Belco Extrusion Equipment Brochure

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EXTRUSION EQUIPMENT

WE ARE FROM THE DRAWING BOARD


TO YOUR SHOP FLOOR.
WITH YOU AT Our expertise focuses on extrusion systems for the aluminum industry,

EVERY STEP,
supplying furnaces, hot log saws, handling systems, die ovens,
age ovens, and pullers to name a few. Paint and powder finishing
operations profit from our design and manufacture of custom

FROM START
washers, ovens, paint spray booths, and air make-up units, our
finishing systems are ideal for the aluminum extruders in this market.
We provide complete turnkey systems. Our strength can be attributed

TO FINISH.
to our diversified product line and our willingness to respond to the
growing and changing demands of the industries we serve.
EXTRUSION

EXTRUSION
FURNACE EQUIPMENT
PRESS EQUIPMENT
HANDLING EQUIPMENT

& FINISHING OVEN EQUIPMENT


DIE CLEANING SYSTEMS

AT A GLANCE PACKING LINE EQUIPMENT

Customers looking for a total package solution to meet FINISHING


their specifications can count on Belco’s complete turnkey COMPLETE FINISHING SYSTEMS
systems. With every system or piece of equipment, we
PRE-TREATMENT EQUIPMENT
provide our customers with quality products, exceptional
service, and on-time deliveries.
OVEN EQUIPMENT
MATERIAL HANDLING
SUPPORT EQUIPMENT & SYSTEMS
FURNACE
EQUIPMENT
Belco Industries has been on the cutting edge of furnace technological
development for decades as the first to introduce and patent the
four-hole probe and hot log saws. We provide custom sizes to meet
your needs and requirements.

• Billet / Log Loading Tables & Pusher Conveyor


• Billet / Log Washer
• Billet Brush Cleaning Machine
• Log Welders
• Billet / Log Furnace
• Hot Log Saws
• Billet Transfer Conveyor
• Billet End Lubricator
PRESS
EQUIPMENT
As a system integrator, Belco is able to design,
engineer, or manufacture accessories for your
press from a wide variety of billet loader styles
to the butt scrap conveyor.

• Billet Loaders to Press Container


• Billet Butt Conveyor
• Nitrogen Gas Generator Units
HANDLING
EQUIPMENT
Belco Industries is a leading manufacturer of aluminum
extrusion handling systems that offers complete design
engineering and installation services. With over 50 years
of industry experience, we have designed and installed
systems to handle all shapes and sizes of extrusions.
At Belco, we know that one size doesn’t fit all, so we
provide custom designs for your needs using a wide
range of equipment types.
LEAD OUT
EQUIPMENT
Belco can supply all your Lead Out Equipment needs, from a high-pressure
water spray quench system to a cut-on-the-fly hot saw. Belco builds many
different styles of quench systems, including high-pressure air/water
spray and standing wave systems, to fit your quenching needs.

• Lead Out Table • Over Table Cooling Fans


• Flood Quench • Under Table Cooling Fans
• High Pressure Quench • Over Table Duct Cooling
• Hot Extrusions Shear • Under Table Duct Cooling
• Hot Extrusion Saw
EXTRUSION
PULLER
Belco’s pullers range from a lightweight, cable-driven design to
a heavy-duty chain driven drive. Dual puller is designed as a
bypassing-type puller with no handing off from one puller to the other.

• Single Head
• Dual Head
• Flying Hot Extrusion Saw
RUN OUT
EQUIPMENT
Belco has designed simple run out equipment, from
a chain-driven roller system to an idler roller conveyor
system. The conveyors are designed to lower the
material onto cooling tables for quick and gentle
transferring of the product.

• Run Out Slat Conveyor


• Driven or Idler Roller Conveyor
COOLING
TABLES
All of Belco’s cooling table systems feature aluminum
extrusion beam construction and utilize only the most
recent belt and power transmission technology.

• Liftover Transfer Arms


• Walking Beam Cooling
• Rolt Cooling
• Block Cooling
• Transfer Belt Cooling
• Belt Cooling
• Stretcher Feed Belt
• Traversing Beam
STRETCHERS
Belco stretchers are hydraulically operated and use the latest in PLC control
technology. Cam-style clamping heads with optional automatic stretch-to-length
operation will be provided. Belco offers an assortment of configurations including
one, two or no-man operations.

