Tufline HPBV 30-48 Tech Data 335251 7-04
Tufline HPBV 30-48 Tech Data 335251 7-04
Design
Xomox is one of the world's leading manufacturers of high performance butterfly valves. Based on
many years of research, development and field experience, the TUFLINE design is superior to and
more versatile than the High Performance Butterfly Valve design offered by other manufacturers.
The TUFLINE Soft Seat valve provides a bi-directional bubble tight shutoff (zero leakage) by the use
of a patented seat. This unique seat design creates a self-energized seal in vacuum-to-low pressure
applications. Under higher pressure conditions, the seat is also designed to permit, confine and direct
movement of the soft seat against the disc edge, up to the full ANSI Class 150 and 300 cold working
pressures. The Soft Seat is designed for service with minimal wear and low torque. Seat replacement
is a simple operation, requiring no special tools.
The TUFLINE metal-to-metal seated high performance butterfly valve incorporates an Inconel seat for
higher tensile strength, a 300 series stainless steel back-up ring in the seat cavity for axial seat support,
and a disc that is case hardened by nitriding. The Inconel seat, by its dynamic and flexible design,
applies enough force per linear inch against the disc edge (Rockwell Hardness of C66 to C70) to obtain
an optimum sealing characteristic while controlling the loads between the metal surfaces. The
TUFLINE metal-to-metal seat valve is utilized for temperatures up to 900°F, in compliance with ANSI
B16.34 pressure/temperature specifications. Leakage is rated at Class IV per ANSI FCI 70-2.
The TUFLINE fire tested high performance butterfly valve design incorporates two patented seats which
function together to seal off pipeline flow. In normal operation, the soft seat provides a bi-directional
“bubble tight” shutoff (zero leakage); the metal seat provides bi-directional shutoff in the event of a fire,
in conformance to industry fire-safe requirements. With little or no pressure, the fire tested seat creates
a self-energized seal against the disc. Higher line pressures act on the geometry of both seats to
dynamically load them against the disc, creating higher sealing forces in either direction. The fire tested
metal seat is made of Inconel material which is shaped by a proprietary hydroforming process into its
unique, patented design. Stainless steel outer bearings are included for post-fire disc and shaft
alignment. Fireproof packing is used to prevent external shaft leakage.
Disc Disc/Nitrided
300 Series Stainless Disc
Steel Backup Ring
Metal Seat
Soft Seat
Inconel Seat “O” Ring
Seat
Metal
Seat
“O” Ring Gasket
Soft Seat Design Metal Seat Design Fire Tested Seat Design
2
Soft
SoftSeat
Seate Principle
Principle
of Seat
of Seat
Sealing
Sealing
DISC OPEN
Figure 1
In Figure 1, the disc and seat are not engaged. In this position,
the shoulders of the seat are forced against the cavity shoulders by Seat Tongue
the compression of the o-ring. C avity S houlders Disc
The seat is recessed inside the seat cavity and acts as a gasket Seat Shoulders
in the anchoring groove area. The seat cavity is sealed from Parall el-Spaced
exposure from the process fluid and protects the seat from abrasion Sidew all s
and wear. The o-ring, which is completely encapsulated by the seat, O -R ing
is also isolated from exposure to the process fluid. C onvergent Sidew alls
Seat R etainer R ing Body
Seat Tail
A nchoring G roove
Figure 2
DISC CLOSED, Self-Energized Seal
In Figure 2, the disc and seat are engaged, and the process fluid
is under low pressure. The edge of the disc, with a larger diameter
than the seat tongue, directs movement of the seat radially outward,
causing the seat to compress against the convergent sidewalls of
the cavity. The elastomeric o-ring imparts a mechanical pre-load
between the disc and seat tongue as it is compressed and flattened
by the disc; this is the self-energized mode for sealing at vacuum-
to-60 psig.
As the seat moves radially outward, the seat shoulders move
away from the cavity shoulders and open the cavity to the process
media.
