Portable Cabin, Sanitary Cabin and Corridor Cabin: Technical Description For
Portable Cabin, Sanitary Cabin and Corridor Cabin: Technical Description For
Portable Cabin, Sanitary Cabin and Corridor Cabin: Technical Description For
for
Contents
The following description refers to the specification and design of new portable, sanitary and corridor
cabins.
Our cabins match the ISO-norm dimensions and have therefore many advantages of that system. They
consist of a robust frame construction and interchangeable wall panels.
The design of the CTX standard portable cabin is labelled with 1, the CTX standard sanitary cabin with 2
and the CTX corridor cabin with 3.
All design options which are not labelled with 1 or 2 or 3 are only delivered if they are listed in the written
agreement.
2,989 2,435
2,591 2,795 2,240 2,340 1,300 1,200 1,500
10’ 2,800 2,540 1,350 1,250 1,550
2,960 2,700 1,400 1,300 1,600
4,885 2,435 2,591 4,690 2,240 2,340 1,750 1,600
16’ 2,800 2,540 1,800 1,650
2,960 2,700 1,850 1,700
6,055 2,435 2,591 5,860 2,240 2,340 2,050 1,850 2,500
20’ 2,800 2,540 2,100 1,900 2,550
2,960 2,700 2,150 1,950 2,600
7,335 2,435 2,591 7,140 2,240 2,340 2,350 2,150
24’ 2,800 2,540 2,450 2,200
2,960 2,700 2,550 2,250
9,120 2,435 2,591 8,925 2,240 2,340 2,750 2,500
30’ 2,800 2,540 2,850 2,550
2,960 2,700 2,950 2,600
* The mentioned dimensions and weights are valid for standard configurations (see 1.3.) and can vary
depending on configuration and specification.
Corridor cabin VC
Mineral wool MW
Polyisocyanurate PIR
Polyurethane foam PU
Rock wool SW
Floor
MW 1 / 2 / 3 60 0.55
MW 100 0.36
PU 100 0.20
* The Umax values refer to the specified insulation thicknesses in the space based on λi.
Floor load:
Ground floor: Maximum permissible surface load qk = 2,0 kN/m² (200 kg/m²)
Maximum permissible point load Qk = 2,0 kN (200 kg)
When using twice the number of floor cross beams, a maximum permissible
surface load qk of 4.0 kN/m² (400 kg/m²) is achieved on the ground floor.
When using twice the number of floor cross beams including additional
longitudinal beams, plywood floor boards and a strip foundation, a
maximum permissible surface load qk of 8.0 kN/m² (800 kg/m²) is achieved
on the ground floor. *
Top floors: Maximum permissible surface load qk = 1,5 kN/m² (150 kg/m²)
Maximum permissible point load Qk = 2,0 kN (200 kg)
Snow load sk: With max. 2-storey installation *:
Characteristic snow load on the floor sk= 1,50 kN/m² (150 kg/m²)
Shape parameters 0,8 ( s 1 * s k 1, 2 kN/m² (120 kg/m²))
When using twice the number of floor cross beams including additional
longitudinal beams, plywood floor boards and a strip foundation, a
maximum permissible surface load qk of 8.0 kN/m² (800 kg/m²) is
achieved on the ground floor. *
Top floors: Maximum permissible surface load qk = 3,0 kN/m² (300 kg/m²)
Maximum permissible point load Qk = 2,0 kN (200 kg)
Floor load:
Ground floor: Maximum permissible surface load qk = 5,0 kN/m² (500 kg/m²)
Maximum permissible point load Qk = 2,0 kN (200 kg)
When using twice the number of floor cross beams including additional
longitudinal beams, plywood floor boards and a strip foundation, a
maximum permissible surface load qk of 8.0 kN/m² (800 kg/m²) is achieved
on the ground floor. *
Top floors: Maximum permissible surface load qk = 5,0 kN/m² (500 kg/m²)
Maximum permissible point load Qk = 2,0 kN (200 kg)
Snow load sk: Characteristic snow load on the floor sk = 2,5 kN/m² (250 kg/m²)
Shape parameters 0,8 ( s 1 * s k 2,0 kN/m² (200 kg/m²))
Wind load vb,0: vb,0 = 25 m/s, [90 km/h] terrain category III
For wind speeds over 90 km/h [25 m/s], additional safeguards must be put in place for the cabins (bracing,
bolting, etc.). These measures must be assessed by authorised professionals while taking into consideration
the local norms and conditions.
Payloads are only valid according to the cabin arrangement options (Appendix 9.1. to 9.3.).
Other optional load bearings or site-specific earthquake safety measures are available on request.
