JCH-WH NO.

0112E

SERVICE MANUAL
TECHNICAL INFORMATION
FOR SERVICE PERSONNEL ONLY

REFER TO THE FOUNDATION MANUAL

OUTDOOR UNIT CONTENTS

SPECIFICATIONS ------------------------------------------------------------------- 6

CONSTRUCTION AND DIMENSIONAL DIAGRAM ---------------------- 9

MAIN PARTS COMPONENT --------------------------------------------------- 11

WIRING DIAGRAM ---------------------------------------------------------------- 13

BLOCK DIAGRAM ----------------------------------------------------------------- 16

REFRIGERATING CYCLE DIAGRAM --------------------------------------- 17

PROCEDURE FOR DISASSEMBLY AND REASSEMBLY--------------18

RAC-50WXD DESCRIPTION OF MAIN CIRCUIT OPERATION ------------------------19

RAC-25WXD
RAC-35WXD SERVICE CALL Q & A -----------------------------------------------------------28

TROUBLE SHOOTING ------------------------------------------------------------32

PARTS LIST AND DIAGRAM ---------------------------------------------------45

SPECIFICATIONS
DC INVERTER
TYPE
OUTDOOR UNIT OUTDOOR UNIT OUTDOOR UNIT
MODEL RAC-25WXD RAC-35WXD RAC-50WXD
POWER SOURCE 1 PHASE,50Hz,220-230V 1 PHASE,50Hz,220-230V 1 PHASE,50Hz,220-230V
TOTAL INPUT (W) 481 (250 1,000) 814 (250 1,400) 1,397 (500 2,100)
TOTAL AMPERES (A) 2.92-2.79 3.74-3.57 6.36-6.09
COOLING
(KW) 2.50 (0.90 3.10) 3.50 (0.90 4.00) 5.00 (1.90 5.20)
CAPACITY
(B.T.U./h) 8,530 (3,070 10,580) 11,940 (3,070 13,650) 17,060 (6,480 17,740)
TOTAL INPUT (W 593 (250 1,200) 800 (250 1,600) 1,415 (500 2,700)
TOTAL AMPERES (A) 2.73-2.61 3.67-3.51 6.44-6.16
HEATING
(KW) 3.20 (0.90 4.20) 4.00 (0.90 4.80) 5.80 (2.20 7.00)
CAPACITY
(B.T.U./h) 10,920 (3,070 14,330) 14,330 (3,070 16,380) 20,470 (7,510 24,910)
W 792(+65) 792(+65) 800(+63)
DIMENSIONS H 600 600 736
(mm)
D 299(+27.5) 299(+27.5) 350(+35.5)
NET WEIGHT (Kg) 37.5 37.5 51

After installation

ROOM AIR CONDITIONER

OUTDOOR UNIT

Johnson Controls-Hitachi Air Conditioning Wuhu Co., Ltd.

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- 2 -
WORKING STANDARDS FOR PREVENTING BREAKAGE OF SEMICONDUCTORS
1. Scope
The standards provide for items to be generally observed in carrying and handling semiconductors in
relative manufactures during maintenance and handling thereof. (They apply the same to handling of
abnormal goods such as rejected goods being returned.)

2. Object parts
(1) Microcomputer

(2) Integrated circuits (I.C.)

(3) Field effective transistor (F.E.T.)

(4) P.C. boards or the like to which the parts mentioned in (1) and (2) of this paragraph are equipped.

3. Items to be observed in handling

(1) Use a conductive container for carrying and storing of parts. (Even rejected goods should be handled in
the same way.)
IC
A conductive polyvinyl bag

IC Conductive sponge
UV
,188
1TH1
IC40
CH I
HITA

Fig. 1 Conductive container

(2) When any part is handled uncovered (in counting, packing and the like), the handling person must
always use himself as a body earth. (Make yourself a body earth by passing one M ohm earth
resistance through a ring or bracelet.)

(3) Be careful not to touch the parts with your clothing when you hold a part even if a body earth is
being taken.

(4) Be sure to place a part on a metal plate with grounding.

(5) Be careful not to fail to turn off power when you repair the printed circuit board. At the same time,
try to repair the printed circuit board on a grounded metal plate.

Body earth (Elimik conductive band)

Clip for connection with

a grounding wire

1MΩ

Fig. 2 Body earth

3
 (6) Use a three wire type soldering iron including a grounding wire.

Metal plate (of Al. stainless steel, etc.)

Bare copper wire (for body earth)

Working table

Resistor 1MΩ(1/2W)

Staple
Earth wire

Fig.3 Grounding of the working table

soldering iron

Grounding wire

Screw stop at the screwed

part using a rag plate

Fig.4 Grounding a solder iron

Use a high insulation mode (100V, 10MΩ or higher) when ordinary iron is to be used.

(7) In checking circuits for maintenance, inspection, or some others, be careful not to have the test probes
of the measuring instrument short circuit a load circuit or the like.

4
 ! CAUTION

1. In quiet or stop operation, slight flowing noise of refrigerant in the refrigerating cycle is heard occasionally,
but this noise is not abnormal for the operation.

2. When it thunders near by, it is recommend to stop the operation and turn off the circuit breaker for safety.

3. In the event of power failure,the room air conditioner will restare automatically in the previously selected
mode once the power is restored. In the event of power failure during TIMER operation, the room air comditioner
will not start automatically. Re-press ON/OFF button after 3 minutes from when the unit off or power recovery.

4. If the room air conditioner is stopped by adjusting thermostat, or missoperation, and re-start in a moment,
there is occasion that the cooling and heating operation does not start for 3 minutes, it is not abnormal and
this is the result of the operation of IC delay circuit. This IC delay circuit ensures that there is no danger of
blowing fuse or damaging parts even if operation is restarted accidentally.

5. This room air conditioner should not be used at the cooling operation when the outside temperature is
below -10°C (14°F).

6. This room air conditioner (the reverse cycle) should not be used when the outside temperature is below
–20°C (5°F).
If the reverse cycle is used under this condition, the outside heat exchanger is frosted and efficiency falls.

7. When the outside heat exchanger is frosted, the frost is melted by operating the hot gas system, it is not
trouble that at this time fan stops and the vapour may rise from the outside heat exchanger.