Figure 3
DISC CLOSED, Pressure-Energized Seal
(Seat Upstream) Pressure
3
Soft Seat Valve Components
KEY
Square key valve-to-operator connection BLOW OUT PROOF SHAF T
provides an externally controlled failure point Solid shaft provides alignment and rigid
upon over-torquing support for disc.
GR AND F LANGE
Applies load against packing gland to prevent
external leakage. Fully adjustable. PACKING GLAND
Separate part from gland flange, preventing
uneven load distribution against packing.
PAC KING
Chevron design PT FE prevents external BEARINGS
leakage out valve neck to full ANSI Both above and below the disc, bearings are of
hydrostatic shell test pressures (150% of C.W.P.) composite design; PTFE bonded to epoxy-
glass filament wound ring. Used to align shaft,
with high capacity, low wear, and low friction
coefficent.
WEDGE RING
Stainless steel band wedged
between valve body and retainer
ring by set screws to lock seat and
retainer ring in position on the 30”
valve size. Socket head cap screws
are used on valve sizes 36” and
larger.
DISC
360° uninterrupted spherical
edge for sealing. Profile is
designed for maximum flow and
equal percentage control.
SOF T-SEAT
Patented bi-directional seat with encapsulated
elastomeric o-ring core for resiliency.
Common seat materials include PTFE, RTFE
and UHMWPE.
RETAINER RING
Retains seat in valve. Standard surface finish is
125 to 200 AARH and is compatible with both
standard gaskets and spiral wound gasket
designs. Outside diameter is recessed within
gasket sealing surface to prevent external
leakage. Lower Packing Variation
The ANSI 150 30” through 48”; ANSI 300 30”;
sizes feature a two piece shaft design which uti-
lizes a lower packing seal in the valve body to
prevent external leakage. The component parts
are of the same design used in the packing as-
sembly in the top of valve body neck.
PACKING
G LAN D
G LAN D FL ANG E
STU D S & N UTS
4
Soft Seat Pressure/Temperature
Ratings
PRESSURE/TEMPERATURE RATINGS
As temperature increases, the pressure retaining capability of materials decreases. The graph below illustrates the
pressure/temperature ratings of ANSI Class 150 and Class 300 valves.
The heavy lines define the ratings of the carbon steel and stainless steel valve body (or “shell”) in conformance to
ANSI B16.34. The shaded areas define the ratings of the PTFE and RTFE Seat materials.
Seat ratings are based on differential pressure with the disc in the fully closed position.*
Steam Service
PTFE seated valves are rated for 50 psi saturated steam.
Valves with “O” seat configuration (RTFE seat / AFLAS O ring) are rated to 100 psi steam service.
*Valves with 316 SS shafts are rated for maximum pressure differentials of 150 psi for Class 150 valves and 300 psi for Class
300 valves.
5
Metal Seat Principles of Seat Sealing
Figure 1
PRINCIPLE OF METAL SEATING PLU G
(Spherical seating
Metal-to-metal sealing is accomplished by the “line contact” between
surface)
a spherical surface and conical surface. Figure 1 illustrates a typical
globe control valve seat and plug. The plug seating surface is the
segment of a sphere; when engaged against the seat ring, a line
contact seal is achieved.
In a metal seat design, it is necessary to apply enough force per linear
inch to maintain a tight metal-to-metal contact between the sealing
members; however, high linear thrust can cause a collapse of the
seating members (“bearing failure”). SEAT RING
(Conical seating
surface)
Figure 2
DISC CLOSED, Self-Energized Seal
Seat Tongue
In Figure 2, the disc and seat are engaged, and the process fluid Disc
is under low pressure. The spherical edge of the disc, with a larger
diameter than the conical seat tongue, imparts a thrust of approxi- Parallel-
S paced
mately 600 pounds per linear inch against the seat. The mechani- Sidew alls
cal properties and shape of the Inconel seat allow it to both flex and B ack-up ring
maintain a constant thrust against the disc.
