Jiteshsir’s Om Namah Shivay

Subject – ECC (IMP Questions) Diploma (Mech) Semester - 5

CH 1 – INTRODUCTION:
 1.1 Need, Scope and importance of ECC in industries:
1. Define estimating. (W-2019, 2 marks)
2. List need of estimating. (S-2019, 2 marks)
3. Define Costing and Estimation. (W-2018, 2 marks)
4. List qualities of estimator. (S-2019, 2 marks)
5. Define Costing and Contracting. (S-2018, 2 marks)
6. Write the advantages of cost estimation. (W-2017, 2 marks)
7. Explain in short the objectives of cost estimation. (S-2017, 2 marks)

 1.2 Difference between Estimating and costing:

8. Differentiate between costing and estimating. (S-2019, 2 marks)
9. Differentiate between estimating and costing. (S-2017, 4 marks)

 1.3 Terminology associated with various cost elements and their

classification:
10. Define (a) Direct Material Cost, (b) Direct Labour Cost (S-2017, 2 marks)
11. State different elements of cost. (W-2019, 2 marks)
12. State different elements of cost. (S-2017, 2 marks)

 1.4 Terminology associated with overheads, their classification and

allocation:

 1.5 Determination of selling price and catalogue price:

Numerical on Selling price and catalogue price:

13. The catalogue price of motor is Rs. 10,000.The discount given to distributor is 10 %. The selling
overhead is 25 % of factory cost. The direct material cost, direct labour cost and factory overheads
are in the ratio of 1:4:2. If the direct material cost is Rs. 800, calculate be the profit on each motor.
(W-2017, 4 marks)
14. A firm produces 100 pens per day. The material cost is found to be Rs. 150, the direct labour cost is
Rs. 200 and factory on cost chargeable is Rs. 240. If the selling on cost is 40% of the factory cost,
what must be the price of each pen to release the profit of 10 % of the selling price? (W-2019, 4
marks)
15. Market price of a pattern is Rs.300. Discount offered on market price is nil. Material cost, Labour
cost and overheads are in proportion of 1:2:3. If Labour cost is Rs.60 per pattern then calculate the
profit per pattern. (W-2018, 4 marks)

 1.6 Depreciation and obsolescence: Definition types, different methods of

calculating depreciation:
16. Define depreciation. (S-2019, 2 marks)
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17. Define Depreciation and Obsolescence. (W-2018, 2 marks)

18. Define (a) Economic Batch Quantity (Topic 5.1.8.1) (b) Obsolescence (S-2017, 2 marks)

19. List the causes of depreciation. (W-2019, 2 marks)

Ans. Depreciation due to wear and tear
- Depreciation due to physical delay
- Depreciation due to accident
- Depreciation due to deferred maintenance
- Depreciation due to obsolescence
- Depreciation due to inadequacy

Numerical on Depreciation
20. A Lathe machine is purchased for Rs. 500000 and its expected life is 16 years. Its scrap value is Rs.
125000. If 8 % interest is charged on depreciation fund, calculate the depreciation rate by straight
line & sinking fund method. (W-2019, 4 marks)
21. A machine is purchased for Rs. 40,000 and its expected life is 16 years. Its scrap value is Rs. 25,000.
It 6% interest is charged on depreciation fund, compare the depreciation rate by straight line &
sinking fund method. (W-2018, 4 marks)
22. A lathe machine is purchased at a price of Rs. 60,000 has its useful life of 15 years. Its scrap value is
Rs. 10,000. Calculate the depreciation per year by sinking fund method. Rate of interest for
depreciation fund is 12%.(W-2017, 4 marks)
23. A m/c was purchased at Rs.3000/, the transportation and installation charges are Rs.400/ and
Rs.600/ respectively. Useful life is 8 years, scrap value is 300.find the rate of depreciations per year
by straight line method. (S-2017, 5 marks)

