Maintenance Management System Guideline For Maintenance Operating Procedures Preventive Maintenance
Maintenance Management System Guideline For Maintenance Operating Procedures Preventive Maintenance
Maintenance Management System Guideline For Maintenance Operating Procedures Preventive Maintenance
Page
Preventive Maintenance
ABSTRACT
This guideline supports the setup of Preventive Maintenance to support the Maintenance Management and can
establish a reference term for CMMS selection, implementation, and go-live.
Documento riservato di proprietà di Eni S.p.A.- Divisione Exploration & Production. Esso non sarà mostrato a Terzi né utilizzato per scopi diversi da quelli per i quali è stato inviato.
This document is property of Eni S.p.A. – Exploration & Production Division. It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Eni S.p.A. Document Class: Doc. N°. Rev. Page
MODIFICATION SHEET
Rev. 01 Revised “Glossary” and “Fig. 2.1.1: Workflow Map” in order to reflect the inclusion of the
“Minor Corrective Maintenance” type
Eni S.p.A. Document Class: Doc. N°. Rev. Page
FOREWORD
The presented maintenance flows are described according to the “Guidelines for organisational
charts” [SVI.DMS.GL.0001] and “Guidelines for job description” [SVI.DMS.GL.0002] of the new
Development Projects/Production Fields.
The Maintenance Management System is part of the Technology Management System (TMS).
Eni S.p.A. Document Class: Doc. N°. Rev. Page
TABLE OF CONTENTS
MODIFICATION SHEET............................................................................................................. 2
FOREWORD ............................................................................................................................... 3
ACRONYMS ............................................................................................................................... 5
JOB ACRONYMS ....................................................................................................................... 5
GLOSSARY ................................................................................................................................ 6
KEYS TO WORKFLOW ............................................................................................................. 9
1. INTRODUCTION .......................................................................................................... 10
2. GUIDELINE OBJECTIVE AND SCOPE...................................................................... 11
2.1 OBJECTIVES ............................................................................................................... 11
2.2 SCOPE ......................................................................................................................... 13
2.3 APPLICABILITY ........................................................................................................... 13
3. REFERENCES ............................................................................................................. 14
4. WORKFLOW DIAGRAM ............................................................................................. 15
4.1 PREVENTIVE MAINTENANCE SETUP WORKFLOW................................................ 15
4.2 CONDITION BASED MAINTENANCE WORKFLOW .................................................. 16
4.3 SCHEDULED (TIME) PREVENTIVE MAINTENANCE WORKFLOW ......................... 17
4.4 SCHEDULED (NUMBER OF UNITS OF USE) PREVENTIVE
MAINTENANCE WORKFLOW..................................................................................... 18
5. WORKFLOW STEPS DESCRIPTION ......................................................................... 19
6. RESPONSIBILITY MATRIX SUMMARY..................................................................... 22
Eni S.p.A. Document Class: Doc. N°. Rev. Page
ACRONYMS
JOB ACRONYMS
GLOSSARY
Master data: All data relevant to plants, functional units, and items that allow to perform maintenance
activities.
Production Unit: Profit centre having assigned an autonomous budget and a production target.
The Unit is managed by a nominated Responsible and the structure includes internal
Operation and Maintenance organisation, with assigned targets.
In ENI O&M division, the lower hierarchical level of Production Unit organised as a
profit centre, is the Centrale or Campo (Oil Field), located in offshore or in onshore.
Work Order: The prime document used by the maintenance function to manage maintenance tasks.
It may include such information as
required work description
task priority,
job procedure to be followed,
parts, materials, tools and equipment required to complete the job,
labour hours,
costs and materials consumed in completing the task, as well as key
information of failure causes, kind of work performed etc.
