Salford Journal of Bridge Engineering Jan-18
Salford Journal of Bridge Engineering Jan-18
Salford Journal of Bridge Engineering Jan-18
1.0 Abstract deficient and annual assessments of the bridge were carried
The I-35W was a steel truss arch bridge in out starting in 1993.
Minneapolis, USA that spanned the Mississippi River.
This paper documents the conditions that induced the
collapse of the I-35W on 1st August 2007. These
include poor maintenance, insufficient design of
structural elements and changes in the loading Figure 0.2 - Side Elevation (National Transportation Safety
conditions. These compounded and resulted in the Boards, 2008).
death of 13 people. The bridge was designed
specifically for vehicle traffic in downtown The structural form of the bridge was a continuous truss
Minneapolis – allowing the interstate highway to pass arch with three main spans across the Mississippi River, as
over the Mississippi River. shown in Figure 0.2. The deck of the I-35W consisted of
After the collapse, inspections were carried out on all hot rolled asphalt atop reinforced concrete, while the truss
steel truss bridges in the state and the disaster is an arch was constructed from steel. The deck and trusses sit
example of the poor maintenance of the American atop concrete piers which transfer the loading to reinforced
infrastructure network. A replacement bridge was concrete pile foundations. When constructed, the bridge
completed on the interstate within a year. had fixed steel bearings at the pier 7 and the remaining
three piers all had steel roller bearings.
2.0 Introduction It is evident that the roller bearings suffered from
2.1 General Information significant corrosion before the collapse; mainly due to the
Officially known as Bridge 9340, the I-35W proximity of the bridge to water. Moreover, examination of
Mississippi River Bridge was located in Minneapolis. the roller bearings discovered roller wear – meaning the
Construction work started in 1964 and was completed deck had been moving relative to the piers (National
three years later – meaning at the time of collapse the Transportation Safety Boards, 2008). Roller wear is an
bridge had stood for 40 years. The bridge was indication of thermal expansion and contraction which is
designed to American Association of State Highway discussed further in section Error! Reference source not
Officials (AASHO) design codes by Sverdrup and found..
Parcel. The geometry of the bridge was a series of right angled and
scalene triangles – some of which are pitched to give the
impression of a curved arch. With a centre span of 139 m
and external spans of 80 m, after which piers were
arranged to raise the carriageways to the bridge level.
2.2 Collapse
On 1st August 2007, road maintenance on the bridge was
underway and materials were being delivered to the site,
shown in Figure 0.4. Two lanes were closed on the
Figure 0.1 - I-35W (National Transportation Safety Boards, northbound carriageway and two lanes were closed on the
2008). southbound carriageway – to store materials. During rush
hour, traffic was at standstill on the bridge and at
I-35W, shown in Figure 0.1, carried up to 140,000
approximately 6.05 pm, the three main spans across the
vehicles per day across two carriageways of four
Mississippi River experienced catastrophic failure
lanes. Minnesota Department of Transport (MnDOT)
(National Transportation Safety Boards, 2008).
constructed the bridge with contracts worth $5.2
million and completed all necessary inspections.
MnDOT also owned the bridge. In 1990 the
government identified the bridge as structurally
I-35W Mississippi River Bridge Cook, Bailey, Shazali, Marton, Tate,Osei-Asibey, Chiegboka
Salford Journal of Bridge Engineering Volume 1, Issue 6, December 2018 2
I-35W Mississippi River Bridge Cook, Bailey, Shazali, Marton, Tate,Osei-Asibey, Chiegboka
Salford Journal of Bridge Engineering Volume 1, Issue 6, December 2018 3
however, the depth could be considered stocky. Four 3.3 Fatigue and Dynamic Behaviour
slender piers supported the triangulated truss arch and Temperatures in the region ranged from an average low of
raise the deck to the same level as the highway. The -13.6oC in January to an average high of 28.6oC in July
open deck suited its function as a low-profile bridge with the maximum temperatures regularly reaching over
for travel through downtown Minneapolis – with 30oC (CBS Minnesota, 2007). On the day of the collapse,
views from the bridge barely impeded by the minimal the bridge had undergone a temperature change of 11.1oC.
barriers. The proportion of the truss elements gave the Large temperature changes resulted in the bridge
impression of a sturdy bridge while maintaining superstructure expanding and contracting beyond
significant sightlines through the bridge when viewed allowable limits; leading to immediate bending stresses
from an elevation. Abutments were set within a and long-term axial stresses through the deck. To mitigate
concrete spillway area which was not visible from this, roller joints were present and de-icing salts were used
most angles so appeared suitably understated. to combat reportedly dangerous black ice build-up on the
deck. However, due to the poor maintenance of the bridge
3.2 Loading and Analysis Assumptions described before, these two aspects induced corrosion in
Simula created a finite element analysis (FEA) model, the superstructure.
partially shown in Figure 0.8, on behalf of NTSB and
determined that the areas of the thin 12.7 mm gusset 4.0 Critical Review
plates were beyond their yield stress even at initial 4.1 Structural Performance
construction. The inadequate design of the gusset plate thickness
combined with the load increasing over time led to
buckling. This was reported through several assessments
with no remedial action undertaken to stiffen the
connection. Signs of cracking in other truss elements were
present due to the redistribution of the stresses from the
deficient gusset plate; resulting in the bridge being
considered structurally deficient since the 1991 inspection
from the Federal Highway Administration (FHWA). These
combined with the dead and live loads increasing over the
design life caused the bridge to collapse after 40 years.
