Method Statement-Installation of Hdpe Pipes
Method Statement-Installation of Hdpe Pipes
Method Statement-Installation of Hdpe Pipes
WORKS EXECUTION
Sequence of Operation 1. Support existing spools with chain and lever blocks
2. Unscrew existing bolts and nuts
3. Lower spools to the ground
4. Inspect faces of flanges for damages
5. Hoist new spools to position
6. Align holes of new and existing flanges
7. Insert Gaskets
8. Install bolts
9. Fasten Bolts
10. Bolt Tightening Inspection
ASSESSMENT OF SIGNIFICANT RISK FOR ALL TASK (see risk assessment for all details)
APPROVALS
Prepared by Reviewed by Verified by Approved by
Name Prosper M. Woode Godwin Owusu Michael Brobbey Marc Bougrat
Designation Dep. Workshop
Mechanical QC QHSE Manager Project Manager
Manager
Date 10/05/2022 10/05/2022 10/05/2022 10/05/2022
Signature P.M.W. G.O. M.B. MB
DATA PROTECTION STATEMENT: The information and data provide herein applies to the contract for which it was written. It shall not be duplicated, disclosed or disseminated by recipient in whole
or in part for any purpose whatsoever without the prior written permission from Orsam Ghana Limited.
Edited by : M. BROBBEY Revision : 02
Activity: Assembly, joining Checked by : M. BROBBEY Date : 30/4/2021
P = person E = environment M = material R = reputation Approved by : J.C LANGAN No. of document :6084-HSE-REG-005
Who or what may be SEVERITY* PROBABILITY = INITIAL RISK SEVERITY* PROBABILITY = RESIDUAL RISK
ER
TASK DANGERS SOURCE OF RISK RISK REDUCTION MEASURES RESPONSIBLE PROCESS
(feared event) P E M R G P INITIAL RISK G P RESIDUAL RISK
- Ventilation
- Wearing suitable PPE (protection mask and visor, breathing
Fire, explosion, Prod
Human failure X X X X Major Probable Unacceptable protection suitable to the product, overall, gloves, etc.) Severe Improbable Acceptable
projection HSE
- Lockout/tagout/blinding
- Eye rinse, shower, fire extinguishers close by
Assembly,Joinin
g
- Qualified and certified personnel
- Provision and checked lockout (labelling, locks, lockout Note +
filled in lockout book)
- Position and break away of the opening and taking into
consideration of the wind direction
Dismantling, reassembly:
- Safety shower close by
Fluid or gas under
projections, fire, - Eye rinse close by Prod
pressure,Soiled, slippery Skills,Behavior X X X X Major Possible Tolerable Severe Improbable Acceptable
explosion - Wearing suitable PPE (protection mask and visor, breathing HSE
floor,Removal of the
protection suitable to the product, overall, gloves, etc.)
product,Dangerous
- Joining / blinding / scrapping procedures
chemical product
- Knowledge of the fluid, of the product and information on the
product safety data sheett
- Marking of the area
- Checking and measurement of the pressure
Visual disturbance, -
Human failure X X Minor Possible Acceptable Prod HSE Minor Improbable Low
fatigue, headaches - Arrange the area taking account of luminosity
- Guidance of operations by a trained and skilled chief of manoeuvres who wears a harness and has a whistle
(control gestures)
- Checking of whether the ringtones and the alarm horns are in operation
- Marking of the lifting area and traffic plan
Shock, collision,
Skills,human failure X X Major Possible Tolerable - Specific training and authorization to driving of the engin (example: CACES (Certificate of aptitude in safe Prod HSE Major Improbable Acceptable
crushing, clamping
driving))
- Inspection of equipment every 6 months with inspection plate and colour code of the current year
- Establishment of a quarantine area if the inspection is not carried out or not attributed to the equipment
- Adequacy and checking of the equipment (certified and checked by a recognized and third parties
organization)
- Compliance with the colour-coded Customer certification
- Compliance with the maximum load use
- Checking before operation (cables, safety devices, controls, shoes, lubrication, etc.)