 1.7 Concept of machine hour rate method (MHR):

 1.8 Method to calculate machine hour rate for machine:

24. Explain Man – hour rate method for overhead allocation. (W-2017, 2 marks)

 1.9 Concept of process hour rate – PHR:

 1.10 Method of calculating process hour rate:

 1.11 Example to calculate MHR of lathe, welding, drilling, Grinding and press
tool:

CH 2 – Break Even Analysis:

 2.1 Classification of costs as fixed and variable costs:
1. Define fixed cost and Variable cost with suitable example. (S-2019, 4 marks)
2. Explain variable cost with examples. (W-2017, 2 marks)
3. Define following terms. (1) Breakeven point (Topic 2.3.1.1) (2) Profit – volume ratio (Topic 2.3.7) (3)
Fixed cost (4) Variable cost. (W-2019, 3 marks)
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 2.2 Relationship between the cost and quantity of production:

 2.3 Break Even Chart (B.E. chart):

4. Discuss the Importance of Break Even Point in Industry. (W-2019, 4 marks)

5. Define Break-Even point. (S-2019, 2 marks)

6. Define breakeven point. (W-2018, 2 marks)
7. ‘Breakeven analysis is a management tool’-Explain it. (Topic 2.3.1) (W-2018, 3 marks)

8. Draw the Break Even Chart indicating Break Even Point. (S-2018, 3 marks)

9. Explain the need or importance of Break Even Point in Industry. (W-2018, 3 marks)
10. Write the needs of B.E.P. in Industry. (S-2018, 2 marks)

11. Explain procedure for constructing breakeven chart. (W-2019, 3 marks)

12. Derive an equation for Breakeven Point analytically, (W-2018, 3 marks)

13. Prove that Qb = F/b-a as per usual notations. (W-2017, 3 marks)

14. Define and Derive Margin of safety. State its importance. (S-2019, 4 marks)
15. What is ‘margin of safety’ in breakeven analysis? (W-2018, 4 marks)
16. Write a short note on Margin of safety. (W-2017, 3 marks)

 2.3.6 Effect of changing various parameters on B.E.P.

17. Explain the effect of Total cost on Break Even Point. (S-2018, 3 marks)
18. Show in Break Even Chart the effect of decreased sales revenue. (S-2017, 2 marks)
19. Explain the effect of various parameters on breakeven point. (S-2017, 7 marks)
20. Explain effect on Breakeven Point while increasing the Variable cost. (W-2019, 3 marks)
21. Explain effect on Breakeven Point while increasing the fixed cost. (W-2018, 3 marks)

22. List the benefits of Profit Volume Graph and Profit Volume Ratio. (S-2018, 3 marks)

Numerical on breakeven Analysis:

23. The fixed cost of a company is Rs. 70,000. Sales price of unit is Rs.35 and variable cost of unit is
Rs.20. Find the total profit and safety margin when total production is 13000 units. (W-2018, 4
marks)
24. Find out breakeven point if fixed cost is Rs. 10000. The variable cost per unit is Rs. 50, the sales
price per unit is Rs. 120. The total production is 200 units. (S-2019, 2 marks)
25. A factory has fixed cost of Rs. 10000. Variable cost/product is Rs. 2. Selling price /product is Rs. 4.
Find breakeven point. Calculate margin of safety if net actual sales is of 8000 units. Also calculate
sales target if the factory has to earn a profit of Rs. 6000. (S-2019, 4 marks)
26. The fixed cost of an industry is Rs.75000, the variable cost of each product is Rs. 700.If the break
even number is 750 find the selling price of each product. Find out profit if industry produces 1200
products. (W-2017, 3 marks)
27. The total sale of an industry is Rs. 250000. The fixed cost of the industry is Rs. 55000 and variable
cost is Rs.125000.Find the Break Even Point for the industry (W-2019, 3 marks)
28. With the help of Graphical method or Analytical method find the breakeven point where fixed cost
is Rs. 10,000 and Variable cost per unit is Rs. 50 and Selling price per unit is Rs. 120. The production
rate of the company is 200 units. (S-2018, 3 marks)
Jiteshsir’s Om Namah Shivay

