Profibus For Logic and Intelli V3: Instructions For Start-Up
Profibus For Logic and Intelli V3: Instructions For Start-Up
Profibus For Logic and Intelli V3: Instructions For Start-Up
1 INTRODUCTION ................................................... 4
2 TECHNICAL SPECIFICATIONS .................................... 5
2.1 Specifications ........................................................................ 5
2.3 Configuration files ................................................................. 5
3 PROFIBUS INTERFACE ............................................ 6
3.1 HARDWARE DESCRIPTION ..................................................... 6
3.2 FIELDBUS CONNECTION ........................................................ 7
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1 INTRODUCTION
Profibus DP is an industrial Fieldbus which allows connecting actuators
and other devices (such as sensors) to a Distributed Control System
(DCS) or a Programmable Logic Controller (PLC). Many actuators and
other devices can be connected on a single or redundant Fieldbus line
provided they are all equipped with a compatible Profibus interface.
The Profibus DPV1 interface described in this document has been
specially designed for the Bernard Controls actuators with Logic and
Intelli+ controls. This interface is compliant with Profibus DP (V0) and
Profibus DPV1. Profibus DP (V0) runs cyclic communication when
Profibus DPV1 runs in addition acyclic messages.
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2 TECHNICAL SPECIFICATIONS
2.1 Specifications
The PROFIBUS interface, a PROFIBUS-DPV1 slave module, can be
controlled by a master PROFIBUS-DP: PLC, PC, DCS or other interface
boards from various suppliers (must comply with International Open
Standard).
It has the following specifications.
Hardware communication standard: RS 485
Automatic speed selection: 9.6k to 1.5M bauds
Actuator addresses from 2 to 125 (one address is used by the
master)
Maximum number of actuators by line: 31 (up to 124 with
repeaters)
Temperature working range is the same as the actuator one.
It conforms CE requirements.
Fieldbus is electrically totally isolated from the actuator circuitry. A
loss of actuator power supply does not lead to a fieldbus disruption.
2.2 Versions
Profibus is available in 2 versions:
single channel (Logic or Intelli+)
redundant channel (available for Intelli+ version only)
In case of a redundant version, each input is electrically isolated from
the actuator circuitry and are isolated from each other.
2.3 Configuration files
It uses the following GSD files:
For single line board: BCVS10E8.GSD
For redundant line board
Classical redundancy line: BCVR10E8.GSD
RedCom with redundancy extensions: BCRE10E8.GSD
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3 PROFIBUS INTERFACE
3.1 HARDWARE DESCRIPTION
The Profibus module located in the actuator is plugged on to the main
board. No access is necessary.
3.1.1 Cable type
Use exclusively special A type PROFIBUS cable conforming to the
EN50170-2 standard.
Its specifications are:
Nominal impedance 135 to 165 ohms at a frequency of 3 to 20
Mhz
Nominal capacitance between conductors of a pair < 30pF /m
Cable diameter > 0.64mm
Cross section > 0.34mm² corresponds to 22AWG
Resistance < 110 ohm/km
Shield type: copper shielding braid or braid and foil
Example of an armoured cable (galvanised steel wire armour serve, 1
pair Profibus cable, 22AWG): Belden ref 3079ALS
3.1.2 Wiring
Profibus cable has to be separated from the other cables with a
distance of at least 20 cm. It must use a specific cable path and be
connected to the earth.
It is also necessary to check that all actuators are at the same earth
electrical potential.
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2. If not already done, install the cable gland on your actuator and
pass your shielded cable through it (see procedure in §3.2
section of the start-up guide of your actuator)
3. If the actuator you are connecting is at the end of the line, set
the switch on ON, else set it on OFF.
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Channel 1
End of line
channel 1
Fieldbus cable
entries
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If the actuator is the last of the line, place the corresponding switch
(SW2) in the ON position to enable the end of line termination.
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Command type
This is used for selecting By
hardwire or By Fieldbus
(default setting). If By
hardwire is selected,
Profibus transmits the
indication only, and not the
commands.
If this value cannot be
changed, verify that an auxiliary command does
not override this setting.
Slave number
The Profibus interface module is only acting as
a Profibus slave. The default setting address is
02
You can set this value can be set between 2 and
246.