- Checking of lifting accessories (lugs, handles, slings, etc.)
- Training/Enabling of the operator to the engine/tower crane on rails
lifting (general features of all - Reminder of the slinging rules
lifting equipment): Lifting of - Lifting plan
the load,Machine, engins in - Operational mode (Evaluation of the load, of the gripping means)
movement,Load in height/in - Mandatory specific risk analysis, depending on the load to be lifted and the equipment used
movement Fall of the load, shock, - Guidance of operations by a trained manoeuvring leader (order gestures) + wearing of harness and having a
Skills,behavior X X X Major Possible Tolerable Prod HSE Major Improbable Acceptable
crushing, collapse whistle (if no visibility by the crane operator, use of walkie-talkie)
- Protection of sharp edges to avoid sectioning of the sling. Beware of the identification plate, which can
become a sharp angle - following the occurrence of an accident
- Realization of the rule of three times (lifting, stabilizing, placing)
Lugs lifting:
-If the lug is already present on a part: make sure it has been designed and dimensioned for the use that it will
be made.
- Visual check of the lug.
- Check of the implantation of the lug.
- Lugs welded on a solid area of the structure.
- Decrease the sling angle to limit the horizontal stresses.
- Guidance of operations by a trained manoeuvring leader (order gestures) + wearing of harness and having a
whistle (if no visibility by the crane operator, use of walkie-talkie)
Fall of the load, shock,
Skills,behavior X X X Catastrophic Possible Unacceptable - Guidance of the load (guidance of ropes) Prod HSE Catastrophic Highly Improbable Tolerable
crushing, collapse
- Marking of the area (prohibition of circulating close by, under the load, between a load and an obstacle)
Lifting - Wearing of suitable PPE (overall, safety shoes, safety goggles, helmet, gloves)
- Guidance of operations by a trained manoeuvring team leader (control gestures) + wearing of harness and
having a whistle
- Checking of soils and their specificity
- Pads deployed at 100%
- Distribution of load on distribution plates
Fall, shock, crushing, - Configuration of the CEC (checking under load condition) depending on the load to be lifted
Skills,behavior X X Major Possible Unacceptable Prod HSE Major Improbable Tolerable
collapsing - Safety distance of 1.5 m between the mobile crane and the excavation
- Analyzing the working environment to check the absence of an electrical power line.
- If an electrical power line is present: follow the minimum safety distance of 5 m between the crane boom
and the electrical power line
- Requesting to record the electrical power line
- Guidance of operations by a trained manoeuvring team leader (control gestures) + wearing of harness and
Fall, shock, crushing,
Skills,behavior X X Major Possible Unacceptable having a whistle Prod HSE Major Improbable Tolerable
Lifting with mobile crane collapse
- fully retract the stabilisers and the beams before moving the crane
(specificities): Removal
of the crane,Installation of
- Consult the meteorological service before every lifting operation (wind, lightning, etc.): it is prohibitted to
the crane, Fall of the load,
Human failure X X X Catastrophic Possible Unacceptable carry out any lifting in the event of a storm or strong winds Prod HSE Catastrophic Highly Improbable Tolerable
overturning, lightning
- Crane equipped with anemometer
Fall of the load, shock, - Prohibition of slinging on the forks of the manitou. Use of a jib adapted to the forklift is mandatory (except
Skills,behavior X X X Catastrophic Possible Unacceptable Prod HSE Major Improbable Tolerable
crushing, collapse for the big bag).
Lifting with forklift
(specificities): Lifting
of the loade
Fall, shock, crushing,
Skills,behavior X X Major Possible Unacceptable - Regulatory up-to-date check of the mobile crane on rails by a third party Prod HSE Major Improbable Tolerable
collapse
- Metal sheet clamps:
- Follow the distribution of the load on the clamps:
- Identical length of slings.
Liftining with crane on rails - Equal distance among the metal sheet clamps.