29. The Labour Cost is Rs. 20/product & Material Cost is Rs. 30/product of a Bearing Manufacturing
company. Fixed Cost is Rs. 20,000 and Variable cost is Rs. 75. Selling Price of the Bearing is Rs.
85/unit. Find how many bearing should be manufactured in order to achieve No profit No loss
condition. (S-2018, 3 marks)

 2.4 Extra informations:

30. List the advantages of Break Even Analysis. (W-2019, 4 marks)

31. State the limitations of Break Even Chart. (S-2017, 2 marks)

32. State the limitations of breakeven analysis. (W-2017, 3 marks)
33. State the limitations of Break Even Chart. (W-2019, 2 marks)

CH 3 – Cost Estimating in Welding:

 3.1 Elements of cost in welding:
1. Classify and explain labour cost in welding process. (S-2019, 4 marks)

 3.2 Factors affecting welding cost:

2. State the factor affecting Arc welding cost and explain. (W-2018, 3 marks)
3. State the factors affecting arc Welding cost. (S-2017, 2 marks)
4. Write the any six factors affecting Arc Welding. (S-2018, 3 marks)

 3.3 Estimating cost elements for Arc welding and Gas cutting:
5. List the Elements of cost in arc welding. (W-2018, 2 marks)
6. List the different Cost elements of Arc Welding and explain any one of them. (S-2018, 3 marks)

7. Explain the procedure of cost estimation in Arc welding processes. (W-2017, 4 marks)
8. State the steps of estimating arc welding cost. (W-2019, 3 marks)

9. List the Elements of cost in Gas welding. (W-2019, 2 marks)

10. List the elements of cost in Gas welding. (W-2017, 2 marks)
11. List and explain cost elements of gas cutting. (S-2019, 4 marks)
12. Explain cost elements of Gas cutting. (W-2018, 3 marks)
13. List the Cost Elements of Gas Cutting. (S-2018, 2 marks)

 3.4 Estimation of production cost of given job for Gas cutting and Arc
welding:
Numerical on Arc Welding:
14. An open tank of size 50x50x50 cm3 is to be prepared whose welding length comes to be 3.976
meter. Estimate the total labour cost and material cost. (Welding is to be done from inner side
only). Use the data given below. (S-2018, 3 marks)
(i) Electrode Consumption = 0.6 metre/metre welding
(ii) Fatigue Allowance = 5 %
(iii) Electrode wastage = 20 %
(iv) Labour cost = Rs. 5/meter
Jiteshsir’s Om Namah Shivay

(v) Electrode cost = Rs. 3/meter

15. A plate of 2m Χ 1m is to be prepared from four pieces of 100 cm Χ 50 cm Χ 1 cm with the help of
Arc-welding. Welding is to done on both sides. Calculate welding cost using given data: (1) Welding
speed=1 m/hr (2) Labour cost – Rs.20 /hr (3) Electrode consumption – 2 m/m of weld (4) Electrode
cost – Rs. 20/m (5) Power consumption – 1 kwh/m of weld (6) Power charges – Rs. 7 /kWh (W-
2018, 4 marks)
16. A two meter long M.S.plate has a 10 mm thickness to be weld by a lap joint with arc welding. Find
the welding cost from following data. Welding speed 20m/hr, Labour Rs.30/hr power charges
Rs.25/hr, electrode consumption 0.2 Kg/meter of weld ,cost of electrode Rs.100/Kg. Fatigue
allowances 10% (S-2017, 4 marks)

Numerical on Gas Welding:

17. A round plate of 1 meter diameter is to be cut from a plate of 20 mm thickness. If cutting speed is
20 meter/hour and Oxygen consumption rate is 4.2 m3/hour and acetylene consumption rate is
0.37 m3/hour then find (1) Cutting time (2) Oxygen Consumption (3) Acetylene consumption. (S-
2018, 3 marks)
18. Four plates each of size 1000 × 500 × 5 mm are to be gas cut from M.S. plate of size 2000 × 1000 × 5
mm. Find gas cutting cost for the following data. Oxygen consumption: 5 m3/hr, Acetylene
consumption: 2 m3/hr, Cutting speed: 10 m/hr, Cost of oxygen: Rs. 12/m3, Labour cost: Rs. 30/hr,
Cost of acetylene: Rs. 30/m3 (W-2019, 4 marks)
19. Four plates each of 1000 X 500 X 5 mm are to be gas cut from an M.S.plate of size 2000 X 1000 X
5mm. Find the cutting cost. Consider (1) O2 consumption = 5 m3/hr., (2) Cutting speed = 12 m /hr.
(3) cost of C2H2 = 100 Rs./m3,(4) C2H2 consumption = 2 m3/hr,(5) cost of O2 = 30 Rs./m3 and (6)
labour = 40 Rs./hr. (W-2017, 4 marks)

CH 4 – Cost Estimation of Forging and Casting:

 4.1 Cost Terminology Associated with forging Shop:
1. Define forging and list the types of forging. (W-2019, 2 marks)
2. Define forging and casting. (S-2019, 2 marks)
3. Define Forging and list the types of forging. (W-2018, 2 marks)

4. Explain various forging operations. (W-2019, 3 marks)

5. Explain various forging operations. (W-2018, 3 marks)
6. State the different Forging Operations and explain any two of them. (S-2018, 4 marks)
7. List various forging operations and explain any one in detail. (W-2017, 4 marks)
8. List any four different Forging Operations. (S-2018, 2 marks)

 4.2 Procedure of calculating material cost of a product for forging shop:

1. Define (1) Net weight (2) Shape weight and (3) Gross weight (W-2019, 3 marks)
2. Define (1) Shape weight (2) Net weight (3) Gross weight. (W-2017, 3 marks)
3. Define Net Weight, Shape Weight ,Gross Weight, Tong loss (S-2017, 4 marks)
4. Define (1) Net weight (2) Shape weight and (3) Gross weight. (W-2018, 3 marks)

9. Explain different types of forging losses. (W-2019, 3 marks)

10. List types of forging losses and explain sprue loss with sketch. (S-2019, 3 marks)
11. Explain different types of forging losses. (W-2018, 4 marks)
12. Explain Sprue loss in forging. (W-2017, 2 marks)
Jiteshsir’s Om Namah Shivay

13. Define the terms with respect to Forging. (i) Shear Loss (ii) Tong Loss (iii) Sprue Loss (S-2018, 3
marks)

 4.3 Procedure of estimating costs of Die-forging:

 4.4 Procedure of Estimating Forging cost:

14. Describe the cost elements of foundry process. (W-2017, 3 marks)

 4.5 Given the forged component, estimate forging cost:

15. A square bar of 5 cm side and 40 cm length is to be converted by hand forging in to a bar of
hexagonal section having each side equal to 3 cm calculate the length of hexagonal bar produced.
Consider scale loss 7 % of total volume. (W-2019, 4 marks)
16. A 20 mm diameter and 100 mm length bar stock is to be converted to be converted to a square
section bar of 20 mm sides by drop forging. Find the length of the bar assuming the scale loss to be
7%. (S-2018, 4 marks)
17. A bar stock of 20 mm diameter & 100 mm long is to be converted in to a square bar of 20 mm side
by drop forging. Calculate the length of the square bar. Consider 7% scale loss. (W-2018, 4 marks)
18. A square bar of 5 cm side and 40 cm length is to be converted by hand forging in to a bar of
hexagonal section having each side equal to 3 cm. calculate the length of hexagonal bar produced.
(S-2017, 5 marks)
19. 240 M.S. pins of 6 cm diameter and 12 cm length are to be produced by drop forging from 9 cm.
diameter bar stock. The cost of bar stock is Rs. 180/meter. Estimate the material cost of pins.
Assume all necessary losses. (W-2017, 7 marks)
20. A bar having square section having 4 cm side and 30 cm length is to be converted to a hexagonal
section bar whose sides are of 2 cm respectively. Find the length of Hexagonal bar. Assume Scale
loss to be 7%. (S-2018, 4 marks)