• One, Two, or No-man Operation


• Detwist and Non-detwist
STORAGE
TABLES
Belco storage tables receive profiles from the stretcher and
batches the material for the transfer to the saw feed table.
Soft vee-guided belts reduce scratches and dents on the
profiles and quickly transfer the batch to the saw table.
Optional automatic batching and feed systems help to
increase output while minimizing manual handling.

• Walking Beam Storage


• Belt Storage
• Belt Transfer
SAW INFEED
CONVEYOR
Belco saw feed conveyors automatically feed the profiles into the saw and
gauge table. The conveyors are either driven roller type or gravity rollers with
drive belts; both conveyor designs have the raise/lower style system for
smooth transfer from the storage conveyor.

• Gravity Roller
• Driven Roller
FINISH SAW &
GAUGE TABLES
Belco works closely with its sister company, B&O Saws, in providing high quality finish cutoff
saws and gauge tables. Gauge table systems are custom designed for your particular needs
from a fully automatic stacker to a manual positioning gauge stop. Belco supplies simple
profile off load belts and inspection belt conveyors.

• Finish Saws
• Chip Collector
• Gauge Tables
• Off Load Belts
• Automatic Stacker
• End Scrap Conveyor
OVEN
EQUIPMENT
Belco supplies a wide variety of ovens from small single cell die ovens to large heat
treat ovens. Ovens are available with a choice of gas or electric heat. Custom conveyor
systems to transfer material racks into and out of the ovens are supplied, with rack
stacking and destacking systems.

DIE OVENS: AGE & ANNEALING OVENS SUPPORT EQUIPMENT:


• Chest Type • Single End Flow • Oven Conveyors
• Drawer Type • Dual End Flow • Oven Racks
• Single Cell Type • Reversing End Flow • Oven Carts
• Die Storage Racks • Cross or Side Flow • Rack Stacker
DIE CLEANING
EQUIPMENT
Belco die cleaning systems are designed to allow the operator to place loaded baskets
containing extrusion dies into the cleaning tank for the purpose of cleaning the
aluminum from the steel die. This process relies on a chemical reaction between
the high pH pre-heated solution of sodium hydroxide and the aluminum.

• Automatic Die Cleaning Systems


• Automatic Cranes for Die Cleaning Unit
PACKING
LINE
EQUIPMENT
Belco’s packing lines are semi-automatic systems that will speed up the way
material is packed. The system includes a banding station and bundle scale
right in line with the equipment.

• Adjustable Packing Stations


• Driven Heavy Duty Roller Conveyor
• Banding and Scales In-line
• Rolldown Shipping Platform
COMPLETE
FINISHING
SYSTEMS
As a complete system integrator, there are not many companies
that have a more diverse history than Belco. Systems for the
Architecture, Office Furniture, Automotive, Aerospace, Recreational
Vehicle, and Appliance industries are just a portion of what we do.

• Vertical Aluminum Paint Systems


• Vertical Aluminum Powder Coating Systems
• Horizontal Aluminum Paint Systems
• Horizontal Aluminum Powder Coating Systems
PRE-TREATMENT
EQUIPMENT
Belco’s pretreatment systems are the most robust in the industry. Stainless steel and mild steel
construction are standard with other materials available upon request.

• Multi-stage Inline Wash Systems


• Batch Type Immersion Systems
OVEN
EQUIPMENT
Belco ovens are completely manufactured by Belco.
Support steel, oven panels, ductwork, controls, and trim all
in house. We add the combustion equipment and fans, and
the oven is then complete.

• Inline Moisture Drying Ovens


• Inline Paint/Powder Cure Ovens
• Batch Ovens
• Top Load Ovens
• Burn Off Ovens
MATERIAL
HANDLING
Belco works with all the top conveyor suppliers to provide a wide
range of material handling concepts for the finishing industry.

• Overhead Monorail Conveyor


• Overhead Power & Free
• Manual Trolley Systems
• Load/Unload Feed Systems
SUPPORT
EQUIPMENT
To round out our complete integration capabilities, we include all of the different
components it takes to complete the system, including installation and startup.

• Omega Style Extrusion Paint Booths • Paint Application Systems


• General Industrial Paint Booths • Paint Supply Systems
• Water Wash • RO & DI Water Systems
• Dry Filter • Waste Treatment Systems
• Air Make Up Systems
• VOC Abatement Systems
Belco Industries, Inc. 9138 West Belding Road | Belding, Michigan 48809, USA
(616) 794-0410 | email: belco@belcoind.com
www.belcoind.com

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