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Positioner Activation
This menu is only available for the modulating
actuator.
If the positioner is activated, the command must
be done by Control address 2&3 (see table
§ 4.1); otherwise, it must be done by address 0
(see table § 4.1). This menu can be overridden
by command address 1 bit 2&3 (see table § 4.1).
Partial Stroke
This menu is only available in the Intelli+
version. This is used for setting the partial
stroke command (control Address 1 bit 7). For
further explanation, refer to the Intelli+
manual.
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Dead band
This menu is only available for the modulating
actuator. For further explanation, refer to the
Intelli+ manual.
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Data exchange
Fault
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PLC
End of line actuator
No ramifications termination
Note: The PLC is also
at the end of the line To make a detour use 2
and needs a cables, up and down.
termination
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Repeaters
Adding repeaters modules enables the increase of both the number of
actuators on the line and the total line length. Each repeater uses one
connection point; therefore, this limits the number of actuators by
segment to 30 units, and allows to lengthen the line by 1000m.
According to the type of repeater, it is possible to use up to 9
repeaters and to extend the line by 10 km.
The maximum number of actuators depends on the PLC capacity, the
addressing capacity and the number of segments with repeaters. The
maximum for one Profibus line is 124.
The important advantage of the repeater compared to other
technologies is to keep the communication speed unaffected and
therefore to get a very short response time.
Repeater power
supply
PLC Repeater
Repeater
PLC
Repeater
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Redundant PLC
Primary Single line
PLC
Redundant Redundant
Intelli+ Intelli+
Backup
PLC
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For one actuator the address is the same on both lines. When the
actuator is powered on, the Profibus interface module tries to get the
communication on a first line and toggles between both lines until to
find the communication. It is the Profibus interface module that
decides to communicate with one line or the other.
Like this, all the actuators are not obliged communicating one the
same line and both lines are working simultaneously. There is not a
main line and a backup line, each line has the same level. On the other
hand, the actuator interface has a primary channel (the one that got
a data exchange state) and a backup channel.
Information supplied by the primary or the backup channel:
This channel (or slave) is primary or this channel is backup
2 channels available or only one.
FR mode (Flying redundancy) or SR mode (System redundancy).
See details at § "Command and Signalling"
Redundancy management must be performed by the PLC. To manage
the line redundancy a PLC could be used with different level of
equipment.
One PLC with 2 Profibus DPV1 Interface. For example, a CPU
317-2 DP from Siemens that includes 2 Profibus DPV1 interfaces.
The PLC is single and interface is doubled.
PLC should be programmed to manage the redundancy.
If the PLC doesn't support the special redundancy extensions of the
Profibus Guide Line "Slave redundancy" then Profibus interface module
will be used as a classical redundancy. To do that, there is to load in
the PLC the appropriate GSD file for classical redundancy:
BCVR10E8.GSD
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STOP
If this command is maintained at 0 (most common case), the open and
close commands have to be maintained. If this command is set to 1, a
short duration open / close command pulse is sufficient to drive the
valve to the open or closed position. In this case, the stop command
(0) can be used to stop the actuator during the travel in its current
position.
LOCAL COMMAND INHIBIT
The local command inhibit is remotely controlled. This command
inhibits the local opening and closing commands, and enables remote
commands, even if the local/remote selector of the actuator is set to
local.