This controlled loading prevents the occurence of bearing failure C onvergent
and reduces the leakage and wear between the components. Sidew alls
Seat Tail Body
Seat
R etainer R ing
G askets
Figure 4
DISC CLOSED, Pressure-Energized Seal
(Seat Downstream)
The valve is bi-directional (in some instances, modifications may be
required to operate this arrangement for dead end service). The cavity
and seat sidewalls are symmetrically designed to permit, confine and Pressure
direct movement of the seat to the disc to dynamically seal with line
pressure in the seat downstream direction, as in Figure 4. Recom-
mended installation direction is “SUS” (seat upstream), as in Figure 3.
The stainless steel back-up ring interacts dynamically with the metal
seat for axial support in seat sealing. Additionally, this ring effectively
restricts corrosion and particulate build-up in the cavity.
6
Valve Components Metal Seat
KEY
Square key valve-to-operator
connection provides an externally SHAFT
controlled failure point upon over- Solid shaft provides alignment
torquing. and
rigid support for disc.
PACKING BEARINGS
Common materials are PTF E for up to Both above and below the disc,
450 °F and Graphite for up to 900 °F . bearings maintain shaft
alignment.
Common materials include:
• Glass-backed PTFE for up
to -450 °F. (Not for steam
service.)
WEDGE RING • Luberized Bronze for up to
Stainless steel band wedged between 750 °F .
valve body and retainer ring by set • 300 Series Stainless Steel
screws to lock seat and retainer ring in Nitrided for up to 900 °F.
position on the 30” valve size. Socket
head cap screws are used on valve
sizes 36" and larger.
WEDGE PINS
Provide positive mechanical
attachment of disc to shaft.
SET SCREWS
Cone point screws force wedge ring DISC
outward to lock seat retainer in position 360° uninterrupted spherical
on the 30” valve size. Socket head cap edge for sealing. Profile is
screws are used on valve sizes 36" designed for maximum flow
and larger. and equal percentage control.
Disc seating surface is
Nitrited for enhanced
temperature and abrasion
resistance
MET AL SEAT
Patented metal seat with metal RETAINER RING
back-up ring. Retains seat in valve. Standard
surface finish is 125 to 250 AARH and
is compatible with both standard
gaskets and spiral wound gasket
designs. Outside diameter is recessed
within gasket sealing surface to
prevent external leakage.
PACKING
G LAN D
G LAN D FL ANG E
STU D S & N UTS
7
Metal Seat Pressure/Temperature
Ratings
PRESSURE/TEMPERATURE RATINGS
As temperature increases, the pressure retaining capability of materials decreases. The graph below illustrates
the pressure/temperature ratings of ANSI Class 150 and Class 300 valves.
The heavy lines define the ratings of the carbon steel and stainless steel valve body (or “shell”) in conformance
to ANSI B16.34. The shaded areas define the ratings of the metal seat.
Seat ratings are based on differential pressure with the disc in the fully closed position.
8
Fire-Tested Seat Principle of Seat Sealing
In Figure 2, the disc and seat assembly are engaged; both the metal seat
and the soft seat are in contact with the disc. Under little to no pressure
conditions, both seats are self-energized. The disc edge, with a larger
diameter than the seat tongues, moves the seats radially outward; the
metal seat shape, with a mechanical and dynamic flexibility, is designed
to be hoop-loaded and impart a spring force against the disc, while the
soft seat o-ring is stretched and flattened (without deformation of the
material) and imparts a mechanical pre-load against the disc.
With increased line pressure, the process fluid enters the cavity sidewall
area and applies loads against the seat sidewalls. The cavity design
allows the seats to move toward the downstream sidewalls, but confines
and directs the movement radially inward towards the disc; the higher the
pressure the tighter the seal. The symmetrical shape and angle of the
cavity permit the seal to be bi-directional. Figure 3
DISC CLOSED, After Fire (Seat Upstream) Pressure
After a fire, with partial or complete destruction of the soft seat, the
metal seat maintains metal-to-metal contact with the disc and restricts
leakage of the process fluid in conformance to industry fire-safe
requirements.