 4.6 Cost terminology associated with foundry shop:

 4.7 Procedure of calculating material cost of foundry shop product:

 4.8 Procedure of estimating cost of pattern making:

 4.9 Procedure of estimating foundry cost:

21. State the method of finding direct material cost in foundry. (W-2019, 4 marks)
22. List procedure for calculating material cost of a foundry shop product. (S-2019, 4 marks)
23. Describe the method of finding Direct Material Cost in Foundry. (S-2018, 3 marks)

 4.9.1 Topic:
24. Define pattern and list different types of pattern allowances. (W-2017, 2 marks)

25. List various pattern allowances. (W-2019, 2 marks)

26. List types of pattern allowances and explain draft allowance. (S-2019, 3 marks)
27. Giving the different Pattern Allowances explain any two of them. (S-2018, 4 marks)
28. List the four Pattern Allowances. (S-2018, 2 marks)
29. State pattern allowances. (S-2017, 2 marks)
Jiteshsir’s Om Namah Shivay

 4.10 Given the casting component, estimate foundry cost:

30. Calculate the cost of C. I. pulley of 1250 cm3 using material cost = Rs. 10 per Kg, wages paid to the
worker = 60 per day, density of C. I. = 7.2 gm per cm3, overhead charges = 20% of material cost,
melting charges = 15 % of material cost, number of mould prepared = 25 /day / moulder. (W-2019,
4 marks)
31. Calculate the cost of C. I. pulley of 1000 cm3 using material cost = Rs. 10 per Kg, wages paid to the
worker = 50 per day, density of C. I. = 7.2 gm per cm3, overhead charges = 20% of material cost,
melting charges = 20% of material cost, number of mould prepared = 20 /day / moulder. (W-2018,
4 marks)
32. Determine the total cost of 400 C.I. Pulleys of 1000 cm 3 volume. Consider (1) Pattern cost = Rs. 700
, (2) Cost of C.I. = Rs. 20/kg., (3) Wages to the moulder = Rs. 60 / day (4) No. of moulds prepared =
25/day/moulder, (5) Process scrap = 10 % of Net weight (6) Cost of process scrap = Rs. 4/kg., (7)
Melting charges = 20% of material cost (8) Overhead charges = 25% of material cost (9) Density of
C.I. = 7.8 gm./c.c. Also find the rate of casting per k.g. (W-2017, 7 marks)
33. Find the cost of C.I. pulley 1000 cm3 volume. Use following data (Pattern is supplied by the
customer): (S-2019, 7 marks)
I. Cost of metal- Rs. 25 per kg
II. Wages of moulder – Rs. 150 per day
III. Overhead cost- 10 % of material cost
IV. Melting charges- 15 % of material cost
V. No of moulds per day- 30 per moulder
VI. Density of cast iron – 7.2 grams per c.c
34. Find out the cost of 1500 C.I. pulley as shown in figure. After casting all the surfaces are to be
machined. Use the data as follows (S-2019, 7 marks)
I. Metal cost - Rs. 3 per kg
II. No of moulds per day- 20 per moulder
III. Melting charges-20% of material cost
IV. Machining allowance on each surface- 2mm
V. Wages of moulder- Rs. 15 per day
VI. Density of cast iron – 7.2 grams per c.c
VII. Overhead cost- 35% of material cost

35. Write the short note on pattern cost estimation. (W-2017, 4 marks)
Jiteshsir’s Om Namah Shivay

CH 5 – Cost Estimation of Machine Part:

 5.1 Cost Terminology Associated with Machine Shop Estimation:
1. Define (1) cutting speed (2) depth of cut (3) feed. (W-2019, 3 marks)
2. Define. (1) Feed (2) Depth of cut (3) Cutting speed (4) Approach. (W-2018, 2 marks)
3. Explain following term Feed, Approach, Depth of cut, Over travel (S-2017, 4 marks)
4. Define (1) Set-up time (2) Machining time. (W-2017, 2 marks)

