Instrucciones Variador de Frecuencia
Instrucciones Variador de Frecuencia
Instrucciones Variador de Frecuencia
user's Instructions
Chapter 1 Reviews
Thank you for your choose ZW series inverter!
Z:W series inverter is in accordance with inlemational standards of design,
development, manufacture high quality, low noise, simple type frequency converter,
USES the advanced space voltage vector PWM control 1eehnology, ha.,; a variety of
speed adjustment, to ensure that the basic conirol requirements; Compact structure,
easy to install.
Before using ZW series inverter, please read this manual carefully, to ensure
that the correct use and users and equipment safety. At the same time, will you
please keep this manual for the machine, maintenance and overhaul.
This manual provides the following ZW instructions on the use of the series of
products:
:
I
ZW- BTl 750S-4000S
Enterprise code
Chapter 2 Wiring
&Danger
I. Before wiring, make sure tbe input power is cut off.
The risk of electric shock and fin::.
2. 'The need for wiring to the clcetrical engineering professionals.
Tbe risk of electric shock and fire.
3. The ground terminal must be grounded.
The risk ofelectric shock and fire.
4. After the emergency stop terminal is connected, be sure to check the
operation is valid.
Risk ofinjmy. (Wiring is the rcspoosibility borne by the user)
S. Do not touch the 0u1put terminal, an output terminal of the inverter must not
be connected with the housing, to avoid short circuit between the output tctTninals.
Risk of electric shock and cause a short circuit.
&Notice
I. Make sure the main AC power supply and the rated voltage ofthe invener
arethesame.
Risk ofinjwy and fin::.
2. Do not perform voltage withstand tests oc the drive.
It can cause damage to the semiconductor components and the like.
3. Press lhc: wiring diagrui to connect the brakilig �istor or braki.og unit.
Tbcn:arcafuchazard.
4. Tighten the terminal with the specified torque screwdriver.
There are a.fire hazard.
S. Do not connect the powC"I" c:able to the output U, V, W tenninals.
Voltage applied to lhe output tcnninals may cause internal inverter damage.
6. Do not phase-shifting capacitor output circuit.
It can cause internal invener damage.
7. Do not connect an electromagnetic switch, magnetic contactor to lhe output
circuit.
Inverter running with load, the electromagnetic switch and electromagnetic
contactor opctation inrush tlllTCJlts can cause drive over-current protection circuit
orx:ratioo.
Conncc1[ngperiphentldeviccs
Brake Resistor
ZW-S/
ZW-BTI/
ZW-CTI
,w,
llneroRunnlnglSTo� ,ev
r·· ·----o....!....
1 JP1
0-5V
,svs1ov ! �
_. o
'ZW series inverter control panel keypad by the five LED digital monitor, LED
indicators, keys, panel potentiometers and o!.her components. shown in Figure 3-1.
[fil]a1a1a1
�� o'
�0EJ
���
Figure 3-l a S series Control Pmel Keypad Figurcl-JbBTl/CTl series and
The keyboard has five 8-scgmcnt red LED monitor to display lhe operating
,.
In the state offunction code, the code for the
function selector down operation.
Down key
In the state of parameter values, parameter
values decrease the value of the operation.
In the function group, press this button to
Momo,y confmn the selection or data,and the data set
OK
key is stored in the E2PROM, long-term
preservation.
Starting with the control panel of the control
command keys. When the key is pressed and
RUN Run key
released, the operation command issued, the
inverter will set the acceleration time to run.
Stop control panel with control of the
command keys. When the key is pressed and
Stop/ released, issued a stop command, inverter will
STOP
Reset key set deceleration time.
The drive fault trip, with lhe key to reset the
inverter.
JOG No use in the Sand BTl series
Starting with the control panel oflhe control
command keys. When the key is pressed and
REV Reverse key released, the operation command issued, the
inverter will set the acceleration time to
reverse.
l.2 Ba.sic Opcmlions
Direct display state ZW series invcrtcf refers to the initial display mode after
power.
