Solarize Your Home: A Practical Guide To Solar Design, Building and Power
Solarize Your Home: A Practical Guide To Solar Design, Building and Power
Solarize
Your Home
A practical guide to solar design, building and power.
Copyright© 2007 by Ogden Publications, Inc.
All rights reserved. No part of this report may be reproduced or transmitted in any form or by any means,
electronic or mechanical, including photocopying, recording, faxing, e-mailing, posting online or by any
information storage and retrieval system, without written permission from the Publisher.
All trademarks and brands referred to herein are the property of their respective owners. All references to
Mother Earth News are trademarked by Ogden Publications, Inc.
CONTACT INFORMATION
Ogden Publications Inc.
(785) 274-4300
1503 SW 42nd Street
Topeka, Kansas 66609
LEGAL NOTICES
While all attempts have been made to verify information provided in this publication, neither the author
nor the publisher assumes any responsibility for error, omissions or contrary interpretations of the subject
matter contained herein.
The purchaser or reader of this publication assumes responsibility for the use of these materials and informa-
tion. Adherence to all applicable laws and regulations, both referral and state and local, governing profes-
sional licensing, business practices, advertising and all other aspects of doing business in the United States or
any other jurisdiction, is the sole responsibility of the purchaser or reader. The author and publisher assume
no responsibility or liability whatsoever on the behalf of any purchaser or reader of these materials.
Table of Contents
green building
Solarize your home Solar Design and Building
Build a
Solar
Home and
Let the
Sunshine In
CATHERINE WANEK
By Dan Chiras
The mass in floors, framing, wallboard and fur- HELPFUL DESIGN TOOLS
niture is usually sufficient to accommodate the Many professional solar designers use BOOKS AND PLANS
solar heat in sun-tempered homes. But when powerful software like Energy-10, a computer The Solar House: Passive Heating & Cool-
you build a full passive solar design with up program that allows designers to predict the ing by Dan Chiras
to 12 percent south glass, you need to add ex- energy performance of various building-design
tra thermal mass in the form of tile, concrete strategies, permitting a fine tuning of designs Sun-inspired Home Plans by Debbie
floors, or masonry walls or planters. For optimal to achieve optimal comfort, performance and Rucker Coleman Available from Energetic
results, some mass should be in direct contact economy. (Energy-10 is available from the Design
with the incoming sunlight throughout the day. Sustainable Buildings Industry Council. See
The mass also should be distributed through- “organizations” right.) Designers also use a The Best of Fine Homebuilding: Energy
out the house. Add about 7 square feet of 4- Solar Pathfinder, a device that allows a builder Efficient Building by Fine Homebuilding
inch-thick mass for every 1 square foot of south or architect to fully assess the year-round solar
glass above the 7 percent minimum. One easy, potential of a site in about 15 minutes. Solar Energy: Today’s Technologies for a
inexpensive way to add this mass is to choose a Debbie Rucker Coleman prefers a simpler Sustainable Future by Burke Miller
concrete slab-on-grade foundation. approach using Passive Solar Design Strategies:
In addition to these solar design factors, Guidelines for Home Building by the Sustain- VIDEOS
follow these two principles that apply to all en- able Buildings Industry Council (see “Orga- The Solar-Powered Home with Rob Roy.
ergy efficient homes: nizations”). “Most homeowners would be able An 84-minute video examining basic prin-
7. Insulate and seal the structure well. to follow these guidelines, as the notebook is ciples, components, set up and system
Careful attention to detail is essential. Insula- put together very well. I like the program be- planning for an off-grid home. Features
tion should not be compressed and air should cause it tells you the percentage of your heat- tips from America’s leading experts in
not leak in. If you can’t get as much south glass ing needs the sun is providing and lets you the field of home power. Available from
as you would like, adding extra insulation can compare strategies such as adding insulation Earthwood Building School
result in the same overall lower energy con- or increasing south glass. You can complete the
sumption. Judkoff recommends insulating at work sheets manually or with the computer ORGANIZATIONS
least to the level prescribed by the International software version.” American Solar Energy Society Publishes
Energy Conservation Code or ASHRAE 90.2, Solar Today magazine and sponsors
which are region-specific recommendations for SIMPLE SOLAR an annual national meeting. Also pub-
the building-envelope elements and mechani- lishes an online catalog of publications
cal systems. Choose energy-efficient windows SOLUTIONS and sponsors the National Tour of Solar
and consider using insulated shades to keep So what are the worst-case consequences Homes.
heat from escaping at night (and to keep the if you follow the basic principles, but don’t
heat out in the summer), especially in cold cli- want to perform your own detailed energy Center for Renewable Energy and Sustain-
mates. Entryways separated from the main liv- analysis or hire a professional to do it for you? able Technologies (CREST) Online source
ing space by an, inner door are especially helpful Less-than-optimal amounts of south-facing of renewable energy solutions.
in preventing cold air from rushing in whenever windows may require running an auxiliary
the outside door is opened. heating system more, or may necessitate add- Florida Solar Energy Center Offers de-
8. Correctly size the heating and cooling ing another log to the woodstove or putting on sign guidelines for building homes in hot,
system. Many solar homes require almost no a sweater. Undersized mass will cause winter humid climates.
additional heat, so you will need a much small- daytime overheating, which is easily remedied
er, less expensive heating system. A woodstove by opening windows. Alliance to Save Energy Excellent infor-
or natural gas wall heater may be sufficient, or A less-than-perfect passive-solar design mation on saving energy and money.
you can connect baseboard radiators to your hot can be remedied after construction. What you
water heater. The insulation and thermal mass cannot easily change later is the basic shape, Northeast Sustainable Energy Association
features of a solar home make it more resistant design and orientation of the house. That’s why Green-building, clean-energy and sustain-
to summer overheating, and in some climates a well-insulated, south-facing structure is the able transportation site.
you may get by with using ceiling fans instead essential foundation for a comfortable passive-
of air-conditioning. solar home. National Renewable Energy Laboratory,
Center for Buildings and Thermal Systems
Key players in research and education on
For optimum passive solar design, window placement Sustainable Buildings Industry Council
should follow the guidelines below as closely as possible: This organization has a terrific Web site
with information on workshops, books
and publications, and links to many other
South-facing Walls: North-facing Walls:
international, national and state solar-en-
At least 7 percent to ergy organizations.
12 percent glass No more than 4 percent glass
green building
Solarize your home Solar Design and Building
Go
Solar
and Save
Big!
By Clarke Snell
CATHERINE WANEK
Every homeowner needs to know that passive solar design
results in huge savings on energy bills.
readily available technology, and it comes with warm, even in very cold climates. LOCATION, LOCATION
a lifetime guarantee. The best aspect of solar design is that if In nearly every kind of climate, heating
The energy source is the sun, and the tech- you’re building or remodeling a home, you and cooling a building is a challenge. Maintain-
nology is passive solar design—the conscious can incorporate it at little or no extra expense. ing a stable temperature for a tiny air mass (the
manipulation of building temperature by using With oil and natural gas prices rising, and inside of your house) is a difficult undertaking
the sun’s direct energy. If you are planning to power blackouts becoming more common, it because of the constantly fluctuating tempera-
buy a new home or remodel your current resi- now makes more sense than ever to take ad- ture of a much larger surrounding air mass (the
dence, put passive solar design on your “must- vantage of natural heating and cooling rather great outdoors). Unlike most other approach-
have” list. than depending on fossil fuels. es, though, solar design makes the sun an ally
Everyone is already aware of some of the After all, we already heat and cool our rather than an adversary in this task; the key
advantages of solar design: We all appreciate homes with solar energy. That’s because the is adapting the design to the specific location
the coolness of a shady porch or patio in the fossil fuels we burn today are nothing more where you live.
summer, or the warmth of a sunny window in than stored solar energy. Plants captured that Building site. Two facts about the sun
the winter. But most people are not aware of solar energy through photosynthesis, and make solar design possible. First, the sun’s path
the huge difference solar design can make in then—over millions of years—heat and pres- through the sky changes throughout the year.
the amount of energy needed to heat and cool sure transformed dead plants and animals into Second, this path repeats the same cycle every
our homes. In most situations, a well-designed deposits of coal, oil and natural gas. I wish I had year. That’s why for any given building site we
know exactly where the sun will be during every that are long and thin on their east-west axis materials that store solar energy effectively.
season, so we can design our homes to capture are best because they expose more wall surface Thermal Mass. Everything stores temper-
the sun’s heat in the winter and block it during to the south, where it will be warmed by the sun ature, but some things store it better than oth-
the summer. in winter. This building shape also helps houses ers. Dense materials—such as stone, concrete,
In northern climates where winter heat- stay cool in the summer, when the sun is higher bricks and earth—are known as thermal mass,
ing is necessary, the winter sun is conveniently in the sky, because it has little wall surface onand they excel at heat storage. Walls and floors
lower in the sky, so we can point the majority the east or west sides, which will be most ex- built with these materials act as heat sinks that
of the building’s windows toward that free heat posed to the sun’s heat at this time of year. help maintain a comfortable interior tempera-
source. The low angle of the sun allows a maxi- But in a warm climate where summer ture throughout the year. This works because in
mum of solar heat into the building through cooling is the main concern, houses that are any environment, heat will move from warmer
windows, which will then be absorbed by the compact in shape are easier to cool than long, to cooler objects.
floor and walls. In the summer, the sun will be thin houses, because they expose less interior In the winter, thermal mass located in-
higher overhead, so the roof can be designed to area to direct sun from any direction. (See “So- side the house in front of south-facing win-
block much of the unwanted solar heat. (See lar Design for Warm Climates”.) In the ab- dows will absorb and store the direct heat of
“Solar Design for Cold Climates.”) sence of natural features such as hills or shade the sun. After sunset, the mass slowly releases
In southern climates, where cooling is the trees, you also can use the shape of the house heat into the air to warm the building. Dur-
main concern, the sun is higher in the sky year- to shade living space by building an interior ing the summer, that same mass stays cooler
round. This makes it even easier to use building courtyard or covered north veranda. because it is shaded by the roof and overhangs,
elements such as roof overhangs or porches to and it pulls heat out of the interior air during
block the sun and keep the building cooler. If THERMAL MASS AND the day. At night, when windows are open to
you are choosing a piece of property to build on, GLASS allow cooler air inside, the mass releases that
you also can take advantage of hills, trees and heat back to the air. A 4-inch thick concrete
other buildings to block unwanted summer sun Designing to take advantage of the sun’s slab floor is a good option for thermal mass
and winter winds. position during the year has a huge effect on a if you don’t cover it with insulating materials
Building shape. The right shape also is im- building’s temperature while the sun is out, but such as carpet. Earthen floors also work well.
portant. In a climate with cold winters, houses you’ll also benefit from building a house with Additional mass also can be added to interior
walls, with the first 2 inches in depth from the Windows and glass doors. The careful how the wind moves there, then place windows
surface doing the most good. Interior brick or placement of glass doors and windows is the and doors accordingly. Still, many generalities
cob walls, thick plaster on straw bales, or plas- next step in tapping solar energy. To capture apply. For example, window screens reduce air
tered drywall are all possibilities for interior heat, you’ll want to place windows and glass flow by up to 50 percent!
thermal mass. doors along the long south wall to allow the In the summer, the more shade you can
In some warm climates, thermal mass also low winter sun to shine in. Be conscious that create, the cooler your breezes will be. Large
can be used as a kind of dynamic insulation in ex- glass on the east, west and north sides will let porches and roof overhangs over windows and
terior walls. In the desert, where it is very hot dur- more heat escape than it will collect from the doors are a good way to create shade. Of course,
ing the day and significantly cooler at night, many sun during the winter. The most common pas- trees and other vegetation also create shade.
homes are built from adobe, cob, rammed earth sive solar design mistake is to use too much Plants around the house also provide evapo-
or concrete. Heat absorbed by the dense walls of southern glass and not enough mass. Fortu- rative cooling, a process by which hot air is cooled
these homes slowly moves inward during the day. nately, a lot of information is available about by taking on water vapor, in this case from the
But before it has a chance to reach the interior, the how to compensate for variations of climate constant transpiration of water by plants. Various
sun goes down, and exterior temperatures begin and design. Do your research and enlist the studies have shown that a large hardwood tree
to drop. When the outside temperature drops be- help of experts. can evaporate 100 or more gallons of water a day,
low the inside temperature, the heat stops pushing creating a cooling effect equivalent to 10 win-
inward. This happens because heat always moves NATURAL COOLING dow-unit air conditioners running for 20 hours.
toward cold. The heat then moves back toward the For summer cooling, you’ll want to block This, too, is tapping solar power, which is fueling
outside, causing the wall to cool down. direct sunlight, but open doors and windows photosynthesis in the tree.
On the other hand, thermal mass isn’t always to let in wind. Using air movement for cooling
useful. For example, in a tropical climate where can be difficult to fine-tune because wind is SLOWING HEAT
it is breezy, humid and shaded by forests, direct the natural element that varies most from site MOVEMENT
sunlight isn’t the issue, so thermal mass wouldn’t to site. The most effective research you can do
be an effective way to cool your home. In this case, when building a home is to spend a lot of time To maintain temperature, we have to slow
solar design would focus on ventilation. on-site during different seasons to understand the inevitable movement of heat. Materi-
als placed to slow the movement of heat are MORE BENEFITS OF “Passive solar additions to existing build-
generically called insulation. However, heat PASSIVE SOLAR ings bring an excellent return on your initial
moves in different ways, so insulation needs to investment,” says builder and educator Marcus
be chosen based on the type of heat movement We’ve quickly outlined some of the basics Renner of Appropriate Building Solutions. “A
you’re trying to prevent. of solar design, but they only begin to describe well-designed sunspace addition, for example,
Light, airy materials such as fiberglass and the benefits of living in a passive solar home. will cut energy bills by providing both solar
straw bales slow conduction. Conduction is Here are a few other advantages of using solar heat and illumination. It will also create a cozy
the transfer of heat from molecule to molecule design strategies. room that increases floor space and provides a
through a material, such as the metal in a pot on Long-term savings. Ron Judkoff, director great environment for plants. As if that weren’t
a stove. It is best slowed by materials that form of the Center for Buildings and Thermal Sys- enough, all of these features add value to your
a complicated web that the heat must traverse. tems at the National Renewable Energy Labo- house.”
