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    101-C Waste Heat Boiler & 100-C KRES - Readiness

    Uploaded by

    Aulia Rizqi
    The document provides a repair plan for a waste heat boiler with 6 main steps: 1) opening the top and bottom covers, 2) inspecting and testing tubes, 3) plugging tubes, 4) boxing up the top cover, 5) boxing up the bottom cover, and 6) procuring equipment from a boiler master including an internal tube cutter, consumables, a vacuum test unit, and an operator. It lists 13 actions for opening the top cover, 6 actions for opening the bottom cover, 4 tube inspection and testing actions, and 6 tube plugging actions.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    101-C Waste Heat Boiler & 100-C KRES - Readiness

    Uploaded by

    Aulia Rizqi
    28 views6 pages
    The document provides a repair plan for a waste heat boiler with 6 main steps: 1) opening the top and bottom covers, 2) inspecting and testing tubes, 3) plugging tubes, 4) boxing up the top cover, 5) boxing up the bottom cover, and 6) procuring equipment from a boiler master including an internal tube cutter, consumables, a vacuum test unit, and an operator. It lists 13 actions for opening the top cover, 6 actions for opening the bottom cover, 4 tube inspection and testing actions, and 6 tube plugging actions.

    Original Title

    211102 101-C Waste Heat Boiler & 100-C KRES -Readiness

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    The document provides a repair plan for a waste heat boiler with 6 main steps: 1) opening the top and bottom covers, 2) inspecting and testing tubes, 3) plugging tubes, 4) boxing up the top cover, 5) boxing up the bottom cover, and 6) procuring equipment from a boiler master including an internal tube cutter, consumables, a vacuum test unit, and an operator. It lists 13 actions for opening the top cover, 6 actions for opening the bottom cover, 4 tube inspection and testing actions, and 6 tube plugging actions.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    28 views6 pages

    101-C Waste Heat Boiler & 100-C KRES - Readiness

    Uploaded by

    Aulia Rizqi
    The document provides a repair plan for a waste heat boiler with 6 main steps: 1) opening the top and bottom covers, 2) inspecting and testing tubes, 3) plugging tubes, 4) boxing up the top cover, 5) boxing up the bottom cover, and 6) procuring equipment from a boiler master including an internal tube cutter, consumables, a vacuum test unit, and an operator. It lists 13 actions for opening the top cover, 6 actions for opening the bottom cover, 4 tube inspection and testing actions, and 6 tube plugging actions.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    You are on page 1of 6

    Readiness

    100-C KRES Repair Plan 24-Nov, 12:00

    No. Action PIC PR Start Time Finish Time Status

    1 Cutting the tube below tube sheet (100 mm) Kuswara - 2-Nov, 8:00 6-Nov, 8:00 In Progress
    2 Pullout top remaining tubes and putting wooden dowel Kuswara - 3-Nov, 20:00 6-Nov, 20:00 Open
    3 Pulling & pushing the tube from bottom Kuswara 6-Nov, 20:00 12-Nov, 20:00 Open
    4 Cutting, trimming and welding Pin Kuswara - 6-Nov, 20:00 12-Nov, 20:00 Open
    5 Pushing the tube into place Kuswara - 12-Nov, 20:00 14-Nov, 20:00 Open
    6 Expansion of the tube Kuswara 14-Nov, 20:00 16-Nov, 20:00 Open
    7 Install bottom dsitributor plate Kuswara 16-Nov, 20:00 17-Nov, 8:00 Open
    8 Tack weld the nuts of the distributor plate Kuswara 17-Nov, 8:00 17-Nov, 20:00 Open
    9 Catalyst Loading Yosandi 17-Nov, 20:00 20-Nov, 20:00 Open
    10 Welding of bolt for top distributor plate Kuswara 20-Nov, 20:00 21-Nov, 0:00 Open
    11 Ferrule and distibutor plate installation Kuswara 21-Nov, 0:00 21-Nov, 12:00 Open
    12 Installtion tube bundle to shell Kuswara 21-Nov, 12:00 23-Nov, 12:00 Open
    13 Boxup top cover, Lines and tightening. Kuswara 23-Nov, 12:00 24-Nov, 12:00 Open
    Open
    In Progress
    Done

    Remarks
    Readiness
    101-C Waste Heat Boiler Repair Plan 12-Nov, 15:00

    1. Open Top Cover


    No. Action PIC PR Start Time Finish Time Status

    1 Install scafolding at connection Pipe of Top cover Kuswara - 2-Nov, 9:00 2-Nov, 19:00 In Progress
    2 Remove Insulation Kuswara - 2-Nov, 13:00 2-Nov, 17:00 Done
    3 Locking of supports Kuswara 2-Nov, 13:00 2-Nov, 19:00 In Progress
    4 Dismantle connection Pipe of Top Cover (T2 A/B/C/D) Kuswara - 2-Nov, 19:00 3-Nov, 19:00 Open
    5 Opening bolts of Top cover Kuswara - 3-Nov, 19:00 4-Nov, 7:00 Open
    6 Lifting of Top Cover Kuswara MEC-1711 4-Nov, 7:00 4-Nov, 15:00 Open
    MEC-1688

