CR-series SCR Operation Manual 琦勝企 業 有 限公司

CONCH ELECTRONIC CO.,LTD

(3Ø3W & 3Ø4W)
APPEARANCE
Notice of Safety 1 3 4
● Please connect lines according to National Electrical Code to
prevent hazard to human and equipment.

! ● To prevent electric shock, please make sure that power is

turned off before replacing the fuse.
● Please do not use beyond the rated current. If the power is
Attention
unsteady, please retain sufficient current safety reservation 2 5

● Please lock terminal screws tightly to prevent components

! from being burned due to the surge or overheat of contacts
● The internal parts of the device are components with high
voltage and high temperature. Do not touch any terminal to
Danger prevent hazard if it is electrified.

■Model Explanation
CR3- A Output Function
2 035 P
Voltage spec. Current spec. Control Mode
1:1φ D:Standard 2:220V 035:35A P:Phase trigger control
2: 3φ2W A: Full function 4: 440V : Z: Zero cross control
1φ2W Current detection : C: 3φHalf-wave
V: Full function(developing)
(380V)
3: 3φ3W 450:450A (Blank): 1φself-setup
Voltage detection
■Specficiations W: Full function (developing)
Power detector
Optional information:
Main power 220, 380, 440V±15% 50/60HZ
1. If the optional model is with full function (A,V,W) and the control mode is with phase
Control power 200~240VAC(fan included)。90~240V AC/DC(f ans non-included ) control, the controller can be planned as a constant current (or constant voltage、constant
power) control mode. Please refer to the parameter settings
Rated current 35A,50A,75A,100A,125A,150A,225A,300A,450A
2.The full function model is included the serials communication ( RS-485) which can
Control mode Phase trigger control or Zero cross control (only 1φ1 W type ) support ModBus protocal in RTU or ASCII format. Please refer to the communication
spec. (Standard type is not included RS-485 and it’s only for display.)
0~5V,1~5V (impedance 20K) 0~10V, 1~10V (impedance 100K)
Control signal Vcmd 0~20mA,4~20mA (impedance 250Ohm) 3. Current has a wide range of specifications. Please refer to the product specifications
O utput control range 0.0~100.0%
4. CRx-xxxxP can be planned to phase / zero control.
Resolution/Linear 0.1% / 1%
5. 3φ phase control [control mode] with P-type and C-type two options.
Analog control:0~5V( impedance 20K ) to 0.0~100.0%。 P-type(standard) :
E.ADJ control signal on/off control : Hi=3.4V,Lo=2.2V Using 6sets SCR to control each phase’ +/- phase voltage. This is called “3φfull-wave
controlled”. Its characteristics is to control the output line current without DC component
Serial communication RS-485 interface, support ModBus protocol in RTU or ASCII format (average = 0). It’s suitable for inductive (or resistive) load. Such as motors, transformers
Cooling Method
and so on. The controllable phase angle only have 0~150 degrees control range.
natural air circulation or fan cooling
C-type
Ambient temperature/humidity -10~+ 50°C / under 90%RH Using 3sets SCR & 3sets diodes to control each phase’ half-circumference phase voltage.
This’s called “3φhalf-wave controlled”. It has a wide phase angle control range (0~120
Hi- pot test AC2000V/1min.(between the power, signal terminal & heat sinks) degree). It’s suitable for micro voltage adjustment. Due to line current has DC
component, therefore, it’s only suitable for resistive load.
Noise susceptibility 2KV 5KHZ
5.Current calculation and specifications used
Isolation resistor over 20MΩ/500V(between the power, signal terminal & heat sinks) (3φ)I(AMP) = P(watt) ÷ V(voltage ) ÷ √3 ÷ 0.85 (15% safety reservation )
(1φ)I(AMP) = P(watt) ÷ V(voltage ) ÷ √3 ÷ 0.85 (15% safety reservation )
Housing Material ABS (UL94V) :

■F use s pec . Pls use the available fuses, the below is model# for Bussmannn & (I²t)
Fuse model# Fuse model# Fuse model# Fuse model#
Current 240V (I²t) /415V (I²t) Current Current Current
240V (I²t) /415V (I²t) 240V (I²t) /415V (I²t) 240V (I²t) /415V (I²t)
35A 50LET(1400)/50FE(380) 100A 125LET(7500)/110EET(4000) 180A 200LMT(20000)/200FM(10500) 380A ------/Nidec 660GH400(112000)

