Oil Purifier

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An oil purifier uses centrifugal force to separate water and solid particles from oil by spinning it at high speeds in a centrifuge bowl.

Bunker oil contains impurities like particles and water that are removed by settling and filtration processes. An oil purifier further purifies the oil using centrifugal force to separate components by specific gravity.

Heating the oil reduces its specific gravity, widening the difference between it and water to enable better separation of the two.

Oil Purifier

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How an oil purifier work


Bunker oil for combustion on ship's engines is of very low grade.
They contain various impurities like particles and water droplets.
Section of Oil Purifier Large particles in the fuel oil are allowed to settle down in the
settling tank before they are pumped into the combustion process
piping. After the particles have settled down, the fuel oil will be
passed through some sort of filtration using coarse and fine
filters.

However, these processes are not sufficient to remove very fine


particles and water droplets in the oil.

If you have a bucket of a mixture of dirty oil and water and you
When you pour dirty leave it in a quiet place to settle, what will happen? You will find
oil into a pail of water, that after a long time, the oil will separate out from the water. And
the oil will separate if the solid particles are heavy enough, they will also settle at the
from the water and the bottom of the bucket.
solids will settle down
Notice that the separation is due to gravity (or specific gravity).
Heavy bunker fuel oil has an SG of about 0.95, diesel oil about
0.85 and fresh water has an SG of 1. Because of the difference in
Specific Gravity, or SG, the oil will float on top of the water. The
solid particles that is heavier than water will sink down. But the
above method will take a long time. Furthermore, if the SG's of
the mixture are very close, the oil and the water may not be able
to separate very well.
When oil is poured in
continuously, the An oil purifier uses the same principle for separating dirt or water
excess oil and water from oil. Instead of using gravity, it uses centrifugal force.
will flow out in a
similar manner as Through a system of gears, a centrifuge bowl is rotated at high
shown speeds. Oil to be purified is allowed to enter the bowl while it is
rotating. The heavier components in the oil are thus forced
outwards. The solid particles that are too fine to be removed by
filtration are forced towards the circumference of the bowl.
The oil is also heated so as to reduce the SG of the oil. The
difference in SG's between the oil and the water will thus be
Oil Futures
Tade with Fixed
widening. This will enable a better separation between the oil and
Spreads. Open the water.
ACFX Forex Live
Account ! Oil purifiers usually maintain a layer of water inside the bowl to act
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as a seal for the oil. Without the water layer to act as seal, the oil
can flow out together with the particles and be lost.

If removal of water is not needed, the centrifuge can be modified


so that no water layer is needed. The centrifuge then becomes a
clarifier.

The actual construction of the purifier


will depend on the manufacturer. The
most common designs have conical
plates to enable the particles to clump
together. The larger particles formed
will weigh more and are able to be
separated from the oil easier.

There will be a ring that acts like a


barrier between the oil layer and the
water layer. The selection of the size
of the ring aperture will depend on the
SG of the oil. Wrong selection of the
ring will cause either water seal loss or
oil loss.

Some purifiers are designed for auto


bowl cleaning operation. Some
Instead of using gravity, the oil purifier components in the bowl assembly are
makes use of centrifugal force to separate the
able to be open by water pressure
water from the oil. The solids are removed
coming from a separate control
together with the water.
system. The bowl cleaning operation is
operated at timed intervals. This
(Hint: Just turn the picture of the bowl 90 reduces the need for frequent manual
degrees and you will see the similarity bowl cleaning.
between the gravity model and the centrifugal
model. )
Like all machinery, bearings do wear
down, o-rings and seals do become
brittle, and bowl contact surfaces do
get worn out. The high rotational
speeds of the purifier can cause
vibrations if the sludge accumulates
unevenly. Shear pins or couplings do
get broken if there is too high a torque
between the bowl shaft and the motor
drive.

This calls for the services of the


marine engineer.

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