K BEL Providing Solutions, Not Just Products

APPLICATIONS FOR SUGAR

WELDING CONSUMABLES FOR
SUGAR INDUSTRY

Hammer Weld Industries, under the

Brand Name “KOBEL” is well established
company & specialized in manufacturing
of High Quality Low Heat Input Welding
Electrodes. Our products are designed to
offer superior durability & cost efciency,
increasing productivity across a range of
industrial applications.
01

Factory : Plot No : 324/1 & 324/3, Gram Hatuniya, Tahsil Sanwer, Dist : Indore 453 551,
HAMMER WELD INDUSTRIES Madhya Pradesh, Contact : 08600155861, 09827739570, Mail Id : kobelweld@gmail.com,
Ofces : Pune, Hyderabad, Solapur, Vijaywada, Vaizag.
K BEL Providing Solutions, Not Just Products
COMPANY PROFILE
Hammer Weld Industries, under the Brand Name “KOBEL” earlier “CrystalArc” is a well established
company & specialized in manufacturing of High Quality Low Heat Input Welding Electrodes. Our
products are designed to offer superior durability & cost efciency, increasing productivity across a
range of industrial applications. Quality is always rst above everything else & HAMMER WELD is
proud to say that one can “Weld with complete condence” with our world class products. Having these
capabilities, We feel proud & condent to address all our customers there needs in a most appropriate,
economical & timely manner.
Special Welding Electrodes
Cold Welding Compounds
PRODUCT SPECTRUM
Welding Equipments
Bi-Metallic Wear Plates
02

Factory : Plot No : 324/1 & 324/3, Gram Hatuniya, Tahsil Sanwer, Dist : Indore 453 551,
HAMMER WELD INDUSTRIES Madhya Pradesh, Contact : 08600155861, 09827739570, Mail Id : kobelweld@gmail.com,
Ofces : Pune, Hyderabad, Solapur, Vijaywada, Vaizag.
K BEL Providing Solutions, Not Just Products
VALUED CUSTOMERS

(01) Vilas Sahakari Sakhar Karkhana, Unit II, Latur, Maharashtra.

(02) Shredha Energy & Infra Projects Ltd, Pune, Maharashtra.
(03) Baliraja Sakhar Karkhana Ltd, Maharashtra.
(04) Sant Muktai Sugar & Energy Ltd, Maharashtra.
(05) Chincholi Sugar & Bio Industries Ltd, Karnataka.
(06) Nizam Deccan Sugars Ltd, Hyderabad.
(07) Pennar Industries Ltd, Hyderabad.
(08) Kumbhi Kasari Sahakari Sakhar Karkhana Ltd, Maharashtra.
(09) Shetkari Sakhar Karkhana Ltd, Maharashtra.
(10) Ganpati Sugar Industries Ltd, Hyderabad.
(11) Bageshwari Sugars Ltd, Maharashtra.
(12) Fabtech Sugars Ltd, Maharashtra.
03

Factory : Plot No : 324/1 & 324/3, Gram Hatuniya, Tahsil Sanwer, Dist : Indore 453 551,
HAMMER WELD INDUSTRIES Madhya Pradesh, Contact : 08600155861, 09827739570, Mail Id : kobelweld@gmail.com,
Ofces : Pune, Hyderabad, Solapur, Vijaywada, Vaizag.
K BEL Providing Solutions, Not Just Products
SUGAR APPLICATIONS

Cane Grab & Cane Leveller Roller Arcing

Mill Roller Journal TRPF / Under Feed Roller

Fibrizor Anvil Plate Pump Rotor & Impeller

Mill Pinion Cast Iron Bodies & Pumps

Fibrizor Hammer & Cane Cutting Kinves

04

Factory : Plot No : 324/1 & 324/3, Gram Hatuniya, Tahsil Sanwer, Dist : Indore 453 551,
HAMMER WELD INDUSTRIES Madhya Pradesh, Contact : 08600155861, 09827739570, Mail Id : kobelweld@gmail.com,
Ofces : Pune, Hyderabad, Solapur, Vijaywada, Vaizag.
K BEL Providing Solutions, Not Just Products
Cane Grab & Cane Leveller
Base Metal Base Metal
Structural Steel Structural Steel

Wear Factor : Impact & Abrasion Resistance Wear Factor : Impact & Abrasion Resistance

KOBEL Solution : KOBEL HAMMER HARD KOBEL Solution : KOBEL HAMMER HARD
KOBEL HAMMER HARD has high resistance KOBEL HAMMER HARD has high resistance
to Abrasion, Impact & Corrosion. to Abrasion, Impact & Corrosion.