(specificities): Lifting Fall of the load, shock, - Choose the horizontal clamp model OR multiple-positions OR any other models. Read carefully the
Skills,behavior X X Major Possible Unacceptable Prod HSE Major Improbable Tolerable
of the load,Positioning of the crushing, collapse instructions before using.
load Horizontal metal sheet clamps:
- use a lifting beam or slings by complying with the rules of the sling angles to reduce lateral traction in the
slings
P = person E = environment M = material R = reputation Approved by : J.C LANGAN No. of document :6084-HSE-REG-005
Who or what may be SEVERITY* PROBABILITY = INITIAL RISK SEVERITY* PROBABILITY = RESIDUAL RISK
ER
TASK DANGERS SOURCE OF RISK RISK REDUCTION MEASURES RESPONSIBLE PROCESS
(feared event) P E M R G P INITIAL RISK G P RESIDUAL RISK
P = person E = environment M = material R = reputation Approved by : J.C LANGAN No. of document :6084-HSE-REG-005
Who or what may be SEVERITY* PROBABILITY = INITIAL RISK SEVERITY* PROBABILITY = RESIDUAL RISK
ER
TASK DANGERS SOURCE OF RISK RISK REDUCTION MEASURES RESPONSIBLE PROCESS
(feared event) P E M R G P INITIAL RISK G P RESIDUAL RISK
General;
Fall from height, fall of
Climatic Prod
Human failure objects, overturning of X X X Major Possible Tolerable - It is prohibited to carry out assembly/dismantling in the event of a storm or strong winds Moderate Highly Improbable Low
phenomena,Storing of HSE
scaffolding, lightning
scaffolding,Brightness
- storing of scaffolding must be in a dedicated area, orderly and clean. It must have several floors with Prod
Human failure Collapse, fall of the load X X Moderate Possible Acceptable Moderate Improbable Low
the separation of different elements. HSE
Assembly/Dismantlin Electrocution, - Analysing the work environment to check the absence of electrical power lines and avoid any contact Prod
Behavior,human failure X X X Catastrophic Possible Unacceptable Major Improbable Tolerable
g and reception of electrification, fire, burn of the scaffolding elements with the electrical power lines. HSE
scaffolding Assembly/dismantling and
reception of scaffolding:
Congested scaffolding on
the ground and floors
(tools, elements, - Clean shoe soles, in good condition
complaints during - Regular storage and cleaning of the floors and ground Prod
Behavior Fall from single-storey X Severe Possible Tolerable Severe Possible Tolerable
assembly) - Store the tools in buckets HSE
,Electricity,Manual - Do not clutter the floor with scaffold elements
handling of the scaffolding
elements,Work in height.
- Prohibition of using the ladder as a workstation: it is an access means. Priority for the use of
stepladders or low-height work platforms
- Prohibition of access (red)
- Training and enabling of personnel in the assembly/dismantling of scaffolding.
- Mark the area around a scaffold to prohibit approach.
- 3 holds for going up to upper/lower floors during assembly/dismantling
- Closing the trap doors once passed through them
- Leaving the maximum loaded weight
- Wearing of suitable PPE: coverall, safety shoes, helmet with chin strap, leather gloves, double harness
1.5 m long (+ fall stop or restraints depending on the context)
Prod
Skills,behavior Fall from single-store X Major Possible Tolerable - Safety harness certified by 3rd party Moderate Improbable Tolerable
HSE
- Planning rescue in height
- Make sure that there are good holds on the equipment to be fitted and clean gloves (to prevent
equipment from slipping)
- Tools in an attached tool kit or lift them in a bucket
Rolling scaffolding:
block the wheels
never move a rolling scaffold with personnel on it.
