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    797F CMD Field Retrofit

    Uploaded by

    sergio concha
    The document provides instructions for retrofitting a front wheel configuration on a truck to include a sensor target. It details machining the spindle to install a sleeve and tube assembly. It also describes retrofitting the differential with a new left axle shaft and speed sensor package which involves disassembling, installing new parts, and reassembling the differential. New part numbers are provided for components needed for the retrofit.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    797F CMD Field Retrofit

    Uploaded by

    sergio concha
    146 views21 pages
    The document provides instructions for retrofitting a front wheel configuration on a truck to include a sensor target. It details machining the spindle to install a sleeve and tube assembly. It also describes retrofitting the differential with a new left axle shaft and speed sensor package which involves disassembling, installing new parts, and reassembling the differential. New part numbers are provided for components needed for the retrofit.

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    © © All Rights Reserved

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    The document provides instructions for retrofitting a front wheel configuration on a truck to include a sensor target. It details machining the spindle to install a sleeve and tube assembly. It also describes retrofitting the differential with a new left axle shaft and speed sensor package which involves disassembling, installing new parts, and reassembling the differential. New part numbers are provided for components needed for the retrofit.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    146 views21 pages

    797F CMD Field Retrofit

    Uploaded by

    sergio concha
    The document provides instructions for retrofitting a front wheel configuration on a truck to include a sensor target. It details machining the spindle to install a sleeve and tube assembly. It also describes retrofitting the differential with a new left axle shaft and speed sensor package which involves disassembling, installing new parts, and reassembling the differential. New part numbers are provided for components needed for the retrofit.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 21
    At a glance
    Powered by AI
    The document discusses retrofitting trucks with new components for the front wheel, spindle, and differential/rear axle assembly.

    The front wheel retrofit involves parts like the sensor target, retainer, cover, sleeve, and tube assemblies.

    The steps to machine the spindle are to machine the wire exit port, machine the spindle end to accept the press in sleeve, install the press in sleeve, and install and swedge the tube assembly.

    797F CMD

    Field Retrofit
    Updated 06/22/2016

    Advanced Components & Systems Product Division - Lower Powertrain


    Putting Power to Work Caterpillar: Confidential Color
    Front Wheel Configuration

    Base Truck CMD Truck

    Advanced Components & Systems Product Division - Lower Powertrain


    Putting Power to Work Caterpillar: Confidential Color
    Front Wheel Parts List

    Front Wheel
    • 371-7220 Sensor Target
    • 416-4023 Retainer
    • 416-5342 Cover
    • 508-2174 Sleeve
    • 416-5521 Tube Assembly (for use with forged spindle)
    • 508-6647 Tube Assembly (for use with cast spindle)
    • 464-1854 Wiring Group

    Advanced Components & Systems Product Division - Lower Powertrain


    Putting Power to Work Caterpillar: Confidential Color
    Spindle
    Steps for Retrofit

    • Machine wire exit port


    • Machine spindle end to accept press in sleeve
    • Install press in sleeve
    • Install tube assembly
    – Swedge tube
    • Utilize 466-5299 swedging tool
    – weld support in place
    – Refer to 416-5521 for tube assembly

    Advanced Components & Systems Product Division - Lower Powertrain


    Putting Power to Work Caterpillar: Confidential Color
    Spindle Machining (cast or forged)
    Wire Exit Port

    Profile shown is
    375-0114 forged spindle

    Advanced Components & Systems Product Division - Lower Powertrain


    Putting Power to Work Caterpillar: Confidential Color
    Spindle End Machining (cast or forged)
    Sleeve Insert Rework

    Profile shown is
    375-0114 forged spindle

    Advanced Components & Systems Product Division - Lower Powertrain


    Putting Power to Work Caterpillar: Confidential Color
    Advanced Components & Systems Product Division - Lower Powertrain
    Putting Power to Work Caterpillar: Confidential Color
    Forged Spindle (375-0114)
    with Sleeve

    Advanced Components & Systems Product Division - Lower Powertrain


    Putting Power to Work Caterpillar: Confidential Color
    Forged Spindle (375-0114)
    Swedge Depth

