086
23.8 840 600 15.4 885 1000 1027
1200 23.8 1070 800 18.2 915 1190 1210
23.8 1300 1000 21 945 1406 1448
19
DN 1400 - DN 2600

e L e1 h PN 10 PN 16
- DN - DN
26.6 1030 600 15.4 980 1478 1505
1400 26.6 1260 800 18.2 1010 1709 1728
26.6 1495 1000 21 1040 1955 1996
29.4 1040 600 15.4 1090 1908 1934
29.4 1275 800 18.2 1120 2192 2211
1600
29.4 1505 1000 21 1150 2480 2522
29.4 1740 1200 23.8 1180 2799 2863
32.2 1055 600 15.4 1200 2414 2440
32.2 1285 800 18.2 1230 2748 2767
1800
32.2 1520 1000 21 1260 3095 3137
32.2 1750 1200 23.8 1290 3460 2524
35 1065 600 15.4 1310 2988 3015
2000 35 1530 1000 21 1370 3790 3832
35 1995 1400 26.6 1430 4645 4713
37.8 1080 600 15.4 1420 3647 3674
2200 37.8 1775 1200 23.8 1510 5056 5119
37.8 2470 1800 32.2 1600 6579 6705
40.6 1090 600 15.4 1530 4383 4409
2400 40.6 1785 1200 23.8 1620 6005 6069
40.6 2480 1800 32.2 1710 7734 7860
43.4 1100 600 15.4 1640 5205 5231
2600 43.4 2030 1400 26.5 1750 7704 7772
43.4 2725 2000 35 1850 9713 9866
20
All-Socket Tee

e L e1 h Mass
- DN - DN
40 7.6 120 40 7.6 60 4.5
50 7.7 130 50 7.7 65 5.6
60 7.8 145 60 7.8 70 6.9
65 7.9 150 65 7.9 75 7.5
8.1 120 40 8.1 80 10.2
80
8.1 170 80 8.1 85 12.4
8.4 120 40 8.4 90 12.3
8.4 145 60 8.4 90 13.8
100
8.4 170 80 8.4 95 14.8
8.4 190 100 8.4 95 16.1
8.8 125 40 8.8 100 15.3
125
8.8 225 125 8.8 110 22
9.1 125 40 9.1 115 18.7
9.1 170 80 9.1 120 21.5
150
9.1 195 100 9.1 120 23.5
9.1 255 150 9.1 125 28
9.8 130 40 9.8 140 26.4
9.8 175 80 9.8 145 30
200 9.8 200 100 9.8 145 32
9.8 255 150 9.8 150 37
9.8 315 200 9.8 155 43
21
Double-Socket Taper
DN 50 - DN 500

e1 e2 L Mass
- DN - DN
50 7 40 7 70 4.2
60 7 50 7 70 5.2
65 7 50 7 80 5.7
7 60 7 90 7.1
80
7 65 7 80 6.6
100 7.2 80 7 90 8.5
7.5 80 7 140 10.8
125
7.5 100 7.2 100 11.1
7.8 80 7 190 13.5
150 7.8 100 7.2 150 13.8
7.8 125 7.5 100 14.1
8.4 100 7.2 250 20.5
200 8.4 125 7.5 200 20.5
8.4 150 7.8 150 21
9 125 7.5 300 29
250 9 150 7.8 250 29
9 200 8.4 150 29
9.6 150 7.8 350 39.5
300 9.6 200 8.4 250 39.5
9.6 250 9 150 38.5
10.2 200 8.4 360 52
350 10.2 250 9 260 51
10.2 300 9.6 160 49.5
10.8 250 9 360 66
400 10.8 300 9.6 260 64
10.8 350 10.2 160 62
12 350 10.2 360 98
500
12 400 10.8 260 94
300Dimensions in millimeters Masses in kilograms (approximated)
22
Double-Socket Taper
DN 600 - DN 2600

e1 e2 L Mass
- DN - DN
13.2 400 10.8 460 142
600
13.2 500 12 260 131
14.4 500 12 480 194
700
14.4 600 13.2 280 178
15.6 600 13.2 480 252
800
15.6 700 14.4 280 229
16.8 700 14.4 480 318
900
16.8 800 15.6 280 288
18 800 15.6 480 392
1000
18 900 16.8 280 354
1200 20.4 1000 18 480 570
1400 22.8 1200 20.4 360 711
1600 25.2 1400 22.8 360 951
1800 27.6 1600 25.2 360 1235
2000 30 1800 27.6 360 1566
2200 32.4 2000 30 360 1948
2400 34.8 2200 32.4 360 2374
2600 37.2 2400 34.8 360 2877
23
Double-Flanged Taper
DN 50 - DN 2600
Large Diameter Smaller Diameter Mass with Flange