5
SPECIFICATIONS

X X

6
Figure showing the installation of Outdoor unit
MODEL RAC-25WXD
RAC-35WXD

Maximum pipe length 20m

Minimum pipe length 3m

The refrigerating machine oil is

easily affected by moisture. Use
caution to prevent water from
entering the cycle.
The difference in height between
above 200mm the indoor and outdoor unit
above 50 mm when should be kept below 10m.
installed on the above 50mm The connecting pipe, no matter
ceiling of balcony big or small, should all be
give clearance
insulated with insulation pipe and
as wide as
possible then wrapped with vinyl tape.
(The insulator will deteriorate if
it is not wrapped with tape).
above The connection of insulated drain
above 100mm 200mm hose.
Inner diameter 16mm

above 300mm
Please use insulated drain hose for
the indoor piping (commercial
product)

7
Figure showing the installation of lndoor and Outdoor unit
MODEL RAC-50WXD

Maximum pipe length 30m

Minimum pipe length 3m

The refrigerating machine oil is

easily affected by moisture. Use
caution to prevent water from
entering the cycle.
The difference in height between
the indoor and outdoor unit
above 200mm should be kept below 10m.
The connecting pipe, no matter
big or small, should all be
above 150mm insulated with insulation pipe and
give clearance then wrapped with vinyl tape.
as wide as
possible
(The insulator will deteriorate if
it is not wrapped with tape).

above The connection of insulated drain

above 300mm 200mm hose.
Inner diameter 16mm
above 700mm

Please use insulated drain hose for

the indoor piping (commercial
product)

8
CONSTRUCTION AND DIMENSIONAL DIAGRAM
MODEL RAC-25/35WXD
OUTDOORUNIT Unit : mm

55 190 877
345
792 59 (27) 299

589
600

163.5
92
(11)
202

57

Drain hole

Drain hole 12

Drain hole 147

200
More
than

More than
More than
300

NOTE:
1.For outdoor unit installation , allow at least 2 sides of space around the unit ensure ventilation flue.
2.The connecting pipe , should all the insulated with insulation pipe.
3.Piping length is within 20m.
4.Height different of the piping between the indoor unit and outdoor unit should be within 10m.

9
CONSTRUCTION AND DIMENSIONAL DIAGRAM
MODEL RAC-50WXD Unit : mm

OUTDOOR UNIT

408.5
202.5 880.5 (35.5) (23)
350
6.5 800 74

736
706

175
103.5
111.5
(30)

50
12
10
395
361

543.5 133
200
More
than
More
than
50

More More
than than
200 100
More
than
700

NOTE:
1.For outdoor unit installation , allow at least 2 sides of space around the unit ensure ventilation flue.
2.The connecting pipe , should all the insulated with insulation pipe.
3.Piping length is within 20m.
4.Height different of the piping between the indoor unit and outdoor unit should be within 10m.

10
MAIN PARTS COMPONENT
THERMOSTAT (Room temperature Thermistor)

FAN MOTOR

Fan Motor Specifications

MODEL RAC-25/35/50WXD

POWER SOURCE DC : 120 - 380V

OUTPUT 47W

WHT(V)

CONNECTION
M M

RED(U) BLK(W)

BLU : BLUE YEL : YELLOW BRN : BROWN WHT : WHITE

GRY : GRAY ORN : ORANGE GRN : GREEN RED : RED
BLK : BLACK PNK : PINK VIO : VIOLET

MAIN ELECTRIC COMPONENTS FOR OUTDOOR UNIT

PARTS NAME RESISTANCE VALUE(Ω) APPLICABLE MODELS
COIL(REVERSING VALVE) 2780Ω（ 0 ） RAC-25/35/50WXD
COIL(EXPANSION VALVE) 46Ω/PHASE（AT 2 ） RAC-25/35/50WXD

REACTOR 5.3 (mH) 67 m MAX (20 °C) RAC-25/35/50WXD

11
COMPRESSOR MOTOR

Compressor Motor Specifications

MODEL RAC-25/35WXD RAC-50WXD

COMPRESSOR TYPE GSD102UKQA6JT6A GTD141UKQA8JT6

POWER SOURCE 220 - 350 V 220 - 350 V
OUTPUT 790W 1400W

(U) WHITE

M
M M
(W)
(V) YELLOW RED

2M= 1.354 2M= 1.354

75

RAC-25/35/50WXD

! CAUTION
When the refrigerating cycle has been operated for a long time with the capillary tubes clogged or crushed
or with too little refrigerant, check the color of the refrigerating machine oil inside the compressor. If the
color has been changed conspicuously, replace the compressor.

12
WIRING DIAGRAM

MODEL RAC-25/35/50WXD

13
MODEL RAC-25/35/50WXD

14
 BLOCK DIAGRAM
MODEL RAC-25/35/50WXD

Power source
OUTDOOR UNIT

L
N

1
Power circuit Compressor
drive circuit
Indoor 2
unit
Compressor
Indoor / Outdoor motor
interface circuit
3 Control power circuit

Outdoor DC fan motor

Reset circuit drive circuit

Is Ip
Id
Outdoor
Fan motor

Ip
Overheat thermistor
Id
Outdoor microcomputer

Defrost thermistor

Reversing valve
drive circuit
Outdoor temperature
thermistor Reversing valve

Relay drive circuit

EEPROM (AX-16G811)
Electric expansion Electric expansion
series
valve drive circuit valve

Oscillator clock
circuit

15
MODEL RAC-25/35WXD

COOLING CYCLE

OUTDOOR UNIT

Silencer

Indoor unit

Silencer Silencer

HEATING CYCLE

OUTDOOR UNIT

Silencer

Indoor unit

Silencer Silencer

16
MODEL RAC-50WXD

COOLING CYCLE

OUTDOOR UNIT

Silencer

Indoor unit

Silencer Silencer

HEATING CYCLE

OUTDOOR UNIT

Silencer

Indoor unit

Silencer Silencer

17
Procedure for Disassembly and Reassembly
OUTDOOR UNIT MODEL RAC-25/35WXD OUTDOOR UNIT MODEL RAC-50WXD
1. Electrical parts 1. Electrical parts

(1)Remove the service value cover lock screws (1)Remove the service value cover lock screws
and lower the cover to remove it. and lower the cover to remove it.
(2)Remove the top cover lock screw and raise the (2)Remove the top cover lock screw and raise the
cover to remove it. cover to remove it.

