Heidenhain 622420-2A - Inverter - Systems
Heidenhain 622420-2A - Inverter - Systems
Heidenhain 622420-2A - Inverter - Systems
September 2015
HEIDENHAIN inverter systems
The inverter systems from HEIDENHAIN are suitable for the HEIDENHAIN controls with
digital speed control. They are designed for operating the synchronous and asynchronous
motors from HEIDENHAIN.
MC 6641, CC 6108
with modular inverters
System tests Controls, inverters, motors and encoders from HEIDENHAIN are
usually integrated as components in larger systems. In these
cases, comprehensive tests of the complete system are required,
irrespective of the specifications of the individual devices.
Expendable parts In particular the following parts in inverters from HEIDENHAIN are
subject to wear:
• Fan
Standards Standards (ISO, EN, etc.) apply only where explicitly stated in the
catalog.
2
Contents
Page
Inverter systems 4
Overview 7
Compact inverters 8
Modular inverters 16
Accessories for inverter systems 22
Ribbon cables and covers 29
Double-row configuration 34
Overview of cables for inverters 40
Mounting information 41
Dimensions 43
Subject index 63
3
HEIDENHAIN inverter systems
Supply voltage Please refer to the following tables for the respective supply
voltage. The inverter systems are designed for connection to a
TN public power grid. Other public grids or other line voltages
must be adapted over a transformer.
UE 212 D
DC-link voltage Both inverter systems use a rectifier bridge circuit to convert the
line power to the DC-link voltage and other auxiliary voltages for
the electronics of the power modules, the controller unit, and the
main computer. The rectified and—for regenerative systems—
controlled DC-link voltage is conducted through IGBTs to the
motors under frequency and voltage control. Control is by PWM
signals.
Functional safety HEIDENHAIN offers control systems with functional safety (FS).
(FS) Controls with HSCI, the uniformly digital control design from
HEIDENHAIN, are the foundation for this.
UR 242 D
4
Compact inverters In a single enclosure, UE and UR compact inverters house the
rectifiers for generating the DC-link voltage and the IGBT full
bridges for up to five drives. Compact inverters with internal braking
resistor are available for power ratings up to 15 kW. As an alternative,
the internal braking resistor can be replaced by an external resistor
to reduce heat generation in the electrical cabinet (not with UE 11x).
Higher power ratings require regenerative systems.
Additional power Compact inverters and power supply units have a 5 V DC output
supply (connector X74) in addition to the supply bus (connector X69). It
additionally supplies the CC and thus also the connected encoders
with power.
UM 115 D
5
Power supply voltage The current consumption for the electronics of the modular inverters
for connected depends largely on their power output. If several high-capacity
modules modules are used, in rare cases the maximum permissible current
from the power supply unit might be exceeded. Therefore, be sure
to check the current consumption for the 15 V DC and 24 V DC
supplies individually. The supply unit’s own current consumption
also has to be taken into account. The data specified in the
specifications for current consumption apply for PWM frequencies
up to 5 kHz. For PWM frequencies from 5 kHz to 10 kHz, the given
values must be multiplied by the following factor:
f
¹ 5 kHz
If the total current consumption exceeds the maximum value, an
MS 111 must be used with the provision of external +24 V.
The UV(R) supply units have an additional integrated power pack
that supplies the following voltages for the control system:
Motor currents The power modules and compact inverters are available in gradations
to make it possible to match them to the required motor currents
and torques. In addition, the PWM frequency can be adjusted to
the motor current. Please remember that very high spindle speeds
require a higher PWM frequency (see Spindle).
Ribbon cables and The individual control components are connected through ribbon
covers cables for PWM signals, supply bus and unit bus. The ribbon
cables must be covered to protect against interference. Ribbon
cables and covers must be ordered in the required lengths.
The ribbon cables and standard covers for compact inverters are
included in delivery.