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Address 0: Indications
Bit N° Value Description
0 VALVE NOT OPEN
BIT 0
1 VALVE OPEN
0 VALVE NOT CLOSED
BIT 1
1 VALVE CLOSED
0 NO ACTION
BIT 2 TORQUE LIMITER ACTION IN OPEN
1
DIRECTION
0 NO ACTION
BIT 3 TORQUE LIMITER ACTION IN CLOSE
1
DIRECTION
0 ACTUATOR NOT TO LOCAL MODE
BIT 4
1 ACTUATOR TO LOCAL MODE
0 ACTUATOR NOT TO REMOTE MODE
BIT 5
1 ACTUATOR TO REMOTE MODE
0 ACTUATOR NOT TO OFF MODE
BIT 6
1 ACTUATOR TO OFF MODE
POWER OFF (ABSENCE OF MAIN POWER
0
SUPPLY OR TOO LOW)
BIT 7
POWER ON (PRESENCE OF MAIN POWER
1
SUPPLY)
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Address 1: Indications
Bit N° Value Description
0 ACTUATOR NOT OPENING
BIT 0
1 ACTUATOR OPENING
0 ACTUATOR NOT CLOSING
BIT 1
1 ACTUATOR CLOSING
0 NO HANDWHEEL ACTION
BIT 2
1 HANDWHEEL ACTION
0 NO ESD COMMAND
BIT 3*
1 ACTUATOR RECEIVES AN EMERGENCY
COMMAND ESD
0 THE ACTUATOR IS NOT RUNNING
BIT 4
1 ACTUATOR RUNNING
0 ACTUATOR AVAILABLE
BIT 5
1 ACTUATOR FAULT INDICATION
0 NO POSITION SENSOR FAULT
BIT 6
1 POSITION SENSOR FAULT
0 NO TORQUE SENSOR FAULT
BIT 7
1 TORQUE SENSOR FAULT
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Address 2: Alarms
Bit N° Value Description
0 NO LOCKED MOTOR OPEN ALARM
BIT 0
1 LOCKED MOTOR OPEN
0 NO OVERTRAVEL ALARM
BIT 4
1 OVERTRAVEL ALARM
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Address 6: Indication
Bit N° Value Description
0 NO HUNTING
BIT 0
1 ACTUATOR HUNTING
0 HMI COMMUNICATION IS RUNNING
BIT 1
1 HMI COMMUNICATION IS IN FAULT
0 POSITION IS CORRECT
BIT 2
1 POSITION IS IN FAULT (<-10% OR >110%)
0 NO ACTIVITY MEMORY FAULT
BIT 3
1 ACTIVITY MEMORY FAULT
0 NO STOP MID TRAVEL
BIT 4
1 STOP MID TRAVEL
0 NO LOST SIGNAL
BIT 5
1 LOST SIGNAL 4-20MA
0 NO PARTIAL STROKE IN PROGRESS
BIT 6*
1 PARTIAL STROKE IN PROGRESS
0 NO PARTIAL STROKE FAULT
BIT 7*
1 PARTIAL STROKE FAULT
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Address 7: Alarms
Bit N° Value Description
BIT 0* 0-1 NAMUR NE107 MAINTENANCE REQUIRED
BIT 1* 0-1 NAMUR NE107 OUT OF SPECIFICATION
BIT 2* 0 NAMUR NE107 FUNCTION CHECK
BIT 3* 0 NAMUR NE107 FAILURE
0 TORQUE NOT APPROCHING THE LIMIT
BIT 4*
1 TORQUE APPROCHING THE LIMIT
0 NO ERROR ENTRY AUX2 (BIT 10 ADDRESS 3)
BIT 5
1 ERROR HW ENTRY AUX2
0 NOT TOO MANY START LAST HOUR
BIT 6
1 TOO MANY STARTS IN THE LAST HOUR
0 24V AUX PRESENT
BIT 7
1 LOST OF 24V AUXILLIARY
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Address 8: Information
Bit N° Value Description
CHANNEL IS BACKUP (REDUNDANCY
0
OPTION)
BIT 0*
CHANNEL IS PRIMARY (REDUNDANCY
1
OPTION)
1 CHANNEL AVAILABLE (REDUNDANCY
0
OPTION)
BIT 1*
2 CHANNELS AVAILABLE (REDUNDANCY
1
OPTION)
SR MODE (SYSTEM REDUNDANCY)
0
(REDUNDANCY OPTION)
BIT 2*
FR MODE (FLYING REDUNDANCY)
1
(REDUNDANCY OPTION)
NO BASE BOARD SERIAL COMMUNICATION
0
FAULT
BIT 3
BASE BOARD SERIAL COMMUNICATION
1
FAULT
1 FIELDBUS HAVE COMMAND
BIT 4
0 HARDWIRED COMMAND
0 REDONDANT COMMUNICATION
BIT 5* IN CASE OF REDUNDANT BOARD THE
1
COMMUNICATION IS NOT REDONDANT
BIT 6 0-1 VALVE JAMMED
BIT 7 0-1 LOCAL COMMAND INHIBIT
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5 ACYCLIC COMMUNICATION
The Profibus interface supports acyclic communication (extension V1
of the Profibus protocol) which allows to read the actuator’s state, to
read all its configuration. It can be also reconfigured through the V1
extension.