Under the direct display status, you can view or modify the fuoelion
parameters via the keyboard. Fint you sure you want 10 view the paramelC! display
code and lind out the feature sct Iha! is located. and then press the following
sequence:
I�
� �-------- (2)Presslng .A."'YK11yslosaleclfunct1on g1oup1:
Presslng"PROG"keyto ratumtodiract disleystate
l PROG
anddlsplaylu nctloncodes ol1hlsgroup
�
---------(5)Pruslng'OK" keytoset sel.et..,,luncuon
l
eodeandlodlsplaylhe paramelervalll9
G
fil- -------(&)Pressing .1;,.."'Y kaytomodilyparametarvatue
I
�---------�! stalelo
,�:��n����f�:�:::��:�
modi fled wlll be stored in the memo,y temporarily end
willbelostaflarpowarolf.
Presslng"ok"k eytoralumto upparlevelstale lo
display function code;The new paremeuirvahJe
modifled will b e Slollld in lhe mtlfflOI)' BIid WIN NOTbe
lost aflerpowerolf.
°"''
01-00
..
Operating Explanation
..
OK Displays lhe current set value of60.00
will be saved.
F,
'"'
Panel 0.00 -highest frequency
0.0 0.0
01-00 digitalsct H,
frequency
·�
command
0: external terminal FWD,
REVcontrol Run I Stop
01-01 I: lbepanclRUN/STOP
sclcction kcystocootrol
opcra1ionLine/Stop
Setting 0: ex.temal analog voltage
fn:quency signal (0 -SV I IOV)
setting I: 2 by lhe panel
selection potentiometer setting:
01-02 Digital setting by the panel
(01-00)
3: extemal analogcurrent
signal (0 -20mA)
setting
01-03 ""' 25.00-400.00 0,0 Hz 50.
frequency 00
Dccclcratio IS.
0.1-6000.0 0.1
nlimcl
Aoceh:111rio IS.
0.1-6000.0 0.1
nlime2
Dcce\eratio IS.
01-12 0.1-6000.0 0.1
nrimel
,.
01-13 nlime Sel� lime plus or minus
sdc:ction
Torque
PWM
carrier X
01-IS 1-16
lmjueney Hz
01-16 dilcction
selection l:Motorm-erse.
selection protection.
"
The"'1l S0-200
IS
01-18 rcrerenee
value
10
Power-start 0: power-start function is
funerioneffcctively.
•�,
Options ftccparking.
O:Freestop; I:
gernode
function motorislransfcned,
motor reversal;
!:run, forward/rcvmc
forward, FWD-COM,
REV-COM arc
short-circuited the motor
2:Thrcc-wircrnodc
s� o-2ss
01-24 running
direction of
11
section
setting
di
DCbrak.ing 0.0-10.0
01-28 0.1 0.0
dwation
DCbraking 0; No DCbraking;
01-29
I: DC braking stop.
DC braking
0.0 5.0
01-30 initial 0.00-15.00 Hz
freque:acy
·-·
01-31 DCbraking 0--SO
level 10
modified;
selection t: 01-00lnadditioololhe
parameters,tbeother
01-32 parametersareprohlbitcd
modification;
modified is prohibited;
3-100:Facto,yreservcd.
12
Initializatio 1: All paramclcrs restore
fault records.
01-34 Retention
""�"'
frequency between
AOUT-GND voltage is
between AOUT-GND
01-35
voltage of about SY;
voltageAOUT-GND
IOV.
mod,
01-38 Analog 0.10-2.00 0.0 1.0
input gain
Morutoring function parametergroup 02
02-08 Pn::viousrecordorfailUR
...
02-10 The flISt three fault record
.,,.., '"'
PID tuning parameters Group 03
'"'
Function Setting range u
""
""'
Nam, menlal n
.....,, od
if
PID
03-
adjustment 0: PIDregularorinvalid; I;
00
options Pm regulator valid.
selection byAI-GND.
