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    Hydrostatic Test Procedure

    Uploaded by

    gabriel
    This document provides guidelines for hydrostatic testing of industrial pump components and assemblies according to API 610 standards. It outlines responsibilities for specifying test parameters, planning tests, and conducting them. The procedure describes pressurizing components/pumps to 1.5 times the maximum allowable working pressure with water for at least 30 minutes, and considering the test passed if no leaks or visible deformation occur. Test documentation like inspection certificates would be provided if certification was required by the customer order.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Hydrostatic Test Procedure

    Uploaded by

    gabriel
    104 views3 pages
    This document provides guidelines for hydrostatic testing of industrial pump components and assemblies according to API 610 standards. It outlines responsibilities for specifying test parameters, planning tests, and conducting them. The procedure describes pressurizing components/pumps to 1.5 times the maximum allowable working pressure with water for at least 30 minutes, and considering the test passed if no leaks or visible deformation occur. Test documentation like inspection certificates would be provided if certification was required by the customer order.

    Original Title

    Hydrostatic Test Procedure (1)

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    This document provides guidelines for hydrostatic testing of industrial pump components and assemblies according to API 610 standards. It outlines responsibilities for specifying test parameters, planning tests, and conducting them. The procedure describes pressurizing components/pumps to 1.5 times the maximum allowable working pressure with water for at least 30 minutes, and considering the test passed if no leaks or visible deformation occur. Test documentation like inspection certificates would be provided if certification was required by the customer order.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    104 views3 pages

    Hydrostatic Test Procedure

    Uploaded by

    gabriel
    This document provides guidelines for hydrostatic testing of industrial pump components and assemblies according to API 610 standards. It outlines responsibilities for specifying test parameters, planning tests, and conducting them. The procedure describes pressurizing components/pumps to 1.5 times the maximum allowable working pressure with water for at least 30 minutes, and considering the test passed if no leaks or visible deformation occur. Test documentation like inspection certificates would be provided if certification was required by the customer order.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3
    At a glance
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    The document outlines procedures for hydrostatic testing of pumps and components to check for leaks and strength.

    This procedure governs hydrostatic testing using water on components or complete pumps to check pressure-retaining components for tightness and strength.

    Cracks, marks indicating leakage, or visible deformation are not permitted when the test pressure is applied for 30 minutes or more.

    Hydrostatic Test acc.

    to API 610

    Contents

    1 Scope ............................................................................................................................................................. 2

    2 Purpose .......................................................................................................................................................... 2

    3 Normative references ...................................................................................................................................... 2

    4 Responsibilities ............................................................................................................................................... 2

    5 Procedure ....................................................................................................................................................... 2

    6 Acceptance criteria .......................................................................................................................................... 2

    7 Test certificate ................................................................................................................................................. 3

    8 Annex ............................................................................................................................................................. 3

    Please bear in mind that procedure only shows general guidelines and minimum requirements. Thus QCP/ITP and
    general standards are to be seen as basis – and as a leading document. As a consequence amendments of proce-
    dure will not be executed – or executed in very small details only.

    Date Dept Name


    Procedure
    approved 17.07.2017 ECO1O42 Klaus Wießner

    reviewed 17.07.2017 ECO1O42 Christian Thiem AN1897/75-05 Revision 02

    prepared 17.07.2017 ECO1O42 Peter Heindl Page 1 of 3

     KSB Aktiengesellschaft / Schutzvermerk ISO 16016


    AN1897/75-05 Rev. 02

    1 Scope

    This documented procedure applies to the Industrial Pumps Section at the Pegnitz site.

    2 Purpose

    This Works Standard shall govern the procedure for hydrostatic tests using water on components or complete
    pumps, which are performed to check pressure-retaining components for tightness and strength.

    3 Normative references

    API 610 11th edition

    4 Responsibilities

    - Technical Order Processing shall be responsible for specifiying the test pressurek, the test period and defin-
    ing whether these values refer to complete pumps or to pumps used as test units without shaft seal (dum-
    mies).
    - Operations Scheduling shall be responsible for planning and introducing the required equipment and the re-
    lated test specifications in the production orders (FAUF).
    - Production shall be responsible for performing the specified tests and inspections.

    5 Procedure

    - The individual components shall be tested and inspected using special testing equipment.
    All tests and inspections of fully assembled pumps or pumps used as test units without shaft seal shall fulfill
    the specifications stated in the production orders..
    The test set-up shall allow for testing free-standing specimen without any additional external forces being ap-
    plied to them, and with the pump flanges closed with blind flanges.
    - The test pressure and test period shall be as specified in the Quality Control Plan (QCP)
    - Test fluid: water containing anti-corrosion and wetting agents (concentration: 3,5 %), chlorid content < 50 ppm
    T = room temperature, pressure (P) = 1,5 x the permissible operating pressure (MAWP) over a period of 30
    minutes at least (MAWP = max. allowable working pressure)
    - Any repairs to the pressure-retaining components shall require a repeat of the hydrostatic test.
    - All pump pressure-retaining components shall be tested at same pressure.

    6 Acceptance criteria

    Cracks and marks indicating leakage must not occur while the test pressure is applied. Visible deformation is
    neither permissible.
    The hydrostatic test shall be considered satisfactory if neither leaks nor seepage through the pressure-retaining
    parts and joints occur within 30 min.

    Page 2 of 3
    AN1897/75-05 Rev. 02

    7 Test certificate

    If certification is required as per the customer order, the documentation shall be prepared accordingly.

    8 Annex

    Sample Inspection certificate 3.1 to EN 10204 evidencing the hydrostatic test

    Page 3 of 3

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