There is two types of master
in the acyclic
communication:
The master class1
which supports cyclic
communication. It is
normally the same PLC
which manages the
actuators.
The master class2
supports all the acyclic
communication. It can
be included to Profibus
without interference.
A laptop equipped with
a Profibus module and
PDM software may be
used as a master class2
anywhere on the line.
The Profibus interface supports the Read and Write messages of the
master class1 (MSAC1_Read, MSAC1_Write).
For master class 2, this interface supports Initiate, Abort, Read and
Write services. Interface board supports a maximum of 2 simultaneous
class2 master connections.
The Profibus interface supports the Read and Write messages of the
master class1 (MSAC1_Read, MSAC1_Write). For master class 2, this
interface supports Initiate, Abort, Read and Write services. Interface
board supports a maximum of 2 simultaneous class2 master
connections. We advise to use PDM Siemens software to read and
configurate the actuators with a master class2. We can give you an
Electronic Device Description (EDD) which allows you to manage our
actuators with PDM.
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With PDM and this EDD you can configure and parameterise the
actuators and also recover information for diagnostics and
maintenance. For example, alarms, activity, torque curves…
To use PDM, not straight to the fieldbus but above the PLC then the
PLC must be Siemens S7 400 series.
5.1 In case of a redundant system
The connection of PDM to one fieldbus line, will collect all data
including those communicating on the other line.
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VOLTAGE OF
3 (IN V) 2 UINT16
POWER SUPPLY
POWER
4 IN HZ 1 UINT8
FREQUENCY
NOMINAL FLOAT
5 IN A 4
CURRENT 32
NOMINAL FLOAT
6 IN A 4
CURRENT 32
FLOAT
7 MOTOR POWER IN KW 4
32
VOLUME
11 (X0.1) 1 UINT8
LUBRICANT
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0= IP23; 1=IP44;
14 IP 2=IP55; 3=IP65; 1 UINT8
4=IP67; 5=IP68
REGULATION
15 1 UINT8
CLASS
MAXIMUM
17 IN °C 1 UINT8
TEMPERATURE
MINIMUM
18 IN °C 1 SINT8
TEMPERATURE
OUTPUT FLANGE
19 1 UINT8
ACTUATOR
OUTPUT FORM
20 1 UINT8
ACTUATOR
POSITION SENSOR
21 1 UINT8
TYPE
PRESENCE OF
22 1 UINT8
TORQUE SENSOR
PRESENCE OF
23 1 UINT8
BATTERY
LIMIT OF
24 IN % 1 UINT8
STARTING TORQUE
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BYTE[0]=DD;
MANUFACTURING BYTE[1]=MM;
27 4 UINT8
DATE BYTE[2]=YYXX;
BYTE[3]=XXYY
TORQUE
28 8 4*UINT16
CALIBRATION
ACTUATOR MAX
29 IN NM 2 UINT16
TORQUE
ACTUATOR
30 IN RPM 4 UINT8
NOMINAL SPEED
MEASURE OF
31 TORQUE IN LOCAL 1 UINT8
COMMAND
PRESENCE OF
VARIABLE
32 0=NO; 1=YES 1 UINT8
FREQUENCY
DRIVER
ETALON INPUT OF
33 0-4095 2 UINT16
4MA
ETALON INPUT OF
34 0-4095 2 UINT16
20MA
35 CONTACTOR TYPE 1 UINT8
NUMBER OF
MANUFACTURER
36 4 UINT32
CONFIGURATION
WRITING
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HMI BOARD
39 SOFTWARE 3 UINT8
VERSION
INTELLI BOARD
40 SOFTWARE 3 UINT8
VERSION
FIELDBUS BOARD
41 3 UINT8
VERSION
(1=INTELLI+,0=
43 TYPE OF CONTROL 1 UINT8
LOGIC)
44 MOTOR SPEED RPM 2 UINT16
POSITIONER
47 1 UINT8
ACTIVATION
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5.2.2 Slot =1
Slot =1 are read/write (partial) for user configuration
Indexes (0 to 76) are listed below.
