Brochure Solarsystems
Brochure Solarsystems
Brochure Solarsystems
Solar systems
Heating energy from the sun Efficient heating technology for
comfortable heat generation
manc e collectors!
Top class high perfor
Solarbayer GmbH
Preith, Am Dörrenhof 22
85131 Pollenfeld
Telefon: +49(0)8421/93598‐0
Telefax: +49(0)8421/93598‐29
E‐Mail: info@solarbayer.de
www.solarbayer.de
Vacuum tube collector CPC
Solarbayer‐CPC vacuum tube solar system for a research station in the Antarctic
B
Vacuum tube collector CPC CPC 12 CPC 18 C D
2 Solar systems Technical changes and errors reserved. © Solarbayer GmbH [10.14]
Peak performance due to CPC technology
Perfect use of solar thermal energy
Our evacuated tube collector CPC stands out from the crowd of standard tubes because of its
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Only high quality material is used for the production of our CPC collector, e.g. proved and tested full
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copper double harp tubes and manifolds. Due to the smart connection of the single tubes to the
flow and return line a steady heat dissipation of all single tubes is ensured. The special inductive an‐ Garane
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nular gap hard soldering method guarantees an absolutely secure connection of the harp to the ma‐
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nifold. Therefore a durable construction is guaranteed. High quality and long service life, as known e r
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from Solarbayer products, are assured.
The decision about the installation of flat‐plate or tube collectors is more or less a philosophical
question. The tube collector’s biggest advantage is that it can be applied in the area of process heat
generation and thermal cooling. Brief description
In the end it is the system as unity that is decisive
for the total effectiveness of the solar system. highest output due to vacuum tubes
A solar system is only as good as the interaction perfect if higher temperatures are
of all components installed in it. required
Our solar, hygiene and stratification high output despite diffuse lighting
storage tanks, as well as the entire conditions, perfect focal point due to
Solarbayer control technique, CPC reflector
guarantee maximum efficiency.
vacuum tube (thermos flask system)
high selective absorber coating
easy to change glass tubes, without
draining the system – replacement clip sy‐
stem
each tube is individually passed through
according to the Tichelmann system
F F F
This examples are only an installation proposal and do not replace technical planning! four rows
Technical changes and errors reserved. © Solarbayer GmbH [10.14] Solar system 3
Flat‐plate collector PremiumPlus
B
Flat plate collector PremiumPlus PremiumPlus 2.01 PremiumPlus 2.86 PremiumPlus 2.86 W
type of mounting on roof (pitched/flat roof)
gross surface area m² 2,01 2,86 2,86
A
PremiumPlus D
absorber surface area m² 1,863 2,684 2,684
2.01
aperture surface area m² 1,859 2,692 2,692
height mm A 1600 2270 1260
width mm B 1260 1260 2270
C
depth mm C 99 99 99
interval flow and return line mm D 1452 2122 1112 B
weight unfilled kg 32 46 46
collector capacity Liter 1,97 2,52 2,52
max. operating pressure bar 6 6 6
stationary temperature °C 184,6 184,6 184,6
A
PremiumPlus D
peak output per module Wpeak (G*=1000W/m², η0) 1435 2080 2080
2.86
conversion factor η0 0,773
thermal conductivity a1 W/(m²K) 3,675
thermal conductivity a2 W/(m²K²) 0,007
incident angle modifier IAM50 0,901
connections CU 22 x 0,8 mm C
4 Solar systems Technical changes and errors reserved. © Solarbayer GmbH [10.14]
Absolutely top class high performance collector m
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Peak performance for larger collector arrays
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The Solarbayer high performance flat plate collector PremiumPlus is one of the most
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its design and its powerful performance. Due to its special absorber properties you will gain a larbayerGa
maximum of heat.
This collector type is available in three sizes. The PremiumPlus 2.01 is mainly installed in case of
cramped structural conditions, e.g. on the dormer of a roof. The PremiumPlus 2.86 is first choice
to realize larger collector arrays in an easy to install way. The PremiumPlus 2.86 W is perfectly
suitable for flat roof installations due to its low height. Solar systems by Solarbayer, including
high performance collectors and system components, cover up to 70% of the annual average of
the energy consumption for heating up domestic hot water. There is even enough solar power to
almost cover the complete need of energy to heat up drinking water during the summer
months. Due to the low feed temperature of the drinking water coming out of the public
network and due to the excellent collector attributes there is also a significant proportion of
energy obtained during the winter half‐year. The water is pre‐heated and your heating system
only has to heat up the rest in winter.