With little or no line pressure, the spring force and hoop load of the
metal seat maintain a “line contact” seal against the disc edge. Under
higher pressures, the process fluid enters the cavity sidewall areas and
applies loads against the seat sidewalls (Figure 3). The geometry of the
metal seat permits the seat to move axially, but directs the movement
radially inward toward the disc; The higher the pressure, the tighter the
line contact seal.
Graphite gaskets, on both sides of the metal seat tail, seal the
anchoring groove and prevent leakage of the process fluid. Figure 4
9
Fire-Tested Seat Valve Components
KEY
Square key valve-to-operator connection SHAFT
provides an externally controlled failure point Solid shaft provides alignment and rigid
upon over-torquing support for disc.
GR AND F LANGE
Applies load against packing gland to prevent
external leakage. Fully adjustable. PACKING GL AND
Separate part from gland flange, preventing
uneven load distributuon against packing.
PACKING
Common material is graphite.
OUT ER BEARINGS
Stainless steel back-up bearings maintain shaft
alignment after a fire. (Both above and below disc.)
INNER BEARINGS
RETAINER RING Both above and below the disc, bearings are of
Retains seat in valve. Standard composite design. PTFE bonded to expoxy-glass
surface finish is 125 to 200 AARH filament wound ring. Used to align shaft, with high
and is compatible with both load capacity, low wear and low friction coefficient.
standard gaskets and spiral wound
gasket designs. Outside diameter WEDGE PINS
is recessed within gasket sealing
Provide positive mechanical
surface to prevent external
attachment of disc to shaft.
leakage.
BODY
ANSI B16.34 design in either
wafer or lug configuration.
DISC
Fire-F low disc is electroless nickel
OVERTRAVEL ST OP plated for enhanced temperatue and
Prevents disc from rotating abrasion resistance.
into the wrong quadrant.
SET SCREWS
Cone point screws force w edge
ring outward to lock seat retainer in
position on the 30” valve size.
Socket head cap screws are
used on valve sizes 36” and larger. FIRE TEST ED SEAT
Patented bi-directional soft seat design for
zero-leakage in normal operation and a
WEDGE RING
metal-to-metal seal afger fire, meeting pr
Stainless steel band wedged
exceeding industry “fire-safe” specifications.
between valve body and retainer
ring by set screws to lock seat and
retainer ring in position on the 30”
valve size. Socket head cap screws
are used on valve sizes 36” and
larger.
INNER B EA R ING
O UT ER B EA R ING
PACKING
G LAN D
G LAN D FL ANG E
STU D S & N UTS
10
Fire-Tested Seat Pressure/Temperature
Ratings
PRESSURE/TEMPERATURE RATINGS
As temperature increases, the pressure retaining capability of materials decreases. The graph below illus-
trates the pressure/temperature ratings of ANSI Class 150 and Class 300 valves.
The heavy lines define the ratings of the carbon steel and stainless steel valve body (or “shell”) in conform-
ance to ANSI B16.34. The shaded areas define the ratings of the soft seat.
Seat ratings are based on differential pressure with the disc in the fully closed position.
11
Valve Dimensions
S
R Thru Tap
WAFER R LUG
H Dia
H D ia.
G Key Size G Key Size
F F
*J Hole Size
*K Thread Size
B
*L Number of Holes
B A**
A* E
P
P Bolt Circle
Bolt Circle
M **Thread Size
D N **Number of Holes
*Wafer body dimensions only C **Lug body dimensions only
30" 52.08 52 .0 8 2 9.3 5 6.7 5 3 .5 3 28.00 8.73 3¦4 3 .0 00 – 1 1¦4 –8 4 11¦4–8 28 36 .0 00 5 .00 3¦4– 10 92 5 1 130
36" 64.75 64 .7 5 3 2.6 4 8.3 8 4 .3 4 33.66 8.14 1 3 .7 50 – 1 1¦2 –8 4 11¦2–8 32 42 .7 50 7 .00 1 –8 1 630 18 90
42" 73.24 73 .2 4 3 7.6 2 9.2 5 5 .0 3 40.31 9.62 1 4 .5 00 – 1 1¦2 –8 4 11¦2–8 36 49 .5 00 7 .00 1 –8 2 475 27 00
30 " 62 .40 62 .4 0 3 1.90 8 .8 8 4 .3 9 27 .25 9.02 1 4.5 00 - 13 /4 -8 4 1 3/4-8 28 39 .2 50 7.00 1 -8 1 745 2145
NOTES
1. General
a. Standard valves tested to MSS-SP--61. API-598 testing available upon request.