This is the principle behind most materials we ratory, says, “There is nothing intrinsically more The bottom line. As heating and cooling
normally label as insulation, including fiber- expensive about passive solar construction. In costs rise and the scramble for dwindling fossil
glass, polystyrene foam and forms of organic fact, basically the same materials used to con- fuels escalates, it’s time to tap the elegant, com-
cellulose such as cotton, straw bales and shred- struct many modern homes can simply be rear- mon-sense principles of passive solar. As corny
ded newspapers. ranged to make a passive solar building.” as it may sound, we really can build a better
Stopping air leaks slows convection. Con- Once built, passive solar buildings are world. The sun is shining down on us with the
vection is the transfer of heat by physically cheaper to operate, so they will save you mon- answer; all we have to do is soak it up.
moving molecules from one place to another, ey—and lots of it—over the life of the building.
such as the air that rises in a fireplace chim- “It’s relatively easy in most climates to create a
ney. Many materials won’t let air move through passive solar building that will use 30 percent to Clarke Snell is a builder, consultant, writer and edu-
them: Wood, concrete and plaster, to name 70 percent less energy than a comparable non- cator. He is the author of The Good House Book: A
a few, allow basically no convective heat loss solar design,” Judkoff says. Common-Sense Guide to Alternative Homebuilding,
through their volume. Problems often arise, Attractive home designs. A common mis- and, with contractor and master builder Tim Callahan,
however, at joints between and breaks in these conception about passive solar homes is that Building Green: A Complete How-to Guide to Alterna-
and other materials. Windows, doors, plumbing they are designed like space-aged cubicles. tive Building Methods. You can contact him through his
vents and electrical boxes are all potential con- Older books on passive solar homes are full of Web site, www.thinkgreenbuilding.com.
vective weak points. Once identified, though, wild, complex designs, including such things
they can be sealed effectively. One huge source as retractable exterior walls and roof pond
of convective air loss is opening the front door. storage masses with movable nighttime covers.
This can be greatly reduced by creating an entry Forget that stuff! Passive solar homes can be
room, sometimes called an airlock or mudroom, designed to fit almost any style or aesthetic. Books
that isolates the living space from the outside. “Far from being limiting, passive solar de- The Good House Book
Reflective surfaces slow radiation. Radia- sign gives you a wealth of building elements By Clarke Snell
tion is the direct transfer of heat by means of to work with,” says Greg Jackson, an architect
electromagnetic energy: The sun heats the and adjunct professor of sustainable design at The Passive Solar House
Earth through space with radiant energy. Heat the University of Kentucky. “Overhangs, roof By James Kachadorian
absorption from radiation is best slowed by us- articulation and a focus on the relationship be-
The Solar House
ing reflective materials. How reflective a surface tween sunlight and glass all add visual interest
By Dan Chiras
is depends on its color. A white surface is an to a building.”
effective reflector of light, but a poor reflector Buildings can be retrofitted. You don’t need
of heat. On the other hand, a shiny metallic sur- to have the perfect site or the opportunity to Web Resources
face is a good reflector of light and heat, but a build a new home to take advantage of passive Passive Solar Design
poor emitter of heat. If you’re trying to cool a solar design, because you can make meaning- An overview of passive solar de-
home in the summer, a shiny metal roof does ful adjustments to an existing building. Any of sign strategies from the California
a good job of reflecting the light and heat of the following can have significant effects on the Energy Commission.
a sunny summer day away from the building, thermal performance of your house: major work
Sustainable by Design
but at night a white roof will release the heat such as a complete solar retrofit; intermediate
Advanced tools for calculating sun
trapped in the attic more rapidly than a shiny actions such as adding windows and an interior
metal roof. mass wall facing the winter sun; or simple do- position, the impact of window
it-yourself changes such as adding arbors with overhangs and more.
deciduous vines over windows and doors.
green building
Solarize your home Solar Design and Building
Super
Solar
Homes
Everyone
Can Afford
By Amanda Griscom Little
Martin Photography
Superefficient solar homes are just the beginning.
The ultimate goal is “net-zero-energy” homes.
VOLKSWAGENS & “What we’re trying to do is come up with the All the houses were built with structural insu-
CADILLACS Volkswagen of net-zero-energy homes,” Christian lated panels (SIPs), which are made of rigid foam
Net-zero-energy test homes have been built says. “All too frequently, the typical solar home is sandwiched between two structural layers made of
in dozens of cities along the East and West Coasts, something more akin to a customized Cadillac.” In wood. SIPs are highly energy-efficient and cost-ef-
where air pollution and electricity demands are the other words, it features whiz-bang technologies, it fective for walls and roofs, Christian says. He also
most intense, and where many states offer incen- simply isn’t affordable for most of us. is testing precast concrete walls that absorb and se-
tives for green building and renewable energy. Designing the “people’s car” of solar homes, quester heat to help keep the houses cooler in the
Steven Winter Associates, an East Coast- though, comes with challenges. “Because these are summer and warmer in the winter, cutting down
based green-building consulting firm, is overseeing Habitat for Humanity houses, which are by defi- on cooling and heating demands.
solar home developments in Connecticut, Illinois, nition no-frills, simple and affordable, we have to The prefabricated SIPs have superior insula-
Maryland, Massachusetts, New York and Texas. take minimum risks,” Christian says. “We would tion value and are tightly joined, to form an airtight
In San Diego, more than 100 large homes in love to use fancy controls and a lot more aggres- building envelope (for maximum energy efficien-
the city’s San Angelo subdivision are rigged with sive technologies, but we have to be disciplined cy). The houses all have a relatively simple ventila-
solar panels and a wide array of energy-efficient and work within the realm of financial reason that tion system that maintains indoor air-quality to the
building technologies. Just up the coast on the makes sense for our occupants.” high standards recently mandated by the American
shores of Clear Lake, Calif., a development known To find out exactly how well each technology Society of Heating, Refrigerating and Air-condi-
as Grand View Estates — composed of 90 solar they incorporate functions, the houses are equipped tioning Engineers. These ventilation systems filter
homes — is under construction. At $230,000 to with dozens of sensors that monitor electricity con- outside air into the houses throughout the day and
$330,000 each, the 1,400- to 1,900-square-foot sumption, temperature, humidity, carbon dioxide condition it in response to interior carbon dioxide,
homes are remarkably affordable considering that and hot-water usage. Christian regularly visits with humidity and temperature measurements.
10 years ago they would have cost at least 25 per- the owners to learn about their experiences and The homes also have “cool roofs” made of
cent more to build in that location. Their afford- perspectives on their homes, and updates his da- light-colored reflective materials or infrared re-
ability is largely due to the steady decline in the tabase daily with automatically collected data that flecting pigments that allow darker colors to reflect
costs of energy-efficiency and solar technology. chronicles the flow of electricity to appliances such heat like lighter colors. That keeps heat from be-
The four homes Jeff Christian has built, on as refrigerators, air-handler units, water heaters, ing absorbed by the roof and conducted into the
Bethel Drive in Lenoir City, Tenn., are much more compressors and inverters. house, and can provide a 30-percent reduction in
modest in size — just 1,000 to 1,200 square feet — peak heat gain into the building during summer
but they might offer the most convincing evidence HIGHER-QUALITY HOMES afternoons. Exterior wall panels also have special
to date that the dream of affordable net-zero-en- The Harmony Heights homes gain their ul- coatings to reflect heat.
ergy homes is on a fast track to reality. Collectively tra-low $25-a-month utility bills with the help “The result is not just energy-efficient homes,
dubbed “Harmony Heights,” the homes were con- of a long list of proven energy-saving features: but higher-quality homes,” Christian says. “They
structed by Habitat for Humanity volunteers for airtight envelopes, Energy Star appliances, com- are healthier and more durable, with fresher air
about $100,000 each. That includes the cost of the pact fluorescent light bulbs, HVAC distribution and more stable thermal comfort. They also have
photovoltaic solar system and factors in the labor systems and low-emissivity windows, for start- more natural lighting than you find in conventional
provided by the Habitat volunteers. ers. Christian’s team also designed all the homes homes today.”
At first glance, nothing about the homes, lo- with passive solar principles in mind: Though they One of the biggest energy-saving features is
cated just a few minutes from Christian’s office, weren’t able to position the front or back of the the geothermal heating and cooling system. “It’s
seems out of the ordinary. The houses are pleasant homes to face south, they put at least 70 percent hard to find much better energy savings than those
colonials with porches and shutters, and the lawns of the windows in each house on the south-fac- from geothermal,” Christian says. Over a roughly
are strewn with bikes and soccer balls. Christian ing side. They also included extended overhangs 20-year life span, a geothermal system would save
reveals, though, what makes them extraordinary: above the south-facing windows to block light a homeowner about 25 percent annually com-
Each of these homes’ total energy bills averages less during the hottest hours of the summer, when the pared to fuel costs for a typical gas furnace. That
than $25 per month! sun is directly overhead. estimate is based on current natural gas prices; as
prices increase, the benefits of geothermal will be ZERO-ENERGY SOLAR wise in southern climes, it is more practical to in-
even greater. HOME KITS vest in state-of-the-art central air for the savings in
Geothermal systems include a heat pump that cooling and dehumidifying expenses.
taps the solar energy stored underground, where The walls and roof on Christian’s Harmony
the temperature is relatively constant year-round. Heights homes were constructed with SIPs, which LEARNING TO CONSERVE
In the winter, using a heat-transfer fluid pumped cut construction costs because they are so quick to Before Kim Charles moved into her net-zero-
through a labyrinth of pipes buried about 5 feet erect. The envelope of the newest house was built energy home at the end of the Bethel Drive cul-
underground, the system warms the house. In the in just two days. The bottom floor, a walkout base- de-sac, she had seen solar panels only once — at
summer, the earth is colder than the air, and the ment, took only six hours and was assembled with Dollywood, Dolly Parton’s theme park in Pigeon
system helps cool the house. premanufactured insulated concrete panels. The Forge, Tenn. They were mounted on the parking lot
Geothermal technology is relatively new, and walls on the main floor are made of SIPs and were canopy to power its lights.
right now systems cost more up front than a gas installed in five hours, and the insulated roof was up “I felt totally clueless going into this,” Charles
furnace and air conditioner. So builders tend to in just three hours. The solar system was installed in says. “At first, when we were getting all this atten-
install minimum-efficient furnaces, air condition- just one day. The final product totals 1,100 square tion with the media, I’m going, ‘What is the big
ers and heat pumps to keep the initial costs of new feet with three bedrooms. deal? What is so great about all this?’ I didn’t get
homes down. But those systems will use more en- Christian’s vision is a market-ready solar home the big picture. It took me a couple weeks to realize,
ergy for the next couple of decades than geothermal kit, customized for each region: “We want to pack- wow, it’s the first one of its kind.”
would. In fact, the energy savings from geothermal age the best-tested features and appliances, and Another fantastic first for Charles was study-
systems are so substantial that even now the cost make the whole home package available commer- ing her utility meter. As gratifying as it was to see
of the technology can be recouped in less than 10 cially to contractors and owner-builders.” it spin backwards on sunny days when her son and
years through lower energy bills. He says these kits could be adapted to any daughter weren’t home and there was little energy
According to Pratsch, geothermal markets are style of home, be it a Cape Cod, ranch or colo- demand on the house, Charles says it was even
developing in more than a dozen states, including nial: “We’re basically talking about bundling the more riveting when she saw it hurtle forward, mak-
Kentucky, Missouri, New Jersey, Ohio, Oklahoma, concepts — airtight construction, panelization, ing her think about her family’s energy usage.
Pennsylvania and Texas. In good markets, a ba- mechanical ventilation, dehumidification and so “I’ll never forget, I was on the back porch one
sic geothermal system for a standard four-person on. These are all generic ideas that can fit into any evening, and I heard the clothes washer and dryer
home sells for roughly $8,000. Communities can style of home.” These bundled concepts could even start,” she says. “I looked at the utility meter and all
help create markets for geothermal by organiz- be applied to straw bale homes, he says, though it of a sudden it started flying, but not backwards.” It
ing bulk purchases. “Once you have schools, office would require extra effort to assure durable airtight made her realize that laundry is one of her most
buildings or groups of homes making large-scale construction. energy-intensive chores. Charles admits she wasn’t
purchases — you have competitive bids, which Different kits will be needed for different cli- exactly mindful of energy efficiency before moving
lowers the [upfront] cost,” Pratsch says. mate zones, Christian says. You can’t put a home to Harmony Heights. “I used to think that electric-
Eventually, he adds, the economies of scale designed for Tennessee humidity levels and air ity is like air — it’s a given,” Charles says. “I never
will kick in and the time it takes to recoup the ini- conditioning demands in northern Maine, for really spent much time thinking about it.”
tial cost of geothermal systems will become shorter instance. Different climates also justify different Christian says there are advantages to work-
and shorter — Pratsch predicts that by the end of expenses — in northern climates, it is more reason- ing with people like Charles, who are previously
the decade, geothermal will be much more afford- able to invest in a high-tech geothermal heat pump unfamiliar with green building — it gives a real-
able and common in markets nationwide. because it will yield more savings in heat bills; like- istic picture of mainstream habits — but no mat-
This chart shows the kind of detailed monitoring conducted on net-zero-energy test homes.
70-
Home’s Electricity Consumption and Utility Credit (kw)
60-
50-
40-
20-
10-
0-
Spring Summer Fall Winter Spring
-10- Utility-based electricity used by the home
Solar electricity used from the home’s photovoltaic system
-20-
Excess electricity from home’s photovoltaic system sold back to the utility company
green building
Solarize your home Solar Design and Building
Solar
in the
City
Story and photos by Catherine
Story and Photos by Catherine Wanek
mediately receptive to the proposal, Mark says. best sustainable materials at each step along the
The Sullivans had a structural engineer evaluate way,” Mark says. “When building a house, you
the home’s design; they also gave the city of- have to make a hundred decisions a day — it’s
ficials the state of California’s model for straw- not cut and dried which choice is the best.”
bale building codes. After that, the Sullivans At $200 per square foot, the Sullivans’
were approved and on their way to building home was more expensive than conventionally
Capitola’s first straw bale home. built stick-frame houses. “The slightly higher
By siting the house along the north side price per square foot reflects the extra-care-
of the 45-by-100-foot lot, all the living space ful design and small engineering details — we
is oriented to the south, for maximum daylight squeezed a lot of features onto a small urban
and solar heat in the winter. To keep the scale of lot,” Landegger says. “The PV and solar hot-
the home modest, they designed the line of the water systems were reasonably priced, and the
FSC-certified [Forest Stewardship Council]
wood only added about 10 percent more to the
wood cost. But when you build a smaller house,
it will generally cost more per square foot than
a larger home, with larger rooms. There is less
material cost, but more labor cost relative to the
finishing details.”
But the Sullivans regard their home as an
The front door was a bar- investment rather than an expense. “It’s not just
gain find at a salvage yard. about the cost up front, but overall life-cycle
costs, of which energy is the biggest piece in
they were quite happy in the average home,” Kristin says. “We couldn’t be
the city. They decided to happier with how the house turned out.” Mark
look for a lot in Capi- concurs, “One of the first mornings I woke up
tola, a quiet beach com- in the house, I watched the different tones and
munity near Santa Cruz, shades of the wall as the sun moved across the
where they could walk The long, narrow plan of the home utilizes passive solar design. sky. I’m still amazed and in awe of all that.”
to restaurants and bicycle
to the grocery store. “It’s energy-efficient to live gabled roof to cascade back from a front porch, PLANTING SEEDS
close by the amenities you need,” Kristin says. to a slightly higher first-floor roof, then to the Kristin teaches environmental studies at
“We wanted to build in the city to show that you taller second-floor roof. De Anza Community College in Cupertino,
can bring sustainability there.” Inside, the 1,460-square-foot home feels Calif., and her students visit the house to ex-
After searching for nearly two years, the spacious, in large part due to the expanse of perience its eco-friendly features. Mark teaches
Sullivans finally found their prize — a run- south- and east-facing windows that extend the the same subject there, but on a part-time ba-
down bungalow on a narrow lot just blocks view. Built-in design features such as arched sis; he works full time as an environmental en-
from the beach. The existing cottage was taken doorways, a vaulted ceiling, nichos (recessed gineer. The Sullivans also open their home to
down, and the materials were set aside to be niches) and wall “see-throughs” add elegance monthly tours. “We’re planting seeds,” Mark
used for the new house. without clutter. Everywhere there is a con- says. The Sullivans’ experience has made them
Initially, the Sullivans were hesitant about sciously efficient use of space. local green building authorities. Kristin now is
straw bales — they had been told that bales are Luscious earthen plasters adorn the inte- an environmental commissioner for Capitola,
too bulky for urban building. They also had other rior bale walls, hand applied with natural clay and she serves on several environmental com-
common concerns about straw bale building from New Mexico. Ferrous sulfate, a benign mittees at De Anza College.