Fig. 3

(3)Remove the front cover lock screw.

Fig. 1 (4)Lower the right side of the front cover and pull
it forward. Then, remove the cover from the
hook.
(5)Pull the right side of the front cover a little and
pull up the left side to remove it from the hook.
(3)Remove the electrical box lock screw.
(4)Remove the terminal cover lock screw.

Fig. 2
Fig. 4

(5)Remove each connector and earth cable from (6)Remove each connector and earth cable from
the lead wire. Then,remove the electrical box . the lead wire. Then,remove the electrical box.

18
'(6&5,37,212)0$,1&,5&8,723(5$7,21

L N

300-330

L N

19
C021-C023,500 ,450V)

16V

33 ACT
R249
30 IP CUT

300-330

20
2. Power circuit (Low voltage)

Fig. 2-1

The 230V AC voltage is rectified to DC voltage (B-12V,16V,12V,5V) pass through switching control IC (ICI), switching
transformer.
(1) B-12V Power supply for electrical expansion valve.
(2) 16V Power supply for IPM driver circuit of compressor and fan motor, IGBT action.
(3) 12V Power supply for 4 way valve relay, power relay, inrush current relay,motor current amplification,
(4) 5V Power supply for microcomputer, peripheral circuits.

21
 Main parts
1 C001,C002,C003,C004,C005,C011,C013,C014，NF1

2 1,2,5,8.

2 IC4
DC/DC convertor IC (DC12V DC5V).

L105 (JUMPER)
D110 (EARTH)

0.5V
L104 (JUMPER)
D110 (EARTH)

L103 (JUMPER)
15.5 1.5V
1.0V D110 (EARTH)

Expansion valve R418 B-12V

B-12V O/P 13 2.5V
1.0V C401 “ - ”

22
4. Reversing valve (4-way valve) control circuit
・This model is equipped with a reversing valve ※Voltage measurement timing
(4-way Valve).
・The reversing valve (4-way Valve) "slides" the Forced cooling
switch (Test switch)
valve in the specified direction for each 1s 1s 1s
operating mode and switches the route of Reversing valve
ON
refrigerant and holds the route with a built-in (4-way Valve)
OFF
permanent magnet.
Start
・According to an operation command from the Compressor
indoor unit microcomputer, the reversing Stop

valve (4-way Valve) control circuit applies current to Fig. 4-1

the reversing valve (4-way Valve) coil in the Reversing valve
specified direction, for each operating mode and (4-way Valve)
4
slides the valve. R442
3
・Just before the compressor starts operation,
2
the current is applied twice at the interval of 1 R441 DB2
AC230V
1
sec as shown in Fig. 4-1. CN2 Cooling/Heating
・During forced cooling operation, just after the switching relay
(RL4) Reversing valve
forced cooling switch turns on, the current is (4-way Valve) relay
(RL3)
applied twice at the interval of 1 sec as shown 12V 12V

(4-way Valve) relay coil

in Fig. 4-1.

switching relay coil

Cooling/Heating
・When the operation stops, the position of the

Reversing valve
valve before the stop is held. HIC

(RL3)
(RL4) Microcomputer

Reversing valve
28 28 (4-way Valve) on
29 27 Reversing valve
(4-way Valve) cooling/
heating switching
Cooling Lo
Heating Hi

Fig. 4-2

・Before checking the application of current to the reversing valve (4-way Valve), disconnect the connector (CN2) and measure
the resistance of both ends of the connector, to see if it is [2500Ω±10%]. Only when the resistance is normal, check the
application of current using the following procedures.
If the resistance is abnormal, it is caused by either; breakage of a lead wire, or failure of the reversing valve (4-way Valve).

・The voltage, when measured by a tester during the application of current to the reversing valve (4-way Valve)
(when the voltage is measured)
※Switches the indoor unit to the "Ion Mist operation and air cleaning operation", and keep pressing the "Test switch" of the
outdoor unit electrical part from 1 sec to below 5 sec (while the self-diagnosis lamp LED301 is on).
Afterwards, when the "Test switch" is released, the application of current starts after 1 sec elapses. (Forced cooling operation)
Cooling operation
Operating mode (including forced cooling operation) (Reference) Heating operation

Tester and CN2 terminal ⊕ terminal of tester to CN2 pin ④ ⊕ terminal of tester to CN2 pin ①
connection point ⊖ terminal of tester to CN2 pin ① ⊖ terminal of tester to CN2 pin ④
Types of testers

The tester indicates about 80 VDC and returns The tester indicates about 160 VDC and returns
Analog tester
to 0 V, and indicates about 80 VDC again. to 0 V, and indicates about 160 VDC again.

Digital tester The tester indicates a large value for an instant and The tester indicates a large value for an instant and
returns to 0 V, and indicates a large value again. returns to 0 V, and indicates a large value again.

※In each operating mode, if the tester is reverse-connected to the CN2 terminal,
the tester indicates a value on the – (negative) side.

・At the voltage measurement timing, when the voltage is measured with a tester, if the tester indicates the values as shown in
the table above, the circuit is functioning normally. (Each tester indicates values differently. Since it is often difficult to read
the values of a digital tester, it is recommended to measure voltage with an analog tester.)
※Since the current is applied only twice in 1 sec, if the timing is missed, correct operations cannot be measured.
※If the main body of the reversing valve (4-way Valve) is functioning normally, it clicks twice synchronously with the voltage
measurement timing.
If this sound is heard, the reversing valve (4-way Valve) is functioning normally.
※If the checking of the application of current becomes abnormal, it is a failure of an electrical part.

23
5

HIC P.W.B

40 74

41 70

42 75

5-1

74
74

70

5-1

70 74 75

24
6. Electric expansion valve circuit

22 13 4 68

14 23 14 3 67

12 24 15 2 66

10 7 25 16 1 65
RED
8

6-1

6-1

6-2

25
7.