Our high performance collectors are particularly designed for the application in backup heating
systems. Therefore, the expenses for oil and gas, for example, Brief description
are distinctly reduced and you will be half‐way independent
of fossil fuels. The special installation diaphanous solar safety glass for even
technique even enables the more light yield
installation in higher snow load zones
when an appropriate substructure is high selective copper absorber with en‐
provided. vironment‐friendly TiNOx coating, ul‐
trasonic welded
The sectional drawing displays the
Solarbayer meander form of the copper copper pipes in special Solarbayer
pipes. Special advantages of this meander form
absorber type are, besides the high
performance, the easy isntallation of high quality insulation, mineral rock
larger collector arrays in a row and the wool 50mm
self‐draining of the collectors when solid aluminum double profile frame,
stagnation occurs (idleness).
anodized black
weather‐proof and UV resistant
material
flexible collector connectors to
compensate the thermal expansion
easy to install
single row
F
multiple rows
multiple rows(Tichelmann)
This examples are only an installation proposal and do not replace technical planning!
Technical changes and errors reserved. © Solarbayer GmbH [10.14] Solar system 5
Flat‐plate collector PremiumPlus AL
W
NE
Registration number: 011‐7S1636 F
Meets all conditions of the Market
Incentive Program (MAP) at the Federal
Office of Economics and Export Control
Full aluminum absorber with high selective (BAFA).
coating with thick walled, corrugated turbo Meets all conditions of the Renewable
pipes, powerful heat transmission for highest
Energies Heat Act (EEWärmeG).
solar gains
B
Flat plate collector PremiumPlus AL PremiumPlus AL 2.86
type of mounting on roof (pitched/flat roof)
gross surface area m² 2,86
absorber surface area m² 2,684
aperture surface area m² 2,692 A
PremiumPlus D
height mm A 2270
AL 2.86
width mm B 1260
depth mm C 99
interval flow and return line mm D 2122
weight unfilled kg 39,5 C
collector capacity Liter 2,1
max. operating pressure bar 6
stationary temperature °C 194
peak output per module Wpeak (G*=1000W/m², η0) 2113
conversion factor η0 0,792
thermal conductivity a1 W/(m²K) 3,159
thermal conductivity a2 W/(m²K²) 0,014
incident angle modifier IAM50 0,943
connections AL 22 x 0,8 mm
absorber coating TiNOx Energy
absorber design aluminum, ultrasonic welding, meander form
frame profile aluminum, anodized black
back wall aluminum sheet
insulation rock wool, 50 mm
collector glazing structured solar safety glass, 3,2 mm
norm DIN EN 12975
hydraulic interconnection max. 15 collectors in a row
interval between collectors approx. 76 mm
permissible collector tilt 25°‐65° (stand‐kit available)
recommended storage tank dimension 50 Liter per m² collector surface
6 Solar systems Technical changes and errors reserved. © Solarbayer GmbH [10.14]
High performance aluminum flat plate m
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collector – trend‐setting and economical
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As a further development of the high quality collector PremiumPlus Solarbayer has launched the
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flat plate collector PremiumPlus AL to enlarge the product range. It is the „Full‐Alu‐Alu‐Absorber“ e r
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that is the „new“ and special specification of this collector. An aluminum absorber plate with high
selective coating that is connected to a thick‐walled aluminum pipe by the aid of an especially
developed welding method. The approved aluminum casing is the same as with the popular
copper flat plate collector PremiumPlus, which is, of course, still going to be manufactured. Thus,
no reorientation is necessary for the installer when mounting this collector.
Due to the characteristics of aluminum more material can be applied in an aluminum collector
than in a collector with copper absorber, since the weight of the aluminum collector is way lighter.