    ~ 98 mm

    ~ 87 mm
    ~ 29 mm Weld
    1E0099S

    Advanced Components & Systems Product Division - Lower Powertrain


    Putting Power to Work Caterpillar: Confidential Color
    Cast Spindle (278-8809)
    Swedge Depth

    ~ 73 mm
    ~ 30 mm
    Weld
    1E0099S
    6

    Advanced Components & Systems Product Division - Lower Powertrain


    Putting Power to Work Caterpillar: Confidential Color
    Dealer Service
    Swedge Tool

    Advanced Components & Systems Product Division - Lower Powertrain


    Putting Power to Work Caterpillar: Confidential Color
    Swedging

    Air Drill
    Before
    Adapter

    Swedge Tool

    After

    Advanced Components & Systems Product Division - Lower Powertrain


    Putting Power to Work Caterpillar: Confidential Color
    Differential / Rear Axle Parts List
    • 341-4814 Ring
    • 355-3612 Housing
    • 357-9281 Magnetic Ring
    • 367-1956 Spacer Ring
    • 367-3552 Plate Assembly (make from 148-0217)
    • 367-3553 Cover (make from 279-5125)
    • 367-3554 Adapter
    • 109-0121 Retaining Ring
    • 234-5939 Retaining Ring
    • 311-4027 Ball Bearing
    • 8T0372 Bolt M12X1.75
    • 8T0640 Bolt M6X1
    • 9M4007 Dowel
    • 9X8267 Hard Washer
    • 367-3586 L.H. Axle Shaft
    • 464-1846 Wiring Harness

    Advanced Components & Systems Product Division - Lower Powertrain


    Putting Power to Work Caterpillar: Confidential Color
    Mounting Location on Diff

    FRONT

    Advanced Components & Systems Product Division - Lower Powertrain


    Putting Power to Work Caterpillar: Confidential Color
    Retrofit Disassembly

    •Drain oil
    •Remove small final drive covers
    •Pull both axle shafts
    •Remove differential
    •Remove oil dam cover (148-0217)
    •Remove side gear housing (279-5125)
    •Remove side gear thrust washer (309-7670)

    Advanced Components & Systems Product Division - Lower Powertrain


    Putting Power to Work Caterpillar: Confidential Color
    Retrofit Assembly

    Next Page

    New LH axle shaft (367-3586)

    Advanced Components & Systems Product Division - Lower Powertrain


    Putting Power to Work Caterpillar: Confidential Color
    •Assemble thrust washer (309-7670)
    and new side gear housing (367-3553)
    •Assemble AMR speed sensor package
    – Adapter (367-3554)
    – Retaining Ring (234-5939)
    – Bearing (311-4027)
    – Magnetic Ring (357-9281)
    – Ring (341-4814)
    – Retaining Ring(109-0121)
    – Housing (355-3612)
    – Wiring Harness (464-1846)
    •Assemble spacer (367-1956)
    •Assemble new oil dam cover (367-3552)
    aligning dowel pin (9M4007) into sensor housing
    •Assemble differential
    •Assemble new LH axle shaft (367-3586)
    Advanced Components & Systems Product Division - Lower Powertrain
    •Install RH axle shaft
    •Assemble small final drive covers
    Putting Power to Work Caterpillar: Confidential Color •Fill axle with oil
    Cover 367-3553

    • Make from 279-5125


    – Machining Addition
    • Red surfaces show
    added machined
    features

    Advanced Components & Systems Product Division - Lower Powertrain


    Putting Power to Work Caterpillar: Confidential Color
    Advanced Components & Systems Product Division - Lower Powertrain
    Putting Power to Work Caterpillar: Confidential Color
    Cover 367-3552

    • Make from 148-0217


    – Machining Addition
    • Red surfaces show
    added machined
    features

    Advanced Components & Systems Product Division - Lower Powertrain


    Putting Power to Work Caterpillar: Confidential Color
    Advanced Components & Systems Product Division - Lower Powertrain
    Putting Power to Work Caterpillar: Confidential Color

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