Reception of scaffolding: The person receiving the scaffold must be trained by a certified Body and authorised by the Prod
Skills Fall from height, collapse X X Major Possible Tolerable Moderate Improbable Tolerable
Bad reception Project/Agency Manager HSE
Edited by : M. BROBBEY Revision : 02
Activity : Work at height Checked by :M. BROBBEY Date : 30/4/2021
P = person E = environment M = material R = reputation Approved by : J.C LANGAN No. of document :6084-HSE-REG-005
Who or what may be SERIOUSNESS* LIKELIHOOD = INITIAL RISK SEVERITY* PROBABILITY = RESIDUAL RISK
ER
TASK DANGERS SOURCE OF RISK RISK REDUCTION MEASURES RESPONSIBLE
(feared event) P E M R G P INITIAL RISK G P RESIDUAL RISK
fatigue, disturbance,
- Prod
Human failure clash, fall, shock, X X Minor Possible Acceptable Minor Improbable Low
- Arrange the area taking account of luminosity HSE
collision
- Do not drive during heavy adverse weather conditions and natural catastrophes as Decreed by Government of Ghana
fall, overturning, Log
Human failure X X Catastrophic Possible Unacceptable - Reduce speed during rain, strong winds Catastrophic Highly Improbable Tolerable
General: collision, natural risks HSE
- Vehicle suitable for the road and adverse weather conditions
Insecurity, theft,Climatic
phenomena,Brightness,Pa
inful posture - The hazardous areas will have been studied previously in the day management plan and the communicated instructions
- Do not take the road alone, always be accompanied by a driver assistant
- Prohibited to drive at night, unless specific derogation from the head of the Agency
Heavy - - Close the vehicle by key and close the windows in traffic jams
Removal, thefts, - Avoid crowding Log
weight Human failure
agressions, vandalism
X X X Major Improbable Tolerable
- Never allow foreign persons in the vehicles HSE
Major Highly Improbable Acceptable
- Have a means of communications
Transport - Do not leave valuables in the vehicle
- In the event of aggression/theft (carjacking): never resist and give the requested objects/money
CONTACT THE SECURITY OFFICER FOR MORE INFORMATION.
‘- Prepare the route to take before leaving and know the risks on this route (do not deviate from the route originally planned)
- Comply with the transport and conveying standards of the international department
Never transport people in the vehicles who do not make part of ORSAM Oil&Gas
- Specific medical visit for truck drivers
- Driver trained and authorized to drive the vehicle (up-to-date driving license)
- Driver trained in defensive driving
- To be guided by an assistant for the manoeuvres
- New driver or a driver driving on a new site: the first days (or the first day) must be accompanied by a trainer or a tutor
designated among the competent drivers of the site
Road circulation: Drivìng - Overloading of the authorized load: 3 m forward from the steering wheel, 5 m from the last axle, follow the transport equipment
Collision, shock,
of heavy weights in public gauge in width, 4m in height + signalling at the rear if the load exceeds the vehicle by more than 1 m Log
Skills,behavior overturning, X X X Catastrophic Possible Unacceptable Catastrophic Improbable Tolerable
roads,Thermal - Have all necessary papers on board and in good standing (driving license, technical control, insurance, etc.) HSE
breakdown, stalling
engine,Load in movement - Observe the Highway Code (speed, signalling, marking, etc.)
- Prohibition of telephone calls while driving at the steering wheel
- Seat belt compulsory for all passengers and driver
- Zero tolerance on drinking alcoholic drinks while driving at the steering wheel
- Make sure that there is adequate back-up equipment: repair tools, shim for mechanical lock-out, yellow vest, triangle, means of
communications
- General condition to be checked before each departure by the driver and/or a competent person (mechanic): engine, tyres, etc.
- Routine inspection of the vehicle by a competent person (mechanical workshop of the Agency)
- Driver’s memento given to all drivers.
- Trained capacity supervisor. The capacity supervisor must never leave his
workstation.
- Personnel within the authorized and certified trained capacity
- Equipment: fluorescent vest for the supervisor, means of communications
(telephone, radio, talkie) + emergency number, alert means (whistle, fog horn,
etc.)