— fire, bugs, mold and earthquakes. But after in- and inexpensive agricultural fertilizer, was used The Sullivans walk their talk in other ways,
vestigating their questions, they said, “Why not?” to stain the exterior lime/cement stucco and ce- too. When they need to, they hit the road in
“With all my initial skepticism about straw bale, I ment floors. Other handcrafted details include hybrid cars — Kristin drives a Honda Insight
never thought I would become a proponent of it,” built-in window seats, a recycled tile mosaic and (about 60 miles per gallon), and Mark drives
Mark says. “But straw bales covered with earthen the requisite “truth window” — a small, deco- a Toyota Prius (about 50 mpg). They also buy
plaster make a wonderful natural interior space.” rated hole in a wall that reveals a straw bale. their produce from a local all-organic farmer’s
They interviewed five architects with straw The 10-month construction process in- market and belong to a community-supported
bale experience and eventually chose Kelly Le- volved more than 200 friends, family members agriculture co-op in nearby Watsonville. “Part
rner of One World Design. For the general and subcontractors who joined the Sullivans’ of being a leader is showing change is possible,”
contractor, the Sullivans chose Boa Construc- straw bale and plastering parties. All the wood Kristin says. “It’s not about perfection; I tell my
tor Building and Design, consisting of Michele used in construction was salvaged or sustain- students it’s the things you do 90 percent of the
Landegger and Debrae Lopes. The Sullivans also ably harvested. time that matter.”
employed longtime friend Frank Schiavo to de- The Sullivans’ landscape incorporates fruit Kristin describes the semester’s final as-
sign their solar system. trees and vegetables among other native Cali- signment for her students — a 10-year environ-
Lerner asked the Sullivans to fill out a fornia plants. Rainwater is collected off the roof mental action plan. “Some say ‘I want to build a
questionnaire before she began the design and and used to sustain the landscape. The front passive solar straw bale home within 10 years.’
floor plan. Then Lerner, Landegger and Lopes yard is a mix of native flowers, bunch grasses It gives you hope.”
worked with the Sullivans to refine the two- and low bushes that are drought-tolerant.
bedroom, two-bath, two-story floor plan and The Sullivans’ biggest challenge was balanc-
the craftsman exterior. ing their ecological ideals with budgetary con- Author and photographer Catherine Wanek has been at
Even though straw bales were not in Capi- cerns. “We knew the result that we wanted, but the forefront of the straw-bale building movement for more
tola’s building codes, the local officials were im- the most challenging part was determining the than 13 years.
green building
Solarize your home Solar heating and cooling
Simple
THE ROLE OF WINDOWS
Windows play a big role in passive solar design
and in the energy efficiency of homes. In the sum-
mer, windows can allow unwanted heat into your
house, and in the winter, windows can account for
Solar
as much as 25 percent of a house’s total heat loss,
equaling more than $20 billion in electricity costs
nationwide. The cost of replacing faulty windows
in an existing house is high, but replacing them
will make a substantial difference in the comfort
of your home and likely will be well worth the cost.
Heating
Upgraded windows typically add to the value and
salability of your home because of their energy ef-
ficiency and resistance to outdoor noise.
Install multipane windows for efficient
and
heating and cooling. Windows can be constructed
with one, two or three panes of glass. Typically, the
more panes of glass, the better your windows will
insulate your home. Good double-pane windows
Cooling
add to the value of your home because they insulate
almost twice as well as single-pane windows. Bet-
ter-quality double-pane windows have inert gases,
such as argon or krypton, installed inside the air
space to further slow heat transfer from the sun.
In addition to creating savings on energy bills,
By David Johnston and Kim Master multipane windows also make the whole house
quieter and more comfortable during all seasons.
Upgrading from single-pane windows to energy-
efficient multipane windows can save up to 15 per-
cent of your heating costs. Depending on where you
live, this can add up to $100 per year, and over time,
the savings can reach thousands of dollars. You can
get a savings estimate more specific to your home
by using the Lawrence Berkeley National Labora-
tory online energy calculator. Check with your local
utility company for rebate programs.
Install low-emissivity (low-e) windows.
Low-e coatings—virtually unnoticeable to the
eye—are installed inside the air space of double-
pane windows. One kind helps prevent heat from
CATHERINE WANEK
R
• High-transmission, low-e: These windows
emodeling is the perfect time to improve close to the windows. Passive cooling involves us- are best suited for use in cold climates.
energy efficiency in your home using both ing overhangs, windows with reflective coatings • Selective-transmission, low-e: These prod-
active and passive solar designs. Passive and other natural cooling approaches. Active solar ucts are ideal for homes in mixed climates that have
solar design is both environmentally friendly and retrofits include collectors to capture heat from both significant winter heating and summer cool-
cost effective, and can cut your heating costs by up the sun and use pumps to distribute it through- ing requirements. Low-e qualities ensure winter
to 50 percent. It involves placing large windows on out your home. If the sun shines on your home for performance by allowing sunlight to penetrate. The
south-facing walls and locating thermal mass, such most of the day in the winter, it is a good candidate selective properties block most solar infrared energy,
as a concrete slab floor or a heat-absorbing wall, for an active solar-heating retrofit. keeping the home cooler during summer months.
• Tinted, low-e: This glass provides glare con- into heat: Interior roll-down shades don’t keep out on your home for most of the day in the winter, it
trol along with a high level of solar heat rejection, much heat because the light is already through the is a candidate for a solar-heating retrofit. The two
which helps to control solar gains in hot climates glass. However, if you can’t afford to upgrade your major types of active solar retrofits are solar collec-
especially on east- and west-facing windows. windows or are looking for additional ways to con- tors that heat a fluid circulated within them and air
Install superwindows. These are windows serve energy, shading windows or installing exterior collectors that capture solar heat and distribute the
with one or two thin, plastic films suspended be- blinds can be cost-effective ways of reducing solar air current throughout the house with fans.
tween the glass panes, effectively making them heat gain and cooling load costs. Overhangs are Solar collectors are the basic component of
triple- or quadruple-pane windows. They can most effective at shading when they are 2 feet wide both systems. The most common collector for resi-
reduce ultraviolet rays that can fade fabric, rugs and positioned 1 to 2 feet above windows within 30 dential water and space heating is a flat-plate collec-
and art. The larger the window, the more effec- degrees of true south. tor, which is basically an insulated metal box with a
tive superwindows are in providing a comfort- In the winter, do not shade south-facing win- glass or plastic cover — called the glazing — and a
able temperature. dows between 10 a.m. and 2 p.m. For east- and dark-colored absorber plate. The sides and bottom
Install windows tuned to solar orientation. west-facing windows, it is best to use vertical lou- of the collector are usually insulated to minimize
East-, west- and south-facing windows work best if vers to prevent overheating. Tight-fitting, insulated heat loss. Sunlight passes through the glazing and
you choose glass with the right characteristics. Glass window shades help keep heat inside at night. As strikes the highly conductive absorber plate, which
with a low solar heat-gain coefficient (SHGC) has a minimum in the summer, install white window heats up. The heat is then transferred to the air or
built-in shading that reduces the amount of solar shades, drapes or blinds to reflect heat away from the liquid passing through the collector.
energy that shines into your home. the house. Close curtains on south- and west-fac-
On the west and east facades, windows with a ing windows during summer days.
low SHGC should be used to minimize heat gain CHOOSE A SOLAR SPACE
that will contribute to overheating or higher cool- LANDSCAPE SHADING HEATER
ing loads. Also, check the visible light transmittance A well-placed tree, shrub or vine can provide Active solar space heating uses solar col-
(often referred to as VLT) so that you don’t block effective shade and reduce energy bills. Trees are lectors to heat liquid or air, which then heats a
solar heat at the expense of the light and view you amazing in their ability to change the local micro- space. Solar space-heating systems are usually
want to achieve from the window. On south-facing climate: Not only do they create shade, but they designed to provide 30 percent to 80 percent of
windows, use a high SHGC to increase the amount evapotranspire (or “sweat”), cooling the air in the heating needs, depending on geographical loca-
of solar heat that can warm your home. In most cli- process. A mature tree with a crown of 30 feet can tion, system type and size. Solar air heaters that
mates, the north-side solar heat gain is minimal, so release up to 40 gallons of water in a day — that’s directly heat interior air do not require a heat
SHGC values are not significant. Work with your comparable to removing the heat produced in four storage component and can complement most
window supplier to choose the right combination hours by a small, electric space heater. Mature tree existing heating systems. They are the least ex-
for your climate. canopies reduce the average temperature in subur- pensive and simplest solar technology to install.
Choose low-conductivity frames. Most ban areas about 3 degrees, compared to areas with Active solar space-heating systems are most
window frames and sashes are made of wood, vinyl, no trees. economical in cold climates that have extended
fiberglass or aluminum. Wood, vinyl and fiberglass Locate deciduous trees to the east and west heating seasons with many sunny days and/or
generally insulate better than aluminum or steel sides of the house, but only those areas more than high utility rates.
frames because they conduct less heat. 60 degrees east or west of due south from the Solar collectors are usually installed on the
house. In particular, west and southwest facades roof, which means the roof must be in good
THERMAL MASS should be shaded from low-angle sun that can condition and be capable of supporting the col-
Thermal mass (usually a floor or wall) works in cause overheating. It is not recommended that you lectors. You also can mount collectors on ground
conjunction with south-facing windows to capture place deciduous trees on the south side of a home racks, vertically on a south-facing wall or on an
and store the sun’s heat for passive solar heating. because, even with their bare branches, these trees adjacent structure such as a garage. Pipes (for
Choose materials such as brick, masonry, poured can block as much as 30 percent of the available liquid systems) or ducts (for air systems) that
concrete or tile to soak up most of the heat that winter solar energy. transfer heat from the collector(s) to the inte-
hits them. They will gradually release heat when rior require a roof or wall penetration. You can
the sun goes down, which in turn will moderate the ACTIVE SOLAR OPTIONS increase the effectiveness of liquid solar space-
interior temperature of the house. Thermal mass in Adding a solar heating system to your home is heating systems by storing the solar heat in a
properly designed passive solar homes will prevent another way to combat increasing energy costs and large, well-insulated tank during the day for use
high midday interior temperatures in the summer to raise your home’s market value. If the sun shines at night or on cloudy days.
or on sunny days in the winter, and help keep the
green building
Solarize your home Solar heating and cooling
Build a
mate like ours, this simple system can produce
heat equivalent to burning about $2 worth of
propane (equivalent to about $3 for natural gas).
To minimize costs, I integrated the collector
with the structure and used readily available ma-
Simple
terials. It cost me about $350 and took only one
trip to the hardware store. I built and installed it
in about three working days. Follow the sugges-
tions below, and you may be able to do it faster!!
Solar
HOW IT WORKS
The thermosiphon collector consists of clear,
corrugated polycarbonate panels fastened to 2-
by-6-inch studs. The clear panels admit sunlight,
and an absorber suspended inside the collector
Heater
captures the sun’s heat energy. The air around the
absorber warms, expands and rises, creating a
convection current. Vents at the top and bottom
of the collector allow air to circulate through it.
Cool air enters the lower vents from the interior,
By Gary Reysa
is heated by the absorber, rises to the upper vents
and returns to the interior. Air circulation con-
tinues as long as the sun shines on the collector.
How It Works
INTERIOR OUTSIDE
2 x 8 Top Sill
Flapper Valve sloped to
prevents shed rain
backflow
at night
Glazing
Suntuf corrugated
polycarbonate
panels:
WARM 8 ft. x 26 in.
AIR
enters room
through
upper vents
Gary Reysa
about using nonrenewable fossil fuels, a solar so- and decided to install a thermosiphon air col- Dark Window
lution seemed fitting. lector on the south wall of the workshop. The Screen
COOL captures sun’s
I’m a retired aircraft engineer, but you don’t elegant, simple thermosiphon design uses only AIR heat: transfers
heat to air
need a similar background to tackle this project. the buoyancy of heated air to create circula- enters lower
vents
In fact, a solar hot-air collector built into new tion through the collector, eliminating the cost, “Wiggle”
construction or added to an existing building can maintenance and power consumption of fans, Closure Strip:
Hardware spacer for
be an easy and inexpensive heating solution. Fol- sensors and controllers commonly used in other Cloth 2x6 corrugations
over vents Bottom Sill (top & bottom)
lowing the simple principles and plan outlined collector designs. On a sunny day, in a cold cli-
Gary reysa
Collector Materials
Joan reysa
The author checks airflow.
At night, airflow reverses as air in the Left: The collector is built from
This list shows what I used and my costs, and should help these simple materials.
collector cools to outside temperatures.
you figure totals for your installation:
Simple flapper valves on the top vents
stop this reverse circulation and keep
2” x 6” lumber (verticals, bottom sill) 68 ft. $42
the heat inside.
2” x 8” lumber (top sill)
1” x 1” lumber (glazing supports)
22 ft.
130 ft.
$18
$15
NUTS & BOLTS
PERFORMANCE Suntuf 8’ x 26” corrugated
The collector frame is built of com-
AND mon dimension lumber and consists of
polycarbonate panels* 10 $160
vertical members, a bottom sill and a top
ECONOMICS Foam closure molding* 40 ft. $10
sill. In mine, the six vertical 2-by-6-inch
On sunny winter days, the col- Screws w/EPDM washers* 200 $10
members divide the collector into five 4-
lector raises interior temperatures to Black metal window screen 4 x 70 ft. $70 foot-wide bays. The bottom sill is a 2-by-
between 60 and 75 degrees. In my neck Paint, caulk, lag screws, 6, and a 2-by-8 is used for the top sill. The
of the woods, that’s 25 to 35 degrees hardware cloth, etc. $25 collector frame components are attached
above outside temperatures. Overnight, Light plastic sheet (vent flappers) free to the building with lag screws driven into
the building typically cools to 8 to 15 Total $350 them from the inside.
degrees above the outside temperature. The collector is glazed with clear
On heavily overcast days, the collector *Your hardware store may need to special-order these items Suntuf corrugated polycarbonate panels.
does little heating, but on partly cloudy from the manufacturer, Palram Americas, (800) 999-9459, The manufacturer applies an ultraviolet-
days or with a thin overcast it provides www.suntuf.com. resistant coating to the panels’ sun-facing
useful heat. It usually takes about three side to extend their life. I used 10 panels,
hours to warm the workshop from 35 each 26 inches wide by 8 feet high. Pairs
to 65 degrees — a good excuse to sleep of panels are overlapped and joined over a
in! If you’re determined to start work 1-by-1-inch vertical wood strip to make
early, more insulation, more thermal mass the 4-foot-wide panels for each bay. Two
or an early morning blast from a backup heater SIZING THE SOLAR 1-by-1-inch horizontal members provide addi-
would be in order. tional support for the glazing.