b. Valves for installation between DIN and JIS flanges available on application.
c. Dimensions shown are for reference only. Certified drawings available on application.
d. Valves are designed for installation between MSS-SP-44 flanges.
12
Valve Flow Coefficents
CV FACTORS
Cv (Coefficient of Volume) is the number of U.S. gallons per minute of water required to pass through a valve with
a pressure drop of 1 psi. The chart below records this Cv factor for the Tufline valve classes and sizes at ten degree
increments between open and closed. The values shown are for the valve installed in the seat upstream (“SUS”)
position.
Degree Open 10° 20° 30° 40° 50° 60° 70° 80° 90°
% Full Cv 1.5% 6% 14% 25.2% 38% 55% 75% 97% 100%
30" 150 491 1965 4585 8253 12445 18012 24563 32750 34388
300 404 1614 3766 6779 10222 14795 20175 26900 28245
36" 150 707 2830 6602 11884 17920 25938 35370 45745 47160
42" 150 963 3851 8987 16176 24392 35304 48143 62264 64190
48" 150 1258 5030 11738 21128 31859 46111 62881 81324 83840
Cf FACTORS
DISC DEGREE OPENING 15° 20° 25° 30° 35° 40° 45° 50° 55° 60° 65° 70° 75° 80° 85° 90°
The critical flow factor, Cf , ex-
presses the valve pressure recov- SEAT UPSTREAM .95 .91 .84 .81 .78 .80 .77 .74 .74 .73 .70 .66 .63 .60 .57 .53
ery ratio. It is equivalent to FL in ISA SEAT DOWNSTREAM .94 .89 .84 .82 .80 .77 .75 .72 .69 .66 .63 .60 .58 .55 .54 .53
nomenclature.
METAL SEAT
SEAT SEAT
VALVE
UPSTREAM DOWNSTREAM
SIZE (SUS) (SDS)
0-150 PSIG 285 PSIG 0-150 PSIG 285 PSIG
30” 80500 115000
36” C.F. C.F.
42” C.F. C.F.
Torques shown are for on/off applications and include sizing margins appropriate to normal liquid and gas applica-
tions. For severe services, or unusual fluids or slurries, consult factory.
13
Valve Torque Values
ANSI Class 300
SEATING and UNSEATING TORQUE VALUES (All torques are in Inch Pounds)
SOFT SEAT
VALVE SEAT UPSTREAM (SUS) SEAT DOWNSTREAM (SDS)
SIZE
0-150 PSIG 285 PSIG 400 PSIG 500 PSIG 600 PSIG 700 PSIG 0-150 PSIG 285 PSIG 400 PSIG 500 PSIG 600 PSIG 700 PSIG
30” 35920 63620 88430 109620 125290 156780 80000 110000 13500 155000 182000 200000
30” 61200 89800 126320 156600 179000 224000 91800 125720 176850 219250 250600 313600
METAL SEAT
VALVE
SEAT UPSTREAM (SUS)
SIZE
0-150 PSIG 285 PSIG 400 PSIG 500 PSIG 600 PSIG 700 PSIG 0-150 PSIG 285 PSIG 400 PSIG 500 PSIG 600 PSIG 700 PSIG
30” 112000 131000 164000 193000 Consult Factory Consult F actory
Materials of Construction
Carbon Steel Construction
-20 °F to 450 °F 451 °F to 750 °F 751 °F to 800 °F
COMPONENTS
BODY Carbon Steel Carbon Steel Carbon Steel
A216 Gr WCB A216 Gr WCB A216 Gr WCB
DISC 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel
A351 CF8M A351 CF8M Nitrided A351 CF8M Nitrided
SHAFT & PINS 17-4 PH Stainless Steel 17-4 PH Stainless Steel 17-4 PH Stainless Steel
A564 Gr 630 A564 Gr 630 A564 Gr 630
SEAT PTFE or Inconel Inconel Inconel
PACKING PTFE Graphite Graphite
BEARINGS Glass-Backed PTFE Bronze 316 Stainless Steel Nitrided
BODY 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel
A351 CF8M A351 CF8M A351 CF8M
DISC 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel
A351 CF8M A351 CF8M A351 CF8M
Nitrided Nitrided
SHAFT & PINS 17-4 PH Stainless Steel 17-4 PH Stainless Steel 316 Stainless Steel*