6
Overview
1)
Type Rated power Rated current Page
Axes Spindle/Axis2)
Compact inverters
Modular inverters
Nonregenerative UV 130 D 30 kW – – 21
Italics: As required
1)
At PWM frequency of 5 kHz, except for UE 1xx/UEC 1xx, where PWM frequency: 3.33 kHz
2)
Depending on whether the Axis or Spindle mode of operation is selected
7
Compact inverters
Regenerative
Regenerative compact inverters 2 axes and spindle or 3 axes 3 axes and spindle or 4 axes
UR 230 D UR 240 D
Functional safety ü ü
ID 741356-01 741357-01
Additional components for regenerative compact inverters (see Accessories for inverters)
DC-link filter5) ZKF 110 or ZKF 120 ZKF 110 or ZKF 120
8
4 axes and spindle or 5 axes
UR 242 D
400 V 3 AC (± 10 %); 50 Hz to 60 Hz
22 kW
30 kW / 40 kW
Approx. 930 W
650 V DC
250 mm
Approx. 22.5 kg
741359-01
KDR 120
EPCOS 35 A
UP 110
VAL-MS 230/FM
SM 110
3) 5)
1st value: 40 % cyclic duration factor for cycle duration of 10 minutes (S6-40 %) Only for direct drives if an additional UM 1xx D
2nd value: 0.2 s cyclic duration factor for cycle duration of 5 s is used
4) 6)
Power loss during idle running: approx. 10 % of the power loss at rated current Only for synchronous or torque motors with
field weakening
9
Compact inverters
Nonregenerative
Rated current IN 3333 Hz 9.0 A 24.0 A/18.0 A 9.0 A 18.0 A 24.0 A/18.0 A
IS6-40 %1) – 36.0 A/– – – 36.0 A/–
Max. current Imax2) 18.0 A 36.0 A/36.0 A 18.0 A 36.0 A 36.0 A/36.0 A
at PWM frequency
4000 Hz 8.3 A 22.0 A/16.5 A 8.3 A 16.5 A 22.0 A/16.5 A
– 33.0 A/– – – 33.0 A/–
16.5 A 33.0 A/33.0 A 16.5 A 33.0 A 33.0 A/33.0 A
Functional safety ü ü
ID 733421-01 733423-01
Additional components for nonregenerative compact inverters (see Accessories for Inverters)
1)
Spindle: 40 % cyclic duration factor for cycle duration of 10 minutes (S6-40 %)
2)
Axis: 0.2 s cyclic duration factor for cycle duration of 10 s with 70 % rated current preload
Spindle: 10 s cyclic duration factor for cycle duration of 60 s with 70 % rated current preload
3)
1st value: 40 % cyclic duration factor for cycle duration of 10 minutes (S6-40 %)
2nd value: 0.2 s cyclic duration factor for cycle duration of 5 s
10
4 axes and spindle or 5 axes
UE 212 D
400 V 3 AC (± 10 %); 50 Hz or
480 V 3 AC (+6 %/-10 %); 60 Hz
15 kW
23 kW / 40 kW
Approx. 595 W
565 V DC
1 kW / 27 kW
200 mm
Approx. 20 kg
733424-01
PW 210
VAL-MS 230/FM
SM 110
4)
Power loss during idle running: approx. 10 % of the power loss at rated current
5)
1st value: Continuous duty
2nd value: 1.5 % cyclic duration factor for cycle duration of 120 s
6)
Only for synchronous or torque motors with field weakening
11
Compact inverters
Nonregenerative
Nonregenerative compact 2 axes and spindle or 3 axes 3 axes and spindle or 4 axes
inverters
UE 230 D UE 240 D
Functional safety ü ü
ID 733425-xx 733426-xx
Additional components for nonregenerative compact inverters (see Accessories for Inverters)
1)
Spindle: 40 % cyclic duration factor for cycle duration of 10 minutes (S6-40 %)
2)
Axis: 0.2 s cyclic duration factor for cycle duration of 10 s with 70 % rated current preload
Spindle: 10 s cyclic duration factor for cycle duration of 60 s with 70 % rated current preload
3)
1st value: 40 % cyclic duration factor for cycle duration of 10 minutes (S6-40 %)
2nd value: 0.2 s cyclic duration factor for cycle duration of 5 s
12
3 axes and spindle or 4 axes 4 axes and spindle or 5 axes
UE 241 D UE 242 D
22 kW 22 kW
30 kW / 45 kW 30 kW / 45 kW
565 V DC 565 V DC
– –
200 mm 200 mm
Approx. 23 kg Approx. 23 kg
ü ü
733427-xx 733428-xx
PW 210 PW 210
SM 110 SM 110
4)
Power loss during idle running: approx. 10 % of the power loss at rated current
5)
Only for direct drives if an additional UM 1xxD is used
6)
Only for synchronous or torque motors with field weakening
13
Compact inverters
Nonregenerative, integrated controller unit
UEC 11x The UEC 11x compact inverters not only include the inverter, but
also a controller with PLC inputs/outputs and an integrated braking
resistor. They offer a complete solution for machines with a limited
number of axes and low power demands.