BM/SA/VC1 / 2 / 3 BM/SA VC
(standard load bearing (optional load bearing (optional load bearing
capacities acc. to 1.5.1.) capacities acc. to 1.5.2.) capacities acc. to 1.5.3.)
Floor frame from cold rolled, welded steel profiles, four cabin corners welded
Longitudinal floor frame 3 mm 4 mm
Short end floor frame 3 mm
Floor cross beam made of Omega profiles, s = 2.5 mm
standard amount double amount
Fork lift pockets two fork lift pockets on the long side (except type 30‘ cabins)
inside clearance of fork lift pockets: 352 x 85 mm
fork lift pocket distance in centre: 2.055 mm 1 / 2 / 3
optional: 1,660 mm* / 950 mm* / without fork lift pockets
Corner posts made from cold-rolled, welded steel profiles
bolted to a floor and roof frame
4 mm 5 mm
3
C column 3 mm -- 3 mm
Roof frame from cold rolled, welded steel profiles, four cabin corners welded
Longitudinal roof frame 3 mm 4 mm
Short end roof frame 3 mm
Roof cross members dimension depending on the roof insulation thickness
made of timber
Cover galvanised sheet metal with double fold, thickness 0.6 mm
* except 24' containers
2.2 Floor
Insulation:
Insulation material: MW 1 / 2 / 3
Fire behaviour A1 (non-flammable) according to EN 13501-1
PU
Fire behaviour E according to EN 13501-1
Floor underside: MW 1 / 2 / 3
0.6 mm thick, galvanised sheet metal
(different sheet metal / RAL tones possible depending on production)
PU
Aluminium cover
Plywood - thickness 21 mm
Е1 according to EN 636:2012
Fire behaviour D-s2, d0 or Dfl-s1 according to EN 13501-1
Aluminium
Vinyl floor cover welded in sheets according to
Floor cover: chequer
in sanitary areas2 pulled up the bottom of the wall on request Standard …
plate
Imperial
Classic Surestep2 Accord Eternal Safestep
1/3
EN ISO
Total thickness 1.5 mm 2.0 mm 2.0 mm 2.0 mm 2.0 mm 2 + 0.5 mm
24346
EN ISO
Wear layer homogeneous 0.7 mm homogeneous 0.7 mm 0.7 mm ---
24340
Classification EN ISO
23 / 31 34 / 43 34 / 43 34 / 43 34 / 43 ---
usage class 10874
Electrostatic
≤ 2 kV ≤ 2 kV ≤ 2 kV ≤ 2 kV ≤ 2 kV EN 1815 ---
behaviour
2.3 Roof
Insulation:
Insulation material: MW1 / 2 / 3
Fire behaviour A1 (non-flammable) according to EN 13501-1
PU
Fire behaviour E according to EN 13501-1
External cladding: Corrugated, galvanised and coated sheet metal, thickness 0.6 mm
Fire behaviour A1 (not flammable) according to EN 13501-1
Frame with mineral wool Wooden frame, thickness 53 mm with wall thickness 70 mm
Wooden frame, thickness 93 mm with wall thickness 110 mm
Fire behaviour D-s2, d0 according to EN 13501-1
Insulation material: MW 1 / 3
Fire behaviour A1 (not flammable) according to EN 13501-1
PU 2
Fire behaviour B-s3, d0 according to EN 13501-1
PIR
Fire behaviour B-s2, d0 according to EN 13501-1
SW
Fire behaviour A2-s1, d0 according to EN 13501-1
SW 60 / 110 60 / 110
Cladding on both sides: Laminated sheet metal, thickness 0.5 mm, colour: white (similar RAL 9010)
2.6 Doors
- design according to DIN standards
- right or left hand hinged
- inward or outward opening
- steel frame with triangular wrap-around seal
- door blade with galvanised sheet metal on both sides
2.7 Windows
Design:
- pvc frame with insulated glazing and integrated pvc roller shutters; colour:
white
- roller shutter housing with belt take-up reel and vents:
housing height 145 mm, slat colour light grey
- one hand tilt & turn mechanism
- incl. gas filling
ATTENTION: The built-in insulation glass is only suitable for use at altitudes up
to 1,100 m above sea level. Above 1,100 m sea level windows with a pressure
compensating valve need to be used.