Hardness : 56 - 58 HRC Hardness : 56 - 58 HRC

05

Factory : Plot No : 324/1 & 324/3, Gram Hatuniya, Tahsil Sanwer, Dist : Indore 453 551,
HAMMER WELD INDUSTRIES Madhya Pradesh, Contact : 08600155861, 09827739570, Mail Id : kobelweld@gmail.com,
Ofces : Pune, Hyderabad, Solapur, Vijaywada, Vaizag.
K BEL Providing Solutions, Not Just Products
Fibrizor Hammer & Cane Cutting Knives
Base Metal : Structural Steel
Wear Factor : Impact, Abrasion & Corrosion Resistance
KOBEL Solution :
Base Layer : KOBEL 100 S
KOBEL 100 S can resist Friction & High Impact depositing
Hardness of 32 - 36 HRC providing a good cushion layer prior to
hard facing layer.
Hard Facing Layer : KOBEL HAMMER HARD
KOBEL HAMMER HARD has high resistance to Abrasion,
Impact & Corrosion.
Hardness : 56 - 58 HRC
06

Factory : Plot No : 324/1 & 324/3, Gram Hatuniya, Tahsil Sanwer, Dist : Indore 453 551,
HAMMER WELD INDUSTRIES Madhya Pradesh, Contact : 08600155861, 09827739570, Mail Id : kobelweld@gmail.com,
Ofces : Pune, Hyderabad, Solapur, Vijaywada, Vaizag.
K BEL Providing Solutions, Not Just Products
Mill Roller Journal
Base Metal : Forged Steel
Wear Factor : Wear & Crack Repair.
KOBEL Solution :
Base Layer : KOBEL 100
( If the wear is more than 10 mm )
KOBEL 100 electrode is used for surfacing as a base
layer if the wear is more than 10 mm. Weld deposits
are machinable & free from porosity.
Top Layer : KOBEL GOLD
Sugar Mill Roller Journal Build-Up
by KOBEL GOLD produces crack free deposits with
KOBEL GOLD superior weldability, corrosion resistance combined
with temperature resistance upto 600OC.
07

Factory : Plot No : 324/1 & 324/3, Gram Hatuniya, Tahsil Sanwer, Dist : Indore 453 551,
HAMMER WELD INDUSTRIES Madhya Pradesh, Contact : 08600155861, 09827739570, Mail Id : kobelweld@gmail.com,
Ofces : Pune, Hyderabad, Solapur, Vijaywada, Vaizag.
K BEL Providing Solutions, Not Just Products
Fibrizor Anvil Plate
Base Metal : Structural Steel
Wear Factor : Impact, Abrasion & Corrosion.
KOBEL Solution :
Base Layer : KOBEL 100 S
KOBEL 100 S can resist Friction & High Impact
depositing Hardness of 32 - 36 HRC providing a good
cushion layer prior to hard facing layer.

Hard Facing Layer : KOBEL HAMMER HARD

Anvil Plate Build-Up KOBEL HAMMER HARD has high resistance to
by Abrasion, Impact & Corrosion.
KOBEL 100 S & KOBEL HAMMERHARD
Hardness : 56 - 58 HRC
08

Factory : Plot No : 324/1 & 324/3, Gram Hatuniya, Tahsil Sanwer, Dist : Indore 453 551,
HAMMER WELD INDUSTRIES Madhya Pradesh, Contact : 08600155861, 09827739570, Mail Id : kobelweld@gmail.com,
Ofces : Pune, Hyderabad, Solapur, Vijaywada, Vaizag.
K BEL Providing Solutions, Not Just Products
Sugar Mill Pinion / Pump Rotor & Impeller
Base Metal Base Metal
Cast Steel Bronze, Gun Metal
Forged Steel

Wear Factor : Impact, Deformation & Sliding Wear Factor : Corrosion, Friction & Erosion
Friction
KOBEL Solution : KOBEL BRONZEWELD - C
KOBEL Solution : KOBEL 100 S
KOBEL BRONZEWELD - C is a versatile
KOBEL 100 S can resist Friction, Impact and
electrode for Build-Up & Joining of Copper,
resistance to deformation. Deposits are free
Brass, Bronze, Gun Metal & its alloys.
from porosity.
Hardness : 32 - 36 HRC
09

Factory : Plot No : 324/1 & 324/3, Gram Hatuniya, Tahsil Sanwer, Dist : Indore 453 551,
HAMMER WELD INDUSTRIES Madhya Pradesh, Contact : 08600155861, 09827739570, Mail Id : kobelweld@gmail.com,
Ofces : Pune, Hyderabad, Solapur, Vijaywada, Vaizag.
K BEL Providing Solutions, Not Just Products
TRPF / Under Feed Roller
Base Metal : Structural Steel
Wear Factor : Impact, Abrasion & Corrosion.