Controllers • Position controller, speed controller, current controller
• HSCI interface
• Interfaces to the speed and position encoders
Inverters • Power electronics
• Connections for axis motors and spindle motor
• Braking resistor
• Connections for motor holding brakes
• Additional DC-link connection on the front (for connection of a
PSL 130)
UEC 113
System PL • Interfaces for one workpiece touch probe and one tool touch probe
• Integrated PLC (expandable with PL 61xx)
UEC 11x: 38 free inputs, 23 free outputs
(7 of which can be switched off)
UEC 11xFS: 38 free inputs, 28 free outputs
(7 of which can be switched off),
8 free FS inputs, 8 free FS outputs
• Configuration with IOconfig PC software
UMC 111 FS The UMC 111 FS is a compact inverter with integrated controller
unit and PLC inputs/outputs. It is especially suitable for controlling
the auxiliary axes: the UMC automatically enables the control
loops required for the auxiliary axes. No additional options are
required.
Controllers • Position controller, speed controller, current controller
• HSCI interface
• Interfaces to the speed encoders
Inverters • Power electronics
• Connections for axis motors
• Connections for motor holding brakes
System PL • Interfaces for one workpiece touch probe and one tool touch probe
• Integrated PLC (expandable with PL 61xx)
UMC 111 FS: 38 free inputs, 28 free outputs UMC 111 FS
(7 of which can be switched off),
8 free FS inputs, 8 free FS outputs
• Configuration with IOconfig PC software
DC-link connections The UMC is supplied from an external DC link.
14
UEC 111/UEC 112/UEC 113 UMC 111 FS
Functional safety – ü ü
Additional components
15
Modular inverters
Power modules
Power modules The power modules in the system are to be arranged so that the
“heavy” modules are mounted at left and the “light” modules are
to the right of these.
The total power of all connected motors must not exceed the
rating of the power supply unit.
Fan cooling Since the UM 116 D runs with such high power, a separate fan
unit is necessary as an accessory (see page 23). Please take this
additional space requirement in the electrical cabinet into
consideration (see Overall dimensions).
16
Power modules Single-axis power modules
(continued on next
double-page spread) UM 111 D UM 111 BD UM 112 D UM 113 D UM 114 D
Rated current IN 3333 Hz 9.0 A 17.5 A 24.5 A 29.5 A 40.0 A 47.0 A 67.0 A 70.0 A 108.0 A
IS6-40 %1) – – 35.0 A – 59.0 A – 88.0 A – 125.0 A
Max. current Imax2) 18.0 A 35.0 A 35.0 A 59.0 A 59.0 A 94.0 A 94.0 A 140.0 A 140.0 A
at PWM frequency
4000 Hz 8.3 A 16.5 A 22.5 A 27.5 A 37.0 A 44.0 A 62.0 A 66.0 A 99.0 A
– – 33.0 A – 55.0 A – 82.0 A – 116.0 A
16.5 A 33.0 A 33.0 A 55.0 A 55.0 A 88.0 A 88.0 A 132.0 A 132.0 A
5000 Hz 7.5 A 15.0 A 20.0 A 25.0 A 34.0 A 40.0 A 56.0 A 60.0 A 90.0 A
– – 30.0 A – 50.0 A – 75.0 A – 105.0 A
15.0 A 30.0 A 30.0 A 50.0 A 50.0 A 80.0 A 80.0 A 120.0 A 120.0 A
6666 Hz 6.3 A 12.5 A 17.0 A 21.0 A 28.5 A 33.5 A 47.0 A 55.0 A 76.0 A
– – 25.0 A – 42.0 A – 63.0 A – 88.0 A
12.6 A 25.0 A 25.0 A 42.0 A 42.0 A 67.0 A 67.0 A 101.0 A 101.0 A
8000 Hz 5.5 A 11.0 A 14.5 A 18.5 A 25.0 A 29.5 A 41.0 A 44.0 A 66.0 A
– – 22.0 A – 37.0 A – 55.0 A – 77.0 A
11.0 A 22.0 A 22.0 A 37.0 A 37.0 A 59.0 A 59.0 A 88.0 A 88.0 A
10 000 Hz 4.6 A 9.0 A 12.0 A 15.5 A 21.0 A 24.5 A 34.0 A 37.0 A 55.0 A
– – 18.0 A – 31.0 A – 46.0 A – 64.0 A
9.2 A 18.0 A 18.0 A 31.0 A 31.0 A 49.0 A 49.0 A 73.0 A 73.0 A
Current consumption3) 120 mA/70 mA 150 mA/225 mA 140 mA/180 mA 170 mA/360 mA 250 mA/500 mA
Power loss4) at IN Approx. Approx. Approx. Approx. Approx. Approx. Approx. Approx. Approx.