This would not be close to meeting a modern-day design
Figure 0.8 - Gusset Plate Finite Element Analysis life of 120 years.
(Tomasetti, 2007)
4.2 Durability and Sustainability Issues
It was concluded by Simula that the elastic
Painted to protect the steel against corrosion but due to
components surrounding the gusset plates had
neglected maintenance and no action after failed checks,
prevented large deflections. A replacement deck and
the roller bearings performance was affected. Fatigue
barriers were added in 1977 and 1998, respectively.
cracking was present from changing temperatures – with
Assessments were undertaken due to the dead load
the roller bearings’ reduced performance being the primary
being increased and it was determined the bridge was
cause. One of the inspections in 1993 noted a loss of metal
still sufficient. However, the gusset plates were not
in at least one gusset plate due to corrosion (National
analysed and it was not known they were overstressed
Transportation Safety Boards, 2008). Moreover, one of the
(National Transportation Safety Boards, 2008).
12.7 mm thick gusset plates had lost 37% of its thickness
The I-35W was initially designed to resist imposed
from corrosion over a length of 457.2 mm.
loads, variable loads and an impact load. Heavy trucks
across the span were used to determine a variable load
of which 9% was used to determine the impact load.
On the day of the collapse, the variable loads slightly
exceeded the allowable loading which was adequate
for most members except the thin gusset plates. The
neglected gusset plates had been inadequately
designed and analysed during loading assessments
conducted in 1977 and 1998 – compulsory
assessments when loading changed (National
Transportation Safety Boards, 2008).
I-35W Mississippi River Bridge Cook, Bailey, Shazali, Marton, Tate,Osei-Asibey, Chiegboka
Salford Journal of Bridge Engineering Volume 1, Issue 6, December 2018 4
Figure 0.9 shows the roller bearing after the side plate https://www.retroreport.org/video/when-a-bridge-
was removed post collapse, showing the extent of the falls/
corrosion. Tomasetti, T. (2007). I-35W Bridge Collapse. Retrieved
At the time of construction, sustainability strategies from
were not considered paramount as they are nowadays, http://www.thorntontomasetti.com/projects/i35_bridge
thus no significant action or technologies were _collapse/
incorporated into the bridge design.
5.0 Conclusion
Poor design of gusset plates ultimately resulted in the
collapse of I-35W – while all other structural elements
performed as designed. A lack of thorough inspection
and analysis after bridge modifications, that increased
the loading, resulted in further buckling of gusset
plates. This, combined with neglected maintenance
reports of structural deficiency and corrosion
concerns, led to failure.
The collapse incentivised repair work on all streel
truss arch bridges in the state in addition to
highlighting the disrepair throughout the entire
American infrastructure network.
6.0 References
Barker, R. M., & Puckett, J. A. (2013). Design of
Highway Bridges: An LRFD Approach. New
Jersey; John Wiley and Sons
Cardino, C. A. (2009). Inadequate Gusset Plates
Probable Cause of I-35W Bridge Collapse. Civil
Engineering, 79(1), 17.
CBS Minnesota. (2007). Minnesota Weather Records.
Retrieved from
http://minnesota.cbslocal.com/minnesota-
weather-records/
Hao, S. (2010). I-35W Bridge Collapse. Journal of
Bridge Engineering, 15(5), 608-614.
National Transportation Safety Boards. (2008).
Highway Accident Report: Collapse of I-35W
Highway Bridge. Retrieved from
https://www.ntsb.gov/investigations/AccidentRep
orts/Reports/HAR0803.pdf
Retro Report. (2007). When a Bridge Falls.
Retrieved from
I-35W Mississippi River Bridge Cook, Bailey, Shazali, Marton, Tate,Osei-Asibey, Chiegboka
Salford Journal of Bridge Engineering Volume 1, Issue 6, December 2018 5
3.3 Construction
During its construction phase problems emerged, the
deck was showing a lack of resistance to vertical
forces which alarmed the engineers. There were
several attempts to reduce the bridge’s movement;
adding tie-down cables anchoring the plate girders to
45-tonnes of concrete blocks, and hydraulic buffers to
dampen the longitudinal motion in the main span
from the wind acting sideways.
These solutions were ineffective, because they did
not eliminate the unknown primary issue at hand. The
Figure 0.11 - Cross-section of Bridge Deck (Aguilo engineers of the project hired a professor from
Alonso, 2010) Washington University, Frederick Farquharson to
investigate further. He modelled the bridge in 2D and
3D in a wind tunnel study and noticed a lack or
torsional resistance. This was the first-time torsion
was considered to be an issue in the Tacoma Narrows
bridge. The finished bridge is shown below in Figure
0.14
Tacoma Narrows Bridge Failure Bekas, Olivera, Garada, Reed, Robinson, Sousa Deusdado, Torres Martinez
Salford Journal of Bridge Engineering Volume 1, Issue 6, December 2018 7
Tacoma Narrows Bridge Failure Bekas, Olivera, Garada, Reed, Robinson, Sousa Deusdado, Torres Martinez
Salford Journal of Bridge Engineering Volume 1, Issue 6, December 2018 8
Tacoma Narrows Bridge Failure Bekas, Olivera, Garada, Reed, Robinson, Sousa Deusdado, Torres Martinez
Salford Journal of Bridge Engineering Volume 1, Issue 6, December 2018 9
Tacoma Narrows Bridge Failure Bekas, Olivera, Garada, Reed, Robinson, Sousa Deusdado, Torres Martinez
Salford Journal of Bridge Engineering Volume 1, Issue 6, December 2018 10
University. Txstate.edu.
http://www.txstate.edu/news/news_releases/news_
archive/2015/November-
2015/TacomaNarrows110315.html
Hernandez, S., Nieto, F., & Mosquera, A.