Window parapet:
(vertical distance between floor office window (CAH 2,591 mm) 870 mm1
level and the upper edge of the
lower profile of the window frame) office window (CAH 2,800 mm, 2,960 mm) 1,030 mm 1
optional for CAH 2,800 and 2,960 mm 870 mm
sanitary window 1,525 mm 2
nursery window 624 mm
board:
distribution box, surface mounted type, single/twin row wet room 2 ***
Cable****: (N)YM-J / H05 VV-F (N)YM-J / H05 VV-F
RO2V
H07RN-F H07RN-F
Electrical light MCB 10 A, 2-poles , 3x1.5 mm2 1/2/3
circuits:
heating MCB 13 A, 2-poles
3 x 1,5 mm 2 resp. 3 x 2,5 mm² 1/2
Lightning and Any measures required with regards to internal and external lightning protection
overvoltage protection (earthing, overvoltage protection devices) due to the installation site and the
sensitivity of devices used in the cabin must be observed and carried out if
necessary.
Wiring:
- Fixed cabling depending on the panel/partition configuration and the
consumers 1 / 2 / 3
- Flexible cable system with plug connectors and cables in full length
safety advice: PE rail of the distribution box must be electro-technically connected with a
1x6mm² PE cable on the inside of the roof frame with an earthing pin and may
not be removed (torque 10-15 Nm).
The cabins can be linked electrically at the external CEE plugs and sockets.
When deciding how many units to connect electrically the expected constant
current and voltage drop in the link circuits must be considered. The
commissioning has to be carried out by an approved electrician.
The manual for the assembly, start up, utilisation and maintenance of the
electrical installations is delivered in the fuse box and needs to be followed!
Before connecting the cabin to the supplying low voltage grid all appliances
(consumer loads) need to be switched off and earthing needs to be ensured
(earthing feed cable and earthing connecting lines between the cabins need to
be checked on potential equity and low Ohm level).
Attention: The commissioning of the boilers and/or under table units is only
permitted when they are filled!
Cleaning with a high-pressure cleaner is FORBIDDEN.
The electrical equipment of the cabin may not be cleaned by a direct water
jet under any circumstances.
If the cabins are used in areas with increased lightning activity technical
measures for external and internal lightning protection must be provided for
a cabin (or an arrangement of several cabins) at the installation site due to
national regulations or other special requirements; a lightning protection
specialist must be contracted.
When cabins are placed near the ocean it is necessary to consider the
special atmospheric conditions (salt content and humidity of the air) when
the intervals for the periodic inspections by the operator are defined.
In case machines or appliances with high starting current peaks are used
(according to the manual of the respective appliances) adequate RCD/MCB
must be used.
The electric fittings of the cabins are designed for minimal vibration
exposure. When higher loads are given, appropriate measures must be
taken according to the national technical regulations (and/or checks of the
plug or screw contacts).
The cabins are designed for areas with little seismic activity. If the cabins
are used in areas with higher seismic activity, the country's national
regulations are valid and the equipment needs to be adjusted accordingly
The choice of the external linking cables of the cabins has to suit the
country's national technical regulations.
The cabins have to be secured against thermal overload with a type gL fuse
or gG with max. IN = 32A.
mini kitchen
Individual heating through frost heaters, thermostatically controlled electric convectors and/or fan heaters
with safety switch for overheating. Mechanical ventilation options with electrical extractor fans or on your
request also available with window air conditioning units. Regular ventilation of the rooms must be
provided. A relative humidity of 60 % should not be exceeded in order to avoid condensation!
output:
2
Description: extractor fan 170 m³/h
(quantity depends on
cabin type)
hygrostatic extractor fan 170 m³/h
air conditioning 2,5 kW
convector heater 1 2 kW
convector heater 1 kW
convector heater 0.5 kW
2
fan heater 2 kW
All safety distances and instructions issued by the supplier for the equipment must be
adhered to!
The appropriate manuals and instructions are sent with the cabins
Further information regarding the instructions are available from the manufacturer!
ATTENTION:
Boilers with 15/80/150/300 l capacity are suitable for a max. operating pressure
of 6 bar. Any higher water pressure is reduced with an appropriate pressure
reducing valve!
Discharge: Waste water is collected via plastic pipes DN 50, DN 110 and DN 125 (external
diameter 50, 110 and 125mm) inside the cabin, and passes laterally2 through
the cabin wall. Optionally, it is possible to connect them within a modular
building between floors.
The customer must drain any sewage into an approved sewage network in
accordance with local regulations for water and faecal drains.
NOTE: Should the cabin not be used at temperatures below +3°C, the entire piping system including the
electric boiler must be emptied (risk of frost!). If residual water is left over (eg. toilet drain, siphon, etc.) an anti-
freeze agent must be added to prevent damage from water freezing. The shut-off valve on the water conduit
must always stay open.