Digital
03-
voltage 0.00-10.00
14
Digilal
03-
0,0-20.0
03
setpoinl 0.1 0.0
Feedback 0: the analog voltage input
03- channel VI-GND; I: Select the
04 selection analog current input
AI-GND.
03- Feedback bias
-100.0-100.0
OS 0.1 0.0
03- Feedback
0.0-10.0 0.1 1.0
06 gain sening
03- Pos.itive 0: positive character; I:
07 feedback/ Negative characteristics.
characteristic
PID regulator
03-
proportional 0.0-10.0 0.1 I.S
08
Kp
03 - PIO regulator
0.0-100.0 0.1 0.1
09 in1egra!TI
PIO controller
03-
Td 0.0-100.0 0.1 0.0
10
Differential
03- Sampling
II periodTs 0.1-50.0 0I 0.1
PID deviation
03-
limit 1-20 % I
12
regulation
03- Setpointand 0.1-6JO.O 0.1 1.0
15
13 ""'"''"
valuesaie
displayed
magnification
"''"'
03. PID Sleep 0: Sleep invalid;
14 I: Sleep valid.
03- PIDslcep
O.o-6000.0
15 delay 0.1 0.1
03- PIDsleep H
03· PIDwakc-up
17 level 0.00-100.00 0.01
03-
"""'
PIDwake-up
0,()-.60,0 0.1
18
03- Retention
19
03- Retention
20
'"�
Extended function parameter group 04
'"'
""
Fuoctio FW1ction Settingnmgc ,,it
"'""
""''
Nm, m�I od
'"
;r
"'
.,
"'
04-00 Multt-speed4 0.00-upperfrcqucoey 0.01 0.00
16
04-04 JogSclec1 0-3
04-0S Jo g frequency 0.00-upper frequency 0.01 Hz 0.00
Jog
acceleration
0-1
decclcmtioo.
Jog
�7 acccleiauon 0.1-6000.0 0.1 IS.O
Jog
04-0! dccelcrauon 0.1-6000.0 0.1 IS.O
time
04-09 Retention
....
04-10 Motorrevme 0: Reverse; l:Dlsablcreverse
04-11� Rctcnrion
20
5.1 Protection
Table5 I Protection
Name function
Ovcrcurrent protection When the above oulput current exceeds
intelligent power module (001) the rated current of200 �%, or when the
intelligent power module fails, cut off the
inverter outout and &IQP runnio
Undcrvoltagc protection In operation. if the voltage drops due to
(002) power outages or the inverter power supply
voltage drops below about single-phase
170V (three-phase 360V), the output and
shut off.
Ovcrvoltage protection (003) Regenerative energy during deceleration
so that the main circuit DC voltage rises to
about single.pba.se 400V (three-phase 800V)
or more, and cut off the output and stop
roMinJi!.
Overheating protection (004) Radiator temperature detection. about
SS ° C at about cuttin2 outnut and downtime.
Overload protection (OOS) When the load c;,;cceds the output
characteristics (J)anunetcn O 1-18) and shut
off the output. (Default value of I SOo/. of
rated cWTC11t for I minute)
Inverter record the reasons for the last four faults. Reset the fault can be
viewed at any time (parameter 02-07--02-10) fuuclion panuncter group 02, fault
codes arc described in Table S-2.
18
Table5-2fault name and cause analysis
19
>-'""'�=-•=---;
Opcra1ion 1. The power supply l. lhc power supply
voltage 1.s ltlO high; voltage wilhin.thc
Overvoltage 2. load speed specified range;
during fluctuatioPs. 2. Reduce load speed
acceleration
003 Deceleration Load inertia (GD2) is I. Change lhe
Overvollage too large dcce\eralion time so
that it 1s suitablcfor
loadinenia:
2. External brake
unit.