(2011). Bridge Aeroelasticity. Coruna, Spain: WIT
Press.
Pasternack, A. (2015). The Strangest, Most
Spectacular Bridge Collapse (And How We Got It
Wrong). Motherboard.
https://motherboard.vice.com/en_us/article/kb78w
3/themyth-of-galloping-gertie
Voss, D. (2016). November 7, 1940: Collapse of the
Tacoma Narrows Bridge. This Month In Physics
Figure 0.26 - Deck Cross-section of Tacoma Narrow II History, 25(10).
(Aguilo Alonso, 2010)
Warraich, M. (2015). Tacoma Narrows Suspension
Bridge. Slideshare.net.
7.0 Conclusion https://www.slideshare.net/asadwarraichc/tacoma-
The Tacoma Narrows collapse revolutionized narrows-suspension-bridge
aerodynamic analysis and its effects in bridge design. WSDOT - Tacoma Narrows Bridge: Extreme
Vortex shedding and torsional fluttering became key History. Wsdot.wa.gov. Retrieved from
considerations in suspension bridge design. https://www.wsdot.wa.gov/TNBhistory/
Speculations of a resonance problem are widely Young, D. (2013). Exit133 - 73 Years Ago Today:
reported in media still today, however is has been Epic Fail of Tacoma Narrows
proven that the deck’s design was too slender to Bridge. Exit133.com.
withstand the unidentified dynamic loads. http://www.exit133.com/articles/view/73-years-ago-
epic-fail-of-tacoma-narrows-
8.0 References bridge#.Wnx5GducaAw
Aguilo Alonso, M. (2010). Forma y tipo en el arte de
construir puentes. Madrid: Abada
Blaschke, J. (2015). 75 years after infamous Tacoma
Narrows Bridge collapse: Not so fast! : Office of
Media Relations : Texas State
Tacoma Narrows Bridge Failure Bekas, Olivera, Garada, Reed, Robinson, Sousa Deusdado, Torres Martinez
Salford Journal of Bridge Engineering Volume 1, Issue 6, December 2018 11
Hyatt Regency Walkway Collapse Math, Farjawi, Ojoko, Kazadi, Rajabi, Yaghobian, Mohammed Ali
Salford Journal of Bridge Engineering Volume 1, Issue 6, December 2018 12
3.1 Loading and analysis assumptions other. However, the load increased at the 4th floor level
The walkways of concern were those of 2nd and 4th when the fabricator’s changed the rod arrangement to two
floors which lie directly above each other. The deck rod configuration causing the fourth floor beam taking load
was analysed and designed as a simply supported slab of second floor deck as well as its own deck loading
(Marshall, R.D., et.al, 1982.) producing a total load of 180 kN (The Engineer, 2006).
Initially a single rod was designed to support both
walkway decks bolted at each level (Figure 0-2). 3.3 Aesthetics
Therefore, the load path of each deck would be The architectural design objective for the Hyatt Regency
independent of each other. hotel bridges was to connect each side of the hotel with a
glass railing bridge to allow for clean, unobstructed views
to the lobby and as much transparency as possible. Also
the glass in general is a great material for its ability to
blend with the surrounding material used for construction
of the bridge. The Hyatt Regency bridge was a signature
design element in 1981.
In terms of integration, the bridge was very well integrated
within the hotel environment, the concrete deck was
constructed as one continuous slab that connect both sides
of the building beautifully, also the glass railing
transparency made the bridge look like it is within one
open big space, especially with the views to the ground
floor lobby. The colours of the finished slab are in contrast
with the surrounding colours of the concrete structure
which clearly indicates that the simplicity used in terms of
Figure 0-2 - Initial Designed Single Rod Configuration colours choice and material made the bridge look
(Marshall R.D et al., 1982) stunningly elegant.
The as – built design was altered from a single rod to In terms of texture, the Hyatt regency hotel bridges were
a two-rods system. At the 4th floor level, a second rod mainly constructed of welded steel which gives the bridge
was introduced where the first rod ends at an offset a smooth surface texture. Finally, the aesthetic summary of
100mm inward along the axis of the box beam (Figure the bridge could be concluded as the structure and function
0-3). Consequently, the load path has changed from of the Hyatt Regency bridge are represented in a simple
independent between decks to the 4th floor beam and obvious way which adds to the bridge aesthetic appeal.
supporting the 2nd floor deck. Due to the offset, the
effect of eccentricity produced extra moment in the 3.4 Sustainability
box beam that lead to failure. In terms of sustainability the lightweight concrete provides
many advantages over normal weight concrete, the reduced
dead load is significant in which both the client and
contractor could save plenty of time and money on less
construction material and formwork used.
The fabrication of the box beam has greater costs than
normal steel beam as there are more welding and coating
operations involved. Also, risks could be an issue
especially during operations with the box beam within
surrounded spaces.
Just like steel, the glass is a sustainable material, however
it is very costly and especially when the Hyatt Regency
hotel was built, there were less glass fabricators which
indicates the cost of the using such fancy materials is very
high. Yet again, the glass is a feasible option for this type
of walkway as it does produce less carbon emissions when
compared against all other walkway railing systems except
Figure 0-3 - As built hanger rods configuration (Marshall for timber.