Eni S.p.A. Document Class: Doc. N°. Rev. Page
KEYS TO WORKFLOW
step code job acronym Stands for intellectual or manual process. In the upper left
corner, the step code is placed, while in the upper right corner
Intellectual or manual
process the job acronym is placed. The box colour of step code and job
acronym depends on the main job involved (see table below).
step code job acronym Stands for a process that could be performed by CMMS means
or by CMMS itself (i.e. WO automatic generation). The box
CMMS process colour of step code and job acronym depends on the main job
involved (see table below).
step code job acronym Stands for a process that could be performed by means of a
computerized tool (CMMS excluded). The colour of a box
Generic computerized
process indicating the job acronym depends on the main job involved
(see table below).
step code
Stands for a macro-process. In the upper-left corner, the subject
macro-process
detailed procedure code is placed, while the upper right corner
is blanketed.
decision
Stands for a decision-making process and generally, is like
yes/no.
linked
procedure Stands for a reference link to the mentioned procedure.
linked
step
Stands for a reference mark made for the step mentioned within
the on-going procedure.
PSMG
GMG OFMG
MRSI
OMG FPCO
HSEQ
1. INTRODUCTION
This document supports a specific element of the Maintenance Management System. The
Maintenance Management System has been developed to provide a comprehensive and
structured set of knowledge and an integrated framework to manage maintenance activities,
thus ensuring effective and efficient use of the Company’s resources.
The set of procedures of Maintenance Management System describes in detail the steps to be
executed in order to perform relevant activities with the eventual support of CMMS.
This document is written as a guideline and therefore represents recommended format and
content rather than a mandatory, prescriptive procedure. Individual projects may deviate from,
or modify the typical contents described here, wherever such deviations are appropriate to fit
in the organizational structure.
This document is managed by O&M Project Team, all the changes of and contributions to this
document will be shared with and validated by O&M Project Team and a new release of this
document will be issued by O&M Project Team.
Eni S.p.A. Document Class: Doc. N°. Rev. Page
2.1 OBJECTIVES
On the overall maintenance workflow map, depicted on the next page, this guideline is
represented by the boxes with a bold outline.
Eni S.p.A. Document Class: Doc. N°. Rev. Page
start
Extraordinary
Maintenance
start
Modifications &
Improvements
Emergency?
no start
yes
yes finish
Work scheduling
yes
Maintenance
strategy review
Urgent Work
Request & Work Work execution
Order creation
Maintenance Continuous
Reporting improvement
start start
Data base
Maintenance Master data
Budget updating
management
Management
finish
start start
Global Maintenance
Maintenance Processes
Services
finish finish
2.2 SCOPE
The scope of the Preventive Maintenance Procedure, described in this document, is to provide
the production organisation professionals with the best practice of bringing the management of
maintenance to a level that guarantees easy and correct workflow.
In the Maintenance context, the Preventive Maintenance type covered by this document, is
depicted in the following figure (bold line blocks):
MAINTENANCE
PREVENTIVE CORRECTIVE
MAINTENANCE MAINTENANCE
Scheduled,
continuous or on Scheduled
request
2.3 APPLICABILITY
The procedure described in this document is pertinent to the production phase of the facilities.
The present procedure shall be applied to any organization (external entity or internal department)
being in charge of managing and executing Maintenance activities in any Production Unit, onshore or
offshore, fully owned by ENI E&P division or managed in joint venture with other partners.
Therefore, this procedure utilizes the organization chart, the job titles and the responsibilities and
duties described for these Production Units in ENI documents: SVI.DMS.GL.0001 “Guideline for
Organizational charts” and SVI.DMS.GL.0002 “Guideline for Job Descriptions”.
Eni S.p.A. Document Class: Doc. N°. Rev. Page
3. REFERENCES
4. WORKFLOW DIAGRAM
start
2.01 FPCO/MESI
Decides to apply PM
maintenance strategy
2.02 MESV
Selects item(s) to be
subjected to PM
2.03 MESV
Is number
of units of use
Is CBM applicable? No Yes
scheduled PM
applicable?
Yes No
2.04.
2.04.01 MESV
2.04.02 MESV
Looks for the suitable
Maintenance
Specification in the data
base
Does it exists?
