6015B Hydraulic Mining Shovel TA2 Technical Inspection (0372, 1000, 7000, 753T, 7565)

6015B Hydraulic Mining Shovel WSN00001-UP (MACHINE) POWERED BY C27 ...
Page 1 of 11
Previous Screen
Welcome: j210mn1
Product: HYDRAULIC SHOVEL

Model: 6015B HYDRAULIC SHOVEL WSN
Configuration: 6015B Hydraulic Mining Shovel WSN00001-UP (MACHINE) POWERED BY C27 Engine
Technical Analysis
6015B Hydraulic Mining Shovel TA2 Technical Inspection {0372, 1000, 7000, 753T,
7565}
Media Number -M0084489-00 Publication Date -30/06/2017 Date Updated -30/06/2017
i07073227
6015B Hydraulic Mining Shovel TA2 Technical Inspection

{0372, 1000, 7000, 753T, 7565}
SMCS - 0372; 1000; 7000; 753T; 7565
Hydraulic Shovel
6015B (S/N: FKD1-UP; HLD1-UP; LWN1-UP; WSN1-UP; LWS1-UP; PWW1-UP)
Introduction
Inspections are the most basic form of condition monitoring. Inspections are easy to do and
surprisingly effective at helping you spot equipment health issues. Proactive monitoring and
analysis of equipment information will allow Dealers to intervene effectively before problems
occur.
Note: Before adjusting product settings to comply with listed baseline TA2 values, consult SIS for
the latest specification values.
Creating an Electronic Copy

Use the following procedure to create an editable electronic copy from SIS web.
1. Click format to print.
2. Save the document as an HTML format.
3. Open the document with Microsoft Word.
Electrical System
Table 1
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis... 10/4/2017
6015B Hydraulic Mining Shovel WSN00001-UP (MACHINE) POWERED BY C27 ... Page 2 of 11
Status
(1) Description Specification Actual Comments
Cables between the battery, the

starter, and the engine ground
must be the correct size. Wires
Inspect
and cables must be free of
Battery
corrosion. Wires and cables must
Cables
have cable support clamps to
prevent stress on battery
connections (terminals).
Refer to Special
Instruction, SEHS7633,
"Battery Test
Battery Test 12.4 VDC or more Procedure".
Refer to Testing and
Adjusting, SENR9937,
"Battery - Test".
Refer to Special
Instruction,
REHS0354, "Charging
System
Charging
28 ± 1 V Troubleshooting".
System Test
Adjusting, SENR9937,
"Charging System -
Test".
12 to 16 V at −23° C (−10° F) to
−7° C (19° F)
Electric
14 to 18 V at −7° C (19° F) to Adjusting, SENR9937,
Starting
10° C (50° F) "Electrical Starting
System Test
System - Test".
16 to 24 V at 10° C (50° F) to
27° C (80° F)
(1)
N = Normal, M = Monitor, A = Action
Engine
Reference: Testing and Adjusting , SENR9937 , "C27 and C32 Engines for Caterpillar Built
Machines" for more detail on the following test.
Cooling System
Table 2
Status
Radiator Pressure Relief

-
(Radiator Cap)(2)
Freezing Point of Engine

-
Coolant
Conditioner Test of Engine

-
Coolant
Refer to Operation and

Belt Tension -
Maintenance Manual.
Difference between the Upper
and Lower Radiator Tank -
Temperatures
Aftercooler Water Outlet

Temperature
(1)
(2)
Test for the pressure that is listed on the cap.
Basic Engine
Table 3
Status
Engine Speed at Low

700 RPM
Idle
Engine Speed at High

2310 RPM
Idle
Fuel Pressure at Low 450 ± 50 kPa

Idle (700 to 900 rpm) (65 ± 7 psi)
Fuel Pressure at High

705 ± 50 kPa
Idle (1800 to 2000
(102 ± 7 psi)
rpm)
241 kPa (35 psi) to

Engine Oil Pressure
606 kPa (88 psi)
Cat® Electronic
Cylinder Cutout Test - Technician (Cat ET
Service Tool
(1)
Air Inlet and Exhaust System

Table 4
Status
Torque Converter Stall Test Boost

Pressure
Cylinder # 1 Exhaust Temperature(2) -



Cylinder # 9 Exhaust Temperature(2)

(1)
(2)
Compare the exhaust temperature variance at each exhaust port.
Performance Tests
Reference: Refer to Testing & Adjusting, UENR5685, "Performance Tests" for more detail on the
following test.
Travel on Level Ground - Test