50A 63LET(2200)/63FE(480) 125A 160LET(16000)/100FE(1800)2pcs 225A 250LMT(40000)/280FM(10500) 450A -----/280FM(30500)2pcs

75A 80LET(3800)/100FE(1800) 150A 180LET(29000)/100FE(1800)2pcs 300A 355LMT(100000)/350FM(60000)

■Input/ Output setting Make sure the control signals based on the input type and then adjust by the below table accordingly to avoid control errors.
:ON :OFF :Don’t Care CRx-xxxxP phase/zero cross control settings
Note: Change control mode must be rebooted
Input signal S4 S3 S2 S1 Input signal S4 S3 S2 S1
4
0~5V 2~10V Output Control S4 S3 S2 S1 3
1~5V 0~20mA Phase trigger control
2
1 DIP switches SW1l
0~10V 4~20mA Zero cross trigger control ON on the main control panel

■Phase / zero control output waveform

10% 50% 90% 10% 50% 90%
Phase Trigger Control Zero Cross
Trigger Control
■Parameter setting / operating
[Step 3] Press [MODE]+[UP] key for 3 seconds to start
Error of R-phase Indicator of output Display Description Default Value
Panel Description
Vcmd: setup Vcmd display value to response the control signal.
See [inout/ output setting]
Error of S-phase Indicator of alarm

R-Err RUN Wire: set up CR3-xxxP wiring method 3P3L

3P3L: 3 Phase 3 Line
Error of T-phase S-Err ALM Indicator of comm. 3P4L: 3 Phase 4 Line
T-Err COMM

Comm. control mode

Mode select/ MODE SEL ( Decimal point flashes) Main:Main power anomaly occurs disposal. 3 options.
Out ofthis mode ESC ENT

Enter the option of Mode null: ignore this ALAM: alarm output. Stop: alarm output.
anomaly keep working shutdown the machine
Value be increased
Fuse: The fuse blown anomaly occurred disposal. option is same.
Value be decreased
F Ld: (LOAD) disconnection occurred disposal. option is same as above.
standard type under 75A (non-included) has not this feature, please must set
as NULL..
Key operation:
Press [MODE] key to start the parameter setting, and then [SET] to call out the parameters, SENS: temperature switch failure occurred disposal. option is same as
using the up / down key to change the parameter value. To press [SET] button for 1 second above. when output 10 minutes continusally, temperature value is still on 0
degree C.
to write the parameters into the memory. To cancel the change of the parameters, press the
[MODE] key to exit before written by pressing the [SET] key. Press and hold the [MODE]
key for 3 seconds or don’t press any key more than 120 seconds to end the set-up function F HC: high current anomaly occurred disposal. option is same as above.
of parameters to return to the display mode.

F LC: low current anomaly occurred disposal. option is same as above.

F bL: 3 phase unbalance anomaly disposal. option is same as above.

[Step 1] Parameter, press [MODE] to start
Display Description Default Value FSCR: SCR breakdown anomaly occurred disposal. option is same as
above.
disp: when select the normal condition, what types of value will be displayed
Ctrl: (optional) control options, phase/constant current/ constant
voltage/constant power controlled
pert: output v Cmd: control Heat: heat sink I r:R (1φ) I S:S phase
percentag e signal temperature phase current current
Phas: phase control iout: constant current vout: constant vlotage Pout: constant power

id:(optional) communication station settingrange:1~99 1

T-phase current average current

stup:1st time to start or standby over 5 minutes, soft start time (See [control baud: (optional) communication speed 9.6
signal modulation]) Range: 1~100 secs. 10Sec. range:2.4，4.8，9.6，19.2，38.4。kbit/sec

resp:control signal( Vcmd,Ccmd)response time (See [control signal data: (optional) c ommunications serial format. 8n1
modulation]) range:1~60 seconds 2Sec. range:8n1，8n2，8e1，8o1。