General equipment
- external and internal staircase - ventilation unit VL-100
- fascia - telephone duct in the panel
- data socket RJ45 cat. 6A STP - canopy big
- insect screen for office/sanitary window and office - canopy small
window XL
- hot water radiator upon request
- cable hole in panel - motion and presence detector upon request
- cable hole in roof frame - Fire protection components 30 / 60 / 90 min
according to EN 13501-2 on request
- cable channel on panel
Sanitary fixtures
- plastic sink incl. folding grid - stainless steel wash trough with 2 taps l=1200 mm
- stainless steel sink incl. folding grid - stainless steel wash trough with 3 taps l=1800 mm
- accessible sanitary fittings - stainless steel wash trough with 4 taps l=2400 mm
- floor drain with odour trap - paper towel dispenser
- boiler: 15 l / 80 l / 150 l / 300 l - sanitary connection recessed into wall panel
- pressure reduction valve - sanitary connection through floor
- instant water heater for hand wash basins - privacy screen
- shower cubicle with curtain - soap dispenser
- fibre glass hand wash trough with 2 individual - Stop & Go fitting for shower
basins l = 1,200 mm - Stop & Go fitting for wash hand basin
- fibre glass hand wash trough with 4 individual - under sink water heater 5 litre
basins l = 2,400 mm - urinal
- wet room electrics - washing machine connection
- ceramic hand wash basin - water installations (water inlet and outlet)
- electrical hand dryer - WC cubicle
- metal mirror
- mini kitchen
Paint system with high weather and aging durability, suitable for city and
industry atmosphere.
The painting of above mentioned parts is carried out with different types of
production. These achieve shades similar to RAL. We do not accept liability for
colour variations in comparison with the RAL tones.
7 Certification
8.1 Transport
Cabins must be transported on suitable trucks. The local laws for load securing must be adhered to.
Cabins are not suitable for rail transport. Cabins must be transported empty.
The following handling instructions for 10', 16', 20', 24' and 30' cabins (assembled or flatpacked) must be
observed:
1. 10', 16', 20' and 24' cabins and/or packages can be lifted with a forklift (length of fork minimum 2,450
mm, minimum width 200 mm) or by crane. Slings must be fastened to the upper corners of the cabin
(10', 16', 20') or the eyebolts/crane eyes (24'). The angle between the chains and the horizontal line
must be a minimum of 60° (Fig. 1 or Fig. 3). The necessary chain length for a 20' cabin is at least 6.5
m.
2. 30' cabins or packages can be lifted by crane. Ropes/chains must be fastened to the eyebolts/crane
eyes screwed on at the top. The angle between the rope/chain and the horizontal line must be a
minimum of 60° (picture 3).
3. Due to the construction and design, handling with a spreader is not possible.
6. 4 stacking cones (in the cabin corners) each and 2 support wedges each for 10', 16' and 20' cabins (1
piece on each side of the long side roof section - fig. 2) or 4 support wedges each for 24' and 30'
cabins (2 pieces on each side of the long side roof section - fig. 4) must be used between the
individual packages.
8. You must only stack max. 5 packages on top of each other. Possible package heights see 8.1.
Picture 1 Picture 2
The cabins must be stacked exactly on top of each other. You must use the special CTX stacking cones and
support wedges provided. The cabin roof is not suitable for storage of any kind.
The CONTAINEX assembly instructions and the service notes must be adhered to and can be sent upon
request. Handling and installation instructions are enclosed in the cabin and must be observed.
Before starting the work, a risk analysis must be carried out in accordance with the local requirements and
the applicable provisions on site. Necessary measures must be implemented by the assembly personnel.
Particularly when working on the cabin roof, safeguards must be put in place to stop anyone from falling.
Sanitary fittings:
After connecting to the water supply the entire water circulation should be checked once more for water
tightness (possible loosening during transport). Water pipes must be flushed when commissioning and after
long periods of inactivity.
Regulatory and legal requirements regarding storage, installation and use of cabins must be observed by the
customer.
The suitability of the cabin (modular system) and any supplied accessories (e.g. stairs, air conditioning etc.)
for the planned application must be checked by the customer.
This document is a translation of the German version and is subject to translation and spelling errors. If in
doubt, the German version must be consulted.
9.1 Arrangement options for 10', 16' and 20' cabins, max. external
height 2.96m
Number of cabins (SxLxH): Short side (S) x Long side (L) x Height (H)
1- storey
Bracing outer walls shown with dashed lines. The panel wall
in the upper floors must be placed over a panel wall in the
floor below.
4x2x3
3x1x3
3x1
4x2
Number of cabins (SxLxH): Short side (S) x Long side (L) x Height (H)
2x2 max.3x2
3x1x3 3x2x3
3x1
max.3x2
_-----------------------------------------------------------------------------------------
1
except 30' cabins with optional payloads