A564 Gr 630 A564 Gr 630 A479 Gr 316
SEAT PTFE or Inconel Inconel Inconel
PACKING PTFE Graphite Graphite
BEARINGS Glass-Backed PTFE Bronze 316 Stainless Steel Nitrided
* Metal Seat Valves with 316 SS Shafts are rated for maximum pressure differentials of 150 psi for Class 150 and 300 psi for Class 300.
Monel, Nitronic 50 and Inconel 718 or X750 shafts may be substituted for higher pressure differentials at elevated temperatures. Consult
factory for additional information.
14
How To Specify
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Bo re
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Pa n g
Se ng
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su
at
tt e
dy
i
dy
Be t
ck
ar
tu
es
rv
af
at
sc
ze
Bu
Bo
Ac
Sh
Se
Pr
Si
Di
30 8 0 1C 2 6 7 T T ST2 G V
Size Service
Oxygen . . . . . . . . .O
30”-48” Vacuum . . . . . . . . V
Chlorine . . . . . . . . C
Tufline Steam . . . . . . . . . S
General
High Service . . . . .Blank
Performance
Butterfly Actuation
Valve None . . . . . . . . . . .N
Gear. . . . . . . . . . . .G
Body Type Power actuator . . . A
Wafer . . . . . . . . . . . . .0
Lug* . . . . . . . . . . . . . .2 Seat Material
(Bi-directional dead end) PTFE . . . . . . . . . .ST1
(Standard)
Pressure Class Glass filled PTFE.ST2
Class 150 . . . . . . . . .1C Inconel/PTFE . . . FT1
Inconel . . . . . . . . HT1
Class 300 . . . . . . . . .3C Other (Specify) . . . X
* Pressure differential is limited to 150 psi for Class 150 valves and 300 psi for Class 300 valves when used in
dead end service with the seat downstream (SDS)
15
Global Ca pa
Capa bilities F
pabilities or Global Customer
For Customerss
Worldwide
capabilities.
No matter where in the world
you are, Xomox technical
support and services are
available from:
Product responsibility. the end user must assume final re- products at any time without notice.
Xomox’s concern for product perfor- sponsibility for proper evaluation, ap- As the manufacturer, Xomox sells its
mance extends to the product’s pe- plication and performance of all products and services pursuant to its
riod of service. We feel it is impor- products. The contents of this docu- standard terms and conditions of
tant for users to also be aware of ment are presented for information sale, including its limited warranty,
their responsibilities. Our products purposes only. Every effort has been copies of which are available upon
are manufactured and used in nu- made to ensure accuracy. This in- request. Xomox limits its liability spe-
merous applications with a wide va- formation is not intended to be con- cifically to the replacement or repair
riet y of service conditions. While strued as warranties or guarantees, of defective items, or to a refund for
general guidelines are oft en fur- expressed or implied, nor imply use same. Xomox does not accept liabil-
nished, it obviously is not possible applicability, for products or services ity for any incidental or consequen-
to provide complete and specific described herein. We reserve the tial damages.
performance data for every conceiv- right to modify or improve the de-
able service condition. Therefore, signs and specif icat ions of such