Inverter overheat I. The c1;10liog fen is I. Check the opcra1ion
abnonnal; oftticfan;
2. The IIIllbient 2. To make lhe drive
temperature is too operating
004 high; 3. Vent environment to meet
blockllse. the requirements;
3. Elimilllltion oflhe
vents. etc. of the dust
and dirt.
overload I. Motor overload; l. To reduce the load
2.V/Fortorquc or pul a larger
characteristics capacity drive;
oos complement 2. zuordccreasc the
Compensation torque compensation
amount of voltage.
uncertainty.
Read f wri1c data
006
(Nole) £2.PROM write data errors, only 1.hsplays the cxeepllon inslead the trip
20
S.3 Anomalyand Countcrmcasura.
.
causes aod Countermeasures abnormalities shown in Table S-3.
..
S. The output lerminal of bol,nred;
tbeinverterhasno output 4. !fa failure
vollage; occws,troublcshooting
6.due to a failme lo andthenrun.
,.
Motor reverse The order of output Please adjust wiring
operation tenninalsU,V,Wisrcverscd. se.ciuenceU,V,W's.
Motor I. overloaded; I.Reduce the load;
2.The upperfiequeoeyis 2.Makesurctbe
While too low; frequencyupper limit
running but the 3.The frequencysetting 3.Makesurcthe
speed conslaDt signal is too low. si gnal valueand even
looDS connection.
The motor Plus,thesctpoint Inereasethcvaluc
can not smooth deceleration time is too short. ofacceleration and
accelerationand deceleration time.
decelei:alion
Molorspced I.large fluctuations or I.Reduce the load
fluctuates overloading the load; fluctuations or reduce
2.Iflheinverterand theload;
motor ratingsand load 2.Select thcdrive
match. and motor load match.
Motor speed 1.Setthe displayscalc I.Make sure that
does not match does not; the motor pole pairs;
sctpoint 2.Setthe value oft hc 2.Checlttbe
highest frequency or base settings in the highest
lmjuencyisincorrect; frequencyor frequencies
3. The motor tenninal oflhebase;
voltage is low. 3.Make aboldlinc
outnut.
21
Chapter6
ZW series inverter
operation example
Case one: start-stop control panel, wilh the panel potcniiometer speed control
(0 -65Hz)
A: Please 65.00,01-04 parameter 01-03 == = 65.00 65.00,01-05 "Note: If you
wanl lo get a little higher frequency modulation,01-03,01-04,01-05 can put inside to
raise the value of the corresponding rcaimroendcd ordinary three-phase
asynchronous motor is adjusted to the highest frequency of about SOHz for higher
frequency plca5c replace lhc mo1or. "
8: Because the panel potcnliometer is a very delicate clement, prolonged use
of easily damaged, then please "increase", "decrease" keys to the governor. "this
Lime s,:t OJ-02"' 2 on lhc panel, and then adjust 01-00 values for speed.�
Case two: the dove is in use onen occurs al low li:cqucncics with fixed motor,
please adjust the following parameters: 01-14 = 2-10,0l-15=1-)
Case three: extcme.l control switches reversing the drive with the panel
potentiometer speed (such as O -SOHz)
A: ordinary rotary switch control·
Forward
Reverse
Ocsc:ription:
SB! (normally open contact) is closed it, drive forward
SB2 (normally open coo.tact) is cl0$Cd at the frequency convcr1er reverse
SB3 (normally closed contact) off it, the drive is stopped
Case Four. inve11er operation with an cxtcmal switch conlrol, speed control
with an external signal ("volaage, CWTent, resistance) 0 -SOHz
A: external switch K I control inverter operation, an external potentiometer
(2-IOK), govemorO-SOHzparamelCrs; 01-01 "'0,01·02,a(J
23
Description: fl'Olll Kl stop control, external poteptiometcr speed 0-50Hz
B: external switch Kl control operation, external voltage signal0-5V (or
0-IOV) Speed 0-50Hzparameters: 01-01 = 0,01-02=0