Nominal Nominal
e1 e2 L PN 10 PN 16 PN 25 PN 40
Size - DN Size - DN
50 7 40 7 150 5.1 5.1 5.1 5.1
60 7 50 7 160 5.8 5.8 5.7 5.7
65 7 50 7 200 6.7 6.7 6.6 6.6
80 7 60 7 200 7.5 7.5 7.4 7.4
80 7 65 7 200 7.9 7.9 7.8 7.8
100 7.2 80 7 200 9.3 9.3 9.8 9.8
125 7.5 100 7.2 200 11.3 11.3 12.5 13.8
150 7.8 125 7.5 200 14 14 15.5 18.9
200 8.4 150 7.3 300 22 21.5 25 31.5
250 9 200 8.4 300 30 29.5 35.5 51
300 9.6 250 9 300 40.5 39.5 49 74.5
350 10.2 300 9.6 300 49.5 52 66 _
400 10.8 350 10.2 300 58 67 86 _
500 12 400 10.3 600 110 130 153 _
600 13.2 500 12 600 149 190 216 _
700 14.4 600 13.2 600 195 236 _ _
800 15.6 700 14.4 600 250 285 _ _
900 16.8 800 15.6 600 308 352 _ _
1000 18 900 16.8 600 373 438 _ _
1200 20.4 1000 18 790 586 692 _ _
1400 22.8 1200 20.4 850 814 947 _ _
1600 25.2 1400 22.8 910 1103 1273 _ _
1800 27.6 1600 25.2 970 1436 1664 _ _
2000 30 1800 27.6 1030 1800 2079 _ _
2200 32.4 2000 30 1090 2250 2570 _ _
2400 34.8 2200 32.4 1150 2765 3134 _ _
2600 37.2 2400 34.8 1210 3311 3748 _ _
24
Blank Flange
PN 10
Nominal Size
D a b c Mass
- DN
40 150 19 16 3 2
50 165 19 16 3 2.4
60 175 19 16 3 2.7
65 185 19 16 3 3.1
80 200 19 16 3 3.5
100 220 19 16 3 4.3
125 250 19 16 3 5.6
150 285 19 16 3 7.2
200 340 20 17 3 11
250 400 22 19 3 16.9
300 455 24.5 20.5 4 24
350 505 24.5 20.5 4 29.5
400 565 24.5 20.5 4 36.5
500 670 26.5 22.5 4 56
600 780 30 25 5 85
700 895 32.5 27.5 5 123
800 1015 35 30 5 172
900 1115 37.5 32.5 5 224
1000 1230 40 35 5 293
1200 1455 45 40 5 575
1400 1675 46 41 5 739
1600 1915 49 44 5 1239
1800 2115 52 47 5 1717
2000 2325 55 50 5 2272
2200 2550 59 53 6 2253
2400 2760 62 56 6 2781
2600 2960 65 59 6 3365
25
Blank Flange
PN 16
Nominal Size
D a b c Mass
- DN
40 150 19 16 3 2
50 165 19 16 3 2.4
60 175 19 16 3 2.7
65 185 19 16 3 3.1
80 200 19 16 3 3.5
100 220 19 16 3 4.3
125 250 19 16 3 5.6
150 285 19 16 3 7.2
200 340 20 17 3 10.8
250 400 22 19 3 16.6
300 455 24.5 20.5 4 23.5
350 520 26.5 22.5 4 33.5
400 580 28 24 4 44.5
500 715 31.5 27.5 4 77
600 840 36 31 5 121
700 910 39.5 34.5 5 156
800 1025 43 38 5 218
900 1125 46.5 41.5 5 286
1000 1255 50 45 5 387
1200 1485 57 52 5 662
1400 1685 60 55 5 994
1600 1930 65 60 5 1409
1800 2130 70 65 5 1858
2000 2345 75 70 5 2407
2200 2555 81 75 6 3097
2400 2765 86 80 6 3863
2600 2965 91 85 6 4716
26
Blank Flange
PN 25
Nominal Size
D a b c Mass
- DN
40 150 19 16 3 2
50 165 19 16 3 2.4
60 175 19 16 3 2.6
65 185 19 16 3 2.9
80 200 19 16 3 3.5
100 235 19 16 3 4.8
125 270 19 16 3 6.2
150 300 20 17 3 8.3
200 360 22 19 3 13.3
250 425 24.5 21.5 3 21
300 485 27.5 23.5 4 30
350 555 30 25 4 43.5
400 620 32 28 4 58
500 730 36.5 32.5 4 94
600 845 42 37 5 144
27
Blank Flange
PN 40
Nominal Size
D a b c Mass
- DN
40 150 19 16 3 2
50 165 19 16 3 2.4
60 175 19 16 3 2.6
65 185 19 16 3 2.9
80 200 19 16 3 3.7
100 235 19 16 3 5.1
125 270 23.5 20.5 3 8.3
150 300 26 23 3 11.4
200 375 30 27 3 20.5
250 450 34.5 31.5 3 34.5
300 515 39.5 35.5 4 51
28
Reducing Flange
PN 10
Larger Diameter Smaller Diameter