Solarbayer applies special turbo pipes as absorber pipes with internally corrugated surface. The
thus resulting enlargement of the heat exchanger surface clearly
increases the heat transfer rate and the collector performance will be
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increased up to 5%! NE
Brief description
high selectively coated aluminum
absorber
This has to be paid attention to when installing the high installation of up to 15 collectors in a row
performance aluminum collector PremiumPlus AL: possible
internally corrugates aluminum absorber
All connector connections and couplings within the collector array, also in the roof pipes in special Solarbayer meander form
penetration, imperatively have to be made out of aluminum or stainless steel (serpentine absorber)
Only use our PremiumPlus AL connection accessories
powerful heat transfer rate
We recommend our solarpipe stainless steel corrugated hoses for the rising pipe as supply pipe
high corrosion‐resistance
for the collector array. Additional advantages of this solarpipe are the easy installation and the
already integrated sensor cable, as well as the high temperature resistant insulation of the flow little weight, easier to transport
and return line. high surface quality
No risk of corrosion! No risk of corrosion exists within the solar circuit when the original manufactured ecologically and low in CO2
Solarbayer long‐life solar fluid is used. Hence, an extremely high heat transmission is achieved emission
as well as an enormous system persistence.
highly diaphanous solar safety glass for
even more energy yield
high quality, gas emission free rock wool
(50 mm)
solid aluminum double profile frame,
anodized black
Connection example weather and UV‐resistant materials
flexible stainless steel collector
Connection in a row Connection according to connection for compensating the
up to max. 15 collectors Tichelmann thermal expansion
F
for larger collector arrays easy to install
F
multiple rows
mutliple rows (Tichelmann)
Torsion protected connection due to 4‐pipe connection and stainless steel expansion joint. The
system is self‐draining, the medium will almost be completely emptied when stagnation
occurs (idleness), therefore the system’s operating reliability and long‐term protection is
guaranteed.
The correct sensor installation for this collector type is always at the collector outlet, upper
right edge (hot flow‐line)
This examples are only an installation proposal and do not replace technical planning!
Technical changes and errors reserved. © Solarbayer GmbH [10.14] Solar system 7
In‐roof collector PremiumFlair
C
In‐roof collector PremiumFlair In‐roof collector PremiumFlair 2.54
type of mounting in‐roof
gross surface area m² 2,54
absorber surface area m² 2,20
aperture surface area m² 2,30
height mm A 2170
width mm B 1170
A
interval between flow line / return line mm C 1058
depth mm D 100
weight unfilled kg 59
collector capacity liter 1,4
max. operating pressure bar 10
stationary temperature °C. 194
peak output per module Wpeak (G*=1000W/m², η0) 1848
conversion factor η0 0,803 B D
8 Solar systems Technical changes and errors reserved. © Solarbayer GmbH [10.14]
The optical alternative – m
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Innovative design in combination with
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quality and performance
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It is up to you if you prefer the installation of an in ‐roof collector due to visual aspects.
We have modified and optimized the established in‐roof technology in its characteristics and its
operating reliability, so that they are corresponding to the quality standards of Solarbayer. The long
service life, for which Solarbayer products are well‐known, is guaranteed for this collector type as
well.
Due to the long‐lasting, environment friendly TiNOx coating in combination with the full copper
double harp absorber with the proven small tube interval an above average gain of thermal energy
is achieved with this collector, too. The flexible cover frames that are adaptable for most of the
common roof tiles, guarantee, when installed professionally, a transition from the collector array to
the existing roof according to the rules of the roofing trade. Sheet metal cover frames for almost
every type of roof are available.
The mounting of the collectors is rather simple if as long as all necessary safeguarding methods for
roof work and the installation instructions are considered. The hydraulic connection of the panels is
done safely by the provided connection pieces. They can be mounted in almost every form and
combination according to the free space on our roof. Please note your desired type of mounting Brief description
(e.g. by a simple sketch) when ordering. We will make an arrangement with all necessary
components. perfect integration to the roof area
The application of in‐roof collectors is especially of advantage full copper absorber,
when new buildings and roof renovations are planned, high selective TiNOx coating
because the costs for roof tiles will decrease
small harp interval
enormously when choosing an in‐roof
system. In‐roof collectors are, statically, a newly developed flat rolled tube
particularly advantageous type of mounting technique
in areas with large amounts of snow. solar safety glass
The protection of cables and sensors against
UV radiation and damages by animal bites weather‐proof and UV resistant
are further advantages of in‐roof systems. material
collector frame with finger joint
connection
high quality insulation
highest possible operating reliability
due to high quality aluminum frame
and EPDM rubber sealing
easy to install
F F
F F
This examples are only an installation proposal and do not replace technical planning!