Do not write an illegal value, this can cause a malfunction.
Index Data Description Byte Type
LOCATION OR
1 20 STRING
PROCCESS
OUTPUT FLANGE
2 1 UINT8
REDUCER
OUTPUT FORM
3 1 UINT8
REDUCER
REDUCER
FLOAT
4 MECHANICAL 4
32
ADVANTAGE
CONFIGURATION OF
6 1 UINT8
AUX COMMAND 1
CONFIGURATION OF
7 1 UINT8
AUX COMMAND 1
FLOAT
9 BAND GAP 4
32
GEARBOX MAXIMUM
13 1 UINT8
TORQUE
FLOAT
14 SCREWPITCH 4
32
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0=METRIC;
16 UNITS 1 UINT8
1=IMPERIAL
0:MM/JJ/AAAA
17 DATE FORMAT 1:JJ/MM/AAAA 1 UINT8
2:AAAA/MM/JJ
0:NO
1:MOTOROVERH
CONFIGURATION BY EATED
18 1 UINT8
PASS IN ESD*
2:TORQUE MAX
3: BOTH
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(READ ONLY)
0:FIELDBUS
BOARD NOT
PRESENT
1:MODBUS
2:PROFIBUS
34 BUS TYPE 1 UINT8
SIMPLE
3:PROFIBUS
REDUNDANT
4:DEVICENET
5:FF
6:CAN
DISPLAY 0=0°;1=90°;2=18
35 1 UINT8
ORIENTATION 0°;3=270°
36 DISPLAY LANGUAGE 1 UINT8
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PRIORITY
0:NONE
1:OPENING
43 PRIORITY 2:CLOSING 1 UINT8
3:BOTH
(OPENING AND
CLOSING)
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DIRECTION OF 0:CW
49 1 UINT8
CLOSING 1:CCW
0:4-20MA
1:20-4MA
2:4-12MA
TYPE AND SENSE OF
3:12-4MA
50 INPUT ANALOG 1 UINT8
SIGNAL 4:12-20MA
5:20-12MA
6:0-20MA/0-10V
7:20-0MA/10-0V
TYPE AND SENS OF
51 ANALOG OUTPUT 1 UINT8
SIGNAL
NUMBER OF USER
52 CONFIGURATION (READ ONLY) 4 UINT32
WRITING
DATE OF LAST
53 MODIFICATION OF (READ ONLY) 4 4XUINT8
USER CONFIG.
0:OPEN
SECURITY POSITION
56 1:CLOSE 1 UINT8
ANALOG LOSS
2:STAYPUT
0:OPEN
SECURITY POSITION
57 1:CLOSE 1 UINT8
PROFIBUS LOSS
2:STAYPUT
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XY CONFIGURATION X=TAB[0],
67 2 2XUINT8
FOR RELAY 6 Y=TAB[1]
XY CONFIGURATION X=TAB[0],
68 2 2XUINT8
FOR RELAY 7 Y=TAB[1]
BUS COMMAND OR
69 HARDWIRED 1 UINT8
COMMANDS
CONFIG LOCAL
70 1 UINT8
COMMAND TYPE
71 DATE AND TIME* POSIX FORMAT 4 SINT32
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5.2.3 Slot =2
Slot =2 are read only for status
Indexes (0 to 18) are listed below.
Index Data Description Byte Type
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TEMPERATURE
17 TEMPERATURE LOG LOG H-1 TO H- 240 UINT8[]
240
NUMBER OF
TEMPERATURE LOG START PR HOUR UINT16[
18 240
ACTIVITY LOG LOG H-1 TO H- ]
120
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Tel.: +33 (0)1 34 7 71 00 / Fax: +33 (0)1 34 07 71 01 /
mail@bernardcontrols.com
SINGAPORE SPAIN
BERNARD CONTROLS SINGAPORE BERNARD CONTROLS SPAIN
SINGAPORE MADRID
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www.bernardcontrols.com