General Repair Procedure For Welds

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GENERAL REPAIR PROCEDURE FOR

WELDS

FOR THE

MODIFY AS REQUIRED

Document No::  

Information Class: Confidential

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Number Date By: By: Approval

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Document No.:
Revision:

GENERAL REPAIR PROCEDURE Date:


Date: 12-Jan-11
 12-Jan-11  
FOR WELDS
Revision Description:
Description:  
Issued for Information 
Information 

Page: 2 of 4 

TABLE OF CONTENTS

1.0 PURPOSE …………………………………………………………………………


…………………………………… ……………………………………...
... 3

2.0 SCOPE ……………………………………………………………………


………………………………… ……………………………………………
………… 3

3.0 RESPONSIBILITIES ……………………………………………………………….


……………………………………… ………………………. 3

4.0 PROCEDURE ……………………………………………………………………….


……………………………………… ………………………………. 3

5.0 REFERENCES ……………………………………………………………………...


…………………………………… ………………………………... 4

6.0 TERMINOLOGY …………………………………………………………………….


…………………………………… ………………………………. 4

7.0 EXHIBITS …………………………………………………………………………


………………………………… …………………………………………
… 4
Document No.:
Revision:

GENERAL REPAIR PROCEDURE Date:


Date: 12-Jan-11
 12-Jan-11  
FOR WELDS
Revision Description:
Description:  
Issued for Information 
Information 

Page: 3 of 4 

1.0 PURPOSE
This specification describes the methods utilized for the repair of weld defects found by
radiography or ultrasonic examination.
NOTE: All NDE and welding performed
performed per this specification shall
shall be in accordance
accordance with
approved contract procedures.

2.0 SCOPE
This specification provides the method for repairing weld defects, examination and required
records.

3.0 RESPONSIBILITIES
The assigned Quality Manager shall be responsible for controlling repairs in this procedure.

4.0 PROCEDURE
4.1 Procedure:
4.1.1 Remove the defect by gouging, grinding, or chipping.
4.1.2 Visually IInspect
nspect (VI) the cavity to verify removal of the defect, or that the
indication has been reduced to an acceptable level, and for weldability.
4.1.3 Weld the cavity.
4.1.4 VI the completed weld repair.
4.1.5 Examine (RT
(RT or UT) the completed weld
weld repair by the original m
method
ethod that
discovered the defect.

4.2 Records:
Records required to control and document welding and NDE are contract records and
shall be maintained by the Welding Manager, QC Manager or other Responsible
Management as required by contract, Code, jurisdiction and requirements.
requirements. They typically
include the following:
o WPS and NDE procedures
o Process Control Documents
o Reports
Document No.:
Revision:

GENERAL REPAIR PROCEDURE Date:


Date: 12-Jan-11
 12-Jan-11  
FOR WELDS
Revision Description:
Description:  
Issued for Information 
Information 

Page: 4 of 4 

5.0 REFERENCES

 ASME Section I Rules for Construction


Construction of Power Boilers
Boilers
 ASME Section VIII
VIII Rules for Construction
Construction of Pressure
Pressure Vessels
B31.3 ASME Code for Process Piping
NBIC National Board Inspection Code
Pressure Vessel Inspection Code: Maintenance Inspection,
 API 510

6.0 TERMINOLOGY

Term Definition
NDE Nondestructive Examination
RT Radiographic Examination
UT Ultrasonic Examination
VI Visual Inspection
WPS Welding Procedure Specification

7.0 EXHIBITS

None

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