Nominal Size Nominal Size a Mass
D b c1 c2
- DN - DN
340 17 3 80 3 40 13.3
200 340 17 3 100 3 40 13.2
340 17 3 125 3 40 13.5
350 505 20.5 4 250 3 48 32
565 20.5 4 250 3 48 39
400
565 20.5 4 300 4 49 38
700 895 27.5 5 500 4 56 102
900 1115 32.5 5 700 5 63 165
1230 35 5 700 5 63 222
1000
1230 35 5 800 5 68 209
29
Reducing Flange
PN 16

D b c1 c2
- DN - DN
340 17 3 80 3 40 13
200 340 17 3 100 3 40 13
340 17 3 125 3 40 13.3
350 520 22.5 4 250 3 54 36.5
400 580 24 4 250 3 54 45
700 580 24 4 300 4 55 44.5
900 910 34.5 5 500 4 67 134
1125 41.5 5 700 5 73 200
1000 1255 45 5 700 5 73 285
1255 45 5 800 5 77 260
30
Reducing Flange
PN 25

D b c1 c2
- DN - DN
360 19 3 80 3 40 15
200 360 19 3 100 3 47 16.8
360 19 3 125 3 53 18.8
350 555 26 4 250 3 60 48.5
620 28 4 250 3 60 61
400
620 28 4 300 4 61 60
31
Reducing Flange
PN 40

D b c1 c2
- DN - DN
375 27 3 80 3 40 20.5
200 375 27 3 100 3 47 21.5
375 27 3 125 3 53 22.5
32
Double-Flanged
1/4 Bend
Nominal Size Mass with Flange

e t
- DN PN 10 PN 16 PN 25 PN 40
40 7 140 5.2 5.2 5.2 5.2
50 7 150 6.5 6.5 6.5 6.5
60 7 160 7.3 7.3 7.1 7.1
65 7 165 8.2 8.2 8 8
80 7 165 9.6 9.6 9.6 9.8
100 7.2 180 11.9 11.9 12.9 13
125 7.5 200 15.6 15.6 16.9 19.5
150 7.8 220 20 20 22 26.5
200 8.4 260 31 30.5 34.5 45
250 9 350 50 49.5 57 77
300 9.6 400 70 70 81 111
350 10.2 450 90 96 113 _
400 10.8 500 116 127 149 _
500 12 600 181 211 235 _
600 13.2 700 272 325 353 _
700 14.4 800 386 416 _ _
800 15.6 900 533 572 _ _
900 16.8 1000 698 745 _ _
1000 18 1100 907 990 _ _
33
Double-Flanged
1/4 Duckfoot Bend

e t c d
- DN PN 10 PN 16 PN 25 PN 40
40
50 7 150 95 150 9.1 9.1 9.1 9.1
60 7 160 100 160 10.3 10.3 10.1 10.1
65 7 165 100 165 11.5 11.5 11.3 11.3
80 7 165 110 180 14.1 14.1 14.1 14.2
100 7.2 180 125 200 17.3 17.8 18.8 18.8
125 7.5 200 140 225 23.5 23.5 24.5 27.5
150 7.3 220 160 250 30 30 32 36.5
200 8.4 250 190 300 46.5 46 50.5 61
250 9 350 225 350 75 75 82 102
300 9.6 400 255 400 106 105 116 146
350 10.2 450 290 450 139 145 162 _
400 10.8 500 320 500 178 189 212 _
500 12 600 385 600 283 313 337 _
600 13.2 700 450 700 428 481 509 _
34
Double-Flanged
1/8 Bend