R.D et al., 1982)
Initial design loads were specified as 90 kN where the
deck loadings at each level are independent of each
Hyatt Regency Walkway Collapse Math, Farjawi, Ojoko, Kazadi, Rajabi, Yaghobian, Mohammed Ali
Salford Journal of Bridge Engineering Volume 1, Issue 6, December 2018 13
Hyatt Regency Walkway Collapse Math, Farjawi, Ojoko, Kazadi, Rajabi, Yaghobian, Mohammed Ali
Salford Journal of Bridge Engineering Volume 1, Issue 6, December 2018 14
and verbally reported to the consultant engineer which revoked of its engineering license and several firms went
later on approved on paper (Slayton, E. 2007). As a bankrupt (The Engineer, 2006).
result, a catastrophic structural collapse occurred by 7.0 References
downgrading the structural integrity of the structural Department of Philosophy and Department of Mechanical
elements. During the construction and erection of the Engineering. (2009) Negligence And The Professional
walkway structural elements, site personnel observed "Debate" Over Responsibility For Design. [Online]
a bending in the box beam due to the doubled load Available from: http://ethics.tamu.edu/wp-
applied on it and the bending concern was reported to content/uploads/sites/7/2017/04/HyattRegency.pdf .
the site engineers, however no follow up inspection McFadden, C. (2017) Understanding the Tragic Hyatt
were carried out at all. This shows the lack of Regency Walkway Collapse. ThinkReliability. [Online]
communication and how regular check-ups are Available from:
important. Also from this, it should be noted that the https://interestingengineering.com/understanding-hyatt-
consultant should be attentive to the contractors since regency-walkway-collapse
they are the one with hands on. NASA. (2005). Single rods vs modified two rods. [Online
Insufficient design verification: despite the fact that Image], Available from:
the design of the connection was changed by the https://sma.nasa.gov/docs/default-source/safety-
fabricator, however even if the original design was messages/safetymessage-2008-05-01-
constructed the original designs did not meet the hyattregencywalkwaycollapse.pdf?sfvrsn=4
Kansas City Building Code, based on the AISC Pilkington Ltd. (2017) Durability of Glass. [Online]
specifications. This issue clearly indicates that the Available from: https://www.pilkington.com/en-
ulterior motive such as saving time or costs or simply gb/uk/architects/glass-information/functions-of-
neglecting full checks can lead to severe glass/mechanicalfunctionsofglass/durability
consequences. Again, questioning of professional Randall, P. and Bernhardt, P.E. (2016) Hyatt Regency
standards in the industry. Obviously public safety Skywalk Collapse Remembered. Journal of Structural
should be first and foremost and this was neglected Failures. [Online] Available from:
which questions the engineer’s ethical judgment. It is http://www.structuremag.org/?p=10274
a serious issue when a complete design is passed R. D.Marshall, E. O.Pfrang, E. V.Leyendecker, K.
without being code compliant. A.Woodward. (May 1982). Investigation of the Kansas
Responsibility: After the incident, the consultant City Hyatt Regency Walkways Collapse: final report.
engineer stated that the structural engineers do not Available from:
have to produce any connection design as it is the http://ws680.nist.gov/publication/get_pdf.cfm?pub_id=90
fabricator’s responsibility to design steel to steel 8286
connections and the drawings provided by the Slayton, E. (2007) The Hyatt Regency Walkway Collapse.
structural engineers were only conceptual. As a result [Online] Available from: https://www.asce.org/question-
of this misunderstanding and ineffective of-ethics-articles/jan-2007/
communication the walkways collapsed. After the Steel construction. (2018) Box girder bridges. [Online]
incident, the American Society of Civil Engineering Available from:
(ASCE) produced a report which states that the https://www.steelconstruction.info/Box_girder_bridges
structural engineers have the full responsibility of the The Concrete Centre. (2015). Lightweight concrete.
design aspects (The Engineer, 2006). [Online] Available from:
6.0 Conclusion https://www.concretecentre.com/Performance-
In summary, it can be concluded that the Hyatt Sustainability-(1)/Special-Concrete/lightweight-
Regency Walkway failed as a result of negligence and concrete.aspx
inadequacy in design by the responsible structural The Engineer (2006). Hyatt Regency Walkway Collapse.
engineer. The main cause of failure was due to the Engineering.com. [Online] Available
change in design from one continuous hanging rod to from:https://www.engineering.com/Library/ArticlesPage/
two separate rods at different floor levels which in tabid/85/articleType/ArticleView/ArticleID/175/PageID/
effect changed the load path. Without the redesign of 199/Default.aspx
the connection bolts, the double load in the design
alteration caused the tragic incident on 17th of July
1981 which took the lives of 114 people and left over
200 injured.
In turn, two structural engineers, Danial M. Duncan
and Jack D. Gillum lost their engineering license in
the state of Missouri and Texas. G.C.E has been
Hyatt Regency Walkway Collapse Math, Farjawi, Ojoko, Kazadi, Rajabi, Yaghobian, Mohammed Ali
Salford Journal of Bridge Engineering Volume 1, Issue 6, December 2018 15
1.0 Abstract
In the midst of ‘railway mania’, six months after
opening, Dee bridge suddenly suffered a partial
collapse as a train was travelling over it; this resulted
in five fatalities and in conjunction with other failures
of cast iron structures led to a severe lack of
confidence in such structures. This paper looks at the
construction and collapse of this structure.