[Step 2] Press the [MODE] key for 3 seconds to start mode: (optional) ModBus communications format RTU
range:RTU，ASCii。
Display Description Default Value
tout: (optional) communication timeout setting. when the communication 5Sec.
100% disconnection time exceeds, then the remove communication output control
Hltd: maxi. output limit setting ( constant current mode, maxi. output will transfer to the vcmd to control. range: 2~99S
current) . range:50~100%

0%
[ Other ]
LLtd:Vcmd=0 (see Vcut parameter), mini. output limit setting (constant
current mode, mini. output current) . range:0~50%
Press [MODE]+[DOWN] key for 3 seconds to start 3
Lock: parameter protection setting. range: 0~3
1Sec 0: all cannot setup 1: open step 1, 2: open step1,2, 3: all open
Altr: alarm output delay time when Abnormal. range:0~20 seconds

Press [SET key for 3 seconds to start

test: manual output testing. range:0~100%
0%
CooL: Fan start temperature. range:5~60℃ 50゜

Eadj: Select external control to control Vcmd

nuLL: no effect MuL: Add: Sub: Anomaly display (press [SET]+[UP] key to clear)
Vcmd x Eadj Vcmd+Eadj Vcmd - Eadj
Display Description Comm. code
OC: (optional) over-current, when the current value exceeds rated value more
Avg: Strt: than 1.2 times, the controller will stop output. please check the load whether 1
(Vcmd+Eadj)/2 short-circuit.
On/Off control
Main: the main power anomaly. check the input switch or the controller fuse if it
Vcut: when Vcmd(Ccmd)=0, select Lltd output or close output . is normal. 2

Hcur: (optional) high current

Lltd: output by mini. of output value 3
Stop: close output

Hcur: (optional) high current. when current value bigger than set value, error 0A Sink: heat sink temperature exceeds 80 degrees, the controller will stop
occurred. see [F HC] parameter. (phase: above 30%, zero cross 50% above output. check the fan spins and environmental ventilation. 4
start detect. set 0 as close function) range:0~500A
Fuse: fuse breakdown. please confirm fuse spec.、 load power or if the
0A connection screws has locked tight ( heat fuse) 5
Lcur: (optional) low current. when current value lower set value, error
occurred. see [F LC] parameter. ( phase: above 30%, zero cross 50% above
start detect. set 0 as close function) range:0~500A Load: Load Break
6
bALn:(optional) 3φcurrent no-balance setting. when 3φcurrent is 0A
unbalance, the value between maxi. current & mini. current bigger than set LCur: (optional) low current.
value, error occurred . see [F bL] parameter. (p h a s e : above 30%, zerp cross 7
50% start detect. set 0 as close function) range:0~500A
Ther: temperature sensor anomaly. check the pin plug of temperature
Kp: (optional) constant current ( voltage/ power) control deviation 100% sensor whether is bad connection, (impedance is about 3K ~ 10K ohm) 8
magnification settings. the greater the value the more sensitive response.
range: 10~100%
SCR: (optional) SCR breakdown. please return for repairing.
Pltd: (optional) constant current control, limit the maximum phase angle. 100% 9
inductive load due to voltage phase is ahead current phase, this feature can
prevent failure of SCR trigger. range: 50~100% Unbl: (optional) 3 phase unbalance
10
 ■Modulation for control signals Explanation Modbus Address Data Length R/W
R-phase Abnormal signal 00005 bit R
● The relations between mini./maxi. output and Vcmd (Ccmd) 1: on 0: off
Remarks: Ccmd is the communication signal. See [comm. control] S-phase Abnormal signal bit
1: on 0: off
00006 R

output(%) output(%) T-phase Abnormal signal bit

1: on 0: off
00007 R
100% Over current (OC) a bnormal status
90% 00008 bit R
1: Abnormal 0: normal
Over temperature (SINK) abnormal status
1: Abnormal 0: normal 00009 bit R
10% 10%
Vcmd Vcmd High current (HCUR) abnormal status
0% 0% 1: Abnormal 0: normal 00010 bit R
100% (Ccmd) 100% (Ccmd)
Low current (LCUR) abnormal status
Vcut=”0V”,HLtd=90%, Vcut=”LLtd”,HLtd=100%, 1: Abnormal 0: normal 00011 bit R
LLtd=10% control result LLtd=10% control result
3 phase unbalance (UNBL) abnormal status bit
1: Abnormal 0: normal
00012 R