70 W 120 W 160 W 180 W 270 W 280 W 430 W 420 W 650 W
Mass Approx. 5.5 kg Approx. 5.5 kg Approx. 9.0 kg Approx. 9.0 kg Approx. 12.0 kg
Functional safety ü ü ü ü ü
1)
Spindle: 40 % cyclic duration factor for cycle duration of 10 minutes (S6-40 %)
2)
Axis: 0.2 s cyclic duration factor for cycle duration of 10 s with 70 % rated current preload
Spindle: 10 s cyclic duration factor for cycle duration of 60 s with 70 % rated current preload
3)
For 15 V DC / 24 V DC (see limit values on page 6)
4)
Power loss during idle running: approx. 10 % of the power loss at rated current
17
Modular inverters
Power modules
Rated current IN 3333 Hz 115.0 A 150.0 A 175.0 A 250.0 A 175.0 A 250.0 A 250.0 A 350.0 A
IS6-40 %1) – 180.0 A – 275.0 A – 275.0 A – 400.0 A
Max. current Imax2) 230.0 A 230.0 A 350.0 A 350.0 A 350.0 A 350.0 A 500.0 A 500.0 A
at PWM frequency
4000 Hz 106.0 A 138.0 A 165.0 A 231.0 A 165.0 A 231.0 A 236.0 A 336.0 A
– 165.0 A – 253.0 A – 253.0 A – 378.0 A
211.0 A 211.0 A 330.0 A 330.0 A 330.0 A 330.0 A 472.0 A 472.0 A
Current consumption3) 360 mA/460 mA 400 mA/220 mA 400 mA/220 mA 450 mA/250 mA
Power loss4) at IN Approx. Approx. Approx. Approx. Approx. Approx. Approx. Approx.
610 W 870 W 1115 W 1560 W 1 115 W6) 1560 W6) 1 400 W6) 2200 W6)
Functional safety ü ü ü ü
18
Double-axis power modules
50 mm 100 mm 100 mm
ü ü ü
– – –
4)
Power loss during idle running: approx. 10 % of the power loss at rated current
5)
With this 2-axis module, only the lower power stage can be used for controlling the spindle
6)
Is dissipated via water cooling, remaining heat in electrical cabinet: approx. 50 W
19
Modular inverters
Power supply unit
Rated power 22 kW 30 kW 45 kW 55 kW
(DC link)
Power loss Approx. 300 W Approx. 370 W Approx. 570 W Approx. 640 W
Current consumption 170 mA/310 mA 200 mA/400 mA 250 mA/310 mA 300 mA/540 mA
15 V/24 V
Functional safety ü ü ü ü
Additional components for power supply unit (see Accessories for inverters)
Commutating reactor KDR 120 KDR 130 C KDR 140 KDR 150
Line filter EPCOS 35 A EPCOS 80 A EPCOS 80 A EPCOS 80 A
DC-link filter3) ZKF 110 or ZKF 110 or ZKF 110 or ZKF 110 or
ZKF 120 or ZKF 120 or ZKF 120 or ZKF 120 or
ZKF 130 ZKF 130 ZKF 130 ZKF 130
Surge voltage arrester VAL-MS 230/FM VAL-MS 230/FM VAL-MS 230/FM VAL-MS 230/FM
Cooling – – – –
1)
0.2 s cyclic duration factor for cycle duration of 5 s
2)
4 s cyclic duration factor for cycle duration of 20 s
3)
Only for direct drives
4)
Only for synchronous or torque motors with field weakening
5)
Is dissipated via water cooling, remaining heat in electrical cabinet: approx. 100 W
6)
For UL requirements 62 kW
7)
In addition to the HSCI/PLC components, the power requirements of the connected inverters, encoders, and controller units
must also be considered (also refer to the Inverter Systems and Motors Technical Manual)
20
Regenerative Nonregenerative
Approx. 930 W Approx. 930 W5) Approx. 1400 W Approx. 1400 W5) Approx. 200 W
350 mA/1.1 A 350 mA/300 mA 450 mA/200 mA 450 mA/200 mA 100 mA/200 mA
Approx. 25.0 kg Approx. 20.0 kg Approx. 35.0 kg Approx. 26.5 kg Approx. 9.8 kg
ü ü ü ü ü