5. Explain various times considered to find Labour cost in machine shop. (W-2018, 3 marks)

6. How to calculate turning time in machining shop? (W-2019, 3 marks)

7. Explain knurling and facing operation (S-2019, 3 marks)
8. Explain reaming and tapping operation. (S-2019, 3 marks)
9. What is tapping? Find equation to estimate tapping time considering usual symbols. (W-2018, 3
marks)

10. Explain approach and overrun with respect to milling operation. (W-2017, 3 marks)
11. Explain approach and overrun with respect to milling operation. (W-2019, 3 marks)
12. Define Approach and Over Travel (Over Run). (S-2018, 2 marks)

13. Derive the equation for Milling Time ‘T’ in Plain Milling. (S-2018, 4 marks)
14. Find the Equation for Milling Time ‘T’ in Face milling if Cutter Diameter ‘D’ is more than width ‘W’
of the job. (S-2018, 4 marks)

15. State the steps of calculating shaping operation time. (W-2017, 3 marks)
16. How will u estimate machine time in case of shaping operation. state equation (S-2017, 3 marks)

17. How will u estimate machine time in case of planning operation. state equation (S-2017, 3 marks)

18. Define Batch Overhead Time and Production Overhead Time. (S-2018, 2 marks)

19. Derive the equation for Economic Batch Quantity. (S-2018, 4 marks)
20. What is economic batch quantity? (W-2018, 2 marks)

 5.2 The procedure of calculating material cost of a product for each shop:
21. Determine the numbers of rivets can be produced from 4.5 Kg of M.S. ,Density of M.S is 7.8 gm/cc
Dimensions of rivets ;shank dia 2.45 cm, length of shank :3.5 cm, There are two semi spherical head
at both end of shank dia 40 mm(S-2017, 5 marks)

 5.3 Procedure of estimating cost of machine part produced by lathe, drilling,

milling, shaping & cylindrical grinding operations:

 5.4 Machining cost estimation for machine part:

22. A hollow spindle’s diameter should be bored from 20 mm to 25 mm diameter in single cut up to a
length of 100 mm. If cutting speed is 22 meter/minute and feed is 0.02 cm/rev., find the time for
boring the bar. (S-2018, 4 marks)
Jiteshsir’s Om Namah Shivay

23. A circular aluminium rod is to be reduced from diameter 50 mm to 40 mm for a length of 90 mm, in
two cuts. Assuming cutting speed as 20 m/min and feed as 0.01 mm/rev. Estimate the time
required for turning. (W-2018, 3 marks)
24. An Aluminium rod of 80 mm length and 50 mm diameter is to be turned to 40 mm diameter in two
cuts. Cutting speed is 20 mt/min and feed is 0.10 mm/rev. Find the Time required for turning the
rod. (S-2018, 4 marks)
25. Estimate the m/c time to turn a M.S. bar of 4 cm diameter down to 3 cm diameter for a Length of
10 cm in single cut. Assume cutting speed 30 m/min and feed 0.4 mm/rev. (S-2017, 5 marks)

26. Estimate the time required to drill 4 holes of 1 cm diameter in a plate. Hole depth is 2 cm, cutting
speed is 15 m/min and feed is 0.01 cm/rev (W-2018, 4 marks)
27. Estimate the time required for making 6 holes of 1 cm depth in a cast flange by drilling. Hole
diameter is 1.5 cm, cutting speed 20 m/min, and feed is 0.02 cm / revolution. (W-2017, 3 marks)
28. Estimate the time required to drill 4 holes in C.I. Flange from the following data. Hole length 20
mm, hole dia 12 mm, cutting speed 15mm/min and feed 0.2 mm/rev(S-2017, 7 marks)

29. Find out the facing time to face at one end of 28 mm steel rod. cutting speed is 28 m/min and cross
feed is 0.2 mm/rev. (W-2019, 4 marks)
30. Find out the facing time to face at one end of 30mm steel rod. Cutting speed is 30 m/min and cross
feed is 0.2 mm/rev. (S-2019, 4 marks)