Be sure to install adequate insulation and to
COLLECTOR The absorber, a black metal window screen,
control air infiltration. No solar collector — or Usually, the bigger the collector, the better. is installed on battens fastened vertically to the
any other kind of heating system — will heat a Most outbuildings suffer high heat losses be- uprights and across the top and bottom of the
drafty, uninsulated area effectively. The walls and cause of high infiltration rates and inadequate bays, about halfway between the glazing and
roof of my 700-square-foot workshop are insu- insulation, so the heat a large collector gener- siding. After measuring thermal performance
lated to R-19, as good as many houses. ates can be put to good use. More collector area with one, two and three layers of screen, I found
According to my measurements, the heat provides some allowance for partly cloudy and that two layers work best. The top and bottom
output per square foot of panel compares favor- thinly overcast days. With this collector design, vents are simply holes cut through the building’s
ably to that of most commercial panels — at less overheating usually isn’t a problem. You can easi- sheathing and siding. Simple light plastic flapper
than one-tenth the cost! (See “Heat Gain: Run- ly close off upper vents or add thermal mass, such valves prevent back flow through the upper vents
ning the Numbers,” Page 23, for more details.) as water containers. Increased thermal mass also at night.
Our only alternative would have been to heat reduces nighttime interior temperature swings. In summer, the vertical orientation of the
the workshop with propane. Although a propane The added time and material cost is small panels and the high sun angle minimize over-
heater would have cost a bit less than building to build a collector that uses the full south wall heating, but you should block the top vent open-
the solar collector, paying $2 per gallon for pro- versus only part of it. Exceptions to using the full ings to prevent the collector from delivering
pane over our five-month heating season would wall include locations with mild climates, well heat. I just staple a piece of cardboard over each
have cost $300 to $400 per year. The simple pay- insulated and well sealed buildings, or buildings top vent, but you could install hinged vent doors.
back period of the collector is a year or two on that are much longer along their east-west axis Shading or covering the panels also would work,
materials cost. I haven’t needed a backup heater, than their north-south axis. Even if the entire but is probably unnecessary. In the spring and
which is an additional savings. south wall is not available, using a portion still fall, you can close some vents and leave others
pays off. open to control the heat output.
Verticals (2 x 6) about 10 degrees staple the window screen absorber onto them.
when fitted against Fold over the edges of the screen to fit in the bays,
Top Sill
the siding. Next, cut which are slightly less than 48 inches wide.
(2 x 8)
the verticals, angling Make your 4-by-8-foot glazing panels by
Top Vents their tops to match joining pairs of the 26-inch-by-8-foot corrugated
the slope of the top panels. Overlap the panels by one corrugation, ap-
sill. Line them up plying a light bead of silicone caulk between the
and cut notches for overlapped sheets. Reinforce the joint by fasten-
the two 1-by-1-inch ing a 1-by-1-inch wood strip on the inside of the
Black horizontal glazing overlapped corrugations using screws with wash-
Horizontal
Window supports. ers made of EPDM, a synthetic rubber that stands
Glazing
Screen Next, prime and up to sunlight and high and low temperatures.
Supports
Absorber paint everything. Install the horizontal 1-by-1-inch glazing
You don’t have to re- support strips in the notches cut into the col-
paint the siding that lector frame. The surface of the strips should
will be behind the sit flush with the surface of the frame. Do any
collector, but paint- cleanup, caulking or other work inside the col-
ing it a dark color lector frame now. You won’t be able to reach in-
Bottom Vents will improve the effi- side after the glazing is attached.
ciency slightly. Keep Next, mount the glazing panels. Install
Bottom Sill in mind that a muted foam sealing strips, which are molded to fit the
(2 x 6) version of this color contours of the corrugated panels, on the top and
Polycarbonate Glazing Panels will show through bottom sills. Run caulk beads on the first set of
the collector screen, verticals and mount the first glazing panel sec-
so be sure it meets tion. (You’ll quickly find out how square your
your aesthetic sensibilities. frame is.) Fasten the panel sections to the frame
CONSTRUCTION TIPS After the paint has cured, mount the verti- using screws with EPDM washers. Install the
First, measure your building’s south wall to cals to the siding. I fastened them from the inside rest of the sections in the same way. Overlap each
determine how you’ll need to adjust the collec- using 5 inch lag screws, with washers, through new section over the previous one by one corru-
tor design. Pay particular attention to available the wall sheathing and siding. If your siding is gation, using a bead of caulk in the overlap.
height and to stud spacing. Next, lay out the not strong enough to support the weight, align For the flapper valves on the inside top
vents. Offset them from the wall studs enough the verticals with the wall studs and drive lag vents, I went high-tech and used two thicknesses
to leave room for the vertical frames to be placed screws from the outside through them and into of plastic garbage bag. Before adding these, at-
away from studs and lag-screwed from inside the the studs. Take care to keep everything level, tach half-inch mesh hardware cloth over each
building. Mark the vent locations on the inside plumb and straight — this will save you a lot of vent to keep the flappers from being sucked into
and outside of the building to ensure you have four-letter words later. the vent. Then, staple the flappers along the top
no conflicts with electrical wiring. After you’re Now, attach the top and bottom sills. If de- edge of the vent, just above the vent opening.
certain the layout is correct, take a deep breath sired, install sheet-metal flash-
and cut the vents. ing above the top sill to repel
This close-up through the polycarbonate
Cut the top sill long enough to lap over rain. Then, seal the perimeter of
shows the absorber screen, the foam sealer
the end verticals by at least 1 inch. To shed rain, the collector frame with silicone
molding, screws with EPDM washers,
bevel the back edge of the top sill so that it slopes caulk. Mount the battens and
battens and a bottom vent.
duced to zero
• Does not affect use of building (I can still pile stuff against the wall, but now it’s not
junk — it’s thermal mass)
• It’s not ugly (or at least not too ugly!)
CONs:
• It hurts a bit to cut holes in the wall (but you’ll get over it)
• The building might require additional thermal mass and insulation to keep inside
temperatures from dropping too much at night
COLLECTOR VARIATIONS with metal, rather than wood studs. As an extra mounted about halfway back in each stud cav-
A couple of variations could improve the measure of safety, wood areas immediately sur- ity. The collector side of the inside finished wall
system’s performance. Substituting dual-wall rounding exit vents also could be flashed with could be lined with polyisocyanurate foam board
polycarbonate glazing for the single corrugated sheet metal. insulation, which withstands high temperatures
sheet would reduce thermal losses through the In altering the collector design, make sure and provides high R-value at modest cost. The
glazing (although some loss in energy absorption you don’t violate these guidelines: R-value of the insulated collector wall would be
also will occur). This type of glazing, which con- • The collector’s depth should be at least 1⁄15 of comparable to that of a standard wall. The glaz-
sists of two sheets of polycarbonate separated by its height. ing could be mounted on 2-by-2-inch members
support webs, also simplifies installation, since it • The absorber must offer low resistance to air- extending along the top and bottom of the col-
requires less support and doesn’t have corrugated flow. lector, and over each of the vertical studs in the
edges that require sealing. Buildings in cold cli- • The vent area should be at least 50 percent of collector area.
mates will benefit the most from this change, the collector’s horizontal cross-sectional area. The difference in materials cost between
which would increase the cost by about $100. • The air path through the collector should be as such a collector and a conventional wall would
Another option is alternating collector pan- shown in the “How It Works” diagram, Page 20. be close to zero! With a large collector, diagonal
els and windows on the south wall. This approach bracing or a shear-resistant inside wall may be
would admit more light and some direct heat OTHER WAYS TO BUILD IT required to maintain the wall’s shear strength. Be
gain through the windows, without the glare, This collector could be built with less mate- sure to work out an agreement with your build-
high losses and overheating that accompany full rial and lower cost if it were integrated with the ing department on the details.
window walls. wall during initial construction. It also could be Other approaches surely are possible. If you
You can use the same concept to heat a built on the outer surface of the wall, omitting work out a good one, I’d love to hear about it.
house or cabin. With some refinement to inte- the exterior siding behind it. This might save up Meantime, here’s to your warmth and comfort!
grate the vents with the interior wall, the same to $2 per square foot. For a more finished ap-
basic design can provide daytime heat to living pearance, you could install a higher grade of
spaces. One caveat — the National Mechani- sheathing in the collector area. Gary Reysa worked for Boeing Aircraft. Since 2000, he
cal Code prohibits circulation of conditioned For a more integrated approach, the wall has lived in Montana, where cold winters, high heating
air warmer than 120 degrees in wooden stud stud cavities could be used for the collector itself. bills and ample sunlight sparked his interest in solar heat-
spaces. While this may not pose a problem Using standard 2-by-6 studs at 24-inch spacing, ing. Send your questions about this article or project to
for outbuildings, in buildings used for human inlet and exit vents could be incorporated in the gary@BuildItSolar.com. He has posted many other DIY
habitation, consider constructing the collector inside finished wall, with the absorber screen solar projects at his Web site, www.BuildItSolar.com.
green building
Solarize your home Solar heating and cooling
Guide to
system. There are several options, and these sys-
tems are a hot commodity right now — in recent
months several suppliers have reported increased
Solar
consumer interest.
Solar hot-air systems capture sunlight energy
and use it to heat incoming air. Heated air is then
transferred into your home, often with a small elec-
tric fan. The solar energy costs what it always has
Heating
cost — nothing. Solar hot-air systems can help al-
leviate homeowners’ worries about rising fuel costs
and provide years of inexpensive, maintenance-free
comfort. They can heat homes, offices, workshops,
garages and barns.
By Dan Chiras
SOLAR SIMPLICITY
All solar hot-air systems rely on hot-air panels
or collectors. Collectors are typically mounted on
south-facing walls, roofs or even on the ground, if
it’s unshaded during the heating season.
Some commercial systems are simple thermo-
siphon collectors that rely entirely on convection to
distribute hot air, but most use fans or blowers con-
trolled by relatively simple electronics. A tempera-
ture sensor mounted inside the collector monitors
internal temperature. When it reaches 110 degrees,
it sends a signal to a thermostat mounted inside the
home, which turns on the fan if room temperature
is below the desired level. When the temperature
inside the collector drops to 90 degrees, or the
room reaches its setting, the thermostat turns the
fan off.
Solar hot-air systems actively produce heat
only in the daytime, but some of that heat is ab-
CanSolair
MAKING CENTS OF
SOLAR HOT AIR
How much can a solar hot-air system save you?
Greater savings will be achievable in cold areas
that receive more sunlight. As a rule, active solar
heating systems are most cost-effective in cold
climates with good solar resources, but they make
Construction continues around two SolarSheat 1500G panels installed in the wall. sense in other locations as well.
One way is to calculate payback — or how
problems in water-based systems, also are less pass designs use single panes of glass; front-pass long it will take to reclaim the cost of the system,
troublesome in hot-air systems. (Water-based designs are double-glazed to reduce heat loss. That plus installation, through annual fuel savings. Di-
heating systems do have one major advantage: makes back-pass collectors somewhat less expen- vide the cost of the system plus installation by the
They can store heat for use at night in water sive to manufacture and about 50 pounds lighter anticipated annual fuel savings. If a $2,100 system
tanks inside the home.) than front-pass collectors and, therefore, a little will save $300 per year in heating bills, simple pay-
easier to install. back is seven years.
TWO KINDS OF HEATERS Most systems are thermostatically controlled To calculate payback accurately, consider ris-
Solar hot-air systems fall into two categories: and include backdraft dampers on the outlets to ing fuel costs, interest paid on money borrowed to
open-loop and closed-loop. The difference lies in prevent reverse convective airflow at night, which buy the system (or lost interest, if you withdraw
the source of air entering the system. would suck heat out of a building. money from savings to buy it), and maintenance
In open-loop systems, collectors draw in cold costs. Fortunately, these systems have just two mov-
outdoor air, heat it and transfer the heated air into HEAT OUTPUT ing parts, a fan and a backdraft damper, and both
buildings. Collectors used in open-loop systems, Closed-loop solar hot-air panels can substan- should give many years of trouble-free service.
known as transpired air collectors, incorporate a tially boost the temperature of air flowing through When calculating payback, don’t forget fi-
dark-colored, perforated metal facing, called the them. According to the U.S. Department of En- nancial incentives from utilities and state and local
absorber plate. There’s no glazing over the plate; ergy, air entering a glazed collector at 70 degrees governments.
the sides and back are insulated to reduce heat is typically warmed an additional 70 to 90 degrees.
loss. Sunlight striking the absorber plate of a Open-loop transpired air collectors may provide SHOPPER’S GUIDE
transpired collector heats it. Air is drawn through considerably less heat than glazed collectors. Chuck Before you buy a solar collector, make your
the plate by a blower and is piped to the interior Marken, president of AAA Solar and solar thermal home as energy-efficient as possible, because ef-
of the building. editor of Home Power magazine, says transpired air ficiency enables the system to meet a higher per-
Closed-loop systems, the most popular option collectors increase the temperature of the air flow- centage of your heat requirements. Beef up insu-
today, draw cool air from the house, heat it and re- ing through them only about 20 degrees, which lation in ceilings and add insulation to walls, if
turn the heated air to the interior. These collectors is probably of little value to residential structures. they’re uninsulated. Cover windows at night with
include glass or other clear glazing over an absorber However, manufacturers report considerably larger insulating shades, and seal cracks in the building
plate, typically made of dark-colored metal. Its temperature increases, achieved by restricting air- envelope with caulk and weatherstripping. Install
surface is roughened to increase air turbulence so flow through the collector. foam gaskets in electrical outlets and light switch-
that air absorbs heat from it more effectively. The Closed-loop residential solar hot-air systems es. Seal ducts in forced air systems.
collector’s back and sides are insulated. can produce impressive results. Steve Andrews, a Be sure to investigate local building codes
Air from the home enters the bottom of residential energy expert based in Denver, Colo., and zoning ordinances before purchasing a solar
the panel and moves up, either behind the ab- for example, installed a collector to heat the bot- hot-air system. You may need a building permit.
sorber plate (back-pass collectors) or in front of tom 500 square feet of his tri-level home, which Check out neighborhood or subdivision covenants
it (front-pass collectors). Air moves in and out of was usually 5 to 6 degrees colder than the rest of as well. They may prohibit solar systems, although
the collector through ductwork running through his house. He found the collector made a big dif- many homeowners have successfully challenged
the wall or roof — the shorter the better. Small ference during sunny winter days and the following their neighborhood associations.
registers are mounted inside on the air intake and evenings. “Overall, the comfort improvement was You can buy solar hot-air collectors on-
outlet openings. dramatic,” he says. line or through a growing list of solar suppli-
Of the two types of glazed closed-loop collec- As part of my research for this article, I tested ers, companies that also often install other solar
tors, back-pass collectors are more common. Back- the SolarSheat 1500G, a closed-loop collector, and systems such as hot water or electric systems.