ZKF 110 or –
ZKF 120 or
ZKF 130 or
ZKF 140 or
ZKF 150
21
Accessories for inverter systems
KDR 130 C UVR 130 D 400 V 3 AC 3 x 45 A Approx. 250 W 50/60 Hz IP 00 Approx. 15 kg 646271-01
KDR 140 UVR 140D 400 V 3 AC 3 x 70 A Approx. 340 W 50/60 Hz IP 00 Approx. 22 kg 333068-01
KDR 150 UVR 150 D 400 V 3 AC 3 x 80 A Approx. 350 W 50/60 Hz IP 00 Approx. 23 kg 355253-01
KDR 160 UVR 160 D 400 V 3 AC 3 x 117 A Approx. 525 W 50/60 Hz IP 00 Approx. 57 kg 573265-01
UVR 160 DW
KDR 170 UVR 170 D 400 V 3 AC 3 x 180 A Approx. 875 W 50/60 Hz IP 00 Approx. 106 kg 735563-01
UVR 170 DW
Line filters If you are using a regenerative inverter system, you must use an
EPCOS line filter in addition to the commutating reactor. Line filters
suppress interference and ensure EMC compatible energy recovery.
A 3 x 32 µF three-phase current capacitor is integrated. The line
filter is connected between line power and the commutating
reactor (see Cable overview).
The size of the line filter depends on the power supply unit used.
EPCOS 120A UVR 160 D 400 V 3 AC 3 x 120 A Approx. 115 W 50/60 Hz IP 20 Approx. 13.5 kg 575292-01
UVR 160 DW
EPCOS 200A UVR 170 DW 400 V 3 AC 3 x 200 A Approx. 170 W 50/60 Hz IP 20 Approx. 20.0 kg 735542-01
22
Braking resistor During braking, motors feed energy back into the DC-link. The
PW 210 braking resistor converts this energy to heat. The braking
resistor must be mounted outside the electrical cabinet to allow
the heat to dissipate. The PW 210 has no fan, and heat is removed
through radiation.
Braking resistor Regenerative inverters feed the braking energy back into the line UP 110
module power system. When the power network fails, the energy cannot
be returned. This increases the DC-link voltage and results in a
switch-off of the inverters. This shutdown leads to an undesired
coasting of the motors. To prevent this, HEIDENHAIN recommends
the use of the UP 1x0 braking resistor module for regenerative
inverters.
23
Accessories for inverter systems
DC-link filter Operating direct drives (linear motors, torque motors, and in rare
cases also synchronous spindles) with regenerative inverters leads
to voltage peaks that can destroy the drives. Therefore, during
operation with UVR 1xx D and UR 2xx regenerative inverters, the
DC-link filter ZKF 1xx must be used. The DC-link filter is mounted
at left next to the power modules of the direct drives and the
DC-link current is conducted through it.
If the commutating reactor causes oscillations in the DC-link
voltage, you can use a DC-link filter to prevent these oscillations.
The ZKF is to be installed between the supply unit and the power
module.
The total power of the drives must not exceed the power rating of ZKF 110
the filter.
Please note:
The ZKF 110 differs from the ZKF 120 only in its maximum leakage
current. The use of the ZKF 110 must be inspected by HEIDENHAIN
service technicians on-site to ensure that the leakage current is less
than 1.3 A. With the ZKF 120, ZKF 130, ZKF 140 and ZKF 150, this
measurement is not necessary because a leakage current of 6 A is
sufficient in any case.