Technical changes and errors reserved. © Solarbayer GmbH [10.14] Solar system 9
Collector installation
Solar sets –
the most important system components in a set
Mounting types
Standard installation on tiled roofs
You will be able to realize almost every system with our unique solar sets, no matter which size the
system shall have. They are suitable for the preparation of DHW or as heating support, for the appli
cation in single family houses or in hotel complexes.
Easy installation and therefore low assembly time characterize these elaborate systems
.
Connection example
Stand‐kit on quality roof hooks. The
stand‐kit can be adjusted to the roof pitch in
several levels. This stand‐kit is suitable for
all kinds of Solarbayer on‐roof collectors.
oil/gas
boiler
stratification stratification
buffer tank buffer tank
SPS SPS
wood log
boiler
Solar DHW tank SKL
This connection diagram is only an installation proposal and does not replace technical planning!
The mounting kit for the installation of
Solarbayer collectors on flat roofs. This kit is
suitable for all kinds of Solarbayer on‐roof
Exemplary installation of two stratification buffer tanks in row.
collectors.
10 Solar systems Technical changes and errors reserved. © Solarbayer GmbH [10.14]
Solarbayer mounting sets –
easy installation and low assembly time
flat‐plate collector
collector
PremiumPlus
bearing rail
roof hooks
collector
The collectors’ bearing capacity of snow and
mounting rail
wind load has been tested under extreme
Mounting example: Flat‐plate collector „PremiumPlus”
conditions including all supporting material.
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bottom
Technical changes and errors reserved. © Solarbayer GmbH [10.14] Solar system 11
Collector installation
Brief description
reduced heat loss
weatherproof and UV‐resistant
flexible high temperature insulation
(heat conductivity λ 0.014W/mK)
space‐saving installation
Solarpipe Nano
flexible corrugated stainless steel hose
Separable fast piping system for solar systems, with tear‐proof insulation, separable flow and return line
incl. sensor
integrate, bifilar sensor line
High quality flexible corrugated stainless steel double pipe, insulated, with
integrated sensor cable, especially designed for the perfect integration of a solar thermal system. sold as complete roll and by meter
little assembly effort
When used otherwise, especially with buried installation and when used outdoor, you have to take
easiest handling, detail installation
care of an additional cover. When used outdoors the insulation must be 200% and carried out in ac‐
manual is included
cordance with DIN.
Technical specifications:
sizes: DN 16, DN 20, DN 25 (sold by meter and as complete roll)
stainless steel hose: material AISI 316L (material number 1.4404); fine corrugation; EN ISO 10380
insulation: nano insulation, pressed approx. 5 mm, open approx. 7 mm,
PVC coating, approx. 1 mm
sensor cable: integrated bifilar sensor line
application area: cooling and heating, solar, air conditioning, ventilation
temperature range: ‐200°C to +200°C (short‐time up to +600°C)
heat conductivity: λ 0.020W/mK
characteristics: water‐ and moisture proof, UV resistant, weatherproof,
differentiation between flow and return line
Even in difficult installation situations below the
roof construction it can be installed easily and
without any problems. The connections can be cut
as required. The special weatherproof,
temperature‐ and UV resistant insulation
guarantees a long operating life when used in
solar systems.
A fast and professionel connection is possible with the special solarpipe connection kit
12 Solar systems Technical changes and errors reserved. © Solarbayer GmbH [10.14]
Planning aids
Planning aid
The following chart displays the simulated
energy consumption of a single family home
with a living area of 150 m², YOMr 1979, in
comparison with the values after redevelop‐
ment measures. The left column displays
the initial situation without redevelopment
measures whereas the right column displays
the energy costs, resp. the possible savings
after a modernization.
Initial situation: Example of savings:
single family house (living area 150 m² , YOM 1979)
single family house (living area 150 m² , YOM 1979)
wood log heating system,
oil/gas heating
solar system (for back up heating)
Heizen mit
annual fuel consumption annual fuel consumption
Holz und Sonne
approx. 3000 m³ gas or 3000 liter oil approx. 10 piled meter beech wood
(no solar system) (with a solar covering of approx. 30%)
Ölpreis
investment cost investment cost Gaspreis
Solarbayer wood log heating system 25 kW:
approx. 6.300,– € (plus installation)
none
Solarbayer solar system with approx. 17 m²:
approx. 6.400,– € (plus installation)
Getting independent from
price per l/m³ annual energy costs
price per piled meter
annual energy costs the oil or gas price? Utopia?