Table 5
Status(1) Description Specification Actual Comments
Travel Time ( in seconds)
Forward
High travel speed 20.0 ± 1.5 seconds
Reverse
Forward
Low travel speed 40.0 ± 2.0 seconds
Reverse
(1)
Table 6
Description Specification Actual Comments
Status Travel Deviation - mm

(1)
(inch)
Forward 800 mm (31.5 inch) or

High travel speed
Reverse less
Forward 800 mm (31.5 inch) or

Low travel speed
Reverse less
(1)
Travel on Level Ground - Optional Test

Table 7
Travel Time for Three Revolutions

( in seconds)
Forward
High travel speed 40.0 ± 2.5 seconds
Reverse
Forward
Low travel speed 65.0 ± 2.5 seconds
Reverse
(1)
Machine Drift on a Slope

Table 8
Drift
0
mm (inch)
(1)
Swing Speed and Overswing on Level Ground - Check

Table 9
Right swing overswing

mm (inch)
1000 mm (39.37 inch) or less
Left swing overswing
mm (inch)
(1)
Table 10
Status
Right swing time for 180 degree swing

operation (seconds)
6.0 or less
Left swing time for 180 degree swing
operation (seconds)
(1)
Table 11
Status
Right swing time for three revolutions of

swing operation (seconds)
32.0 ± 2.0
Left swing time for three revolutions of
swing operation (seconds)
(1)
Swing Speed and Swing Drift on a Slope - Check

Table 12
Right swing time (seconds)
5.5 or less
Left swing time (seconds)
(1)
Table 13
Right swing drift mm (inch)

200 mm (7.87 inch) or less
Left swing drift mm (inch)
(1)
Cylinder Drift - Check - Loaded Bucket

Table 14
Boom cylinder 6 mm (0.24 inch) or less

Stick cylinder 12 mm (0.47 inch) or less
Bucket cylinder 30 mm (1.18 inch) or less

(1)
Cylinder Drift - Check - Empty Bucket

Table 15
Status
Boom Extended (head 6 mm (0.242 inch) or

cylinder end) less
10 mm (0.39 inch) or
Retract (rod end)
Stick less
cylinder Extended (head 25 mm (0.98 inch) or
end) less
Extended (head 10 mm (0.39 inch) or

Bucket end) less
cylinder 20 mm (0.78 inch) or
Retract (rod end)
less
(1)
Cylinder Speed - Check

Table 16
Extension 6 ± 0.3 seconds
Boom cylinder
Retraction 3 ± 0.3 seconds

Stick cylinder

Bucket cylinder
(1)
Pilot System
Reference: Testing and Adjusting , UENR5685 , "Pilot System" for more detail on the following
tests.
Relief Valve (Pilot) - Test and Adjust

Table 17
Status
Pilot relief valve pressure

7000 ± 500 kPa
Speed dial "10" AEC
(1015 ± 73 psi)
switch off
(1)
Pressure Reducing Valve (Pilot Oil) - Test and Adjust

Table 18
Status
Pressure reducing valve

4000 ± 500 kPa
Speed dial "10" AEC switch
(580 ± 73 psi)
off
(1)
Relief Valve (Track Tension) - Test and Adjust

Table 19
Travel tension relief valve 40000 kPa (5800 psi)

(1)
Calibration
Reference: Testing and Adjusting , UENR5685 , "Calibration" for more detail on the following
tests.
Engine Cooling Fan - Calibrate

Table 20
Minimum cooling fan (rpm) 500 ± 50

Maximum cooling fan (rpm) 1150 ± 50
(1)
Machine Cooling Fan - Calibrate

Table 21
Minimum cooling fan (rpm) 500 ± 50
Maximum cooling fan (rpm) 1240 ± 50
(1)
Main Control Valve

Reference: Testing and Adjusting , UENR5685 , "Main Control Valve" for more detail on the
following tests.
Relief Valve (Load Sensing Signal) - Test and Adjust

Table 22
Status
Standard
30000 ± 500 kPa
Speed dial "10" AEC
(4351 ± 73 psi)
switch off
(1)
Relief Valve (Line) - Test and Adjust

Table 23
Boom extended or retracted

Speed dial "10" AEC switch off
Stick extended or retracted

29000 kPa (4206 psi)
Bucket extended or retracted
(1)
Swing System
Reference: Testing and Adjusting , UENR5685 , "Swing System" for more detail on the
following tests.
Swing System Pressure - Check
Table 24
Swing motor - front