2A Fuse

DC300
-330V

7-1

26
30 60

2A

(DC300-330V)

27
SERVICE CALL Q&A

Cooling operation

Q1 The compressor sometimes A1 Check if the heat Cooling when the room
stops during cooling. exchanger of the indoor temperature is low may
unit is covered with dew. cause the heat exchanger
Wait for 3 to 4 minutes of the indoor unit to gather
until the dew disappears. dew.
Dehumidification
The indoor unit produces a noise that
Q1 goes "shaaahhh" during
A1 That is a noise produced by refrigerant flowing through
the pipe.
dehumidification.

Q2 Cold air comes out during a A2 To improve the dehumidification efficiency performs
dehumidifying operation. quiet fan operation. Therefore the air is cold and it is
not a malfunction.

Q3 The operation does not stop even by A3 It sets to perform dehumidifying operation by setting
setting the temperature higher than the temperature slightly lower than remote controller
room temperature on the remote setting.
controller.

Heating operation

Q1 The product sometimes fails to A1 Defrosting is in progress. Wait 5 to 10 minutes until

produce a wind during heating. the dew on the outdoor unit disappears.

Q2 The product begins with a slight wind A2 At the first of the heating, the product will run for 30 seconds
with a slight wind. When set to strong wind, the product will
during heating even though set to
begin with a slight wind operation, producing a weak wind for
"strong wind" or "weak wind."
30 seconds, and then switch to strong wind.

Q3 The product stops during heating A3 When heating is conducted despite the high outdoor
even though it is set to "30ć ." temperature, the product may stop to protect its
equipment.

Auto-fresh defrost

Q1 During heating, I turned off the A1 The "auto-fresh defrost" should be working. When
product by using the START/STOP stopped, the product will check its outdoor unit for dew
button. But the "operation lamp" is and, if there is any dew, conduct defrosting and then
blinking and the outdoor unit is stop operating.
running.

Automatic operation

Q1 During an automatic run, switching A1 The product will switch automatically to automatic wind
the wind speed selector will not speed. You cannot select strong or weak wind by
change the wind speed. remote control but you can select wind and quiet.

28
Common, etc.

Q1 In "automatic wind speed" mode, the A1 This does not abnormal. It In wind speed "automatic" mode,
indoor fan changes from strong wind is because the cold wind the product will sense the heat
to weak wind to slight wind. prevention is working. exchange temperature and,
when the temperature goes
down, the product will
automatically switch to strong
wind to weak wind to slight wind.

Q2 At operation startup, the outdoor unit A2 At operation startup, the product will set the rotation speed
becomes noisy. of the compressor to full power and increase its heating and
cooling capacity, resulting in a slightly higher noise level.
This is not a sign of a breakdown.

The outdoor unit sometimes changes The difference between the thermometer temperature
Q3 A3 setting and room temperature will change the rotation speed
in its noise.
of the compressor. This is not a sign of a breakdown.

There is a difference between the

Q4 temperature setting and room temperature A4 The room structure, air stream, or other factor may cause a
gap between the room temperature setting and actual room
in room temperature control.
temperature. If there is any difference between the setting
and the room temperature, adjust the temperature setting to
match the living space to a comfortable temperature.

Q5 The product will not produce wind A5 After turning ON the power switch or breaker, setting the
right after startup. product to heating or dehumidification will activate a
preliminary operation for 1 minute. At that time, heating will
cause the operation lamp to blink. This is not a sign of a
breakdown.

Q6 I performed internal cleaning, but A6 Internal cleaning will clean the inside of the indoor unit of the
didn't succeed in controlling the mold air-conditioner, thereby controlling mold generation. This will
in the room. not control the mold in the room.

29
Wireless remote control

Q1 The timer will not become set. A1 Have you set the product to the current time? The
timer cannot be set unless it is set to the current
time.

Q2 The current time display will A2 The current time When set to the current
disappears 10 seconds time setting, the reading
disappear at once.
later. The timer set blinks for about 3 minutes.
display is given priority.

Q3 I made a timer "reservation". But A3 Is the time not past the reserved time?
the time setting has disappeared. The set time disappears when the current time
reaches the reserved time.

Q4 I tried to set the "sleep" timer A4 The time set in the "sleep" timer can be set with a
while the ON timer is reserved. time up to the time set with the ON timer. If the end
But it will not set itself to a desired
time of the "sleep" timer is past the time set with the
time.
ON timer, you cannot make that setting.

30
Q5 I set the "sleep" timer during A5 This occurs when the room temperature and humidity
operation.But have reached their settings during dehumidification and
the indoor fan will not run (it will the air-conditioner is in a pause. The product will begin
not produce wind) again to run within about 3 minutes.
The product will run with the wind speed set to a "quiet"
wind intensity will not change.
state.

Q6 I tried to change the setting with A6 You cannot make this setting when the product is in "air
the "room temperature" button of purification" mode. Moreover, you cannot set the product
the remote control unit in vain. to a desired setting when quick laundry or dew control is
being performed with the "auto" or "quick
dehumidification" button.

Q7 The temperature setting field on the A7 The product will give a display when you operate the product
remote control unit displays in "auto" using the operation switch button. This can be
ć ć
+ or - . controlled
within the range off3 ć.
The product will display + ć if the temperature is ć
higher than the room temperature in automatic setting.
The product will display - ć if the temperature is ć
lower
than the room temperature in automatic setting.

Q8 The remote control unit will give no A8 The remote control unit displays nothing.
display in response to a push of the
"vertical vane" button.

31
TROUBLE SHOOTING
MODEL RAC-25/35/50WXD

Inspection instructions

RAC-25/35/50WXD

Indoor fan motor

Power supply
Indoor Electrical 1Φ 230V 50Hz Outdoor Electrical
L
N

1 Compressor

Power circuit
Power circuit
motor
500 F

Warning 3

2 0V line
Note that the 0 V line of the
Control circuit
outdoor electrical parts and 3
Control circuit

the primary power circuit of

the indoor electrical parts
have voltages to ground as
illustrated in the right-hand
figure.
Potential at Potential at
Voltage between each points points
part and ground

320V

0V line
Potential at points

Do not under any

circumstances get your
Warning hand or metal part into
contact with the cabinet. Danger!!!
Do not install
When conducting a check a grounding.
with an oscilloscope or
something similar, do not
ground the oscilloscope.
Note that the oscilloscope
will be subjected to voltages
as illustrated in the figure
above.