Main power (MAIN) abnormal status 00013 bit

1: Abnormal 0: normal
R
● Soft start time (STUP) , the relations between response time (RESP) & output
Fuse (FUSE) abnormal status
1: Abnormal 0: normal 00014 bit R
output(%) output(%)
Load (LOAD) abnormal status bit
100% 100%
1: Abnormal 0: normal
00015 R
SCR (SCR) abnormal status
1: Abnormal 0: normal 00016 bit R

Soft start time ( STUP) word R/W

Range: 1~99 second
40001
0
秒 0
秒
10s 2s
Response speed time ( RESP) 40002 word R/W
Range: 1~30 second
STUP=10s的Output delay effects RESP=2s Output delay effects
M aximum of output value ( Hl td) word
( power on or standby over 5 minutes ) Range : 50~100%
40003 R/W
Manimun of output value ( Lltd) 40004 word
Range: 0~50% R/W
■Constant current/voltage/power (optional functions) High current setting ( HC)
40005 word R/W
Range: 0~600A
If parameter"CTRL"setup as iOUT current control/vOUT voltage control or pOUT
power control (below is the current example), the controller will enter the constant Low current setting ( LC)
current control mode and Vcmd (Ccmd) will also convert to current target value ( SV) Range: 0~600A
40006 word R/W
automatically. Parameter Kp limited the maxi. current value.
3 phase unbalance current setting (BALN)
Ex:model #CR3-A4075P (440V/75A), when Vcmd = 100% Range: 0~600A 40007 word R/W
Kp = 30%, current target value = 75A x 30% = 22.5A
Kp = 50%, current target value = 75A x 50% = 37.5A Proportional gain value setting ( Kp) 40008 word R/W
Kp = 100%, current target value = 75A x 100% = 75A Range: 10~100%

The controller adopted a proportional - integral (PI) as a constant current control the maximum phase angle limited setting ( PLTD ) word
operation. Parameters “Kp” is for the proportional gain. the greater output response Range: 50~100%
40009 R/W
sensitive the more value setting. please see the load characteristics adjusted to the
best value. Alarm output delay time setting ( ALTR) 40010 word
Range: 0~20 second R/W
Below is the diagram shows: Fan start temperature setting ( COOL)
Range: 5~60 degree 40011 word R/W
output(安 培)
Note: Communication control signal ( Ccmd)
Kp=100% Range: 0~1000 (unit 0.1%)
40016 word R/W
75A Current measurement value is on
controller sampling basically,it’s
average value not rms value. Error Analog control signal (Vcmd) 40017 word
Kp=50% R ange : 0~input spec. (unit0.1 mA or V)
R
37.5A value is about 3%。
Kp=30%
22.5A SCR present output word
Range: 0~1000 (unit:0.1%)
40018 R
0
t
Heat sink temperature word
Range: 0~100 degree C
40019 R
Vcmd=100% different KP output effects
R-phase current 40020 word R
R ange : 0~ see spec. (unit: 0. 1A)