ZKF 1401) 250 W 100 mm <6A 80 kW 110 kW 140 kW 160 kW IP 20 Approx. 15 kg 597954-01
ZKF 150 400 W 100 mm <6A 125 kW 180 kW 220 kW 250 kW IP 20 Approx. 16.5 kg 1068459-01
1)
With NRTL certification
ID 584862-01
ID 749973-02
24
Surge protector Voltage surges on the supply network can damage power supply
units and inverters. An overvoltage protector should therefore be
installed in the supply path (preferably after the line filter) to limit
any voltage peaks to max. 1350 V.
Surge protectors from the Phönix Company are well suited to this
task. One VAL-MS 230/FM module is required per phase, while the
FLT-CP-3C-350 module protects all three phases. They are mounted
on a top hat rail.
1)
Integrated temperature switch
25
Accessories for inverter systems
Capacitor modules A power failure may lead to the tool and workpiece being damaged
by uncontrolled axis movements. The LIFTOFF function of the
iTNC 530 is able to protect expensive workpieces and tools from
being damaged. In case of a power failure, and if the LIFTOFF
function is active, the iTNC 530 attempts to retract the tool in a
defined manner using the energy remaining in the DC-link.
For direct drives, the CMH 120 capacitor module may also be
necessary to maintain the DC-link voltage in case of a power
failure. The CMH 120 is mounted directly before the respective
inverter module.
CMH 120
26
Axis-release module The axis-release module makes it possible to switch off power
modules group by group. It is not needed for controls with
functional safety.
The width of the covers for the ribbon cables for the modular
inverter system is reduced by the width of the axis-release module
(50 mm). A suitable cover is included with the axis-release module.
Axis-release module
Supply unit
To From
Safety control
enable
SPINDLE
27
Adapter module In modular regenerative inverter systems an additional power
supply unit may become necessary if you are using inverters or
motors with a high power demand. The adapter module makes it
possible to connect this power supply unit to the present inverter
system. In this way one power supply unit can, for example,
supply the power to a high-performance spindle and the other
power supply unit can be used for the axes.
The two power supply units are coupled via the supply bus
(X69a/X69b – X69), and are then also monitored by the system.
Mass ID
Adapter module
28
Ribbon cables and covers
Conductor bar
Unit bus
Covers
Supply voltage
Cover for the The ribbon cables must be covered to protect them against
ribbon cables interference. The covers are available in two versions.
• Standard cover (height 19 mm)
• High cover (height 34 mm)
for machines with many drives
Standard cover The UV(R) power supply unit is shipped with a standard cover
(329031-03) to protect the following modules.
• UV(R) 1x0 and
• UM 115 D or
• One UM 1xx D with 100 mm width and one UM 1xx D with
50 mm width
A standard cover for the CC is included in the items supplied with
the CC. If you use further power modules and the UP 110 resistor
module, you need to order suitable covers separately.
High cover High covers for control components must always be ordered
separately. The required spacer bolts are included in the items
supplied with the high covers. Special covers are available for the
UVR supply modules and CC 61xx controller units (see table).
29
Width Standard cover High cover
450 mm – – ID 1102784-45
Selecting the covers • Add the widths of all modules between the UV(R) 1x0 D and CC
(including UP 110).
• Subtract 150 mm from this total width
(cover included with the UV(R) 1x0).
• Subtract 50 mm from the remaining width for each axis-release
module (cover included with the items supplied).
• Select the appropriate covers from the table to protect the
remaining width.
Accessories for Plastic holding elements for the PWM cables facilitate mounting of
ribbon cables the covers. They are simply plugged onto the mounted spacer
bolts, thus fixing the PWM cables. These holding elements can be
used for standard covers as well as for high covers. They can be
ordered separately in a collective package containing 20 units. The
items supplied with the high cover for UVR already include four
holding elements.
ID 1113339-01
30
50-pin ribbon cable Connection between the CC and UV(R) 1xx power supply unit
for supply voltage (required only once).
Length ID
300 mm 325816-01
400 mm 325816-02
500 mm 325816-03
Selecting a cable UVR: Add 70 mm to the width of all modules between the
length UVR 1xx D and CC and select the next larger cable length.
UV 130 D: Add 130 mm to the width of all modules between the
UV 130 D and CC and select the next larger cable length.