e t
- DN PN 10 PN 16 PN 25 PN 40
40 7 140 4.5 4.5 4.5 4.5
50 7 150 5.6 5.6 5.6 5.6
60 7 160 6.1 6.1 5.9 5.9
65 7 165 6.9 6.9 6.7 6.7
80 7 130 9.3 9.3 9.3 9.3
100 7.2 140 11.3 11.3 12.4 12.4
125 7.5 150 14.6 14.6 15.9 18.5
150 7.8 160 18.5 18.5 20.5 24.5
200 8.4 180 27.5 27 31 41.5
250 9 350 55 54 62 82
300 9.6 400 78 77 88 118
350 10.2 298 76 83 89 _
400 10.8 324 96 107 129 _
500 12 375 145 175 198 _
600 13.2 426 212 266 294 _
700 14.4 478 296 326 _ _
800 15.6 529 403 442 _ _
900 16.8 581 519 567 _ _
1000 18 632 668 751 _ _
1200 20.4 750 1050 1178 _ _
1400 22.8 775 1388 1524 _ _
1600 25.2 845 1915 2119 _ _
1800 27.6 910 2465 2717 _ _
2000 30 980 3149 3455 _ _
2200 32.4 880 3446 3804 _ _
2400 34.8 945 4277 4719 _ _
2600 37.2 1005 5175 5695 _ _
35
Double-Flanged
1/8 Bend

e t
- DN PN 10 PN 16 PN 25 PN 40
250 9 243 44 44 51 71
300 9.6 274 62 61 72 102
350 10.2 306 78 84 101 _
400 10.8 337 98 109 132 _
500 12 400 151 182 205 _
600 13.2 463 225 278 307 _
36
All-Flanged Tee
DN 40 - DN 200
Body Brach Mass with Flange

Nominal
Nominal
Size - DN
- DN
40 7.6 280 40 7.6 140 8.2 8.2 8.2 8.2
50 7.7 300 50 7.7 150 10.4 10.4 10.4 10.4
60 7.8 320 60 7.8 160 11.8 11.8 11.5 11.5
65 7.9 330 65 7.9 165 13.3 13.3 13 13
80 8.1 330 80 8.1 165 15.6 15.6 15.6 15.6
8.4 360 80 8.1 175 18.4 18.4 19.5 19.5
100
8.4 360 100 8.4 180 19.4 19.4 21 21
8.8 400 80 8.1 190 23 23 24.5 27
125 8.8 400 100 8.4 195 24 24 26 28.5
8.8 400 125 8.8 200 25.5 25.5 27.5 31.5
9.1 440 80 8.1 205 28.5 28.5 31 36
150 9.1 440 100 8.4 210 29.5 29.5 32 36.5
9.1 440 150 9.1 220 32.5 32.5 36 42
9.8 520 80 8.1 235 42 41.5 46 57
9.8 520 100 8.4 240 43 42 47.5 58
200
9.8 520 150 9.1 250 46 45.5 51 64
9.8 520 200 9.8 260 49.5 49 56 71
37
All-Flanged Tee
DN 250 - DN 600
Body Brach Mass with Flange

Nominal
Nominal
Size - DN
- DN
10.5 700 100 8.4 275 68 67 75 96
250 10.5 700 200 9.8 325 76 75 85 110
10.5 700 250 10.5 350 82 81 93 123
11.2 800 100 8.4 300 94 93 105 136
300 11.2 800 200 9.8 350 102 101 114 150
11.2 800 300 11.2 400 116 115 131 178
11.9 850 100 8.4 325 116 122 139 _
350 11.9 850 200 9.8 325 121 128 146 _
11.9 850 350 11.9 425 142 151 176 _
12.6 900 100 8.4 350 143 154 177 _
400 12.6 900 200 9.8 350 148 159 184 _
12.6 900 400 12.6 450 174 191 225 _
14 1000 100 8.4 400 210 241 265 _
14 1000 200 9.8 400 215 245 271 _
500
14 1000 400 12.6 500 242 276 311 _
14 1000 500 14 500 252 297 332 _
15.4 1100 200 9.8 450 305 358 388 _
600 15.4 1100 400 12.6 550 329 387 427 _
15.4 1100 600 15.4 550 355 434 477 _
38
All-Flanged Tee
DN 700 - DN 1000