KOBEL Solution :
Roller Shell : KOBEL HAMMER HARD
KOBEL HAMMER HARD has high resistance to
Abrasion, Impact & Corrosion depositing 56 - 58 RC.

Teeth Portion : KOBEL HARDLIFE

KOBEL HARDLIFE has high abrasion resistance,
TRPF / Under feed Roller Build-Up moderate impact, Corrosion resistance with temp.
by resistance upto 450OC.
KOBEL HAMMER HARD & KOBEL HARDLIFE
Hardness : 60 - 63 RC
10

Factory : Plot No : 324/1 & 324/3, Gram Hatuniya, Tahsil Sanwer, Dist : Indore 453 551,
HAMMER WELD INDUSTRIES Madhya Pradesh, Contact : 08600155861, 09827739570, Mail Id : kobelweld@gmail.com,
Ofces : Pune, Hyderabad, Solapur, Vijaywada, Vaizag.
K BEL Providing Solutions, Not Just Products
Cast Iron Bodies & Pumps
Base Metal : Cast Iron

KOBEL Solution :

KOBEL CASTIT - 01 is a non machinable Cast iron Electrode for joining,

sealing blow holes & can be used as base layer before using KOBEL
CASTIT - 02 & KOBEL CASTIT - 04

KOBEL CASTIT - 02 & KOBEL CASTIT - 03 is machinable Cast Iron

Electrode for joining & Build-Up of Cast Iron & its alloys. Also for joining
Cast Iron to other alloys like Mild Steel.

KOBEL CASTIT - 04 is an extra high nickel alloyed electrode depositing

soft & machinable deposits. It is important to clean the base metal & use
short bead technique to avoid excess heat input. Slow cooling is also
recommended to avoid cracking.
11

Factory : Plot No : 324/1 & 324/3, Gram Hatuniya, Tahsil Sanwer, Dist : Indore 453 551,
HAMMER WELD INDUSTRIES Madhya Pradesh, Contact : 08600155861, 09827739570, Mail Id : kobelweld@gmail.com,
Ofces : Pune, Hyderabad, Solapur, Vijaywada, Vaizag.
K BEL Providing Solutions, Not Just Products
Roller Arcing
Base Metal : Cast Iron

KOBEL Solution :

Roller Roughening by : KOBEL SUGARGRIP

KOBEL SUGARGRIP is a unique hard globules

spraying electrode for surface roughening of Sugar
Mill Rolls having high abrasion, corrosion and
gripping properties.

Hardness : 60 - 63 RC
ROLLER ARCING
by
KOBEL SUGARGRIP KOBEL SUGARGRIP increases crushing efciency
by reducing the moisture content from the bagasse.
12

Factory : Plot No : 324/1 & 324/3, Gram Hatuniya, Tahsil Sanwer, Dist : Indore 453 551,
HAMMER WELD INDUSTRIES Madhya Pradesh, Contact : 08600155861, 09827739570, Mail Id : kobelweld@gmail.com,
Ofces : Pune, Hyderabad, Solapur, Vijaywada, Vaizag.
K BEL Providing Solutions, Not Just Products
Roller Teeth Jobwork : Vilas Sahakari Sakhar Karkhana Ltd. ( Unit II )

Roller Condition Before Job work Roller Condition After Job work

KOBEL Solution : KOBEL CASTIT - 01, KOBEL CASTIT - 02, KOBEL GOLD, KOBEL 100
Job Work procedue used was Re-enforcement technique & welding work of all 03 teeth circularly
broken. The Job work done was very successful & the teeth’s lasted till the crushing season was
completed. We did this Job Work at almost 40% cost compared to the competitors & also in 62 hours
as compared to the time given by other companies of 7/10 days. This Job Work was well monitored
by the Works Manager Shri. Siddheshwar Umardand Sir.
13

Factory : Plot No : 324/1 & 324/3, Gram Hatuniya, Tahsil Sanwer, Dist : Indore 453 551,
HAMMER WELD INDUSTRIES Madhya Pradesh, Contact : 08600155861, 09827739570, Mail Id : kobelweld@gmail.com,
Ofces : Pune, Hyderabad, Solapur, Vijaywada, Vaizag.
K BEL Providing Solutions, Not Just Products
EQUIVALENT CHART FOR SUGAR INDUSTRY

KOBEL L&T DIFFUSION ADOR FON VALENCY SUPRON ESAB D & H, ESSEN

KOBEL SUPER Hand-O-Matic SuperMatic LH - 103 VALMATIC Lotherme 201,

ESSEN HM 28

KOBEL 100 EutecTrode 2B Tufalloy 320 LH - 710 VALDUR 30 ESSEN DUR 400
KB

KOBEL 100 S Tufalloy 3200

KOBEL GOLD EutecTrode 680 Unialloy 624 S LH 106 SMP VALMET 586 FG StanAlloy DS 32 Terroweld DS 3, ESSEN 312 R,
CGS DUROCHROME Lotherme 468