2.0 Introduction
Dee Bridge was a cast iron/wrought iron underbridge
constructed by Robert Stephenson on behalf of the Figure 2: Location of structure, Grid Ref: SJ 39649 65890
Chester to Holyhead Railway Company in 1846. It 3.0 Construction
carried two tracks of the aforementioned line over the 3.1 Introduction
River Dee in Chester, Cheshire. Figure 1 shows an The bridge was initially to be constructed with five
illustration of the collapsed bridge, Figure 2 shows its masonry arches spanning between masonry piers, with
location and Table 1 lists some salient facts about its the scheme getting as far as commencing the piling
construction. for this arrangement (Walker & Captain Simmons,
1847). However, there were doubts over the suitability
of the ground to support a heavy masonry structure
and there were also objections from river users to the
proposed reduced navigable width of the river, hence
the design was amended.
The final design was to use flat cast iron ‘compound
trussed’ girders. This had the advantage over masonry
arches of being significantly lighter, reducing the
vertical load on the foundations and eliminating the
Figure 1. View of disaster site in etching from Illustrated horizontal forces that an arch would transmit to the
London News of 12 June 1847 (Peter R. Lewis & Gagg,
substructures. This reduction in loading allowed the
2004)
Table 1: List of bridge details
number of spans to be reduced to three, increasing the
resultant navigable width of the river. The increased
Name Dee Bridge span was significantly larger than had ever been
Location Chester, Cheshire. attempted with this form of construction (Petroski,
Date of Construction 1846 1994).
Date of demolishment 1871 Compound trussed beams were originally developed
Owner Chester and Holyhead Railway in France (NASH, 1844) and were used often by
Contractor Robert Stephenson
Robert Stephenson for overbridges in the 1840’s. On
Cost Unknown
completion of a similar structure, the 86ft span
No. of spans 3
Type of structure Compound Trussed Beams
Stockton bridge, he described it as ‘one of the finest
Clear Span 98ft (29.8m) specimens of architecture of this description in the
Skew 51° north of England, or perhaps in the known world’ (P.
Carried Up and down lines of the R. Lewis, 2007) and this bridge would have been
Chester and Holyhead Railway aesthetically pleasing with its curved ironwork and
Spanned Over River Dee slender profile.
Grid Reference SJ 39649 65890 2.2 Substructures and Foundations
The substructure consisted of two masonry abutments
and two masonry piers. These were faced in Runcorn
The 1846 Dee Rail Bridge, Chester Edwards, Thompson, Fraine, Musafer, Khalel, Nur Azhar
Salford Journal of Bridge Engineering Volume 1, Issue 6, December 2018 16
a.
b.
The 1846 Dee Rail Bridge, Chester Edwards, Thompson, Fraine, Musafer, Khalel, Nur Azhar
Salford Journal of Bridge Engineering Volume 1, Issue 6, December 2018 17
Place transverse joists onto bottom inner flanges of passed over the structure causing one of the wrought
main beams by hand iron tie bars to be fractured by impact. Eyewitnesses
Fix longitudinal planking in place over transverse stated that the train had not derailed and that the
joists. collapse started with a fracture propagating from the
Install permanent way directly to longitudinal bottom flange at midspan, with excessive deflections
planking before the collapse. The coroner and jury absolved
The structure was opened to freight traffic in 1846, Stephenson of any negligence however it was
however just before the bridge was due to open to requested that a government inquiry was set up in
passenger traffic it was noted that a beam had cracked order to investigate the safety of iron bridges.
near a joint (P. R. Lewis, 2007). This was assumed by
Stephenson to be a casting defect and the beam was
temporally propped with piles before a new section
was cast and installed.
3.4 Load path
Rail loading was transferred through the longitudinal Figure 6. Sketch of girder showing location of fractures.
(Walker & Captain Simmons, 1847)
planks, through the joists, to the bottom flange of the
The Royal Commission appointed Captain Simmons
compound beams. The beams carried the load by
of the Railway Inspectorate to investigate the incident.
bending, whilst additional support was provided by
Simmons, assisted by civil engineer James Walker
tension in the tie rods to transfer vertical loading to
produced a report, which was delivered on 30th June
the piers and abutments. Horizontal loading was
1847.
considered to be absorbed into the substructures via
Simmons visited the structure and ran several
friction between the compound sections and bed-
experiments. When passing a load over the remaining
stones.
structure, it was noted that as the beam deflected, the
Small horizontal loads at deck level would be shared
ends of the beam rotated considerably. This had the
by tie bars between beams, and transmitted to the
effect of reducing the distance between the end
substructures by friction between the bearing plate
supports of the tension bars which in turn reduced the
and masonry. The resultant horizontal force would be
tension in the rods negating their purpose.
insignificant compared to the self-weight of the piers.
It was noted that the beams noticeably rotated inwards
4.0 Collapse under load, an inward movement of 2” to the top
The line was regularly worked by traffic for six flange was recorded under a 48 ton loading with the
months after it was opened. Although the Chester to beam being lively under locomotive loading.