Module Width
UM 111 D, UM 121 D 50 mm
UM 111 BD, PSL 13x
UM 115 D 150 mm
UP 110, UP 120 50 mm
UV 105 50 mm
31
40-pin ribbon cable Connection between the UV 1x0 power supply unit and the
for unit bus UM 1xx power modules and, if needed, the UP 110 braking
resistor module (required only once).
Length ID
300 mm 325817-01
400 mm 325817-02
500 mm 325817-03
600 mm 325817-04
700 mm 325817-05
Selecting a cable UVR: Add the width of all modules between the UVR 1xx D and
length the controller unit (including the UP 110) and choose the next
larger cable length from the above table.
UV 130 D: Add 80 mm to the width of all modules between the
UV 130 D and CC and select the next larger cable length.
Axis-release module: Two unit bus cables are required. The lengths
depend on the position of the axis-release module.
20-pin ribbon cable Connection between the controller unit and a UM 1xx D power
for PWM signals module (one cable per drive).
Length ID
100 mm 250479-07
200 mm 250479-08
300 mm 250479-09
400 mm 250479-10
500 mm 250479-11
600 mm 250479-12
700 mm 250479-13
Selecting a cable • See the table for distance a of the PWM input on the power
length module.
• Add the widths b of all modules between the respective power
module and the controller unit (including UP 110 and ZFK).
• Add the distance cn of the PWM output on the controller unit
to your result (see table).
• Select the next-larger cable length from the above table.
32
Distance cn CC 422 Distance in mm
c1 c2 c3 c4 c5 c6
Max. 6 control loops 25 37 50 – – –
CC 424 B Distance in mm
c1 c2 c3 c4 c5 c6 c7
Max. 6 control loops 23 39 56 – – – –
Max. 8 control loops 23 39 56 73 – – –
Max. 10 control loops 23 39 56 73 90 – –
CC 61xx Distance in mm
c1 c2 c3 c4 c5
CC 6106 23 39 56 – –
CC 6108 23 39 56 73 –
CC 6110 23 39 56 73 92
33
Multi-row configuration
Mounting cases HEIDENHAIN offers special MS 1xx mounting cases that can be
for multi-row used to establish an electrical connection (immune to noise)
configuration between the components of the inverter system. These mounting
cases are installed immediately to the right of the UV (R) power
supply unit or at the start of the second row.
MS 110 The ribbon cables (unit bus, PWM lines, supply bus) in the MS 110
mounting cases are connected with shielded round cables of the
appropriate lengths and at the other end, these are connected
again with ribbon cables.
MS 111 The MS 111 mounting case also offers the possibility of feeding
24 V DC from an external power supply unit. In addition, the MS 111
features two connectors for the unit bus, which permits use in
single-row and double-row configurations. This is necessary in rare
cases, when the 24 V DC voltage from the UVR 1xx D power supply
unit is not sufficient to supply the module fans with power. For the
current consumption of the fans, refer to the specifications of the
power supply units and inverter systems. Based on these values you
can calculate whether feeding in the additional 24 V DC is necessary.
The sum of the currents must not exceed the maximum current
provided by the UV(R).
Setup without In most cases it is not necessary to supply the 24 V DC. For multi-row
additional 24 V DC setup, two MS 110 units are used.
feeding
Please note:
When using the MS 111, external 24 V DC voltage supply is
mandatory in order to supply the fans with power. Otherwise,
the inverters will overheat and shut down with the message
“TEMP>>”!
34
Basic circuit The MS 110 is mounted in the lower row, right next to the supply
diagrams module; the MS 110 or—if required—the MS 111 for 24 V DC
Single-row feeding is mounted in the upper row.
arrangement—fan
power supply is
additional via MS 111
Double-row
arrangement—fan
power supply of the
2nd row via MS 111
4)
1)
Unit bus
2)
PSL 135 DC link
3)
Supply of external 24 V DC (max. 3 A)
4)
Supply bus
35
Double-row
arrangement—fan
power supply of the
1st row via MS 111
1)
Unit bus
2)
DC link
4) 3)
Supply of external 24 V DC (max. 3 A)
4)
Supply bus
PSL 135
36
Several UV(R) All axes and spindles whose power modules are connected to a
supply modules, supply module via the DC link may be assigned only to those
each with one CC drive-control motherboards that are connected to the same supply
module via the supply bus. This assignment must not be mixed.