■Comm. control output Ccmd (optional function) S -phase current

R ange : 0~ see spec. (unit: 0. 1A)
40021 word R
The controller can use the communication to control the SCR output value to replace
T-phase current 40022 word R
Vcmd.
R ange : 0~ see spec. (unit: 0. 1A)
Method: 3 phase average current
1. Set the contacts (coil) IP 0x01 to 1(comm. control). 40023 word R
Range : 0 ~ see spec . (unit : 0 . 1A )
The first decimal point on the display start flashes.
Output voltage word
2 . Change the register (reg. Ip4x016) value, SCR output immediate change. Range: 0~see spec. (unit:0.1V)
40024 R
Output power word
Note:
Range: 0~see spec. (unit:0.1kW)
40025 R
Under the communication control mode, even if no change the output, which must keep
the communicate status with the controller, for example, keep reading the register or
Unexpected condition word
contacts address value. Otherwise, the controller will determine the communication
Unusual code: 0~10 (0: usual)
40026 R
disconnection. If the disconnection time longer than Tout, the controller will
1: Over current ( OC)
automatically remove the communication control function to avoid danger.
2: Main power (MAIN)
3: High current (HC)
4: Over heat (SINK)
5: Fuse (FUSE)
■Description for communication address 6: Overload break (LOAD)
7: Low curreNt (LO)
8: Sensor (SENS)
Explanation Modbus address Data length R/W 9: SCR short circuit (SCR)
10: 3 phase non-balance (UNBL)
Unexpected condition cleared Contacts (coil) Status string pattern
1: Lift the unusual alarm (Automatic recovery to 0) 00001 bit R/W 40027 word R
LSB(0x01)~MSB(0x16) accordingly
Select control mode bit
1: communication 0: external
00002 R/W
Communication can support RTF or ASCII format, allows up to continuously 8
Output mode bit data for reading/writing. the above address is 10 hex.
1: start 0: stop 00003 R
Fan spinning mode Read and write please refer to the ModBus protocal.。
1: start 0: stop 00004 bit R
■Dimension
Length Width Height Wiring diagram
Type Current L(mm) W(mm) A &B(mm) Cooling Way P
H(mm)
Main power Main power
75A
100A
203 80 180 215,50 Nature cooling 1 ~ ~
1 1W 1 2W
Cr1 125A 241 80 180 215,50 1
150A NFB
1φ1W F F
180A Fan cooling
225A 306 80 180 280,50 2
300A R T R T
380A 306 120 220 280,80 5
AC-L AC-L
F1 F1 F2
35A 203 80 180 215,50 Nature cooling 1 control power
AC-N
control power
AC-N
A1 A1
50A
Cr2 75A 241 80 180 215,50 1 alarm output
A2
alarm output
A2
GND GND
100A
3φ2W 125A MAX MAX
150A
241 120 220 215,80 4 M M
Fan cooling
180A C+ C+
225A 306 120 220 280,80 5 C- C-
300A RT+ RT+
380A 310 245 220 295,160 RT- U RT- U W

Control circuit terminal Control circuit terminal

35A 203 120 153 215,80 Nature cooling 3
LOAD LOAD

Cr3 50A 228 120 153 215,80 3

75A
3φ3W 100A
241 120 220 215,80 4
125A
150A
306 120 220 280,80
Fan cooling
5
180A 310 245 220 295,160 主電源
225A Main power

~
Main power
300A
380A 395 245 220 380,160
3 3W
~ 3 2W NFB
450A 395 365 220 380,280 3Ø4W
NFB 主電源
F F
W
FAN1 R S T R T S
FAN2
AC-L AC-L
control power F1 F2
control power F1 F2 F3 AC-N
L AC-N
A1 A1
alarm output alarm output
A A2 A2
GND GND
MAX MAX
M M
C+ C+
H C-
C-
RT+ RT+
B M6
>50mm RT- U V W RT- U W
Installation instruction
Control circuit terminal Control circuit terminal
● Adopts vertical installing so as to achieve the best radiation effect
● Notice the width of the interspace between two heat sinks to ensure the best LOAD LOAD
radiation ability (>50mm)
● Keep the sufficient space for ventilation at the upper and lower side (>50mm)
● Control cabinet should have vent holes and mounted with fans so as to make Wire=3P4L
ventilation better
● If the internal temperature is too high, please use the current lower than 70%
of rated current
Phase-N

Input signal wiring diagram

Control signal (Vcmd) Manual adjustment Communication control Muti-unit link in control

GND GND
GND GND 4~20mA GND GND GND
TIC MAX MAX
3 MAX MAX TIC MAX MAX MAX
- + M M RS-485
2 M M - + M M M
C+ (5K~20K) C+
TIC C+ C+ C+ C+ C+
C- 1 C- - + C- C- C- C- C-
RT+ RT+
RT+ RT+ RT+ RT+ RT+
RT- RT-
RT- RT- RT- RT+ RT+
4~20mA 1~5V 1~5V

Auto/Manual external switch Control signal external adjustment Start/stop control

1
GND (5K~20K) 1 GND on GND
TIC 2 MAX 2 off MAX
MAX
- + TIC
3 M TIC 3 M M
MAN
- + - +
C+ C+ C+
AUTO
C- C- C-
RT+ Adjust the available E.ADJ RT+ Adjust E.ADJ parameter RT+
Adjust E.ADJ parameter = Add = strt
parameter RT-
RT- RT-