Holyhead line was not in operation the Shrewsbury The inquiry concluded:
and Chester Railway (S&CR) shared the use of this The bridge could support the loading if the beams
structure and a small length of line either side. On 24th and tension bars did act together, carrying an equal
May 1847, six trains had passed over the structure proportion of strain,
without any incident, before a local contractor (under There was difficulty in ensuring joint action,
Stephenson’s instruction) laid 5” of red sandstone The beams and tension bars, when taken separately
ballast over the planking. This was due to the fears of could not safely carry the load therefore the cast
cinders from the engine igniting the bridge, which had iron should have been designed to carry load on its
been the cause of a recent bridge collapse elsewhere. own,
After the ballast had been placed, a train departed The curvature of the track, solar gain, dynamic
Chester station and passed over the structure on the impact and loading the beams eccentrically on the
Southern line. bottom flanges should have all been considered
The train in total weighed around 60 tons with the when determining the capacity of the structure.
engine and tender weight of 25 tons spread over seven 6.0 Remaining use of bridge
axles (Hayward, 2014). The engine passed over the
first two spans and was at around midspan of the third After the collapse the structure was used for the
span when the southern beam gave way. There were construction of the remaining line. However engines
25 passengers on the train four of which were killed, were forbidden from traversing the structure in the
along with the fireman who had been thrown violently short term, with a stationary engine hauling goods and
to the bank. carriages across the structure. To enable the line to
5.0 Inquiry fully reopen the structure was propped at third points.
As a more permanent solution shallow arches were
An inquest began ten days after the collapse. Stephenson, constructed under the girders to support them along
backed up by several eminent engineers was adamant their full length.
that the collapse was caused by the train derailing as it
The 1846 Dee Rail Bridge, Chester Edwards, Thompson, Fraine, Musafer, Khalel, Nur Azhar
Salford Journal of Bridge Engineering Volume 1, Issue 6, December 2018 18
9.0 Conclusion
The Dee Bridge was a structure installed at the edge
of the available technology operating at an unproven
scale. Calculations carried out on the safe capacity of
the structure where unreliable and fatigue influence on
the capacity of cast iron was not understood. The
calculations carried out were more suitable for smaller
spans and did not accommodate lateral torsional
buckling. Stephenson did not take heed of previous
Figure 8. Southern Elevation of current structure. warnings over this type of construction and hence
7.0 Contemporary Studies further use of this type of construction was
discontinued, with new cast iron rail bridges being
Surprisingly some later references to this incident banned in 1883 (Hayward, 2014).
state that the collapse was caused by a train 10.0 References
derailment seemingly taking Stephenson’s inquiry
testimony at face value (Jeaffreson; Collings, D. (2008). Lessons from historical bridge
QUARTERMAINE et al., 1944) failures. Proceedings of the Institution of Civil
Lateral torsional buckling has been identified as the Engineers - Civil Engineering, 161(6), 20-27.
primary reason for failure, exacerbated by an increase doi:10.1680/cien.2008.161.6.20
in dead loading on the day of the incident (Collings, Hayward, A. C. G. (2014). Train loading on bridges
2008; Hayward, 2014; Petroski, 1994). since Stephenson's Rocket. Proceedings of the
Further studies have noted that the beams had a Institution of Civil Engineers - Bridge
cavetto moulding pattern at the fillet between the Engineering, 167(4), 326-337.
bottom flange and web(P. R. Lewis, 2007). This is a doi:10.1680/bren.11.00029
detail that would have been used in timber as a Jeaffreson, J. C. (2015) Chapter II.* Iron Bridges. In
decorative feature. This would have inadvertently The Life of Robert Stephenson, F.R.S Late
added a stress raiser to the beam, highlighting the President of the Institution of Civil Engineers. (pp.
possibility of a fatigue induced failure. 30-72). London: Thomas Telford.
Lewis, P. R. (2007). Disaster on the Dee : Robert
Stephenson's nemesis of 1847. Stroud: Tempus.
Lewis, P. R., & Gagg, C. (2004). Aesthetics versus
function: the fall of the Dee bridge, 1847. Institute
of Materials, Minerals & Mining, p 177-191.
The 1846 Dee Rail Bridge, Chester Edwards, Thompson, Fraine, Musafer, Khalel, Nur Azhar
Salford Journal of Bridge Engineering Volume 1, Issue 6, December 2018 19
Nash, F. (1844). Description of a new system of Railway Details of Girders Over the River Dee.
trussed girder of wrought and cast iron, for (1846). In WCRM300362 (Ed.): NETWORK
bridges. Minutes of the Proceedings of the RAIL.
Institution of Civil Engineers, 3(1844), 102-103. Walker, J., & Captain Simmons, R. (1847). Report to
doi:10.1680/imotp.1844.24526 the Commissioners of Railways, by Mr. Walker
Petroski, H. (1994). Design paradigms: case histories Captain Simmons, R.E., on the Fatal Accident on
of error and judgment in engineering. Cambridge: the 24th day of May 1847, by the Falling of the
Cambridge University Press. Bridge over the River Dee, on the Chester and
Quartermaine, A. S., Gribble, C., Fuller, F. M., Holyhead Railway; together with any Minutes of
Stratton, H. E., Pearce, J. G., Bridge, E. K., . . . the Commissioners thereupon. Retrieved from
Mitchell, G. R. (1944). Discussion. The strength of http://www.railwaysarchive.co.uk/documents/BoT
cast-iron girder bridges. Journal of the Institution _DeeBridge1847.pdf
of Civil Engineers, 22(8), 292-307.
