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Saudi Aramco Test Report Pre-Pressure Test Checklist (Form) : SATR-A-2007 30-Oct-17 Mech

1) The document is a pre-pressure test checklist form for Saudi Aramco outlining items that must be completed and verified before and after a pressure test. 2) Items on the checklist include ensuring threaded connections are sealed, temporary restraints are provided for expansion joints, blind flanges are used to isolate test sections, overpressuring systems is prevented, check valves meet orientation and clearance requirements, and gaskets and blinds are properly installed. 3) Post-test items include verifying flushing and hydrotesting, plugging vents and drains, draining and laying up lines, installing jacking screws and blinds, adjusting spring hangers, plugging weepholes, installing chain wheels and

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132 views

Saudi Aramco Test Report Pre-Pressure Test Checklist (Form) : SATR-A-2007 30-Oct-17 Mech

1) The document is a pre-pressure test checklist form for Saudi Aramco outlining items that must be completed and verified before and after a pressure test. 2) Items on the checklist include ensuring threaded connections are sealed, temporary restraints are provided for expansion joints, blind flanges are used to isolate test sections, overpressuring systems is prevented, check valves meet orientation and clearance requirements, and gaskets and blinds are properly installed. 3) Post-test items include verifying flushing and hydrotesting, plugging vents and drains, draining and laying up lines, installing jacking screws and blinds, adjusting spring hangers, plugging weepholes, installing chain wheels and

Uploaded by

Jagdish
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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SAUDI ARAMCO ID/PIEU-30-Oct-2017- REV. 2017.06.00 (Standards Cutoff -June 30, 2017) Rev. 2017.06.

00 30-Jun-17

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

Pre-Pressure Test Checklist (Form) SATR-A-2007 30-Oct-17 MECH


PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION TEST SYSTEM No./Test Pack No. PLANT NO.

DRAWING NUMBER (P&ID/ISO) / REV. No. PRESSURE TEST DIAGRAM NATURE OF TEST WORK PERMIT REQD?

SAUDI ARAMCO TIP (SATIP) NUMBER SATIP Activity No. SUPPORTING SAIC Number SAIC QR No.

Notes:

1) This Form shall be used in conjunction with applicable Pre-Pressure Test Checklist.
2) "A" items are items required to be completed before pressure test can proceed.
3) "B" items are post-test items to be cleared immediately after pressure test with Inspection witness per procedure.
4) "B" items are completed during re-instatement per an approved Procedure before final inspection by Company (per procedure).
I

Verified Q
T
Pre-Pressure Test Checklist Items & Description Reference
A or Origi- ETC
complete by
Concur
E B nator (Note 6) PID Insp
QC A

1 M All threaded connections on valve bodies and associated piping shall be seal welded.
Seal welding of all threaded joints up to the first block valve is required in the following
SAES-L-108, Sec.
services and applications. Refer to SAES-L-110 Sec. 9.2
5.7.2.1 SAES-L-110,
Sec. 9.2

2 Expansion joints and spring hangers or spring supports shall be provided with
temporary restraints where needed to prevent excessive travel or deformation under the
test loads. SAES-A-004, Sec.
5.12.7

Blind flanges, paddle blinds or spectacle blinds shall be used to isolate the test sections.
They shall be the same class rating of the system or may be fabricated from verifiable SAES-A-004, Sec.
3 identification of base material and approval of calculations by the Supervisor, CSD 5.13
Piping Unit.

All systems (piping and equipment) while being pressure tested shall be protected from SAES-A-004, Sec.
4 being over pressured. Refer to SAES-A-00 for requirements. 5.7

Check valves for all sizes NPS 4 inch and above, a turbulence-free minimum distance
of 5 pipe diameters upstream and 2 pipe diameters downstream of every check valve
SAES-L-108,
5 shall be maintained.
Section 6.3.4

Check valve is oriented in the wrong direction (flow arrow). Reverse check valve to
assure correct flow direction. Reposition valve & restore internals immediately after test,
6 COMPANY to witness.
REMINDER

A minimum clearance of 50 mm shall be provided for inspection and freedom of pipe


movement between above ground piping crossing with any structure (including pipe
support structure). This clearance is also required for above ground piping crossing with SAES-L-310, Sec.
7 another pipe. 12.4

Install permanent gaskets at flange sets 1, 4, 5, 6 on ISO dwgs per approved torque SAEP-351,
8 tables and install spectacle blinds oriented as per approved P&ID. Proj Dwgs
Completely remove all water and debris from low point/valve cavity for the (3) in-line
Valves (8" - 300 #) with SS 400 trim, do so immediately after test. Clean with dry SAES-A-007,
9 compressed air and relubricate sealing surfaces with mfg approved lubricant for ambient Para 8.4.2
lay-up of system.

NOTES: a. Above Items are samples for form use.


b. Indicate " No Punch items. " as applicable
10 c. QA col is reviewed/initialed/dated prior to package certification to
I verify c

T Reinstatement (Post-Test) Checklist Items & Q


Reference & Verified
A or Origi- ETC Concur
Description (Option per Note 5 Above) Applicable
B nator (Note 6)
complete
PID Insp
SATIP by QC
E A
1M Flushing & hydrotest complete and documented as accepted. Reinstatement Pro
2 All test vents & drains plugged and seal welded ditto
3 Lines drained and lay-up per customer approved specification ditto
4 Jacking screws, process blinds (spectacles, spades, etc) correctly installed ditto
5 Spring Hangers & components (bellows, etc) adjusted per mfg instructions. ditto
6 Weepholes plugged with heavy grease (reinforcement pad air test complete) ditto
7 Chain wheel operators installed ditto
8 All instruments, control valves & check valves reinstalled in correct flow position ditto

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU-30-Oct-2017- REV. 2017.06.00 (Standards Cutoff -June 30, 2017) Rev. 2017.06.00 30-Jun-17

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

Pre-Pressure Test Checklist (Form) SATR-A-2007 30-Oct-17 MECH


PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION TEST SYSTEM No./Test Pack No. PLANT NO.

DRAWING NUMBER (P&ID/ISO) / REV. No. PRESSURE TEST DIAGRAM NATURE OF TEST WORK PERMIT REQD?

SAUDI ARAMCO TIP (SATIP) NUMBER SATIP Activity No. SUPPORTING SAIC Number SAIC QR No.

9 Restriction orifice/flow elements installed ditto


10 Relief Valves are Pop tested/calibrated, tagged and SAP approved/installed ditto
11 All Temporary Test Components (spools, test blinds, gaskets etc) are removed ditto
12 Correct bolts/gaskets are installed and torqued per SAEP-351 requirements ditto
13 Check Valves and internals reinstalled (Internal Cleanliness & gasket check) ditto
14 All Start-up items installed (strainers, filters, other items restricted from test) ditto
15 Chemical Cleaning completed and documented

16 Final Line Check complete & meets all special process specs. See Spec Check.

NOTES: a. Above Items are samples for form use only.


b. Re-instatement Procedure shall detail specific items to be used in this Re-
Instatement checklist (per SAEP-1160. The above 16 items are a sample of such a
procedure checklist.

Saudi Aramco: Company General Use

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