    2. Open Bottom Cover


    No. Action PIC PR Start Time Finish Time Status

    1 Install scafolding at Botom cover Kuswara - 2-Nov, 19:00 2-Nov, 21:00 Open
    2 Opening bolts of Body flange Kuswara - 2-Nov, 19:00 3-Nov, 1:00 Open
    3 Opening bolts of Elbow flange Kuswara MEC-1710 3-Nov, 17:00 3-Nov, 23:00 Open

    4 Remove Trunion at pipe support Kuswara - 3-Nov, 23:00 4-Nov, 3:00 Open
    5 Remove Elbow and spool Kuswara - 4-Nov, 3:00 4-Nov, 9:00 Open
    6 Remove the strainer Kuswara - 4-Nov, 9:00 4-Nov, 13:00 Open

    3. Tube Inspection and Testing


    No. Action PIC PR Start Time Finish Time Status

    1 Visual Inspection Top Tube sheet Dyandra - 4-Nov, 15:00 4-Nov, 21:00 Open
    2 Boroscope from the Top Tube sheet Dyandra REI-0072 4-Nov, 21:00 5-Nov, 21:00 Open
    3 Eddy current Test Data Dyandra REI-0075 5-Nov, 21:00 6-Nov, 21:00 Open
    4 Leak Test Dyandra - 6-Nov, 21:00 7-Nov, 9:00 Open

    4. Tube Plugging
    No. Action PIC PR Start Time Finish Time Status

    1 Material procurement Kuswara MEC-1712 2-Nov, 9:00 5-Nov, 17:00 Open

    2 Plug fabrication Kuswara - 5-Nov, 17:00 6-Nov, 17:00 Open

    4 Top tube cutting by internal cutter Kuswara 7-Nov, 9:00 10-Nov, 9:00 Open
    5 Plug installation Kuswara - 7-Nov, 9:00 10-Nov, 9:00 Open
    6 Leak Test Kuswara - 10-Nov, 9:00 10-Nov, 17:00 Open

    5. Box up Top Cover


    No. Action PIC PR Start Time Finish Time Status

    1 Install gasket Top cover Kuswara - 10-Nov, 17:00 10-Nov, 21:00 Open
    2 Lifting Top cover Kuswara - 10-Nov, 21:00 11-Nov, 3:00 Open
    3 Install and Tightening Top cover Kuswara - 11-Nov, 3:00 11-Nov, 15:00 Open
    4 Install connection Pipe of Top Cover (T2 A/B/C/D) Kuswara - 11-Nov, 15:00 12-Nov, 15:00 Open
    5 Install Insulation Kuswara - 12-Nov, 15:00 13-Nov, 15:00 Open

    6. Box up Bottom Cover


    No. Action PIC PR Start Time Finish Time Status

    1 Install strainer Kuswara - 10-Nov, 17:00 10-Nov, 21:00 Open


    2 Install gasket Bottom cover Kuswara - 10-Nov, 21:00 11-Nov, 1:00 Open
    3 Install Elbow Kuswara - 11-Nov, 1:00 11-Nov, 7:00 Open
    4 Install Trunion Kuswara - 11-Nov, 7:00 11-Nov, 10:00 Open
    5 Tightening of Elbow body flange Kuswara - 11-Nov, 10:00 11-Nov, 16:00 Open
    6 Tightening of Elbow pipe flange Kuswara - 11-Nov, 16:00 11-Nov, 23:00 Open
    Open
    In Progress
    Done

    Remarks

    GTA: Crane 220T & Manpower (extention)

    Remarks

    Hydraulic Spanner size 5.3/8 (5.375") 136.525 mm


    (subject to availability at site), ETA 3th Nov afternoon

    Remarks

    Available at site
    Surveyor Indonesia arranged, ETA 4th Nov

    Remarks

    ETA site 5th Nov, Rod F321 / F347 and TP304H (1m x 24)
    each
    (subject to availability at site)

    (Top plug length - 325 + 150 + 10 = 485 mm + bottom -


    75 mm = 560 mm for one tube)

    Remarks

    Remarks
    Equipment from Boiler Master

    No Equipment
    1 Internal Tube cutter
    2 Consumable
    3 Vaccum Test unit
    4 Operator
    Equipment from Boiler Master

    Specification Qty
    for tube Size - ID - 26.21 mm to OD-31.75 mm, Minimum length - 410 mm 2
    Blade for the internal tube cutter 10
    Vaccum test unit includding rubber plugs - ID tube - 26.21 mm 1
    Operator for Vaccum test unit 1

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