32
DISCHARGE, PROCEDURE AND POWER SHUT OFF METHOD FOR
POWER CIRCUIT

WARNING
Caution
Voltage of about 350 V is charged between the terminal of smoothing capacitors.
During continuity check for each circuit part of the outdoor unit, be sure to discharge the smoothing
capacitors.

Discharge Procedure
1. Turn off the power.
2. After power is turned off, wait for 10 minutes or more. Then, remove electrical parts cover
and apply soldering iron of 30 to 75 W for 15 seconds or more to IPM(24) and IPM(20)
terminals on the main P.W.B. as shown in the figure below, in order to discharge voltage
in smoothing capacitor.

Do not use a soldering iron with

transformer: Otherwise, thermal fuse
inside transformer will be blown.

RAC-25/35/50WXD

MAIN P.W.B.

LEAD WIRE

SOLDERING IRON (30 TO 75W)

33
Other instructions

(1) Detaching and reattaching the receptacles for tab terminal

All the receptacles for connecting tab terminals are with a locking mechanism. Forcibly pulling any such receptacle without
unlocking it will destroy it. Be on guard.
When reconnecting it, insert it securely all the way home.

・Receptacle types and how to unlock them

Mild resin cover

Cancel button

Horizontal (with a mild resin cover)

Vertical (with a resin case)
Hold the cancel button down on the
Hold the resin case and pull it out. mild resin cover while pulling it out.

(2) Detaching and reattaching the board connector

The product comes equipped with many board connectors provided with lock mechanism. Forcibly pulling any such part
without unlocking it will destroy it. Be on guard. When reconnecting it, insert it securely all the way home.

Pinch the locking mechanism with your Locking

fingers and pull it out unlocked. mechanism

(3) Do not detach or reattach the connectors while energized

Do not under any circumstances detach or reattach the connectors while energized. That would destroy the board
components and fan motor. For both the indoor and outdoor boards, ensure that the smoothing capacitor has discharged its
electricity fully before you do your work.

34
 Troubleshooting support

Ĉ Function Description

・The failure mode detected on the outdoor unit side is displayed by

ǂblinking the "LD301". Detecting a failure will stop the outdoor unit
 [Display on the
outdoor unit side] ǂand keep blinking the LD301 until it is restarted.
ǂ(The communication error will persist until the communication is
ǂreestablished.)

 Self-diagnosis memory ・The failure modes detected on the indoor and outdoor unit sides
are stored in the nonvolatile memory of the indoor unit and can be
read later on.
ǂ(The memory will remain even after power-off.)
・The failure modes detected on the outdoor unit side are written in
memory every time any such mode occurs. The failure mode can
therefore be detected on the indoor unit side without waiting for
the retry frequency to reach the display of the indoor unit lamp.
Moreover, the normal self-diagnosis display function which rarely
occurs will store and display failure modes that do not end up
displaying the indoor unit lamp.
ǂ(Any such mode may be unable to be stored if indoor or outdoor
communications is in a failure.)
・The product stores 5 last-stored failure modes.
・There is a function for deleting memory. Once you clear the
memory and run the product for several days, you can read the
failure modes and check them, thereby detecting the less
frequent failure phenomena.
・Failure modes can be checked by both the blinking of the lamp of
the indoor unit and the display of the remote control liquid crystal
display.

ĆThe "self-diagnosis function of the communication circuit" available in our conventional models is now incorporated
as part of the normal self-diagnosis function. In the case of a failure in the communication circuit, you do not have
to conduct a special operation and the operations can be automatically divided into 3 blinking operations and 12
blinking operations of the timer lamp. However, a strong external noise may have resulted in 12 times of blinking.

35
SELF-DIAGNOSIS LIGHTING MODE
MODEL RAC-25/35/50WXD

36
After turning on the power, perform air purification by remote control.
If there is not the air purifier and operating function,setting to 32đ by the remote control,and operate in the cooling mode.

Diagnosis and troubleshooting of outdoor electric parts and refrigerating cycle

No No
Is the LD301 turned on? Is there 230V AC between Ensure the power supply.
terminal boards L and N?
Normal Breaker activated
Yes Yes Check for electrical leakage. After that,

Checking the electrical parts of the outdoor unit

Has the breaker not been activated? turn on the breaker and make a double
-check.
Breaker normal
Check the indoor electrical parts. (It may
have a power relay abnormality, communication
error or something similar.)
If the 15/25 A fuse is blown out, it may
Abnormal
have caused another part to go out
of order. Please take care. (The
Is the 15/25 A fuse normal? Replace the outdoor electrical parts.
main parts which may be in such a
state are the varistor, diode stack,
Yes
IPM and smoothing capacitor.)
Abnormal
No
Is the power circuit normal? For details, see Is the 3 A fuse Replace the outdoor electrical parts (in the case of
the page on the power circuit. blown out? an abnormality in the power circuit).

Yes Yes
Reversing valve
normal
Check the reversing valve refer to the Replace the outdoor electrical parts (in the case of
circuit of reversing valve drive circuit an abnormality in the power circuit).

Abnormal
Replace the outdoor electrical parts in reversing valve
drive circuit or reversing valve.
The LD301 will not go on
and the power circuit is normal.
Just in case, put the power on one Replace the outdoor electrical parts
(in the case of an abnormality in the
more time.
microcomputer or LED).

37
 Check the blinking frequency of the LD301.

The LD301 blinks 13 times. Yes

Replace the outdoor electrical parts (in
the case of an abnormality in the
EEPROM reading error microcomputer or EEPROM).