- Holding 4-gas detector
- Awareness to the use of 4-gas detector
- Awareness on work in confined spaces
Prod
Skills,behavior Fire, explosion X X X X Catastrophic Possible Unacceptable - Ventilation of reservoir beforehand + suitable ventilation: installation of cobra Catastrophic Improbable Tolerable
HSE
ventilation if necessary or available insulating breathing device
- Awareness on wearing of breathing device
Works in Works in restricted spaces: - Work Permit + Permit to Enter
Restricted - Wearing of harness and lifeline if necessary
restricted space,Brightness,Presence - Shower close by, eye rinse, fire extinguisher, anti-pollution kit
of dust, chemical products - Emergency procedure specific to the operation
spaces - Display signalling of access authorization/prohibition to enter
- Record is kept of the personnel within the reservoir.
fatigue, disturbance,
- Prod
Human failure clash, fall, shock, X X Minor Possible Acceptable Minor Improbable Low
- Arrange the area taking account of luminosity HSE
collision
projection, faintness,
- Wear appropriate PPE Prod
Human failure claustrophobia, X X Moderate Possible Acceptable Major Highly Improbable Acceptable
- Ventilation if necessary. Use of extractors HSE
poisoning, asphyxia,
Edited by : M. BROBBEY Revision : 02
Activity: Assembly, joining Checked by : M. BROBBEY Date : 30/4/2021
P = person E = environment M = material R = reputation Approved by : J.C LANGAN No. of document :6084-HSE-REG-005
Who or what may be SEVERITY* PROBABILITY = INITIAL RISK SEVERITY* PROBABILITY = RESIDUAL RISK
ER
TASK DANGERS SOURCE OF RISK RISK REDUCTION MEASURES RESPONSIBLE PROCESS
(feared event) P E M R G P INITIAL RISK G P RESIDUAL RISK
- Ventilation
- Wearing suitable PPE (protection mask and visor, breathing
Fire, explosion, Prod
Human failure X X X X Major Probable Unacceptable protection suitable to the product, overall, gloves, etc.) Severe Improbable Acceptable
projection HSE
- Lockout/tagout/blinding
- Eye rinse, shower, fire extinguishers close by
Assembly,Joinin
g
- Qualified and certified personnel
- Provision and checked lockout (labelling, locks, lockout Note +
filled in lockout book)
- Position and break away of the opening and taking into
consideration of the wind direction
Dismantling, reassembly:
- Safety shower close by
Fluid or gas under
projections, fire, - Eye rinse close by Prod
pressure,Soiled, slippery Skills,Behavior X X X X Major Possible Tolerable Severe Improbable Acceptable
explosion - Wearing suitable PPE (protection mask and visor, breathing HSE
floor,Removal of the
protection suitable to the product, overall, gloves, etc.)
product,Dangerous
- Joining / blinding / scrapping procedures
chemical product
- Knowledge of the fluid, of the product and information on the
product safety data sheett
- Marking of the area
- Checking and measurement of the pressure
Visual disturbance, -
Human failure X X Minor Possible Acceptable Prod HSE Minor Improbable Low
fatigue, headaches - Arrange the area taking account of luminosity
- Guidance of operations by a trained and skilled chief of manoeuvres who wears a harness and has a whistle
(control gestures)
- Checking of whether the ringtones and the alarm horns are in operation
- Marking of the lifting area and traffic plan
Shock, collision,
Skills,human failure X X Major Possible Tolerable - Specific training and authorization to driving of the engin (example: CACES (Certificate of aptitude in safe Prod HSE Major Improbable Acceptable
crushing, clamping
driving))
- Inspection of equipment every 6 months with inspection plate and colour code of the current year
- Establishment of a quarantine area if the inspection is not carried out or not attributed to the equipment
- Adequacy and checking of the equipment (certified and checked by a recognized and third parties
organization)
- Compliance with the colour-coded Customer certification
- Compliance with the maximum load use
- Checking before operation (cables, safety devices, controls, shoes, lubrication, etc.)
- Checking of lifting accessories (lugs, handles, slings, etc.)
- Training/Enabling of the operator to the engine/tower crane on rails
lifting (general features of all - Reminder of the slinging rules
lifting equipment): Lifting of - Lifting plan
the load,Machine, engins in - Operational mode (Evaluation of the load, of the gripping means)
movement,Load in height/in - Mandatory specific risk analysis, depending on the load to be lifted and the equipment used
movement Fall of the load, shock, - Guidance of operations by a trained manoeuvring leader (order gestures) + wearing of harness and having a
Skills,behavior X X X Major Possible Tolerable Prod HSE Major Improbable Acceptable
crushing, collapse whistle (if no visibility by the crane operator, use of walkie-talkie)
- Protection of sharp edges to avoid sectioning of the sling. Beware of the identification plate, which can
become a sharp angle - following the occurrence of an accident
- Realization of the rule of three times (lifting, stabilizing, placing)
Lugs lifting:
-If the lug is already present on a part: make sure it has been designed and dimensioned for the use that it will
be made.