doi:10.1680/ijoti.1944.14061
The 1846 Dee Rail Bridge, Chester Edwards, Thompson, Fraine, Musafer, Khalel, Nur Azhar
Salford Journal of Bridge Engineering Volume 1, Issue 6, December 2018 20
1.0 Abstract Work had started in May 2015 and completion was
The Barton Lifting Bridge over the Manchester Ship planned for the second half of 2016 but due to the
Canal is known by the people of Greater Manchester failure of the lifting mechanism during a test run
for collapsing months before its opening to traffic. (Figure 2) and subsequent delays, the bridge only
Collapse was due to the failure of the lifting system opened to the public on the 19th of December 2017
when a test run was conducted during construction, (MEN, 2017; NCE, 2017).
fortunately no workers were harmed. This tower drive The design of the bridge was completed with the
vertical lift bridge is part of a larger scheme for the possibility of future developments in mind such as the
development of the port of Salford. It rises to allow installation of tram lines (contingent on TfGM
for the passage of vessels and structurally resembles funding) (PeelLand&Property, 2018). With the AJ
the Centenary Bridge in Salford- which also crosses Bell stadium situated nearby this is a likely
the Manchester Ship Canal. possibility.
This bridge can be categorised as a tower drive
2.0 Introduction vertical lift bridge as it moves along a fixed upright
Barton Lifting Bridge, owned by Peel Land & axis (Birnstiel, 2015; Parke & Hewson, 2008).
Property, is located at Barton-upon-Irwell in the City
of Salford, Greater Manchester on the east side of the
existing M60 bridge (Figure 1). It is part of the £32m
Western Gateway Infrastructure Scheme (initial cost
of the bridge: £1.1m). Cass Hayward were the
designers and the construction was executed by the
joint venture between Hochtief and the Buckingham
Group. Civil works were undertaken by Howard Civil
Engineering. The design was based on the Centenary
bridge which links Eccles with Trafford Park (NCE,
2016).
Barton Lifting Bridge over The Manchester Ship Canal Widlak, Esenel, Sauffisseau, Chowdary, Shah, Zahoor, Soname
Salford Journal of Bridge Engineering Volume 1, Issue 6, December 2018 21
the cables run back down inside the tower creating a chosen due to its ability to sufficiently resist
vertical reaction at the top of each tower. Each tower compression. Each corner of the deck is secured into a
supports a compressive force of a quarter of the load rail to prevent sway when the deck is raised.
coming from the deck. Wind loading can become an
issue especially when the deck is in the air and
therefore, the reinforced concrete towers must also
resist sway with bending moments (combined axial
and bending).
Each of the four towers are 31m high and built from
reinforced concrete. These towers allow for a 20m
clearance below the bridge deck once lifted to allow
vessels to continue along the river Irwell
(PeelLand&Property, 2018).
3.4 Foundations
The four concrete towers were designed to be located
inside the canal therefore the ground had to be
extended into the water. To achieve this, sheet piles
were driven into a part of the canal to create a
cofferdam-like effect and enable de-watering. This
was then backfilled with granular material to create a
Figure 3. Bridge deck grillage. (Widlak, A.C.)
safe working platform from which to build the
foundations. Piles were chosen due to poor existing
ground conditions at shallow depths and were driven
into the ground (high water table and low frictional
resistance of the soil (Craig, 2004). The piles
supported a pile cap upon which lay the abutments
and towers.
3.5 Bearings
Two main girders run across the river on each side of
the bridge and sit on bearings. In total, four bearings
are used. In a video recorded by a member of the
Figure 4. Bridge deck. (BBCNews, 2017) public, one of the bearings can be seen with the steel
plate connected to the girder. It seems that at the
3.2 Four concrete towers failure stage, the elastomeric fragment was removed
The lifting system structure is made of four hollow from the bearing and it can be observed sitting to the
concrete towers of trapezoidal cross-sections. The left of the bearing in Figure 6.
choice of shape contributes to the aesthetic of the
bridge. The hollow sections allow for the concealment
of the lifting systems yet still allows access for
maintenance and inspection. Reinforced concrete was
Barton Lifting Bridge over The Manchester Ship Canal Widlak, Esenel, Sauffisseau, Chowdary, Shah, Zahoor, Soname
Salford Journal of Bridge Engineering Volume 1, Issue 6, December 2018 22
5.0 Aesthetics
As this bridge was constructed adjacent to an existing
one, its aesthetic had to conform to its predecessor’s.
The Barton Lifting Bridge assimilates well into its
surroundings with its dusty white hue reflected in the
existing bridge. The deepest section of the deck is at
mid-span whereas the bridge behind it becomes
deeper at the piers. This shape inversion visually pairs
the bridges and brings them further into harmony. The
Figure 6. Bearing on abutment and steel plate on girder. tall towers jut out above the water and their hard
(@irlamcadviews, 2017) edges draw the eye to the lifting platform whilst their
slenderness provides a striking reflection in the water.
3.6 Lifting System The tapering of the tower peaks further accentuates
As mentioned in section 3.2, each concrete tower the bridge, dividing it from its surroundings to stand
houses the lifting system. At the top, a sheave (Parke proudly at the centre of the canal.
