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ESK 2A Replacement & Calibration at Site: Tools Required

The document provides instructions for calibrating an ESK 2A transmitter in the field without a wet calibration. It outlines two cases: 1) replacing a failed ESK 2A transmitter and calibrating the new unit, and 2) calibrating the transmitter without replacing components. The process involves using a HART modem, KROVACAL software, and matching graduation marks on the original scale to calibrate the transmitter readings.

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Anil Asangi
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66 views2 pages

ESK 2A Replacement & Calibration at Site: Tools Required

The document provides instructions for calibrating an ESK 2A transmitter in the field without a wet calibration. It outlines two cases: 1) replacing a failed ESK 2A transmitter and calibrating the new unit, and 2) calibrating the transmitter without replacing components. The process involves using a HART modem, KROVACAL software, and matching graduation marks on the original scale to calibrate the transmitter readings.

Uploaded by

Anil Asangi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ESK 2A Replacement & Calibration at Site

Dear Colleagues,
If the ESK 2A transmitter gives inaccurate current output then it can be calibrated at site.
In case it fails it can be replaced with new one & calibrated at site without doing wet calibration. In
case you replace indicator or float then wet calibration on rig at Pune is must.

Tools Required :
1. HART Modem with USB or Serial Port
2. PC or Laptop – If the modem is with 9 pin serial port then PC/ Laptop should have 9 pin com port.
3. KROVACAL Software Version 0.2.2.1502
4. M9 Master Scale copy

Case 1 : ESK 2A is failed (unable to read on HART) and needs to be replaced with new one.
a. Install & Run the KROVACAL program login with default user name and password =
“loesslein”. It is not mandatory to use password you can login with default user name
keeping the password blank but in that case you will not be able to save xml file.
b. First go to Fluid tab enter the fluid details i.e. name, Density, Viscosity, Temperature and
Pressure values with units given on name plate. then enter the range of flow as per
name plate.
c. Go to Reference Fluid tab and select liquid (Standard).
d. Go to Device tab and select H250 device then in right side column select Cone & Float
details, Indicator = M9, as per the name plate then select Transmitter = 4-20 mA (HART)
e. Now go to Result tab and select actual graduation scale 1/2/3 options as per existing
scale on meter.
f. Now go to Scale tab here Scaledefinitionfile = 01- M9, Calculation = Standard
Calculation.
g. Then under table of Flow & SKT Values you need write graduation values against flow
graduations from original scale. To do this remove original scale and put on the Xerox
copy of master scale matching the exact position, then mark the main flow & RP
graduations on the paper through the slot on scale. Now enter the graduations given on
paper against the each flow points of Flow & SKT Values table. Then enter RP position
against Reference Point-SKT1
h. Now do the connections to ESK and connect HART Modem to your PC/ Laptop. Go to
Transmitter tab under Protocol page select the correct Com port & module = ESK2A
then automatically it will read device and if detected it will start reading parameters and
blue progress bar will increase.
i. press Initialize HART if it doesn’t initialize automatically. After detecting ESK2A pop up
window will ask Transfer data from KROVACAL to transmitter press Yes button.
j. Now go to Linearization page the check mark the Start Linearization ensure that VA
meter is placed vertical and indicator is at RP i.e. float rested at bottom.
k. Press * button next RP then move the float to next point keep it stable and press *
button then move to next point & press * button until you finish till last point.
l. Now press Write Data button but before that ensure that mA is appearing against each
point.

DRAFT Customer Support Division Page 1 of 2


ESK 2A Replacement & Calibration at Site

m. Once blue progress bar finishes ESK linearization is over and pop up window will ask
Transfer data from Transmitter to KROVACAL click yes if want to save this calibration in
XML file for future use. Press Yes then to save file go to File menu and click on save XML
file give serial no & short customer name as file name and save it in folder.
n. Now you can test the mA output is correct as per the indicator. Move the float up keep it
stable and check corresponding mA value.

DRAFT Customer Support Division Page 2 of 2

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