e L e1 h PN 10 PN 16 PN 25
- DN - DN
16.8 650 200 9.8 525 258 298 _
700 16.8 870 400 12.6 555 343 379 _
16.8 1200 700 16.8 600 477 523 _
18.2 690 200 9.8 585 352 390 _
18.2 910 400 12.6 615 441 484 _
800
18.2 1350 600 15.4 645 613 678 _
18.2 1350 800 18.2 675 657 715 _
19.6 730 200 9.8 645 436 484 _
19.6 950 400 12.6 675 541 594 _
900
19.6 1500 600 15.4 705 787 860 _
19.6 1500 900 19.6 750 853 924 _
21 770 200 9.8 705 546 629 _
21 990 400 12.6 735 668 755 _
1000
21 1650 600 15.4 765 1007 1116 _
21 1650 1000 21 825 1105 1229 _
39
All-Flanged Tee
DN 1200 - DN 2000

e L e1 h PN 10 PN 16 PN 25
- DN - DN
23.8 1240 600 15.4 885 1101 1256 _
1200 23.8 1470 800 18.2 915 1291 1439 _
23.8 1700 1000 21 945 1494 1664 _
26.6 1550 600 15.4 980 1555 1818 _
1400 26.6 1760 800 18.2 1010 1886 2041 _
26.6 2015 1000 21 1040 2131 2309 _
29.4 1600 600 15.4 1090 2167 2398 _
29.4 1835 800 18.2 1120 2452 2675 _
1600
29.4 2065 1000 21 1150 2740 2986 _
29.4 2300 1200 23.8 1180 3058 3327 _
32.2 1655 600 15.4 1200 2694 2972 _
32.2 1885 800 18.2 1230 3023 3299 _
1800
32.2 2120 1000 21 1260 3375 3669 _
32.2 2350 1200 23.8 1290 3740 4056 _
35 1705 600 15.4 1310 3309 3642 _
2000 35 2170 1000 21 1370 4112 4459 _
35 2635 1400 26.6 1430 4966 5340 _
40
All-Flanged Tee
DN 2200 - DN 2600

e L e1 h PN 10 PN 16 PN 25
- DN - DN
37.8 1560 600 15.4 1420 3675 4034 _
2200 37.8 2220 1200 23.8 1510 5026 5413 _
37.8 2880 1800 32.2 1600 6474 6934 _
40.6 1620 600 15.4 1530 4418 4849 _
2400 40.6 2280 1200 23.8 1620 5963 6432 _
40.6 2940 1800 32.2 1710 7614 8145 _
43.4 1680 600 15.4 1640 5214 5711 _
2600 43.4 2560 1400 26.6 1760 7585 8123 _
43.4 3220 2000 35 1850 9505 10128 _
41
Head office
38 El Thawra St. Heliopolis,
Cairo, 11431 Egypt
Tel : 002-02-2291 0414

Fax : 002-02-2290 1150
E-mail : info@tawakol.com.eg
Website : www.tawakol.com.eg

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Ductile Iron: Fittings and Accessories

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Ductile Iron

Fittings and Accessories

All of our production is produced according to International Standard (ISO), German

Tawakol Metal Industries I

II Tawakol Metal Industries

1. Marking - All products are marked with:

Why Epoxy coating:

3. Inspection - All products are tested and examined at our factory.

Tawakol Metal Industries III

IIII Tawakol Metal Industries

Tawakol Metal Industries V

Flange Holes Bolts

Nominal Flange Mass

Flange Holes Bolts

Nominal Flange Mass

Flange Holes Bolts

Nominal Flange Mass

Flange Holes Bolts

Nominal Flange Mass

Nominal Mass with Flange

Nominal Mass with Flange

Nominal Size - DN e d L Mass

Nominal Size - DN e t Mass

Nominal Size - DN e t Mass

Nominal Size - DN e t Mass

Nominal Size - DN e t Mass

Body Branch Mass with Flange

Body Branch Mass with Flange

Body Branch Mass with Flange

Dimensions in millimeters Masses in kilograms (approximated)

Body Branch Mass with Flange

Nominal Size Nominal Size

Nominal Size Nominal Size

Nominal Size Nominal Size

Large Diameter Smaller Diameter Mass with Flange

Larger Diameter Smaller Diameter

Larger Diameter Smaller Diameter

Larger Diameter Smaller Diameter

Larger Diameter Smaller Diameter

Nominal Size Mass with Flange

Nominal Size Mass with Flange

Nominal Size Mass with Flange

Nominal Size Mass with Flange

Body Brach Mass with Flange

Body Brach Mass with Flange

Body Branch Mass with Flange

Body Branch Mass with Flange

Body Branch Mass with Flange

Tel : 002-02-2291 0414

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