beech wood
Everybody has a choice: either providing
0,90 € 2700 € 70 € 700 €
money for unforeseeable increasing energy
1,10 € 3300 € 90 € 900 € costs or using this money for technologies
1,30 € 3900 €* 110 € 1100 €* that keep the running costs on a manage‐
able level and what is more important on an
affordable level. Fuel costs will drastically be
*energy costs in 25 years *energy costs in 25 years reduced by the use of solar and/or wood log
boiler heating system.
approx. 97.500 € approx. 27.500 € Federal grants keep the costs for a solar
system often so low, that not the purchase
of a solar system is a financial risk but the
Energy costs in 25 years (oil heating): 97.500 € abdication of its operation.
Energy costs in 25 yeats (wood log/solar system) – 27.500 € You might save up to 30% of the energy
costs of an existing building with an annual
your possible savings approx.: 70.000 € oil consumption of approx. 3000 liter by
using a Solarbayer high performance solar
system.
This comparison is only an example and is neither future prospects nor an exact calculation. Not all factors have been regarded, The additional use of a Solarbayer wood log
such as f. e. the acquisition costs of the oil heating system (boiler, storage tank, etc.) or its maintenance costs. boiler system, exemplary in its
You can figure out your individual savings with the Solarbayer heating cost calculator. price‐performance‐ratio the oil consump‐
The calculator can be found on our website www.solarbayer.de
tion could be scaled down to zero.
Over the years the savings are enormous.
Technical changes and errors reserved. © Solarbayer GmbH [10.14] Solar system 13
Planning aids
Planning aid
#%$
Wir möchten Ihnen hier eine Hilfestellung
zur einfachen Planung Ihrer Solaranlage
## geben.
Die grobe Bestimmung der Anlagengröße
ermitteln Sie anhand der nebenstehenden
Grafik.
## Die passende Speichertechnik ist mit aus‐
schlaggebend für die Effektivität der Ge‐
samtanlage. Nur mit einem richtig
dimensionierten Speicher und den aufeinan‐
der abgestimmten Komponenten erreichen
Sie die bestmögliche Ausnutzung der sola‐
ren Energie. Leistungsstarke Kollektoren be‐
%$# %"# $## $!# $ # $# "#
nötigen auch leistungsstarke
Wärmetauscher in den Speichern.
%$ Grundsätzlich sollten Sie bei Ihrer Planung
beachten, dass sich die Amortisation Ihrer
%"
Anlage bei einer heizungsunterstützten
$#
Solaranlage, im Vergleich zur reinen Erwär‐
%"# mung des Trinkwassers, in der Regel deut‐
$!
lich verkürzt.
!
$
$
$#
This connection diagram is only an installation proposal and does not replace technical planning
Calculating the buffer tank size for solar systems Storing the solar gain
14 Solar systems Technical changes and errors reserved. © Solarbayer GmbH [10.14]
Storage tank overview
Heat exchanger
Heat exchanger
(2 HE, bottom +
Heating buffer
(1 HE, bottom)
Stratification
system SLS®
preparation
Type of storage tank Intended purpose Advantages
DHW
tank
top)
Stratification ● 500 to 5.000 Liter, ● perfect heat layering when loading
buffer tank special sizes on request and unloading (SLS® system)
SPS ● heating buffer tank for space ● recommended for the integration
heating of biomass boilers, heat pumps, etc.
(without heat ex‐
changer)
Technical changes and errors reserved. © Solarbayer GmbH [10.14] Solar system 15
Efficiency factor curves in comparison (at 1000 W/m²)
efficiency factor in %
Solarbayer vacuum tube collector CPC
Solarbayer flat‐plate collector PremiumPlus / PremiumPlus AL*
Solarbayer in‐roof collector PremiumFlair
standard tube collector
standard flat‐plate collector
swimming pool
temperature difference (ϑM ‐ ϑL) in K
heating
DHW heating
back up heating
process heat
Which collector to chose? In order to ease your decision you can determine the suitable collector for your application needs by the aid of this efficiency factor
curves. Solarbayer collectors are top class collectors in terms of performance and are highly convincing in terms of operating life. s
*The performance curves of the flat‐plate collectors PremiumPlus and PremiumPlus AL are almost identical.
As a matter of clearness only one curve is presented for both collectors.