When shopping, watch out for too-good-to- likely. Unfortunately, roof mounts are usually more solution. Its Solar Max is a glazed collector made
be-true claims. complicated and more costly than wall mounts. In from 240 empty aluminum cans, painted black and
“Marketing departments can make any- homes with attics, installation requires flexible in- arranged in 15 vertical columns. Air flows through
thing look good,” Hurrle says. “One panel won’t sulated ducts to transport air to and from the col- the solar-heated cans, pulled by an indoor fan in
heat a home, despite what some salespeople may lector. Outdoor runs of duct are protected from the an attractive console that plugs into a 120-volt wall
tell you.” elements by galvanized pipe. Much shorter duct outlet. The fan unit also has a washable filter that
I personally prefer closed-loop systems — col- runs suffice in homes with closed ceiling cavities helps keep indoor air clean. (To read about a DIY
lectors with glazed panels. I think they look nicer and for wall mounts. Like roof mounts, ground- solar heater that utilized aluminum cans, see A So-
than transpired collectors, and they produce lots mounted systems require considerable ductwork, lar-Heated Church in our Archive. — Mother)
more heat. Moreover, open-loop transpired col- and both require much heftier fans to ensure ad- Solar hot-air collectors are often attached to
lectors are designed primarily for commercial and equate air flow. existing walls or roofs, but DeSoto Solar sells col-
industrial buildings and are generally not a good To install a glazed collector, you’ll need to cut lectors designed to be integrated into walls, reduc-
choice for home heating. two 5- to 7-inch holes in the wall or roof and ceil- ing their profile. Such installations work especially
Although transpired collectors usually are not ing. Transpired air collectors require only one hole, well in new construction or when building an ad-
suitable for homes in colder climates, they are de- albeit a rather large one (up to 9 inches in diame- dition to a house, so the panel can be installed into
signed to work well in barns, garages, workshops ter). When cutting holes in a wall or roof, be certain the wall as the structure is framed.
and commercial buildings that need large amounts not to damage water pipes or electrical wires.
of fresh air. You’ll also need to hook up the thermostat, SOLAR COMFORT
temperature sensor and fan. Wiring diagrams can If a solar hot-air system makes sense for your
INSTALLATION be difficult to understand for the electrically illit- home or your business, you’ll be rewarded many
Installing solar hot-air panels is not a job for erate. To make life easier, two manufacturers have times over. Once you’ve paid off your investment,
a beginner. Solar energy expert Marken says a sea- provided rather ingenious alternatives to wiring. you’ll get free heat for the life of the system. And
soned crew of two can install a solar hot-air system Your Solar Home sells my favorite solar hot-air perhaps best of all, you’ll be doing something posi-
in a few hours, but it’s more realistic to set aside a collector, the SolarSheat 1500 series, which comes tive to create a cleaner, healthier future.
full day. “If this is your first time, plan on a week- with its own supply of electricity: a small solar elec-
end, even with help,” he says. Because collectors are tric module that powers the unit’s fan. To install,
fairly heavy and measure around 4 by 7 feet, you’ll simply mount the panel on the wall or roof and Contributing editor Dan Chiras lives in Evergreen, Colo., in
need a brawny assistant or two. then attach two wires from the panel to the ther- a state-of-the-art environmental home. He’s written numerous
The panel should face as close to due south as mostat inside the house. It’s affordable, a snap to books on green building and renewable energy — several
possible. The most common place to mount a so- wire and very attractive. are available here. Visit Dan and his company, Sustainable
lar hot-air collector is a roof, where shade is least Cansolair provides another simplified wiring Systems Design, at www.danchiras.com.
AAA Solar Supply Inc.; 2021 Zearing NW, Sun Aire closed 5,000 to 362 to 488 $864 to Wiring hookup required; ships
Albuquerque, NM 87104; (2 sizes) 6,000 $1,273 assembled
(800) 245-0311; www.aaasolar.com
Cansolair Inc.; Box 100, Colliers R.H., NL, Canada RA 240 closed 9,500 90 $1,649 Wiring hookup required; uses 240
A0A 1Y0; (709) 229-4387; SolarMax aluminum cans in collector; washable air filter; ships
www.cansolair.com assembled
ClearDome Solar Thermal; 3368 Governor Dr., 153-F, Low Profile closed 2,048 100 int., $395 Interior model intended for use inside a large window;
San Diego, CA 92122; (888) 227-7547 ext. 3427; UB Solar or open ext., $449 plugs into standard outlet; units connect in series; ships
www.cleardomesolar.com assembled
DeSoto Solar; 1410 20th St. #20, on-wall closed variable variable $240 to On-wall model meant for agricultural structures, ware-
West Des Moines, IA 50265; (4 sizes) $1,280 houses, shops, etc.; in-wall installs much like manufactured
www.iedu.com/DeSoto windows. No wiring required (thermosiphon, uses no fan);
in-wall closed variable variable $200 to
both types available in economy or high-efficiency models;
(3 sizes) $840
ships assembled
Sunsiaray; 4414 N. Washburn Rd., Davison, MI Northern closed 3,000 winter; 4,000 237 $1,150 to The only SRCC-certified solar hot-air panel; also heats wa-
48423; (810) 653-3502; Comfort summer $1,400 ter; dual use qualifies it for federal credit; wiring hookup
www.sunsiaray.com required; assembly by professional installer
Your Solar Home, Inc.; 299 Applewood Crescent, Unit SolarSheat closed 5,118 90 $1,655 (G); No wiring required (uses integral PV panel); ships as-
4, Vaughan, ON Canada L4K 4E7; (866) 556-5504; 1500G, $979 (GS) sembled; 1500GS is an auxiliary panel
www.yoursolarhome.com GS
Conserval Engineering Inc.; 4242 Ridge Lea Rd. Unit SolarWall open 7,800 to 15,600 70 to 135 $1,959 to Wiring hookup required; several colors available; 100
28, Buffalo, NY 14226; (3 sizes) $2,788 percent recycled
(716) 835-4903; www.solarwall.com materials; ships unassembled
green building
Solarize your home Solar hot water
Save
with
Solar
Hot
Water
By Greg Pahl
John Ivanko
Solar doesn’t have to be unsightly: At Inn Serendipity, a bed-and-breakfast in Browntown, Wis., three 4-by-8-foot flat-plate collectors sit comfortably on the south-facing rooftop.
They provide up to 70 percent of the homes’ domestic hot water needs.
TYPES OF SYSTEMS
NREL
green building
Solarize your home Solar hot water
Go
agree, a solar water heater is far and away the
easiest initial investment in renewable energy.
Perhaps best of all, you’ll enjoy hot baths or
showers with the satisfaction of knowing the
Solar
energy comes directly from the sun.
for Free
but they all do the same basic things: gather
heat in a solar collector; transfer the heat, di-
rectly or indirectly, to the water supply; and
store the heated water until it’s used. They
Hot
use relatively simple, time-tested technology,
which is one reason they are a best bet in re-
newable energy.
Water
It’s important to understand that solar
water-heating systems have very low — some-
times zero — operating costs, and maintenance
amounts to only about $2 per month. Say you
might spend $7,000 to install a solar water
By Bob Ramlow heater, when you could install a conventional
gas or electric heater for considerably less. But
it’s so much less expensive to operate the solar
heater that, at some point, you’ll make up the
initial difference. When all costs for purchase,
installation, maintenance and operation are
taken into account, a solar water heater usually
equals an electric heater after just eight and a
half years, and equals a gas heater in just less
than 15 years. From then on, through the ex-
pected 40-year life of the solar system, you’ve
got free hot water (see “Gas vs. Solar: Com-
pare Costs,” Page 32).
Consider the positive environmental ben-
efits of a solar water heater, and the deal just
John Invanko
H
maximum possible portion of your hot water.
ow would you like to have free hot heating system that supplies just 65 percent of Even if you don’t go solar, using the minimum
water for the next 40 years? That their hot water. necessary hot water is good for your wallet and
should sound pretty good — about I mean “free” literally. Yes, you’ll spend good for the environment.
15 percent to 20 percent of a typical house- money up front to install the heating system, The next step is to choose a solar water
hold’s energy outlay goes to make sure the but your home equity will increase instantly, heater to supplement your fossil-fueled heater.
“H” tap means what it says. If energy prices often enough to offset the cost of installation. Here are the first things you need to consider
increase by 6 percent annually, the average You’ll also pay reduced utility bills — saving about a solar water heater:
family would save thousands of dollars over more money every time rates rise. Within a few Siting. Solar collectors must be in full
the coming decades by installing a solar water- years, you’ll recover the initial expense. Experts or nearly full sunlight all year, so have a solar
cent for each person over four members in the Tempering Valve
household. In warm climates, a system is sized
with 15 square feet of collector and 25 gallons
Backup
of storage for each person in the household,
with the same reductions for larger families. Water Heater
These sizing methods will give the best return
on investment. Systems smaller than these will
work well, but your savings will be less. Best for warm climates or seasonal use, integrated collector storage (ICS) systems are the simplest solar water heaters.
Best for Hot climates or seasonal use All climates Moderate/hot climates
The circulating pump in these systems can mounted outside. Whenever the sun shines on component most prone to failure, makes PV-
be powered by either AC or DC current. If AC- the PV panel, electricity flows to the circulat- powered systems quite reliable.
powered, the pump gets its energy from your ing pump, and it starts running. When the sun Drainback systems are popular in moder-
home’s 120-volt electrical power system. In this stops shining, the pump turns off. DC-powered ate and hot climates. They’re similar to closed-
case, a controller is necessary to turn the pump systems are becoming the most popular kind of loop antifreeze systems, but the big difference
on and off at the appropriate times. The control- closed-loop antifreeze system on the market. The is that they include an additional tank, the
ler is connected to temperature sensors in the PV supplies free power to the pump; the pump drainback tank. When the system is off, the
collectors and on the storage tank. Whenever it’s runs whenever the sun is out, preventing stag- fluid is stored in the drainback tank and the
hotter in the collectors than it is in the storage nation and overheating; and it runs at variable pipes and collectors are empty. The fluid can be
tank, the controller turns on the pump. When it’s speeds depending on the amount of sunlight, so it pure water or a weak solution of antifreeze in
warmer in the storage tank than in the collectors, automatically matches the collector’s heat output. water. These fluids don’t resist freezing as well
the controller turns the pump off. These pumps have limited power, but it’s sufficient as those used in closed-loop antifreeze sys-
If the circulating pump is DC-powered, it’s to move the fluid through a piping system that’s tems, which makes drainback systems vulner-
wired directly to a small photovoltaic (PV) panel always full. The absence of a pump controller, the able to freezing in extreme or extended cold.
Drainback systems usually use a control-
ler and an AC pump. The pump is a special
high-head pump because it has to lift the fluid
PV to fill the piping and collectors every time the
Panel system turns on. This requires more power than
in antifreeze systems, where the pump just cir-
culates fluid through piping that’s always full.
Solar Thermal Otherwise, drainback systems operate simi-
Panel
larly to an antifreeze system: When the sun
warms the collectors, the high-head pump
Hot Water Load
comes on and circulates the fluid into and
throughout the system, and a heat exchanger
Tempering Valve
transfers the heat from the fluid into the stor-
Pump
Cold Water
age tank. There is no expansion tank and fewer
Thermometer
Supply valves and gauges than in an antifreeze system,
Pressure Gauge
Check Valve
but the piping must be carefully installed to
Pressure Relief
facilitate proper drainage.
Valve
Heat
ADDITIONAL
Temp. & Press.
Exchanger Relief Valve
Benjamin Nusz
Expansion
Tank CONSIDERATIONS
Boiler Drain
A few other factors will influence your
Backup Water Heater Solar Storage Tank choice of a solar water heater. If you find a system
Ideal for all climates, closed-loop antifreeze systems use heat exchangers to transfer heat from the that is substantially cheaper than others, there’s
antifreeze mixture to the water, which remains in the storage tank until used.
Solar Sources
Solar Solar Water Heating
Thermal
Panel
By Bob Ramlow
Locate Dealers/Installers
FindSolar
Cold
Tempering Valve Learn More About Solar
Drainback
Water Tank Boiler Drain American Solar Energy Society
Supply Differential
Temp. Control
Energy Efficiency and Renewable
Temp. & Press.
Energy, click “solar energy
Heat Relief Valve technologies”
Exchanger Flow Meter
Benjamin Nusz
Backup Sensor
Water Pump
Heater
Best suited to moderate/hot climates, drainback systems include a tank that holds the antifreeze solution when
the system is off.
probably a reason, such as lower quality compo-climates. They have been around the longest the system. In addition, they’re less susceptible
nents. There is no substitute for quality — don’t
and are efficient and competitively priced. They to the forces of wind, because there are spaces
take shortcuts with an investment like this. are shallow rectangular boxes with glazed tops between the tubes, unlike the large closed sur-
A solar water-heating system often can and insulated backs and sides. An absorber face of a flat-plate collector.
be expanded to include space heating as well. plate inside gathers solar heat and transfers it Solar water heaters can last 40 years or
The collector array and other components will to a network of copper tubing, through which more if the design is appropriate to the climate
need to be larger. There are numerous options the solar fluid flows. They are the only collec- and the system incorporates high-quality ma-
for storing and distributing heat in combina- tor that sheds snow and frost well. They also terials and workmanship. Investing in a solar
tion systems. Discuss your ideas with a solar operate precisely within the temperature range energy system could even be considered patri-
professional (see “Solar Sources”). needed to heat domestic water — below zero otic, because solar keeps our energy dollars at
Closed-loop and drainback systems to about 180 degrees — and rarely overheat. home and reduces our dependency on others.
should always have a separate storage tank for Evacuated-tube collectors from differ- You will spend a certain amount of money to
solar-heated water and a backup water heater. ent manufacturers vary significantly, but all heat water in any case, so why not choose to do
The same tank can’t do both jobs efficiently. use rows of glass tubes, each containing a heat it with solar energy? Your pocketbook, and the
Typically, the output of the storage tank runs absorber. A vacuum sealed inside the tubes environment, will appreciate it.
to the input of the backup heater. When solar insulates the absorbers. These collectors over-
output is sufficient, the backup heater doesn’theat more readily than flat-plate collectors,
come on. so care must be taken never to oversize the Bob Ramlow has more than 30 years of experience with
collector array or undersize the storage tank. solar energy systems. He currently owns a renewable
COLLECTIVELY They tend to cost more than flat-plate collec- energy consulting company, and he is a co-founder and
SPEAKING tors for equivalent heating capacity, but prices member of the board of directors for the Midwest Re-
for high-quality evacuated-tube collectors are newable Energy Association. This article was adapted
There are two popular kinds of solar col- falling. They also are more fragile than flat- from Solar Water Heating, a MOTHER EARTH NEWS
lectors, flat-plate and evacuated-tube. plate collectors and don’t shed snow or frost Book for Wiser Living from New Society Publishers.