No
Yes Abnormal
The LD301 blinks 9 times. Check the F cable connection (for half insertion, connection by
using a thin cable, erroneous connection between terminal boards Correct the F cable connection.
Communication error 1, 2 and 3, and other abnormalities).
Normal
No Blinks 3times Check the indoor electrical parts.
Check that the indoor timer lamp blinks. (Check the temperature fuse in the
terminal board.)
Blinks 12 times
Is the connector CN27 securely inserted? CN27 disconnect Insert the connector CN27and conduct
(You may have forgotten to make the a double-check.
correction after a self-check.)
Emplace the outdoor electrical parts
Normal (in the case of an abnormality in the
No communication circuit).
The LD301 blinks once. If the LD301 is on, It is performing cooling or heating.
If the LD301 is on 2 second and off 0.3 second, the product is running with a heavy load. (This does not
Reset stopped constitute a failure.)
If the LD301 is bilnking each 0.25 second ,so please check the blinking number carefully of the lamp,and check it.

Yes Abnormality other

than compressor
stoppage
Electrical parts abnormality
Replace the outdoor electrical parts (in
Run the product either by remote control or the
Identify the failure location. the case of an abnormality in the
indoor forcible cooling switch. communication circuit).
Abnormality in equipment other
Compressor stoppage than the electrical parts
LD301 blinking frequency each 0.25 second, Correct the abnormal location.
please check it carefully.

Yes Turn the power back on, run the

The LD301 blinks once.
If the indoor unit is either of the following states, product either by remote control Blinking once
it will blink once. Replace the outdoor electrical parts
or by using the forcible cooling
・ Ionmist in progress (in the case of an abnormality in the
switch, and check the blinking
Reset stopped ・ 2 hours before the ON timer frequency of the LD301.
reset circuit or microcomputer).

No
Other
The LD301 blinks 9 times.　 Yes Conduct a check according to the
description of the LED blinking 9 times
Communication error given above.

38
 No

The LD301 blinks 10 times. Yes AC 187 V or less, AC 253 V or more

Is there AC 220 -230V between
Check the power supply.
terminal boards L and N?
Power supply voltage error
AC 187-253 V
No Abnormal Ifyon confirm the connect of the reactor
Is there a voltage of DC 264-358 V ? wire, And it is ok, please change the
For measuring points, see the instruction plate on the lid of the Check for loose or
reactor.
electrical parts. poorly insert the
reactor
Change the outdoor ele. unit [circuit
abnormal].

Normal
Replace the outdoor electrical parts
(in the case of an abnormality in the
voltage detection circuit).

Yes Abnormal
The LD301 blinks 7 times.
Check for loose or poorly inserted thermistors. Connect the thermistors.
Thermistor abnormality Normal
Abnormal
No Replace any abnormal
Check the thermistors for wire breaks and short-circuits.
thermistors.
Normal
Replace the outdoor electrical parts
(in the case of an abnormality in the thermistor
detection circuit).

Abnormal
Yes Check if the OH thermistor is not loose or poorly inserted. Connect the OH thermistor.
The LD301 blinks 6 times. The OH thermistor has
detected heat-up in the
OH thermistor rise compressor. Normal Abnormal
Check the OH thermistor for wire breaks and short-circuits. Replace the OH thermistor.
No
Normal
If reviewing the freezing cycle does not
Review the freezing cycle. correct the problem, replace the outdoor
(Refrigerant leakage or other electrical parts (in the case of an
reason is conceivable.) abnormality in the thermistor detection circuit).

* Restart again.If keep opertaion,no problem.

Yes
The LD301 blinks 16 times. The current of the compressor over the
upper limit.So, it stopped.After(3 minutes)
High load stop restart.

No

39
 When cooling: Is the heat exchanger of the outdoor unit clogged up?
Yes Is there shelter around?
Yes
The LD301 blinks 5 times. Since the compressor When heating: Is the heat exchanger or filter of the indoor unit
load was heavy, the clogged up? Clear up the causation ?
Overload lower limit cut product was stopped.
No
Yes
No Remove the cause of the problem.
Is the freezing cycle abnormal? Correct the abnormal location.

No

Yes
The LD301 blinks 4 times. This is a failure in starting up the compressor.
Check the compressor connectors for
Switchover failure looseness and continuity.

No
Yes No
The LD301 blinks 3 times. The product detected an abnormality in the control
of the compressor and stopped its operation. Does the service valve open ?
Please open it.
Either the load may be heavy or the drive circuit
Abnormally slow rotation
may be abnormal.
Yes
No
Yes The product detected a current abnormality in the Abnormal
The LD301 blinks twice
compressor and stopped its operation. Either the Check the compressor for
load may be heavy or the drive circuit may be Correct the abnormal location.
Peak current cut loose connectors and cord
abnormal.
continuity
Normal

Please check the setting of

the leakage breaker.

No

Abnormal
Please confirm the insulation Change the compressor. and check the
of the compressor. and check it outdoor ele. unit.

Normal

Conduct a [self-check] According to the result of the [ self-check]

confirm the break down parts, change it.

40
 Yes The creepage breaker have already set? No Abnormal
The LD301 blinks 14 times
Does the compressor insulation OK? Change the compressor and then
Active voltage abnormal check the outdoor ele. unit .

Normal Change the outdoor ele. unit.

Yes

Q601,Q602 (RAC-50WPB only) have malfunction Change the outdoor ele. unit.
Q601,Q602 abnormal

No
Yes The product detected an abnormality in the Abnormal
The LD301 blinks 12 times outdoor fan and stopped its operation. Possible Remove all foreign matter.
Check if the fan is clear of foreign
causes include a pause due to a strong wind, matter and abnormalities. If the fan is abnormal, replace the
Fan lock stopped foreign matter in the fan, abnormality in the fan fan.
motor, and abnormality in the drive circuit.

Normal
No Abnormal
Check the fan motor for loose Insert the connector.
connectors.

Normal After restarting,

the product will
Yes Is the wind too strong? run continuously.
The LD301 blinks 11 times. This is not a sign of a failure in the
It is a pause due to a strong wind. As the wind Check if the product can restart all
right. (It takes several minutes for outdoor fan motor or outdoor electrical
weakens, the product will start again.
Fan stopped due to a strong wind it to start again.) parts.

It stops
Fan motor
Check the outdoor fan motor. (For details, see abnormal
the page on the outdoor fan motor or the
instruction plate on the lid of the electrical
Replace the outdoor fan motor.
parts.) Is the outdoor fan motor abnormal?