36500 ± 500 kPa (5294 ± 73 psi)
Swing motor - rear
(1)
6015B Hydraulic Mining Shovel WSN00001-UP (MACHINE) POWERED BY C2... Page 10 of 11
S·O·S Samples
Reference: Refer to Operation and Maintenance Manual, SEBU9190, "6015B Hydraulic Mining
Shovel", "Maintenance Section" for more detail on performing S.O.S samples.
Final Drive Oil Sample

Table 25
Status(1) Description Obtain Comments
Final Drive Oil Sample Every 250 service hours

(1)
Swing Drive Oil Sample

Table 26
Swing Drive Oil Sample Every 250 service hours
(1)
Engine Oil Sample

Table 27
(1)
Status Description Obtain Comments
Engine Oil Sample Every 250 service hoursor monthly

(1)
Cooling System Coolant Sample

Table 28
Status
(1) Description Obtain Comments
Cooling System Coolant Initial 500 hours (for new systems,

Sample (Level 2) refilled systems, and converted systems)
Cooling System Coolant

Every 500 service hoursor 3 months
Sample (Level 1)
Cooling System Coolant
Every year
Sample (Level 2)
(1)
Hydraulic System Oil Sample

Table 29
6015B Hydraulic Mining Shovel WSN00001-UP (MACHINE) POWERED BY C2... Page 11 of 11
Hydraulic System Oil Sample Every 500 service hours

(1)
Copyright 1993 - 2017 Caterpillar Inc. Wed Oct 4 06:48:55 UTC+0800 2017
All Rights Reserved. j210mn1
Private Network For SIS Licensees.

6015B Hydraulic Mining Shovel TA2 Technical Inspection (0372, 1000, 7000, 753T, 7565)

Uploaded by

Copyright:

Available Formats

6015B Hydraulic Mining Shovel TA2 Technical Inspection (0372, 1000, 7000, 753T, 7565)

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

6015B Hydraulic Mining Shovel TA2 Technical Inspection (0372, 1000, 7000, 753T, 7565)

Uploaded by

Copyright:

Available Formats

What is the document about?

What is the document about?

What maintenance tasks are described in the document?

What maintenance tasks are described in the document?

6015B Hydraulic Mining Shovel WSN00001-UP (MACHINE) POWERED BY C27 ...

Product: HYDRAULIC SHOVEL

6015B Hydraulic Mining Shovel TA2 Technical Inspection

Creating an Electronic Copy

1. Click format to print.

2. Save the document as an HTML format.

3. Open the document with Microsoft Word.

Cables between the battery, the

Radiator Pressure Relief

Freezing Point of Engine

Conditioner Test of Engine

Refer to Operation and

Aftercooler Water Outlet

Engine Speed at Low

Engine Speed at High

Fuel Pressure at Low 450 ± 50 kPa

Fuel Pressure at High

241 kPa (35 psi) to

Air Inlet and Exhaust System

Torque Converter Stall Test Boost

Cylinder # 1 Exhaust Temperature(2) -

Cylinder # 3 Exhaust Temperature(2) -

Cylinder # 4 Exhaust Temperature(2) -

Cylinder # 6 Exhaust Temperature(2) -

Cylinder # 7 Exhaust Temperature(2) -

Cylinder # 8 Exhaust Temperature(2) -

Cylinder # 10 Exhaust Temperature(2)

Travel on Level Ground - Test

Travel Time ( in seconds)

Status Travel Deviation - mm

Forward 800 mm (31.5 inch) or

Forward 800 mm (31.5 inch) or

Travel on Level Ground - Optional Test

Travel Time for Three Revolutions

Machine Drift on a Slope

Swing Speed and Overswing on Level Ground - Check

Right swing overswing

Right swing time for 180 degree swing

Right swing time for three revolutions of

Swing Speed and Swing Drift on a Slope - Check

Right swing drift mm (inch)

Cylinder Drift - Check - Loaded Bucket

Boom cylinder 6 mm (0.24 inch) or less

Bucket cylinder 30 mm (1.18 inch) or less

Cylinder Drift - Check - Empty Bucket

Boom Extended (head 6 mm (0.242 inch) or

Extended (head 10 mm (0.39 inch) or

Cylinder Speed - Check

Extension 5 ± 0.3 seconds

Extension 5 ± 0.3 seconds

Relief Valve (Pilot) - Test and Adjust

Pilot relief valve pressure

Pressure Reducing Valve (Pilot Oil) - Test and Adjust

Pressure reducing valve

Relief Valve (Track Tension) - Test and Adjust