Flat-plate collectors are by far the most well. On the other hand, they work well when
popular kind of collector and work well in all there is a consistent year-round, daily load on
green building
Solarize your home Solar electricity
Eight
Compelling
Reasons to
Buy a
Solar
Roof
Cheryl long
By Terri Suess and Cheryl Long
Thin-film photovoltaic laminates adorn Mother Earth News Editor Cheryl Long’s barn.
Eight reasons why you should install your own solar electric roof.
1. Personal and national security. The more we some areas. To learn what’s available in your state, years to plan, site and build — and most people do
tap solar and other renewable energy sources, the go to the Database of State Incentives for Renew- not want them in their back yards. Power distribu-
less dependent we are on utility giants and nonre- able Energy (DSIRE), www.dsireusa.org. tion systems feeding metropolitan areas are oper-
newable fossil fuels. Solar roofs can even be used to 4. Selling back peak power to the grid via ating near capacity during peak demand periods.
charge electric vehicles, which will reduce pollution net-metering. Net-metering rules and regulations Onsite power production via home solar-electric
and decrease our need for foreign oil. are in place in many states, allowing homeowners installations, part of a “distributed generation” sce-
2. Protection against price increases. Electrici- to run their electrical meters backward when they nario, offers a positive solution for elected officials
ty prices in many states are increasing. In California send electricity to the grid from a solar-electric seeking to prevent blackouts and brownouts, im-
a combination of deregulation, population growth, rooftop. When the homeowner uses electricity prove air quality and enhance the economy by pro-
increased consumer demand and construction of from the grid at night or on cloudy days, the meter ducing jobs.
fewer new power plants caused electricity costs to runs forward. The monthly bill is based on the net 7. A beautiful, distinctive, high-tech, home
skyrocket. Other states are watching similar trends difference. design element. Technological developments
and expect prices to increase in the coming years. 5. Global warming reductions. According to have resulted in more appealing and affordable
With nuclear power plants being decommissioned the Department of Energy (DOE), electric power systems, designed to complement a home’s
or phased out because of the high costs and high plants emitted 40 percent of all carbon dioxide (CO architecture. With Building-Integrated Pho-
risks related to nuclear waste disposal, and with 2 ) emissions in the United States in 1999, making tovoltaics (BIPV ), the solar-electric system is
the best hydroelectric sources tapped, new sources them the largest single-source contributor to global the roof.
of electricity are needed. Even though many new warming. Fifty-one percent of all the electricity 8. Supporting the future of solar power.
gas-fired power plants have been constructed, some produced in the United States in 1999 was gener- The PV market is expected to grow to $10 bil-
analysts see natural gas shortages emerging that ated by coal-fired plants, yet these plants produced lion by 2010. The annual growth rate of solar
will require expensive drilling and pipeline con- 80 percent of all the C0 2 emissions resulting from PV products has increased by 20 percent annu-
struction. This points to higher natural gas prices electricity power generation. DOE also reports ally and is expected to double every three years
rippling across to electricity prices. one-quarter of all types of air pollution emissions for the next 20 years. This growth should spur
3. Rebates . Some states are finally getting se- nationwide are caused by burning fossil fuels (coal, additional investment, contribute to economies
rious about supporting renewable energy options. natural gas and oil) to generate electricity. of scale in the industry and help make systems
Government rebates, tax credits and grants can cut 6. A response to “Not in my back yard” Con- even more affordable.
the cost of your solar roof by up to 60 percent in ventional power plants and transmission lines take
green building
Solarize your home Solar electricity
Simpler
Solar
Power
By Doug Livingston and Scott Hollis
Catherine Wanek
Grid-tied solar systems make choosing clean, renewable
electricity easier and more affordable than ever.
People Worry too much about …
Photovoltaic orientation
Changing the PV angle is uncommon — it’s usually restricted to off-the-grid
The Size of Your
systems in which every little bit of winter sun is more precious than summer
sun. For the lower 48 states, any inclination between 5 and 45 degrees
System Relates to
will work fairly well. In the absence of shading problems, pointing your PV
at any orientation between southeast and southwest also will work nearly
Energy Efficiency
as well as due south. Solar-tracking mounts, which automatically follow the The first step in sizing your solar system
daily movement of the sun, rarely are used on grid-tied residential systems. is to reduce any unnecessary power
usage in your home. By doing so, you
Backup power from batteries can purchase a smaller, less expensive
Batteries reduce the amount of useable electricity your system will produce, system that will save money on the up-
as well as make your system more expensive and complicated to install front cost and still make your home more
and maintain. “Store” your excess electricity by sending it back into the energy efficient. Your local utility can be
utility grid for a credit, and if you need power during an outage, buy a a good resource for energy efficiency
generator — they’re cost-effective and probably more environmentally tips, and it often gives rebates for replac-
friendly than batteries. ing major energy-wasting appliances
with more efficient ones such as Energy
GO WITHOUT
BATTERIES A much better tool exists for backup power Crystalline modules come in two types: mono
— a gas or diesel generator. If you expect long and poly. Monocrystalline PV has blue or gray-
One of the greatest advantages of a grid- power outages in your area, you would want a black cells that don’t completely cover the module
tied system is that you can avoid buying a large generator just to avoid having to maintain a face. A white backing usually shows at each cell’s
battery bank. Batteries in a grid-tied system large battery bank. And once you have a gen- rounded corner, producing a visible pattern that
only provide backup power during utility out- erator, why have batteries at all? some homeowners find unappealing. Polycrystal-
ages. This may seem like a good idea in theory, line cells are cut into rectangles that completely
but the batteries make the system unnecessarily PHOTOVOLTAIC OPTIONS cover the white background, providing a more
complex, less efficient and substantially more ex- Photovoltaic (PV) modules (the panels that uniform appearance. They usually are a sparkly
pensive. Batteries also contain hazardous heavy collect the sun’s energy) come in two main types: blue color. Both mono and polycrystalline mod-
metals and last only for a limited time (they will crystalline and amorphous (also called “thin-film”). ules are covered with tempered glass in an alumi-
need replacement about every five years). What’s Both cost about the same for quality modules ($8 num frame. Mono and polycrystalline PV perform
more, battery-based grid-tied systems take up to $12 per installed watt), but they differ in the way similarly — your choice likely will be decided on
more space and require more equipment. they look and work. availability, price and personal aesthetics.
Amorphous PV has not been on the THE REST OF THE SYSTEM If you live in an area where net metering
market as long as crystalline PV, and the first The only other major component of your is not available, a solar electric system for your
generation or two did not prove to be durable. grid-tied nonbattery system is the inverter. home probably won’t pay for itself during your
Even now, most amorphous modules only car- The inverter changes the direct current (DC) lifetime, unless the declining supply of coal
ry a five-year warranty, although United Solar created by the PV into the alternating current and oil causes unprecedented increases in the
Systems’ UniSolar amorphous PV carries at (AC) we use in North America. In a battery cost of electricity. Your money may be better
least a 20-year warranty and has maintained system, the inverter usually is sized for the spent on energy-efficient home improvements
good performance after decades of operation. maximum potential demand of your home (see “The Size of Your System Relates to En-
UniSolar’s standing-seam thin-film laminates during a power outage — and that typically ergy Efficiency,” Page 37).
can be bonded directly onto a metal roof, creat- makes it much larger and more expensive than Once you’ve estimated your system’s kilo-
ing a durable, uniformly dark surface that also nonbattery inverters that only have to be sized watt-hour production, you need to determine
is pleasing to the eye. Usually, the thin-film PV to handle the power produced by the PV sys- the cost of your utility electricity. This usu-
can be connected invisibly to its wiring under tem. The new generation of certified grid-tied, ally is a flat rate (the national average cost for
the roof ’s ridge cap. or “grid-interactive,” inverters seems reliable, electricity is almost 10 cents a kilowatt-hour)
Amorphous PV requires more space per but you probably should choose a high-voltage but some areas, such as California, have pen-
generated watt than crystalline PV, but it has DC inverter because they are less expensive to alty-pricing structures in which high-usage
two significant advantages: High temperatures wire. (Low-voltage inverters only are neces- households pay more for their electricity. A
and partial shading do not affect amorphous sary under a couple of specialized conditions, long-term financial analysis should include an
PV as much as crystalline. For crystalline where you have more than three solar arrays, estimated inflation factor for the cost of elec-
PV, electricity production is more affected by persistent shade or batteries.) tricity (see “Solar Energy as an Investment,”
shadows; when just one cell is shaded, it blocks Inverter power ratings refer to the maxi- Page 39). The more expensive electricity be-
the flow of all electricity in that series. Uni- mum continuous output. As a rule of thumb, comes in the future, the faster your system will
Solar amorphous PV transfers electricity using the most cost-effective nonbattery grid-tied pay for itself.
a weblike series of connections that bypasses inverters are in the 2- to 6-kilowatt range. The savings on your electric bill, unlike a
shaded areas. stock market investment, will not be taxed. By
All PV modules produce less electricity THE SOLAR PAYOFF investing in a solar system, you may get a high-
the hotter they become, but the output reduc- The time it will take for your system to er rate of return on your investment than with
tion for amorphous PV is about half as much pay for itself depends on the amount of sun- an average stock market investment. If you are
as it is for crystalline PV. If you use framed shine in your area; the cost of the system; local lucky enough to have Time Of Use metering
crystalline PV, mount the array 3 to 6 inches electric rates and future inflation; your state’s (rates are lower for nights, weekends and off-
off the roof so it stays cooler. metering laws; your system’s type and size; and season usage — available in parts of Califor-
The upfront cost for UniSolar’s amorphous rebates and tax credits. A good installer should nia, for example), your rate of return will be
PV is high because of the roofing to which it is be able to work out all these variables for you even better.
bonded. But if you are putting amorphous PV on paper. Or once you have a system price
on a new structure or are re-roofing an existing quote, you can download the spreadsheets at
structure, then UniSolar standing-seam mod- here to calculate your approximate payback Doug Livingston is a former physics instructor who has
ules probably are a good choice. As PV produc- period and return on investment (see “Grid- designed renewable energy systems for a decade. He
tion increases, the price of amorphous should tied Solar Money Management,” Page 39, for also is an instructor for the Solar Living Institute in Hop-
decrease to less than crystalline modules. examples). “Payback” is the number of years it land, Calif. Scott Hollis is an associate editor at Mother
takes for your electricity savings to equal the Earth News.
system’s cost and maintenance.
green building
Solarize your home Solar electricity
Easy
Solar
Power
By Cheryl Long
1
Peel off the backing of
the PV strip and stick it
onto the roof panel.
3
Snap one edge of the roof
panel into place, with help
from the rubber mallet.
2
Raise the I n addition to the PV, you’ll need an in- passed net-metering laws and most have enacted
solar roof! verter (ours cost about $2,500), cables and incentives to support further development of solar,
switches, plus the services of an electrician wind and other renewable energy options.
and roofers. Then you subtract all tax cred- In nearby Colorado, for example, some utili-
its, rebates and other incentives available in ties are paying rebates of up to $6 per watt to hom-
your state. The final cost will vary greatly eowners who install PV systems, thanks to a state
The sun was blazing, and the roofers were re- depending upon where you live. law requiring utilities to generate 10 percent of
ally sweaty, but as soon as Gore flipped the switch, Two major variables will determine the long- their power from renewable sources by 2015. So in
everyone smiled as the inverter kicked on and the term value of your PV system: 1) Your utility’s Colorado and dozens of other states that offer gen-
digital readout quickly climbed to “1,530 watts,” electric rates and how much they increase over the erous rebates and credits, solar power has become a
showing exactly how much electricity the new 25-year life of your system and 2) State and federal very attractive option.
system was delivering to the house. Anytime the incentive programs to promote renewable energy. It’s hard to predict exactly how fast a PV
house needs more power than the PV is producing, Here in Kansas, a small system such as our grid- system will pay for itself, since nobody really
the system draws from the utility grid. tied 1.8 kW setup would cost about $7,200 for the knows how high the cost of grid electricity will
PV, plus $2,500 for the inverter and switches, plus climb as oil and gas prices rise (along with grow-
WHAT’S IT GONNA COST? labor. We can reduce this amount by claiming a ing concerns about global warming) and how
The only hard thing about grid-tied solar federal income tax credit of about $2,000. Kansas much the prices for PV will shift as demand and
power is paying for it, but it makes more economic unfortunately has no state incentives to encourage production capacity increase. But in the dozens
sense every time the rising cost of oil pushes up solar power development, nor has it passed a net- of states that have decided it’s wise to offer gen-
energy prices. Now, ECD Ovonics’ thin-film PV metering law that would require our utility com- erous renewable energy incentives, investing in
costs about the same as crystalline PV with glass pany to pay us a retail rate for any electricity our solar power already makes great sense. To find
covers and frames, $4 to $5 per watt, but it requires system sends back to its grid. Kansas is lagging be- out what incentives are available in your state, go
less labor to install. hind the rest of the country — 40 states have now to www.dsireusa.org. For more about how to cal-
4
Screw down the other
edge to secure it.
Learn More About
Easy Solar Power
Watch the Video
Online at www.MotherEarthNews.com, solar expert Steve
Heckeroth explains how building-integrated thin-film solar power
works. Heckeroth is a Mother Earth News contributing editor and
the director of building-integrated photovoltaics for ECD Ovonics.
www.homepower.com
Home Power magazine is an excellent resource for anyone who
wants to learn more about solar or other renewable energy op-
tions. The Web site includes a directory of renewable energy
dealers and installers.
www.nabcep.org
Find certified solar installers listed with the North American Board
of Certified Energy Practitioners.
www.pvwatts.org
Determines how much power a PV system will produce at your
location and lists local utility electric rates.
www.uni-solar.com
Through this site you can locate a
Cheryl long; Matthew T. Stallbaumer (5)
Recommended Reading
Got Sun? Go Solar
By Rex A. Ewing and Doug Pratt
5
Ta dah! All done, with the This new book by two veteran solar experts provides a clear dis-
electrical connections neatly cussion of all the basic information homeowners need in order to
tucked under the ridge cap. choose a simple, grid-tied solar or wind system.
green building
Solarize your home Solar electricity
You Can
Afford
Solar
Power
By Andy Black
valuable. These high rates are the increased in value faster than compa-
most important factor in improv- Figure 2. Solar and Property Value rable conventional homes in a nearby
ing the payback. This chart shows changes in value of a property with a solar system. community. On average, the homes in-
Direct incentives can in- It appreciates until about year 11, then is limited by the savings the creased in value $40,000 more than the
clude tax benefits such as credits system will provide in its remaining lifetime. conventional homes, at a higher rate of
or depreciation. A federal tax appreciation and with a shorter length of
credit went into effect Jan. 1, ownership.