0-5V (10V)
4-20mA
Case live: four-speed opcl'lllion and external euntrol panel first speed
potentiometer adjustable (0 -50Hz) with; 2 nd speed is fixed at 20Hz; lhird speed
24
is fixed at 30Hz; rourth paoigraph TIile is fixed 111 401b
Parameters; Ol-01..0,01-23 =I, 01-25 = 20.00, 01-26">30.00, 04-00 =40.00
FWD
X1
X2
X3
COM
Case six.: external control over four-speed is less lhan (or equal lo ) 8-speed use
prcscntation (8 speed were SHz, IOHz, lSHz, 20Hz. 2SHz. 30Hz. 35Hz, 40Hz)
PITilmeters: 01-01=0,01-022,01-23===10.00,01-26 S,00,01-25 1,01-00 =
= = 15.00.01-27 20,00.04-00- 25.00, 04-01 • 30.00� 35.00 04- 02, 04-03=40.00
25
K2 K3 K4 Speed source
()p<n 01>" OP" Speed I by01-00 or poientiometer setting
Close Op<n o"" Period ofspeed2 are set in lhe01-2S
°""
°""
Close Open Period ofspeed2 are set in theOl-26
Close C\o,e Period or speed2 are set in thcOl-27
()p<n Op<n Clo,e Period or speed2 are set io the 04-00
Close ()p<n Close Period of speed2 are set in the04-01
()p<n Clo,e Close Period of speed2 are set in lhe04-02
Closi.: C\o,e Clo,e Period of speed2 are set in the04-03
Note: The default speed can be set by the panel potentiometerO1-00 or digital
pone! can bcsclccted in parameter01-02 in; XI is low, X2 is medium, Xl is
high-speed
26
ZW-S/ZW-BTI/CT!
Controller
Case Eight: applied constant pressure water supply situations (such &S pressure
gauge iangeis J.OMPa, a press�of2.S kg�ui:red by lhe user)
M
I. first determine the order of the gauge n:sislllnce value, the multimelcr
resistance profile two measuring its resistance, the largest ofa group of
potentiometer "the beginning" and "end" of the rest ofthe line is a centcr tap
(cont.act drive port VI), and then the olhcr two lines and centcr Tap measure its
resistance, wherein the resistance ofa large pick SV, the remaining one to GND
2, if you want to use the c.xtcma\ control operation will be 01-0l = 0, with
FWD and COM port to control the on-off(ifyou do not want to switch to start aod
want to drive a power-running, FWD and COM wire Short)
3, parameter group 03 paramc1crs of water supply, the first "PID select" 03-00
= I, 03-02 = 2.50,03-13 target = 1.0 (since the gauge range is I.OMPa, then 1hc set
03-13 1.0, assuming a pressure of2.5 kg will be required to 03-02 2.50)
28
4, the hecjucncy of03- t6 to sleep uound 20,00, the corresponding sleep
latc:ncy 03-15 (0.1�.0 seconds), wake-up value of03-17 to 03-02 tari:et
60-80 °%, which is 1.5-2.0 kg, so 03-02 is se1 15.00-20.00
5, or later if the drive to work long hours to achieve I.heir pressure (pipe
network for lcakscasq, by 03-19 !llld 03-20 to set the alami panunc1crs.
Water Supply parameters are as follows:
03-00 _. I. 03-02 = 2,50, = 1.0 03-13, 03-14 = I, 03-IS = 10.0, 20.00 = 03-16,
03-17 = 20,00,03-18 = 10.0
case Nine: drive in the loop line retrofit applications (manually adjustable
mo1nr position)
Forward
Reverse
Stop
Description: This function �uires two complete limit switch (SQ!, SQ2) two
relays (two relay a norm.ally open conUct normally closed contact), a stop switch
29
(normaJly closed contact). S82, SBJ motor position C1Lll be changed manually or
automalicallynm. Pal1lmeters: 0,01-22 = 01-01 = 2 (918)
2-10K
30
frequency l:Ol-03=100.00, 01-04=100.00, 01-0SmJOO.OO
Heartfelt thanks to t.'1e strong support of the majority ofu.sers continue to 'ZW
drive as drive manufacturers, we arc constantly optimize the product at the same
time, continue to improve the quality of service to customers. If you encounler any
problems in use. our sales staff'will be the fust time for you to solve.