- Visual check of the lug.
- Check of the implantation of the lug.
- Lugs welded on a solid area of the structure.
- Decrease the sling angle to limit the horizontal stresses.
- Guidance of operations by a trained manoeuvring leader (order gestures) + wearing of harness and having a
whistle (if no visibility by the crane operator, use of walkie-talkie)
Fall of the load, shock,
Skills,behavior X X X Catastrophic Possible Unacceptable - Guidance of the load (guidance of ropes) Prod HSE Catastrophic Highly Improbable Tolerable
crushing, collapse
- Marking of the area (prohibition of circulating close by, under the load, between a load and an obstacle)
Lifting - Wearing of suitable PPE (overall, safety shoes, safety goggles, helmet, gloves)
- Guidance of operations by a trained manoeuvring team leader (control gestures) + wearing of harness and
having a whistle
- Checking of soils and their specificity
- Pads deployed at 100%
- Distribution of load on distribution plates
Fall, shock, crushing, - Configuration of the CEC (checking under load condition) depending on the load to be lifted
Skills,behavior X X Major Possible Unacceptable Prod HSE Major Improbable Tolerable
collapsing - Safety distance of 1.5 m between the mobile crane and the excavation
- Analyzing the working environment to check the absence of an electrical power line.
- If an electrical power line is present: follow the minimum safety distance of 5 m between the crane boom
and the electrical power line
- Requesting to record the electrical power line
- Guidance of operations by a trained manoeuvring team leader (control gestures) + wearing of harness and
Fall, shock, crushing,
Skills,behavior X X Major Possible Unacceptable having a whistle Prod HSE Major Improbable Tolerable
Lifting with mobile crane collapse
- fully retract the stabilisers and the beams before moving the crane
(specificities): Removal
of the crane,Installation of
- Consult the meteorological service before every lifting operation (wind, lightning, etc.): it is prohibitted to
the crane, Fall of the load,
Human failure X X X Catastrophic Possible Unacceptable carry out any lifting in the event of a storm or strong winds Prod HSE Catastrophic Highly Improbable Tolerable
overturning, lightning
- Crane equipped with anemometer
Fall of the load, shock, - Prohibition of slinging on the forks of the manitou. Use of a jib adapted to the forklift is mandatory (except
Skills,behavior X X X Catastrophic Possible Unacceptable Prod HSE Major Improbable Tolerable
crushing, collapse for the big bag).
Lifting with forklift
(specificities): Lifting
of the loade
Fall, shock, crushing,
Skills,behavior X X Major Possible Unacceptable - Regulatory up-to-date check of the mobile crane on rails by a third party Prod HSE Major Improbable Tolerable
collapse
- Metal sheet clamps:
- Follow the distribution of the load on the clamps:
- Identical length of slings.
Liftining with crane on rails - Equal distance among the metal sheet clamps.
(specificities): Lifting Fall of the load, shock, - Choose the horizontal clamp model OR multiple-positions OR any other models. Read carefully the
Skills,behavior X X Major Possible Unacceptable Prod HSE Major Improbable Tolerable
of the load,Positioning of the crushing, collapse instructions before using.