KOBEL XHD 2800 SUPERBRONZE LH - 214 BRONZOCAR 32 StanAlloy CU 12 Bronzoid - 1 ESSEN B 26,
BRONZEWELD C Lotherme 562

14

Factory : Plot No : 324/1 & 324/3, Gram Hatuniya, Tahsil Sanwer, Dist : Indore 453 551,
HAMMER WELD INDUSTRIES Madhya Pradesh, Contact : 08600155861, 09827739570, Mail Id : kobelweld@gmail.com,
Ofces : Pune, Hyderabad, Solapur, Vijaywada, Vaizag.
K BEL Providing Solutions, Not Just Products
EQUIVALENT CHART FOR SUGAR INDUSTRY

KOBEL L&T DIFFUSION ADOR FON VALENCY SUPRON ESAB D & H, ESSEN

KOBEL STAINRODE - BL Diffusloy 908 L LH - 124 VALMET 308 L, Super Optimal Terroweld S1, Lotherme 452,
COROSTAIN - A Valstain - A 308 L OK 61.30 ESSEN CN 38 LTi

KOBEL Diffusloy 309 L VALMET 309 L, Super Stainless OK 67.60 ESSEN CN 39LTi,
COROSTAIN - B Valstain - C 309 L Lotherme 458

KOBEL STAINRODE Diffusloy 916 L LH - 125 VALMET 316 L, Super Stainless OK 63.50 ESSEN CN 36LTi,
COROSTAIN - C AMOL Valstain - B 316 L Lotherme 455

KOBEL Diffusloy 309 SPCP 0010 Valstain 309 Super Optimal ESAB 309 LMo D & H 309 Mo
COROSTAIN - D Mo LMo 309 MoL

KOBEL STAINRODE - D Diffusloy 910 L LH - 126 VALMET 310, Super Stainless Terroweld S3, ESSEN CN 31 R,
COROSTAIN - E Valstain - D 310 OK 61.13 Lotherme 464

15

Factory : Plot No : 324/1 & 324/3, Gram Hatuniya, Tahsil Sanwer, Dist : Indore 453 551,
HAMMER WELD INDUSTRIES Madhya Pradesh, Contact : 08600155861, 09827739570, Mail Id : kobelweld@gmail.com,
Ofces : Pune, Hyderabad, Solapur, Vijaywada, Vaizag.
K BEL Providing Solutions, Not Just Products
EQUIVALENT CHART FOR SUGAR INDUSTRY

KOBEL L&T DIFFUSION ADOR FON VALENCY SUPRON ESAB D & H, ESSEN

KOBEL HAMMER ChromeCarb N ABROLOY 300 LH - 743 S VALMET CRCN StanHard CR 77 Terroweld 65 Lotherme 606,
HARD 6006 60 ESSEN 100

KOBEL CASTIT - EitecTrode 27 Ferrocast 102 LH - 117 VALMET - 26 StanAlloy FN 61 Terroweld CLH ESSEN CAST GH,
01 Lotherme 701

KOBEL CASTIT - CPCI - 026 CINOD 160, LH - 119 CASTOMAC - StanAlloy FN 65 Ferroloid - 03 ESSEN CAST 55,
02 CACI 650 238 Lotherme 702

KOBEL CASTIT - XYRON 224 Grealloy 850 LH - 1119, LH - VALMET SDM StanAlloy FN 63 Ferroloid - 04 ESSEN CAST 99,
04 115, 240 Lotherme 705

16

Factory : Plot No : 324/1 & 324/3, Gram Hatuniya, Tahsil Sanwer, Dist : Indore 453 551,
HAMMER WELD INDUSTRIES Madhya Pradesh, Contact : 08600155861, 09827739570, Mail Id : kobelweld@gmail.com,
Ofces : Pune, Hyderabad, Solapur, Vijaywada, Vaizag.
K BEL Providing Solutions, Not Just Products

THANK YOU
For any further queries, requirement, Jobworks ( Sugar Roller Arcing,
TRPF, Shaft Building & any Repairs ) kindly contact -

BASVARAJ KUMANE
Cell No : 08600155861, Mail Id : kobelweld@gmail.com

16

Factory : Plot No : 324/1 & 324/3, Gram Hatuniya, Tahsil Sanwer, Dist : Indore 453 551,
HAMMER WELD INDUSTRIES Madhya Pradesh, Contact : 08600155861, 09827739570, Mail Id : kobelweld@gmail.com,
Ofces : Pune, Hyderabad, Solapur, Vijaywada, Vaizag.