31. Estimate milling time to cut 50 teeth on a gear blank 100 mm thick. Feed is 35 mm/min, and
assume overall setup time as 10 minutes. (W-2019, 4 marks)
32. A 25 × 8 cm C.I surface is to be faced on a milling machine with a cutter having 10 cm. diameter and
16 teeth. If the cutting speed and feed are 40m/min. and 4 cm/min. respectively, determine the
milling time, R.P.M. of cutter and feed per tooth. (S-2019, 7 marks)
33. A 40 × 8 cm C.I. surface to be faced on a milling machine with a cutter having 10 cm diameter and
16 teeth. If the cutting speed and feed are 50 m/min and 5 cm/min respectively then determine the
milling time, RPM of cutter and feed per tooth. (S-2017, 7 marks)
34. A slot of 2cm deep and 10 cm long is to be cut in a M.S. job, using a milling cutter of 8 cm diameter
and rotating at 120 rpm. If milling is to be done in two cuts and feed is 0.05 cm/rev, find the time
required. (W-2017, 4 marks)
35. A key way is to be cut in a spindle of 5 cm diameter & 50 cm long. Width of key way is 1 cm.
Diameter of cutter is 13.25 cm. If cutter is rotating at 120 R.P.M and feed is 0.05 cm/rev, then how
much time it will take to cut the key way of 1 cm depth? (W-2018, 4 marks)

36. Find the time required for doing rough grinding of a 16 cm long shaft to reduce its diameter from
4.2 to 4 cm in a grinding wheel of 2 cm face width. Assume cutting speed as 16.5 m/min and depth
of cut as 0.25 mm. (S-2019, 7 marks)

37. Estimate the Time for a shaping a keyway of 40 cm length, 1 cm width and 5 cm depth for a
machine of Cast Iron. Assume the data given below. (S-2018, 4 marks)
(i) Cutting speed for shaping = 10 meter/minute
(ii) Feed = 0.08 cm/stroke
(iii) Depth of cut = 0.25 cm
38. The thickness of a C.I. block 10 cm X 3 cm is to be reduced in 2 cuts from 1.8 cm to 1.3 cm. If cutting
speed is 20 m/min and feed 0.2 mm/stroke and cutting time is 3/5 of total time, then find out
shaping time. (W-2017, 4 marks)
Jiteshsir’s Om Namah Shivay

CH 6 – Estimation of Process Cost:

 6.1 Importance of estimating various process cost:
1. Explain an importance of estimating process cost. (S-2019, 3 marks)

 6.2 Procedure and steps of process cost estimation:

2. Explain cost estimation of Diesel generating set and Ice plant. (W-2019, 7 marks)
3. Write the procedure of estimating cost of power produced by diesel generating set. (W-2017, 3
marks)
4. Write the procedure of estimating cost of power plant by diesel generating set. (S-2017, 3 marks)

5. A diesel power plant has a capacity of 1800 kW. Its pick load and load factors are 1700 kW and 85%
respectively. Estimate power generation cost of this plant. Assume (S-2019, 7 marks)
1. Capital cost- Rs. 900/kW.
2. Interest on capital-10%.
3. Operating cost/year Rs. 60,000.
4. Fuel consumption- 0.4 litre / kWh.
5. Fuel cost- Rs.40 per litre.
6. A Diesel power plant has a capacity of 1800 kW. Its peak load and load factors are 1700 kW and 85
% respectively. If capital cost of Rs. 900 / kW, Interest on capital 10 %, operating cost / year
Rs.60000, Fuel consumption 0.4 litre / kWh, Fuel cost Rs.40 / litre , then Estimate power generation
cost of this plant(W-2018, 7 marks)

7. The Capacity of Thermal Power plant is 80 MW. The Load Factor of the Power Plant is 40%. Find the
cost of generating power/unit in Thermal Power plant. (S-2018, 7 marks)
8. A thermal power plant is satisfying max. demand of 70 MW. Load factor is 45% ,estimate power
cost per unit if, interest and depreciation is 10% of capital cost, operating cost is Rs. 1.90 per unit
and capital invested is Rs. 1800/MW(S-2017, 3 marks)