2006, for 30 percent of the cost PV systems will appreciate, rather
of a solar system, up to $2,000 than depreciate, for several years. Appre-
for residential systems (there’s no ciation comes from the increasing an-
cap on commercial credits). For nual savings the system will yield as elec-
green building
Solarize your home Solar electricity
Eliminate
Your Electric
Bill, Go
Solar
and Be
Secure
Daniel Marino
By Terri Suess and Cheryl Long
Advantages of
Thin-Film
Solar PV Panels
Most people know solar photovoltaic (PV)
panels as large, heavy, rectangular panels
mounted onto a roof or sometimes on a
special rack with a tracking system that
turns the panels to keep them facing the
sun. These older style panels are made of
crystalline or polycrystalline silicon mod-
ules. In contrast, a new kind of PV panel is
now available, called thin-film amorphous
silicon. Here’s how the new thin-film panels
compare to the crystalline modules:
•The older crystalline and polycrystal-
UNI-SOLAR line modules are fragile and need to be
Uni-Solar’s breakthrough solar electric roofing comes in rolls or shingles and can be applied mounted in an aluminum frame between a
directly over plywood. A thin layer of amorphous silicon generates the electricity. The silicon is layer of glass and a stiff-bottom material.
applied to a stainless steel foil and then coated with a flexible, weatherproof polymer. In contrast, the newer thin-film amorphous
PV panels use a thin stainless steel foil and
a weatherproof plastic “elastomer poly-
demand grows and production costs improve. state energy office. (If your state isn’t yet of- mer” coating. As a result, thin-film panels
Within the next two to three years, Heckeroth fering rebates, we strongly suggest you get on are unbreakable, much lighter and less
predicts the installed costs of thin-film BIPV the phone and make an appointment to have a expensive than the crystalline products,
roofs (see “Advantages of Thin-Film Solar PV chat with your state legislators.) since they don’t require glass covers and
Panels”) will drop to as little as $6 per installed Here are summaries of solar energy in- metal framing.
watt for reroofing projects, and costs could fall centives available in three leading states: New •The crystalline panels lose efficiency and
to $5 or less per watt in new homes designed York, New Jersey and California. produce less electricity when tempera-
specifically to maximize the advantages of this tures rise, while thin-film panels are not
exciting new technology. NEW YORK bothered by hot, sunny conditions.
In areas where electric rates are already “In New York state, we are facing an en- •Crystalline panels stop producing elec-
high, solar PV systems are a pretty good bet ergy crisis that is not going to go away sim- tricity when even one portion of a panel
at $8 per installed watt, even without a rebate ply because demand is exceeding supply,” says is shaded, while thin-film panels still
and without adjusting for future electricity Linda Anne Burris, director of NY Shines, produce energy when partially shaded.
rate hikes or declining costs per PV watt. an organization dedicated to educating ho- Thin-film panels are also more efficient
meowners about solar and renewable energy than crystalline in indirect or diffuse
GOVERNMENT systems. “There is a thirst for energy that is light, making expensive tracking systems
INCENTIVES difficult to meet, particularly in New York City unnecessary.
and Long Island, where the electricity infra- •The production process for the thin-film
Some states need solar electricity so badly structure is old and pushed to its capacity.” panels requires much less energy (and
they’re not waiting for the costs to come down Burris says New York currently offers costs less) than crystalline panels.
naturally. They are offering cash rebates and some of the best rebates in the country when •When used as roofing shingles, thin-film
other incentives that will slash the price tag for homeowners purchase residential solar, grid- panels actually are the roof, so you can
residential solar roofs by up to 60 percent. More connected solar-electric systems. “Most people save the otherwise additional cost of reg-
states may join in this year, as policy-mak- in the industry will tell you that it costs about ular roofing. New quick-connect features
ers work to meet increased electricity demand $10 per watt to install a solar-electric system and large panels are making thin-film
by promoting clean renewables and distrib- on your home without batteries,” she said. “In
roofing faster, and thus less expensive,
uted generation-installing many small power- New York State, when homeowners tap into
to install.
generating systems close to where the energy an array of rebate programs, they can cut that
is needed. These officials understand people price by almost one half.”
don’t want polluting coal plants or dangerous
nuclear plants near their homes, and people do NEW JERSEY ’S CLEAN ENERGY
not much like living next door to high-tension PROGRAM
wires or natural gas pipelines, either.
For information about rebates, loans In New Jersey, small solar-electric systems
and grants available in your state, consult the of fewer than 10 kilowatts qualify for a rebate
Database of State Incentives for Renewable of $5 per watt. The rebate covers up to 60
Energy (DSIRE), or call your local utility or percent of the system costs under a program
PV Systems
Net-metering is a “win-win” for utilities and ho- watt for systems manufactured outside of Los
meowners. The utility adds more clean power Angeles, and a maximum of $5 per watt for
to its network from a power source located systems manufactured within the city.
close to demand centers, reducing not only
the need to build new plants to meet peak de- TO FIND A SOLAR ROOF There are several ways a solar photovoltaic
mands but also the load on distribution lines.
The process is a win for the homeowner,
DEALER (PV) roof system can be designed:
who doesn’t need a bank of batteries to store The fastest way to learn what rebates are Grid Connected, without battery
electricity to power the household at night or available in your area is to contact a local solar backup. In this system, the PV roof is con-
during overcast days. Instead the system uses roof dealer. The dealer will know what’s cur- nected directly into the commercial utility grid.
the utility grid as a storage battery. rently available and probably will know if any When the PV roof generates more electricity
When the solar-electric rooftop produces additional legislation is pending in your state. than the house needs, the electric meter spins
more electricity than the household needs (at The dealer can explain, in detail, various solar backward, and the power flows into the util-
midday, when the family is away at work and roofing options and give you a bid on whatever ity grid. At night or on cloudy days when
school), electricity is sent to the utility grid and system you choose. the PV roof can’t produce enough power for
the home’s meter runs backward. When the To find a dealer check your yellow pages, the home, the system draws electricity from
household needs more electricity than the sys- state energy office, electricity regulatory agency the grid. (See “About Net Metering,” left.)
tem produces (at night), it is drawn from the util- or local utility. Or check Home Power magazine’s Without batteries, these systems do not pro-
ity grid and the electrical meter runs forward. dealer Web page at www.homepower.org. vide power to homeowners when grid power
The net difference between electric- goes down.
ity exported to the grid and grid-electricity MAKING A DIFFERENCE
used forms the basis for the homeowner’s “Each of us can decide how to make our Grid Connected, with battery backup.
electric bill. In many states, net metering is own contribution to reduce our impact on the This is identical to the system above, except
annualized. The utility credits solar electricity Earth,” says Bill Lord, who lives with his wife, it includes a bank of batteries that can be
produced by the rooftop system during the Debbi, in a custom-built solar house in south- used when the utility grid power goes down.
summer against electricity needed from the ern Maine. Special switches must be included to assure
grid during the winter. “Ours happens to have been investing in the home is completely disconnected when
a solar house. We have found that there can be the grid power goes down and battery back-
a free lunch and dinner, but you need to pay up is used. While batteries can be installed
for breakfast,” he says, referring to the initial to supply power when the grid is down, they
funded by the state and administered by utility planning and investment needed to integrate are expensive and require more maintenance
companies. New Jersey also provides a sales tax solar technologies into one’s home. than a simple grid-connected system.
credit for solar-electric system installations. The Lords integrated passive solar de-
By fall 2001, there had been little publicity sign principles, solar thermal and solar electric Stand-Alone, Independent or Off-
about this program, with most applicants find- technologies into their custom-built home in Grid System. In this design, surplus power
ing out about it by word-of-mouth. One of the Maine more than five years ago. Since then from the PV roof is stored in a group of bat-
major utilities in the state reported in late Au- they have been reaping the benefits of free teries, and the system is not connected to the
gust only 16 applications had been processed. sunlight that falls on their roof every day, re- grid. Although the battery component of this
Some of the impediments to the program in- ducing their utility bills to zero. system increases the cost and requires more
cluded lack of publicity and early difficulties Working with Solar Design Associates of maintenance, a complete off-grid system is
homeowners had locating solar contractors. Harvard, Massachusetts, the Lords built their usually a competitive choice in remote loca-
Now a short list of utility-qualified contrac- home to include super insulation, energy-ef- tions where new and extremely expensive
tors is provided to interested homeowners. ficient appliances, and a passive-solar design power lines would need to be installed.
that welcomes the warm sun in the winter and
CALIFORNIA’S REBATE shades the interior of the house in the sum-
PROGRAMS mer. This reduced the energy load of the home
while offering comfort levels exceeding those
California has myriad state, local and util- found in a comparable conventional home.
ity-sponsored rebate programs, state property With a full south-facing solar rooftop
tax exemptions and other incentives to help comprised of a solar thermal system for radi-
homeowners install solar electric rooftops — ant heating and hot water, and a solar electric
and they are being used. Some solar programs system to produce electricity, the home’s so-
in California reported receiving 250 inquiries lar systems provide nearly all the energy the
a week. Lords need.
The “Emerging Renewable Buy-Down “It takes some planning, but it is possible
Program” and “Self-Generation Program” both to make these investments incrementally to
offer rebates of up to $4.50 per watt or 50 per- reduce the cost of living on Earth,” says Lord.
cent off the price of purchasing the system, “The beauty of solar electricity is it is modu-
whichever is less. lar, so you can install some to meet a portion
The Los Angeles Department of Water of your electricity needs and then expand the
and Power (LADWP) offers even more gen- system as your budget allows.”
erous rebates as part of an effort to install
green building
Solarize your home Solar electricity
A Simple
Solar
Solution
By Laurie Guevara-Stone
Living off the grid is a cost-effective option when you have to Solar Energy International
green building
Solarize your home Solar electricity
Easy DIY
Solar
Lighting
By Charles Higginson
Learn renewable energy basics and
generate serious solar excitement!
any people dream of solar-elec- it’s tempting to use a car battery, but this would the battery is discharged. Franks likes to specify
tric power for their homes, but work only for a short time. Car batteries provide a battery that could power the system for three
can’t afford whole-house systems. large current flows in brief bursts and don’t re- days without being recharged, to cover cloudy
Here’s an affordable, entry-level system with spond well to being discharged deeply. Here, the days. Second, he says these batteries should not
which you can have fun and get to know the ba- battery provides small current flows for long pe- frequently be discharged below 50 percent of ca-
sics of solar power. This setup, built with a small riods and may be discharged fairly completely, so pacity. Third, in practice you’ll get about 80 percent
photovoltaic (PV ) panel, one battery and low- you must use a deep-cycle battery. Several deep- of the rated Ah from a battery before its voltage
power direct current (DC) lighting fixtures, can cycle technologies exist; we chose a gel type, which drops below a useful level.
bring solar lighting into your home or remote is maintenance-free. Taking all this into account, Franks recom-
locations. If you can turn a screwdriver, you can On its way from the PV to the battery, the elec- mended a battery for our system rated at 50 Ah.
install it yourself. tricity is routed through a charge controller, which This is a little overcapacity but would allow expan-
This project can augment your existing 110- ensures that the battery gets all the power it needs sion in the future.
volt lighting circuits. It’s a great introduction to to stay fully charged. It also prevents
simple solar circuitry, it’s easy to build, and it pro- over- charging. Pick a PV Panel
duces useful light for several hours a day. Not only How big a battery How much PV will you need to keep the power
will it impress your friends and neighbors, but and panel do you flowing? We already know we need 60 Wh per day.
you’ll also enjoy the satisfaction of using clean, To account for various inefficiencies in the system,
renewable energy. multiply that by two, yielding 120 Wh. In a typical
In most home settings, it probably won’t U.S. location, you’ve got five hours a day of good
save you money, but in other circumstances sun with which to generate watts, so dividing 120
this system could save you a bundle. If you Wh by five hours yields 24 W. That’s the mini-
want lights in a cabin, garage, barn or garden shed mum generating capacity of a PV panel that will
that’s far from installed power lines, this project drive this system.
could be far less expensive than hiring profession- But there are several reasons to upsize from the
als to extend standard power to the building. A 15-watt minimum. Climate is one; in cloudier areas, you’ll
Our friends at Gaiam Real Goods, the pioneer- compact need more PV to get the same power. Seasons
ing retailer of renewable energy products, helped us fluorescent are another; a panel that’s adequate in optimum
design the Mother Earth News Low-Voltage produces conditions may let you down in mid-winter.
Solar Light System (to order it as a kit, see Page as much light Economics also enters the picture. Franks
53). The key is its use of energy-efficient loads and as a 60-watt says the cost per watt rises sharply with
low-voltage, DC components and circuitry. That conventional bulb PV panels below about 40 watts. We chose
combination keeps total power demand low and while using a quarter of the a 50-watt panel, in part because it was in
simplifies installation. Compact fluorescent light energy. stock and well priced, and in part to get ex-
bulbs (CFLs) and light-emitting diodes (LEDs) cess capacity to allow for low winter sunlight
are available in 12-volt DC forms, and they’re ide- need? To answer these questions, work backward and perhaps for system expansion.
al components for a small, off-grid supplemental from your desired end result: how much light you Having chosen a battery and panel, it’s time
lighting system. You can easily build a system that want for how many hours a day. We settled on three to consider the charge controller and safety dis-
will run, say, two or three CFLs for two hours each 15-watt CFLs, which could be distributed around connect. You need to ensure that your total loads
evening and an LED for five hours — all powered the house for general lighting, each one operating don’t exceed the charge controller’s capacity. In our
by a small battery charged by a small solar panel. for an hour a day (each CFL’s light output roughly case, a 10-amp charge controller would have ample
We spent about $760 on solar components and equals that of a 60-watt incandescent bulb). We capacity. However, if you anticipate expansion, you
about $80 on other parts. For ideas on reducing added an LED light bulb and assumed it would might as well get a bigger charge controller from
costs, see “Ways to Save on a Solar Light Setup,” operate for five hours a day, pulling the modest to- the start. We settled on a 20-amp model that would
Page 54. tal of about 3 watts. LEDs tend to provide very di- accommodate the addition of another similar PV
Once installed, the system has no operating rectional light. In the home, this means they’re not panel and/or extension of our lighting circuits.
cost and needs little maintenance. The light bulbs the best choice for general ambient lighting, but Safety disconnects are heavy-duty switches
are rated to operate for thousands of hours, so they they’re great for focused task lighting. (If you want used to isolate the battery from all other compo-
will survive for years when lit for a few hours a day. more light than this, the tech folks at Real Goods nents for maintenance or in emergencies. They’re
Both kinds of bulbs cost more than regular incan- can help you choose the right components.) not necessary for operation, but even in a small,
descent bulbs, but prices are dropping, and they low-voltage system like ours, they are highly rec-
will save you money over the long term. Plus, with Caution: Math Ahead ommended for safety.
this system you won’t pay a penny for electricity. Here’s a summary of the process of sizing your We also picked up a fuse block. It functions like
The PV panel in our kit is warranted to produce system. Once you’ve chosen lights and estimated the breaker panel in standard home wiring: The
at least 80 percent of its rated output for 25 years. daily usage, calculate watt-hours (Wh). In our case, main power source (battery) feeds to positive and
The battery has the shortest life of all the compo- it goes like this: negative main terminals, and the individual light-
nents; the type we used will typically last three to (3 CFL bulbs x 15 watts) x 1 hour/day ing circuits, protected by fuses, connect to charged
five years. (For specifications on components, see + secondary terminals.
Page 53.) (1 LED bulb x 3 watts) x 5 hours/day Solar panels require solidly anchored mounts.