Fan motor normal Replace the outdoor electrical

parts (in the case of an
abnormality in the drive circuit of the
outdoor fan).

41
 (JUDGING BETWEEN GAS LEAKAGE AND
CHECKING THE REFRIGERATING CYCLE COMPRESSOR DEFECTIVE)

1. Troubleshooting procedure (No operation, No heating, No cooling)

Lighting mode
Blinks Blinks Blinks Blinks Blinks Blinks
Connect U,V,W phase leads to the Self- 2 times 3 times 4 times 5 times 6 times 8times
diagnosis lamp
power module again and operate the
air conditioner. LD301

Time until the Approx. Within Approx.

Approx. 10 seconds 10 Approx. 10
lamp lights seconds 30 seconds
seconds

Possible
malfunctioning Compressor Gas Compressor
leakage
part

Is the self-diagnosis lamp mode as Blinking off

shown on the right?

YES

(R32)
The values above are the theoretical ones.

Normal
Stop to operate and check the gas Checking the IPM (main P.W.B.)
pressure in balancing mode.

Error (Gas leaking)

When the
self-diagnosis lamp
lights in the same
condition as above.

Gas leaks.
Repair and seal refrigerant. The compressor is defective. Replace it
and seal refrigerant.
If the compressor checker for an
(
inverter type air conditioner is
available, re-check using it. )

Perform a final check of operation.

42
 How to run the product with the outdoor unit test switch

If the indoor electrical parts is out of order and if you wish to run the outdoor unit

1. Turn on the outdoor terminal boards L and N (220-230 V AC).

2. Confirm that the "LD301" blinks once from the terminal side of the outdoor unit. Afterwards (when about 30 sec elapses
after the power turns on), confirm that the "LD301" changes to blinking 9 times (communication error).
3. When the "LD301" is blinks 9 times, if you press the test switch, the "LD301" lights up.
If you release your finger from the test switch within 1 sec to 5 sec after pressing the switch, the forced cooling operation starts.
※(If you press the test switch for 5 sec or longer, the self-check diagnosis starts. In this case, turn the power off and start the procedure from 1 again.)

※(For the initialization of the expansion valve, it may take 1 min until the operation starts.)
4. When you press the test switch again for 1 sec or longer, the unit stops the operation.

RAC-25/35/50WXD

DC V+(IPM 24)
DC V-(IPM 20)

43
 Cautions
1. Applying power directly to the outdoor unit will cause a rush current to stress the outdoor unit.
Therefore, if the indoor unit is not out of order, do not use the method descried in 2).
2. Before making the connections, be sure to turn off the breaker.
3. Do not under any circumstances run the product for more than 5 minutes.
4. Doing work with the compressor connector removed will cause the LD301 to blink 4 times.
It will not start.
5. For another test run, turn off the breaker and turn it back on. (The test switch is accepted only
once after power-on. After operation by remote control, it is not accepted.)
6. When the operation with the test switch is over, turn off the breaker and set the connectors back.

HOW TO OPERATE THE OUTDOOR UNIT INDEPENDENTLY

RAC-25/35WXD

1. Connect the large dia. pipe side and small dia. pipe side service valve using a pipe.
Parts to be prepared

Outdoor unit (1) Reducing union

Connect the small diameter service
Compressor 1/4” (6.35 mm)
valve and the large diameter service
Large dia. service valve 3/8” (9.52 mm)
valve using the reducing union and Reversing (2) Copper pipe (1/4” and 3/8”)
copper pipe as shown on the right. valve Reducing union
(1/4” and 3/8”)

Copper pipe
(1/4”)
Charge refrigerant of 300g
after vacuuming ( 1) Do not operate for more than 5
Small diameter
service valve minutes

The operation method is the same as “How to operate using the connector to servicing the outdoor unit”.
1 The charging amount of 300g is equivalent to the load in normal operation.

RAC-50WXD

1/4

1/4
1/4

1/4

※
Do not operate for 5 minutes
or more.