9. The cost of active wheel washing powder packed in 1 kg. Pouch is Rs.26. The plastic material for
pouch cost Rs. 1 per pouch. An operator is packing 500 pouches in a shift of 8 hours. If operator is
paid Rs. 150 per 8 hours shift. Estimate pouch packaging cost assuming interest & depreciation.
Power cost per pouch is Rs. 0.15. (W-2017, 7 marks)

10. State the cost elements of an ice plant. (S-2019, 3 marks)

11. State the cost elements of an ice plant. (W-2018, 3 marks)
12. List any four Cost element of an Ice plant. (S-2018, 2 marks)
13. List the Cost elements of an Ice Plant (Any Six) (S-2018, 3 marks)
14. State the cost elements in Ice Plant(S-2017, 4 marks)

CH 7 – Budgeting and Contracting:

 7.1 Define budget and budgetary control:
1. Explain budgetary control in brief. (W-2017, 2 marks)

 7.2 Purposes of budget:

Jiteshsir’s Om Namah Shivay

2. List six objectives of budget. (W-2019, 2 marks)

3. List six objectives of budget. (W-2018, 2 marks)
4. State six objectives of Budget(S-2017, 3 marks)

 7.3 Various types of budget:

5. List the types of budgets and explain any one in detail. (W-2018, 4 marks)
6. List any four types of Budget. (S-2018, 2 marks)
7. State the types of budget and explain any two in details. (W-2017, 4 marks)
8. State types of budget and explain any two in detail. (S-2019, 7 marks)

9. Explain sales Budget. (W-2019, 4 marks)

10. Explain sales budget in brief. (S-2019, 3 marks)

11. Define master budget. (S-2019, 2 marks)

 7.4 Benefits of budget:

 7.5 With given example interpret industrial budget:

 7.6 Prepare simple budget, given required input data:

 7.7 Explain various accounting terminology:

12. Define book value and net present value. (S-2019, 2 marks)
13. Define (1) Book value (2) Salvage value(W-2017, 2 marks)

 7.8 Definition of contract and its characteristics:

14. Write merits and demerits of contract. (W-2019, 3 marks)
15. Define Contract and mention its characteristics. (S-2018, 2 marks)
16. Write merits and demerits of contract. (S-2017, 2 marks)

 7.9 Types of contract:

17. List the four types of contract and explain any two. (S-2018, 4 marks)

 7.10 Tendering:
18. What is Tendering? Explain its types. (W-2019, 4 marks)
19. Define tendering. List the types of tendering. (W-2017, 2 marks)

 7.11 Provision of different conditions in a contract:

20. State the conditions of contract. (W-2019, 2 marks)
21. State the conditions of contract. (S-2019, 2 marks)
22. State the conditions of contract. (W-2018, 2 marks)
23. Define contract and state the conditions of contract. (W-2017, 4 marks)
24. State the conditions of contract. (S-2017, 2 marks)
Jiteshsir’s Om Namah Shivay

 7.12 Documents required for Engineering Contract:

25. Explain tender form and Security bond in brief. (S-2017, 3 marks)
26. Write short note on (1) Tender form (2) Security bond. (W-2018, 4 marks)
27. Explain following term : Security deposit, Deed (S-2017, 4 marks)
28. Write short note on Security Bond. (S-2018, 4 marks)

 7.13 Definition and types of specifications:

29. List Factors to be considered in the preparation of specification. (S-2017, 4 marks)

 7.14 Meaning of outsourcing, sub-contracts & ancillary of loading:

30. Write down the importance of cost analysis. (W-2019, 2 marks)

31. Write down the importance of cost analysis. (W-2018, 2 marks)

32. Discuss the metal joints in brief. (S-2017, 4 marks)

33. Explain various accounting terminology. (S-2017, 3 marks)
34. List modern tools and techniques of cost reduction(S-2017, 4 marks)