= 60 Wh/day Since our panel is so small, we opted for a simple
easy solar power set of feet designed for mounting panels on recre-
The generating and storage system has three Having figured daily watt-hours, you can cal- ational vehicles. You could easily fabricate an ad-
major parts: a small PV panel, a battery and a culate the necessary battery capacity, measured in equate mounting system of your own.
charge controller. The PV panel generates elec- ampere-hours (Ah). This involves several factors.
tricity whenever sunlight strikes it. The battery First, Norman Franks, renewable energy techni- Miscellaneous Parts
stores the electricity, so the lights can be operated cian at Real Goods, says battery life is determined Standard, widely available AC components
at night. Since most cars use 12-volt DC circuitry, by depth of discharge and the number of times complete the system — wire, cable, switches and
Our system is about as simple as solar electricity gets, because of the low-voltage lights
and grid-independent DC circuitry. Staying grid-independent means you don’t interact
with the alternating current (AC) standard in home wiring, so there’s no need for the
inverter and meter usually associated with grid-tied systems.
Matthew T. Stallbaumer
CAUTION: Lightning is a hazard if you mount your panel high on a frame
or roof. Because we intended to use this system as a portable demonstrator,
we didn’t include lightning protection, but it must be considered in a perma-
nent installation. Real Goods can provide adequate guidance and protec-
tive components.
Eaton Cutler/Hammer
safety disconnect: $45
• Main switch, disconnects
all components from bat-
tery for maintenance or
emergency. Blue Sea Systems fusebox/
Available as a kit from Gaiam Real Goods:
• Two 30-amp fuses, load center: $39
$5 each. (800) 919-2400; www.realgoods.com
• Distributes power to circuits.
• Up to six circuits. Item #53-0123
• Uses ATC-type fuses: $2.95 Discounted price: $699 plus shipping & handling;
for five (5-amp for our system). we spent about $80 for additional parts.
sockets. Interior wiring can be The safety disconnect Five-amp fuses protect words embossed along one con-
speaker wire, its gauge determined holds two 30-amp fuses. each circuit.
ductor only. We arbitrarily desig-
by the device’s amperage and nated that side as positive. Some
the length of run. Measure your wire has a ridge molded along one
planned installation before buy- conductor only, and some speaker
ing wire. It may be surprising how wire has clear insulation with con-
quickly the distance adds up. (Real ductors of different colors. Just
Goods can determine the appropri- make sure you connect positive to
ate gauge.) Use stranded rather than positive and negative to negative
solid wire — it’s more flexible. throughout.
Our DC bulbs have standard You don’t have to tin the wire
Edison bases and will screw into ends with solder, but it’s never a
any common light fixture. They bad idea with stranded wire, and
can’t handle dimmers, so get it would make some connections
simple switches. Remember to easier to secure. We suggest sol-
pick up switch boxes, switchplates dering spade lug terminals onto
and junction boxes to mount your the tips of the two battery cables,
socket fixtures. to allow more reliable connections
and easier disconnects.
Let’s Get it Together Notes on Assembly It was distinctly odd to run circuits with no
The ideal spot for a solar collector of any kind We built this system as a portable demon- provision for grounding, but that’s part of the
is a shade-free area, facing south, and tilted at an stration setup, creating some complications you simplicity of this setup. In general, grounding is
angle from horizontal that is equal to the location’s wouldn’t encounter in a permanent domestic in- optional for PV systems under 50 volts, but it’s a
latitude. A roof often provides an angle close to stallation. Even so, it took one person only about good idea on larger systems and essential anywhere
ideal. You also can build a simple frame to mount seven hours to put it together, including a trip to lightning protection is needed.
the panel on the ground or a south wall. the hardware store. Two things surprised us the first time we flipped
Also consider the location of the battery, The kit went together easily, using just three the switches. We expected at least one poor con-
which should be in conditioned space — batteries screwdrivers, a wire stripper, an adjustable wrench, nection, but lo and behold, the lights came right
don’t like extreme temperatures. For efficiency, and a hand drill with two bits. Mount your devices on. And we did not expect them to be as bright as
it’s best to keep the battery as close as possible to with sufficient room between them for convenient they are — even the LED puts out a nice, bluish
the PV, so you may have to balance several factors routing. Wiring could hardly be easier — cut wires gleam. No question about it, this is a genuinely
to design your system. It makes sense as well to to length, strip the tips, twist the strands togetheruseful solar lighting system.
keep the charge controller, safety disconnect and tightly and screw them into the proper terminals.
fuse block near the battery. A common approach The wiring diagram provided by Real Goods was
is to mount all components to a sheet of plywood, crystal-clear.
then attach it to the wall. Make sure the battery’s It’s critical to maintain polarity — all LEDs, Associate Editor Charles Higginson has not
exposed terminals are not accessible to a casual and CFLs made for DC, are unidirectional. We had this much fun since he rebuilt the manual
passerby; you may need to place it in a lidded used outdoor extension cord to connect the PV transmission of an old Volvo station wagon.
box. If you build a shelf for the battery, make it panel, and we were lucky that the conductors in
stout: Even a small deep-cycle battery like this the cord had color-coded insulation. The rest of
one weighs almost 40 pounds. the wire was inexpensive zip-cord type, which had
green building
Solarize your home Solar Water Distiller
Water
Wise
Solar
Stills
By Claire Anderson
eyewire
Passive solar distillation is an inexpensive, low-tech alternative
for pure drinking water without bottles, including types of
distillers, cost comparisons, going automatic or electric.
Instead of removing specific contaminants, as down the cover to a collection trough. Simple
H2Oh-No! filtration systems are designed to do, solar dis-
tillation purifies water by removing only one
single-basin distillers work best on flat, level sur-
faces, and can be constructed fairly easily.
Water?
that chemicals vaporize at different tempera- solar distillers, multibasin distillers use numer-
tures. Most potential chemical contaminants in ous small basins to produce a greater amount of
drinking water have vaporization points higher distillate during the day. These distillers generally
than water. When untreated water is heated in a can be transported easily and may be more suit-
Although the U.S. Environmental Protection solar distiller, pure water vaporizes first, leaving able for temporary dwellings. Due to the amount
Agency requires water utilities to monitor contaminants behind. of latent heat stored in one large basin of water,
and keep the levels of 80 potential contami- A simple solar distiller removes salts, heavy single-basin distillers continue producing dis-
nants below legal limits, there are more than metals and bacteria, as well as arsenic and many tilled water at night, and thus are as efficient as
70,000 synthetic chemicals in production other contaminants. According to a paper by multibasin distillers.
today. Horace McCracken, a leader in solar distiller de- All basin distillers have four major compo-
Lead, nitrate, mercury, asbestos, arsenic sign, laboratory tests show distillers can remove nents: a basin, a support structure, a clear cover
and volatile organic compounds top the trichloroethylene (a dry-cleaning chemical) and (usually tempered glass) and a distiller trough.
EPA’s list of the most common public drink- nitrates. Both are common pollutants and sus- Most distillers also include insulation, sealants,
ing-water contaminants. Other pollutants pected carcinogens. A simple solar distiller paired piping and valves. Volunteers in Technical As-
also are making their way into our water: with a carbon finish filter which removes any sistance’s booklet Understanding Solar Distillers
carcinogens, pesticides like atrazine and residual chlorine byproducts, will give you the offers a wealth of recommendations for building
aldicarb, industrial chemicals such as cleanest drinking water for the least expense. your own distiller.
nonylphenol (from shampoos and other The total amount of surface area determines
detergents), pharmaceutical steroids and an- SIMPLE SOLAR the yield of the solar distiller. Dennis Lemon,
tibiotics, and chlorine byproducts, especially Solar distillers work by mimicking the natu- author of Pure Water Nature’s Way (see “Dis-
trihalomethanes (THMs), which are suspect- ral water cycle: The sun provides energy to warm tiller Sources,” Page 57), says on a sunny day,
ed reproductive toxicants that adversely af- the water, the water evaporates (forms clouds) for every 1,000 square inches of cover surface,
fect male and female reproductive systems. and condenses (makes rain) when it meets a the solar distiller will produce about 1 gallon
If you’re concerned about the quality of cooler surface. Unlike electric distillation, boiling of pure water. An efficient 4-by-8-foot distiller
your drinking water, do some sleuthing at is not required for solar distillation. Some people should yield 2 to 4 gallons
your local public water utility, and request believe water from a solar distiller is purer than With the sun’s energy, this simple single-
their latest report, often called a Consumer boiled water. Florida Solar Energy Center prin- basin, passive-solar distiller can produce up to
Confidence Report. Public water-supply or- cipal research scientist W.R. McCluney, Ph.D., 4 gallons of purified drinking water per day of
ganizations are required by federal law to says vigorous boiling “can force unwanted resi- pure water on a sunny day. A solar water distill-
provide consumers with information about due into the distillate (distilled water), defeating er will make potable water day after day, season
their drinking-water supplies. This report will purification.” after season.
tell you where your water comes from, and
whether your water exceeds the limits for TYPES OF DISTILLERS COST COMPARISONS
any of the 80 contaminants regulated by the The simplest solar distiller is a single basin A study by New Mexico State University
EPA. You can also request a printout of the distiller — a rectangular, black box fitted with shows solar-distilled water costs less than 7 cents
levels of all the contaminants. The National a piece of angled
Environmental Education and Training glass sealed to
Foundation’s Web site at www.waterquali- the top. The basin
tyreports.org/waterquality gives advice on is filled with un-
how to interpret the Consumer Confidence treated water; as
Reports and what to test for, and publishes the sunlight pen-
fact sheets on the 40 most common drinking- etrates the glass,
water contaminants. the water warms
If your water comes from a well, you’ll and evaporates,
need to get it tested yourself. The EPA’s Safe leaving most
Drinking Water Hotline [(800) 426-4791; contaminants
www.epa.gov/safewater] provides informa- behind. The
tion on how to obtain a list of certified labs. temperature dif-
To get a preliminary picture of your water’s ference between
quality, inexpensive test kits also are avail- the cover, which
able. For $20, you can test your water for does not absorb
E. coli, lead, two common pesticides, chlo- much heat, and
rine, nitrite, nitrate, pH and hardness [Silver the water surface
Lake Research; (888) 438-1942; www. causes the water
watersafetestkits.com]. vapor to con-
dense, forming
SolAqua
a thin film on
the underside of
the cover. When With the sun’s energy, this simple single-basin, passive-solar distiller can
enough water produce up to 4 gallons of purified drinking water per day.
condenses, it runs
Distiller Sources
per gallon, based on the conservative estimate
of a 10-year distiller life span. Quality bottled
water can cost as much or more than gasoline.
Many American families spend more than $250
per year on bottled water, says Michael Cormier SOLAR DISTILLER Dealers SOLAR DISTILLER plans
of SolAqua, a solar distiller distributor. Electric Agua del Sol El Paso Solar Energy Association
distillers, which consume about 3 kilowatt hours P.O. Box 651 P.O. Box 26384
per gallon of water, will yield good water, albeit Safford, AZ 85546 El Paso, Texas 79926
energy intensive and more expensive, at about 30 (928) 348-7512 (915) 772-7657
cents per gallon. Products: ADS Flat Distiller; Solar distiller plans available for $15
About $400 will buy a small solar distiller TSS Leaner Distiller
that will produce 2 to 6 quarts of drinking wa- electric DISTILLER Dealers
ter per day, depending on weather conditions. A DMD Products Durastill Export Inc.
larger solar distiller, selling for about $800, will P.O. Box 799 (888) 434-7845
produce up to 2 gallons per day, or 770 gallons Longmont, CO 80501 www.durastill.com
per year. After just one year of production, that’s (866) 253-7087
only a little more than a dollar per gallon. The Products: Solar distiller subsystem Glacier Water Systems
cost will drop every subsequent year of operation. components (pumps, solenoid valves, filters) (877) 717-5700
With no mechanical parts to wear out, a solar distilled-water.com
distiller is long-lived. A little cleaning mainte- Gaiam Real Goods
nance is all that’s needed to provide potable wa- 360 Interlocken Blvd, Polar Bear Water Group Limited
ter for decades. Suite 300 (800) 363-7845
Broomfield, CO 80021 www.polarbearwater.com
GOING AUTOMATIC (800) 919-2400
Unless you’ve automated your system (dis- Products: Sunwater Solar Distiller Precision Water
cussed below), you’ll have to fill your distiller (877) 935-0505
with source water and collect the distilled water SolAqua www.precisionwater.com
on a daily basis. This can be an enjoyable routine P.O.Box 4976
or a confounding chore, depending on your life- El Paso,TX 79914 Waterwise
style and time constraints. (877) 483-2980 (800) 874-9028
Many people use subsystems to automate Products: Rainmaker 550 single-basin distiller; www.waterwise.com
filling the distiller and storing the distilled water. SolAqua DIY Solar Distiller Kit
A simple cyclical timer and solenoid-actuated West Bend Co.
valve can be set to automatically fill the distiller. (262) 334-6949
To reduce the amount of electricity needed to against freezing. Locate your water-distribution www.westbend.com/water/product.html
power the subsystem, use a valve with a normally system components and automatic-fill system
closed actuator. Without power supplied to the below the distiller to avert potential freeze di-
solenoid, the valve remains closed to water flow. sasters. When there’s no more sunlight to warm may be an apartment dweller or have a perenni-
Besides automatic filling, it’s handy to have the distiller, an automatic controller can turn off ally shaded yard. Those who still want pure, dis-
pure water delivered to your tap. A gravity-fed the circulating pump, allowing the water to drain tilled water can choose from a variety of electric
system, in concert with a rooftop-mounted back into an indoor storage tank. distillers on the market.
distiller and a storage tank, can serve this func- Electric distillers work similarly to solar
tion. If your roof is unable to support a distiller’s WATER STORAGE distillers, but rely on electricity rather than so-
weight, you can place your distiller on a ground- Distilled water is a strong solvent, so choose lar power. Small countertop distillers, which cost
mounted frame, and a small pressure pump can your storage containers carefully. Stainless steel $150 to $350, can produce about 1 gallon of
route water directly to your kitchen faucet. containers, and glass bottles and carboys are distilled water in four to six hours. Larger floor
best. Avoid storing distilled water in soft plastic models, which can cost $1,000 or more, produce
CARE AND MAINTENANCE containers. Many plastics give off toxins, such as about 9 gallons of pure water per day. These units
As water evaporates in the distiller it leaves methyl chloride, a carcinogen that can leach into can be connected directly to your water system to
minerals and other contaminants in the basins. water. Design your storage capacity to contain provide pure drinking water on demand, elimi-
To ensure optimal performance, flush the system four to five times the average output of the dis- nating the need for manual filling.
out periodically and keep the glass cover clean. tiller, so you’ll always have clean water on hand. Waterwise (see “Distiller Sources”) also
If you live in a climate where freezing is a makes a distiller that can be used over an open
concern, you will need to take some extra pre- GOING ELECTRIC fire, or on a woodstove, gas grill or stove top. At
cautions to protect your distiller and subsystems. Although solar distillers are best from an $379, it can provide up to 16 gallons of drinking
Insulate your inlet and outlet lines. Besides insu- energy and economic standpoint, some situa- water in a 24-hour period.
lation, Lemon says gravity is the best protection tions may not accommodate solar distillers: You