Chapter7 Drives Technical
Specifications
Table 7.1 Specifications Model
- Single-pba.sc
0.75 0.15
ZW-Sl•lT·IJ 1.5 12 1.,
Single-phase ACO-llOV
- AC IIOV-
2.2 20 2.2
ZW.Sl�.0.7 0.75 0.1S
50Hz Single-pha.se
� AC0-220V
1.,
2.2 ll
1.5
2.2
"
iwci.noos 2.2 12.2 2.2
AC
�ZW.IITI.JOIICIS
220VS0Hz
Three-phase AC 3.0
o-22ov 4.0 20
3.0
4.0
,.,
0.4 1.2 0.4
,.,
zw.»JT-1., 0-380V l.S 1.,
380V50Hz
2.2 2.2
32
7.2 braking unit and braking resistor
Inverter Brake unit Braking resistor
Voltag capacity Conf.gu Specifi specifi Config Specification Usage
e (kW) ration cation cation uration amount
Single 0.4 P<oset I Preset IOOW, 1500 I
-phase 0.75 Presct I Preset lOOW, 1son I
220V
1.S P«Set I P=et 400W, 1000 I
Note:Tbe SI Series and BTI Series does not provide Brake unit!
33
7.30u1\incandins1a\la1iondimensions
� PC26
220V 0.4-2.2 104 138 149 91 127 4.S I.I
(white)
1.,
'" ,.,
380V
Extanalkeyboardboxholeshe:Unit (mm)
Specifi'11rion w H
GSeries
61 94
Schematic openings
34
Chapter 8 Warranty
The Company's solemn commitment. from the day that you buy from my
company (hereinafter referred to as manufacturffl) date, users have thefollowing
productssales wam1ntyservice:
I, the product from t.ie date of purchase from lllllJlufacturers to users since the
implementation of the 18-monlh ftcc warranty (e,;cept e:ir.ponforeign/ non-standard
machine);
2, the product from the user li'om lhe date o£pun:hue from the manufacturer.
the product itself quality problems within a month, the manufacturers replacement
repairkits;
3, the product from the date of purchase livm manu6'cturcrs from user.; enjoy
paid serviceforli£e.
4.Disclaimcr:
Within suffered as a result of product failure is not the factory warranty of 18
months of free services:
CD users do not follow the proccdun:s listedio the instructionsfor proper
op(mtioo;
@ users without communication wilh manufacturers to repair or modifications
to the product causedbyproduetfailurc;
®uscrexccedsthesta.ndardtallgeofproducisusingthe productcausedby
fault;
@ due to poor user environment cause the product to malfunction or cause
abnonnalaging:
@ due lo irresistible earthquake, fire, wind and Dood damage, lightning,
abnonnal voltageor other natural disasters caused damage to the product;
® After the purchase or products in tr.ms1t due to the inappropriate choice or
mode or ln.nsport or other damage occurred down forces invade result in product
losses.
35
5, in the following cases, the manufacturers do not have the right to provide
warranty service:
CD brand manufacturers in product identification, trademark, serial number and
other identification have been damaged or not recognized when;
® user does not press the two sides "purchase and sale contract" when full
payment;
@ user to the manufacturer's service providers deliberately concealed product
installation, wiring, operation, maintenance, or other processes in the case of
improper use of the time.
More pay attention to
1: the Plaslics shell due to uncertainties in transport occasionally loose, does not
alfecl the product quality, please relax to use your Inverter.
36