No
2.04.03 MESV
2.04.04 MESV
2.04.05 MESI
Authorises activation of
the automatic WO
generation
2.04.06 POSI
finish
Eni S.p.A. Document Class: Doc. N°. Rev. Page
2.05.
2.05.01 MESV
Looks for the suitable
Maintenance
Specification in the data
base
Does it exists?
No
2.05.02 MESV
Yes
Creates a Maintenance
Specification
2.05.03 MESV
finish
Eni S.p.A. Document Class: Doc. N°. Rev. Page
2.06.
2.06.01 MESV
2.06.02 MESV
Looks for the suitable
Maintenance
Specification in the data
base
Does it exists?
No
2.06.03 MESV
2.06.04 MESV
2.06.05 MESI
Authorises activation of
the automatic WO
generation
2.06.06 POSI
finish
Eni S.p.A. Document Class: Doc. N°. Rev. Page
Workflow
Job title Step description
step code
2.01 FPCO/MESI Decide in collaboration with each other to apply PM strategy to a
facility Maintenance Item(s). This decision should be duly taken
as:
a result of a generic maintenance concept for new
facilities,
a consequence of a structured maintenance analysis such
as RCM, CA, etc, for both new and in-service facilities
strategy changes resulting from plant optimizations activity
for both new and in-service facilities.
2.03 MESV Evaluates the PM type applied to each and every Maintenance
Item selected. Each Maintenance Item must first be analysed so
as to evaluate its functionality and suitability for being subjected to
the monitoring regime of the condition, taking into account the
costs associated to data acquisition and data recording activities.
Condition Based Maintenance will be applied to the Maintenance
Item with appropriate characteristics (see workflow steps 2.04 and
following).
As for the remaining Items, it shall be necessary to analyse the
scheduling parameter applied:
If it is the time that serves the scheduling parameter, see
workflow steps from 2.05 and on.
If it is the number of units of use (strokes, cycles, hours,
etc.) that serves the scheduling parameter, see workflow
steps from 2.06 and on.
2.04.01 MESV Performs a search for parameters that suit the application of the
CBM.
2.04.02 MESV Performs a search for an adequate Maintenance Specification in
the database (applied to a similar Maintenance Item in the same
facility).
If Maintenance Specification is available, see workflow
steps 2.04.04
If Maintenance Specification is not available, see workflow
steps 2.04.03.
Workflow
Job title Step description
step code
2.04.07 POSI/MESV Records the parameters. This process may be performed by either
POSI (at field) or MESV (from IMIS), or by means of direct
interface between facility control system (DCS, ICSS, etc) and
CMMS via IMIS. If the recorded parameters exceed the
established threshold values, the CMMS will generate the work
order automatically and the work order will be processed in
accordance with the Maintenance Work Management Procedure.
2.05 - MESV is responsible, on the basis of PM selected strategies, to
set up Scheduled Preventive Maintenance application in CMMS
by identifying time intervals for the item(s), which Preventive
Maintenance is set for, in order to minimize the probability of
failure events and to prevent degradation of functioning. See
glossary for Scheduled Preventive Maintenance definition.
2.06.04 MESV Links each Maintenance Item with the proper Maintenance
Specification.
2.06.06 POSI Arranges the monitoring of the number of units of use, when the
plant is running.
Eni S.p.A. Document Class: Doc. N°. Rev. Page
Workflow
Job title Step description
step code
2.06.07 POSI/MESV Records the number of units of use. This process may be
performed by either POSI (at field) or MESV (from IMIS), or by
means of direct interface between facility control system (DCS,
ICSS, etc) and CMMS via IMIS. If the recorded readings (unit of
use) exceed the established limit for PM intervention, the CMMS
will generate the work order automatically and the order shall be
processed in accordance with the Maintenance Work
Management Procedure.
Eni S.p.A. Document Class: Doc. N°. Rev. Page
EVERY
PSMG
DMSV
MPSV
MESV
CRSV
FPCO
EXEC
PPSV
MOSI
MRSI
MESI
POSI
code
step
Step description