& Hewson, 2008) facilitates the movement of the
cable from the outside (visible) to the inside of the 6.0 Durability
hollow concrete tower where the counterweight and The main problem to tackle in terms of durability for
lifting systems are located. Monitoring of the this bridge is the humid environment in which it is
mechanism is essential mainly for ensuring that all of located. For the piles, located above and below the
the cables share the same load and are not ground water level (which are likely to be made of
overstressed. They should also be lifting/lowering the concrete) sufficient cover and a concrete of low water
deck at a rate such that all four corners are at equal to cement ratio is expected. Accordingly, sufficient
heights at any given time. cover for the humid environment is expected to have
been used for the concrete towers with a drainage
4.0 Bridge failure during construction system to avoid accumulation of water.
During construction, contractors tested the lifting For steel elements, corrosion is the main issue. It can
system. This led to the progressive collapse of the be observed that the girders and beams were painted
bridge deck. It was observed that each of the corners off-site which guarantees a higher quality coating.
fell progressively, pointing to a problem with the A waterproofing membrane was placed between the
mechanical system (NCE, 2016). Simon Bourne concrete slab and asphalt layer to avoid water and
(2016) stated that the lifting ropes on the side away cement contact. Asphalt is usually waterproof, but
from the existing bridge went down slowly while the cracks can occur and let water through.
ropes on the other side still did not move- suggesting
a system or motor failure instead of a structural fault. 7.0 Critical Review
By building this new bridge, congestion due to traffic
4.1 Lessons learned
in other areas is reduced. It also allows vessels up to a
Allan Mann (NCE, 2016) highlighted the importance
certain height and width to sail through by closing to
of monitoring potential modes of failure like cable
traffic and vertically lifting the bridge. There is a
jam or disproportionate lifting and sensors should be
planned major work for the development of Salford
in place to spot any anomalies and prevent this from
Port for which the newly built bridge will not be an
happening in the future. It was useful to have tested
issue.
the lifting mechanism during construction as members
The delays meant subsequent increases in embedded
of the public were not in danger. It is important to
carbon due to the use of additional materials and a
note that the mechanical system may be just as
lengthier use of plant to build another deck. The
important if not more critical for the successful
continued debate over the responsibility of
functioning of the bridge. Perhaps the mechanical
maintenance payments further delayed the opening of
system could be calibrated to measure the movement
the bridge. This caused the local community
of each corner more sensitively and feed that back to
exasperation due to severe congestion in that area
lifting the deck more evenly.
(QuaysNews, 2017).
The structural forms used are simple and the
Manchester Ship Canal enabled for the sections to be
Barton Lifting Bridge over The Manchester Ship Canal Widlak, Esenel, Sauffisseau, Chowdary, Shah, Zahoor, Soname
Salford Journal of Bridge Engineering Volume 1, Issue 6, December 2018 23
transported by water therefore avoiding road Craig, R. F. (2004). Craig's soil mechanics. London:
congestion. CRC press.
As this bridge opened recently (December 2017) GoogleMaps. (2018). Modified satellite view of
durability issues are yet to be discovered but the main Barton Lifting Bridge site. Retrieved from
hindrance to longevity in movable bridges is the https://www.google.co.uk/maps/search/barton+lift
mechanical system. +bridge+manchester/@53.4695727,-
This is a recent build therefore public information 2.3707242,698m/data=!3m1!1e3
such as drawings and structural characteristics are LiverpoolEcho. (2016). Collapse of bridge leads to
difficult to procure. The majority of the references in popular Mersey Ferries cruises being scrapped.
this report are sourced from the news rather than Retrieved from
published papers or official documentation and care https://www.liverpoolecho.co.uk/news/liverpool-
must be taken when using the information. news/collapse-bridge-leads-popular-mersey-
11378239
8.0 Conclusion MEN. (2017). Construction of giant lifting bridge next
Barton Lifting Bridge belongs to the new to M60 back on track after collapse last year.
development scheme which improves traffic in the Retrieved from
Barton area between Trafford Park and the AJ Bell https://www.manchestereveningnews.co.uk/news/g
Stadium. Its lifting system enables vessels to sail reater-manchester-news/construction-giant-lifting-
through the Manchester Ship Canal to the Salford Port bridge-next-13503026
dock which is in planning for future development. NCE. (2016). Lift bridge collapse points to systems
Architecturally, the bridge conforms to its failure. Retrieved from
environment however, it is not particularly visually https://www.newcivilengineer.com/latest/lift-
inspiring. Aesthetic durability issues could involve bridge-collapse-points-to-systems-
cleaning the towers as the concrete may darken over failure/10006938.article
time. The lifting mechanism may need parts replacing, NCE. (2017). Deck collapse bridge finally opens.
the rate of deterioration will depend on the frequency Retrieved from
of lifting. https://www.newcivilengineer.com/tech-
excellence/deck-collapse-bridge-finally-
9.0 References opens/10026553.article
@irlamcadviews (Producer). (2017). Barton Lift Parke, G. A., & Hewson, N. (2008). ICE manual of
Bridge Collapse 2016. Retrieved from bridge engineering. London: Thomas Telford.
https://www.youtube.com/watch?v=bIblbAMO4D PeelLand&Property. (2018). Port Salford. Retrieved
s from http://www.portsalford.co.uk/rd-
BBCNews. (2017). Cash row could hold up new improvements/#new-page-2
£35m bridge opening in Salford. Retrieved from QuaysNews. (2017). Pressure grows on Peel Holdings
http://www.bbc.co.uk/news/uk-england- as community calls for Barton Lifting Bridge to be
manchester-41838636 opened. Retrieved from
Birnstiel, C. (2015). Movable bridge design standards. http://quaysnews.net/index.php/2017/12/15/calls-
In Movable Bridge Design (pp. 115-121): ICE for-barton-lifting-bridge-opened/
Publishing.
Barton Lifting Bridge over The Manchester Ship Canal Widlak, Esenel, Sauffisseau, Chowdary, Shah, Zahoor, Soname