2)
1), 4)
3)
1), 4)
1)
Unit bus
2)
DC link
3)
5 V supply for CC
4)
Supply bus
4)
Single-row
arrangement with
two UVRs 1xx D,
each with one
CC 6xxx
3) 3)
1) 1)
2) 2)
1)
Supply bus X69
2)
Unit bus X79
3)
PWM cables
4)
HSCI connection
37
Double-row
arrangement, each
row with its own
UVR 1xx D and
CC 6xxx
3)
4)
1)
2)
3)
1)
2)
1)
Supply bus X69
2)
Unit bus X79
3)
PWM cables
UVR 1xxD UM 1xx 4)
HSCI connection
Double-row 4)
3)
2)
1)
5) 6)
3)
1)
2)
1)
Supply bus X69
2)
Unit bus X79
3)
PWM cables
4)
HSCI connection
5)
PWM cable (round)
UVR 1xxD UM 1xx MS 110 6)
Supply bus cable (round)
38
Double-row MS 110
4)
arrangement with
one UVR 1xx D and
one CC 6xxx
3)
1)
2)
7)
UVR 1xxD UM 1xx
6)
5)
3)
1)
1)
Supply bus X69
2)
Unit bus X79
3)
PWM cables
4)
HSCI connection
5)
PWM cable (round)
6)
UM 1xx MS 111 Unit bus cable (round, shielded)
7)
DC link
39
Cable overview
Inverters
40
Mounting information
Mounting position When mounting the control and inverter components, please
observe the proper minimum clearances, space requirements,
length and position of the connecting cables.
Air in
*) L
eave space for exchanging
the HDR hard disk
41
Mounting and Keep the following in mind during mounting and electrical
electrical installation:
installation • National regulations for power installations
• Interference and noise immunity
• Operating conditions
• Mounting position
Degrees of The following components fulfill the requirements for IP 54
protection (dust protection and splash-proof protection):
• Visual display unit (when properly installed)
• Keyboard unit (when properly installed)
• Machine operating panel (when properly installed)
• Handwheel
Electromagnetic compatibility
Intended place of The units fulfill the requirements for Class A devices in accordance
operation with the specifications in EN 55022, and are intended for use in
industrially zoned areas.
42
Dimensions
UR 2xx D series
43
UE 2xx D series
44
UVR 120 D, UVR 130 D
45
UVR 160 D
UVR 160 DW
46
UVR 170 D
252.3
47
UVR 170 DW
UV 130 D
48
UM 111 D, UM 111 BD, UM 121 D
49
UM 115 D
UM 116 DW, UM 117 DW
50
UM 116 D with fan unit
199.5
¬ 12 280.5+1
30
10
456±0.2
420
480
469.5
15.8
252.3
30 30
224.6
51
SM 110
SM 130
52
MS 110, MS 111
53
ZKF 110
54
KDR 120
KDR 130 C
55
KDR 140
KDR 150
56
KDR 160
57
KDR 170
58
EPCOS 35 A
EPCOS 80 A
59
60
EPCOS 120 A
EPCOS 200 A
UP 110, UP 120
Adapter module
61
PW 210
62
Subject index
I U Z
IOconfig software for PCs....................... 14 UE 2xx D................................................... 44 ZKF 110.............................................. 24, 54
UE 210 D.................................................. 10 ZKF 120............................................. 24, 54
UE 211 D................................................... 10 ZKF 130............................................. 24, 54
K
UE 212 D.................................................. 10 ZKF 140............................................. 24, 54
KDR 120............................................ 22, 55 UE 230 D.................................................. 12 ZKF 150.................................................... 54
KDR 130 C........................................ 22, 55 UE 240 D.................................................. 12
KDR 140............................................ 22, 56 UE 241 D.................................................. 12
KDR 150............................................ 22, 56 UE 242 D.................................................. 12
KDR 160............................................ 22, 57 UEC 11x................................................... 14
KDR 170................................................... 58 UEC 111.............................................. 15, 43
63
Vollständige und weitere Adressen siehe www.heidenhain.de
For complete and further addresses see www.heidenhain.de
*I_622420-2A*
622420-2A · 7,5 · 9/2015 · H · Printed in Germany