44
 PARTS LIST AND DIAGRAM
OUTDOOR UNIT
MODEL: RAC-25WXD、RAC-35WXD 47

35

26
48
41 44

45
42
25
43 36
31 29

30
49

32

40

33
27

4 11

10

28

21
14
20
23 22
46 13
19

34
18

24 17
8 15

16
3

12
7

38 37 6
39

45
 OUTDOOR UNIT

JCH-WH PARTS NO Q'TY/

NO PARTS NAME
UNIT
RAC-25WXD RAC-35WXD
1 HWRAC-50WPC A01 1 BASE
2 HWRAC-25WXD A01 1 COMPRESSOR
3 HWRAC-50NX2 A04 3 PUSH NUT
4 HWRAC-25WXD A02 1 CONDENSER
5 HWRAC-25WXD A03 1 REVERSING VALVE
6 HWRAC-10GH5 A03 1 SERVICE VALVE
7 HWRAC-50WEA A06 1 SERVICE VALVE
8 HWRAC-50WED A03 1 ELECTRIC EXPANSION VALVE
9 HWRAC-25WXD A04 1 SOUND PROOF
10 HWRAC-25WXD A05 2 SOUND PROOF
11 HWRAC-25WXD A06 1 SOUND PROOF
12 HWRAC-25WXD A07 3 RUBBER RING
13 HWRAC-25WXD A08 1 O.L.R COVER
14 HWRAC-50WEA A12 1 CONNECTING CORD(COMP)
15 HWRAC-50NX2 A16 1 THERMISTOR (DEFROST)
16 HWRAC-50NX2 A17 1 THERMISTOR SUPPORT
17 HWRAC-25WXD A09 1 COIL(REVERSING VALVE)
18 HWRAC-50WED A07 1 COIL(EXPANSION VALVE)
19 HWRAC-50WED A08 1 PARTITION
20 HWRAC-50WED A09 1 REACTOR
21 HWRAC-50WEB A02 1 FAN MOTOR SUPPORT
22 HWRAC-50WED A10 1 FAN MOTOR
23 HWRAC-50WEC A12 1 PROPELLER FAN
24 HWRAC-50NX2 A25 1 NUT (PROPELLER FAN)
25 HWRAC-50NX2 A26 1 SIDE COVER (L)
26 HWRAC-50NX2 A27 1 HANDLE
27 HWRAC-50WED A11 1 FRONT COVER
28 HWRAC-50WEC A14 1 DISCHARGE GRILL
29 HWRAC-50WEA A14 1 EARTH-PLATE
30 HWRAC-E14H3 914 1 THERMISTOR(OUTDOOR TEMPERATURE)
31 HWRAC-50WED A12 1 SIDE COVER (R)
32 HWRAC-18WSPA A24 1 TC-COVER
33 HWRAC-50WEC A15 1 H-SHEET
34 HWRAC-50WEC A16 1 TERMINAL COVER
35 HWRAC-SX18HAK A28 1 TOP COVER
36 HWRAC-50WED A13 1 SERVICE VALVE COVER
37 HWRAC-50NX2 A36 1 BUSH ASSEMBLY
38 HWRAC-50NX2 A37 2 BUSH
39 HWRAC-50NX2 A38 1 DRAIN PIPE
40 HWRAC-50WEC A17 1 ELECTRIC PARTS PLATE
41 HWRAC-50WED A14 1 ELECTRIC PARTS COVER
42 HWRAC-50WEB A07 2 SUPPORT2 (P.W.B.)
43 RAC-1F50KVY 014 1 HEAT SINK
44 HWRAC-25WXD A10 HWRAC-35WXD A01 1 P.W.B.(MAIN)
45 HWRAC-50WEB A11 2 CORD(REACTOR)
46 HWRAC-50WED A16 1 TERMINAL BOARD (5P)
47 HWRAC-50WED A17 1 FUSE (25A)
48 HWRAC-25WXD A11 2 FUSE (3.15A)
49 HWRAC-50WEB A13 1 SUPPORT1(P.W.B.)

46
 PARTS LIST AND DIAGRAM
OUTDOOR UNIT
MODEL: RAC-50WXD 36
30

42 46

26 27 50 47
45 32 39

43 35
37

44 51
38

31
3
41 12
33
53

34
10
5

28

54
13
29

39

22
15
14
24 23
48 49

52

21 19
6 11

20 18 9
25 16

17

40 7

47
 OUTDOOR UNIT

JCH-WH PARTS NO Q'TY/

NO PARTS NAME
UNIT
RAC-50WXD
1 HWRAC-50WXD A01 1 BASE
2 HWRAC-50WXD A02 1 COMPRESSOR
3 HWRAC-50WEC A08 1 SOUND PROOF
4 HWRAC-50NX2 A04 3 PUSH NUT
5 HWRAC-50WXD A03 1 CONDENSER
6 HWRAC-50WXD A04 1 REVERSING VALVE
7 HWRAC-50WEA A05 1 SERVICE VALVE
8 HWRAC-50WEA A06 1 SERVICE VALVE
9 HWRAC-50WED A03 1 ELECTRIC EXPANSION VALVE
10 HWRAC-50WXD A05 1 SOUND PROOF
11 HWRAC-50WXD A06 1 SOUND PROOF
12 HWRAC-50WXD A07 1 SOUND PROOF
13 HWRAC-50WXD A08 1 SOUND PROOF
14 HWRAC-50WXD A09 1 SOUND PROOF
15 HWRAC-50WEA A12 1 CONNECTING CORD(COMP)
16 HWRAC-50WXB A28 1 THERMISTOR (DEFROST)
17 HWRAC-50WXD A10 1 THERMISTOR SUPPORT
18 HWRAC-25WXD A09 1 COIL(REVERSING VALVE)
19 HWRAC-50WED A07 1 COIL(EXPANSION VALVE)
20 HWRAC-50WXD A11 1 PARTITION
21 HWRAC-50WED A09 1 REACTOR
22 HWRAC-50WXD A12 1 FAN MOTOR SUPPORT
23 HWRAC-50WED A10 1 FAN MOTOR
24 HWRAC-50WXB A07 1 PROPELLER FAN
25 HWRAC-50NX2 A25 1 NUT (PROPELLER FAN)
26 HWRAC-50WXB A09 1 NET LEFT
27 HWRAC-50WXB A10 1 LEFT PLATE
28 HWRAC-50WXD A13 1 FRONT COVER
29 HWRAC-50WXB A12 1 DISCHARGE GRILL
30 HWRAC-50WED A17 1 FUSE (25A)
31 HWRAC-50WXB A14 1 THERMI-C
32 HWRAC-50WXD A14 1 SIDE COVER（R）
33 HWRAC-14EH4 A15 1 COVER(OUT DOOR THERMISTOR)
34 HWRAC-50WXB A27 4 PC-SUP
35 HWRAC-50WXB A18 1 TER-PLATE
36 HWRAC-50WXB A19 1 TOP COVER
37 HWRAC-50WXD A15 1 TERMINAL-COVERAS
38 HWRAC-50WXD A16 1 EV-COVER
39 HWRAC-50WXB A22 2 HANDLE
40 HWRAC-50WXB A23 1 DRAIN PIPE
41 HWRAC-50WXB A24 1 ELECTRIC PARTS PLATE
42 HWRAC-50WXD A17 1 ELECTRIC PARTS COVER
43 HWRAC-50WEB A07 2 SUPPORT (P.W.B.)
44 HWRAC-50WEB A08 1 HEAT SINK
45 HWRAC-50WXD A18 1 P.W.B.(MAIN)
46 HWRAC-50WEB A10 1 12 CORD ASSEMBLY
47 HWRAC-50WEB A11 1 CORD ASSEMBLY
48 HWRAC-50WED A16 1 TERMINAL BOARD (5P)
49 HWRAC-25WXD A08 1 O.L.R COVER
50 HWRAC-25WXD A11 2 FUSE (3.15A)
51 HWRAC-50WEB A13 1 SUPPORT (P.W.B.)
52 HWRAC-50WXB A32 4 MIRROR MAT
53 HWRAC-50WXB A26 1 FIX-PLATE
54 HWRAC-50WXD A19 1 SOUND PROOF

48
RAC-25WXD JCH-WH NO.0112E
RAC-35WXD
RAC-50WXD
49