load Horizontal metal sheet clamps:
- use a lifting beam or slings by complying with the rules of the sling angles to reduce lateral traction in the
slings
P = person E = environment M = material R = reputation Approved by : J.C LANGAN No. of document :6084-HSE-REG-005
Who or what may be SEVERITY* PROBABILITY = INITIAL RISK SEVERITY* PROBABILITY = RESIDUAL RISK
ER
TASK DANGERS SOURCE OF RISK RISK REDUCTION MEASURES RESPONSIBLE PROCESS
(feared event) P E M R G P INITIAL RISK G P RESIDUAL RISK
P = person E = environment M = material R = reputation Approved by : J.C LANGAN No. of document :6084-HSE-REG-005
Who or what may be SEVERITY* PROBABILITY = INITIAL RISK SEVERITY* PROBABILITY = RESIDUAL RISK
ER
TASK DANGERS SOURCE OF RISK RISK REDUCTION MEASURES RESPONSIBLE PROCESS
(feared event) P E M R G P INITIAL RISK G P RESIDUAL RISK
General;
Fall from height, fall of
Climatic Prod
Human failure objects, overturning of X X X Major Possible Tolerable - It is prohibited to carry out assembly/dismantling in the event of a storm or strong winds Moderate Highly Improbable Low
phenomena,Storing of HSE
scaffolding, lightning
scaffolding,Brightness
- storing of scaffolding must be in a dedicated area, orderly and clean. It must have several floors with Prod
Human failure Collapse, fall of the load X X Moderate Possible Acceptable Moderate Improbable Low
the separation of different elements. HSE
Assembly/Dismantlin Electrocution, - Analysing the work environment to check the absence of electrical power lines and avoid any contact Prod
Behavior,human failure X X X Catastrophic Possible Unacceptable Major Improbable Tolerable
g and reception of electrification, fire, burn of the scaffolding elements with the electrical power lines. HSE
scaffolding Assembly/dismantling and
reception of scaffolding:
Congested scaffolding on
the ground and floors
(tools, elements, - Clean shoe soles, in good condition
complaints during - Regular storage and cleaning of the floors and ground Prod
Behavior Fall from single-storey X Severe Possible Tolerable Severe Possible Tolerable
assembly) - Store the tools in buckets HSE
,Electricity,Manual - Do not clutter the floor with scaffold elements
handling of the scaffolding
elements,Work in height.
- Prohibition of using the ladder as a workstation: it is an access means. Priority for the use of
stepladders or low-height work platforms
- Prohibition of access (red)
- Training and enabling of personnel in the assembly/dismantling of scaffolding.
- Mark the area around a scaffold to prohibit approach.
- 3 holds for going up to upper/lower floors during assembly/dismantling
- Closing the trap doors once passed through them
- Leaving the maximum loaded weight
- Wearing of suitable PPE: coverall, safety shoes, helmet with chin strap, leather gloves, double harness
1.5 m long (+ fall stop or restraints depending on the context)
Prod
Skills,behavior Fall from single-store X Major Possible Tolerable - Safety harness certified by 3rd party Moderate Improbable Tolerable
HSE
- Planning rescue in height
- Make sure that there are good holds on the equipment to be fitted and clean gloves (to prevent
equipment from slipping)
- Tools in an attached tool kit or lift them in a bucket
Rolling scaffolding:
block the wheels
never move a rolling scaffold with personnel on it.
Reception of scaffolding: The person receiving the scaffold must be trained by a certified Body and authorised by the Prod
Skills Fall from height, collapse X X Major Possible Tolerable Moderate Improbable Tolerable
Bad reception Project/Agency Manager HSE
Edited by : M. BROBBEY Revision : 02
Activity : Work at height Checked by :M. BROBBEY Date : 30/4/2021
P = person E = environment M = material R = reputation Approved by : J.C LANGAN No. of document :6084-HSE-REG-005
Who or what may be SERIOUSNESS* LIKELIHOOD = INITIAL RISK SEVERITY* PROBABILITY = RESIDUAL RISK
ER
TASK DANGERS SOURCE OF RISK RISK REDUCTION MEASURES RESPONSIBLE
(feared event) P E M R G P INITIAL RISK G P RESIDUAL RISK
fatigue, disturbance,
- Prod
Human failure clash, fall, shock, X X Minor Possible Acceptable Minor Improbable Low
- Arrange the area taking account of luminosity HSE
collision
- Do not drive during heavy adverse weather conditions and natural catastrophes as Decreed by Government of Ghana
fall, overturning, Log
Human failure X X Catastrophic Possible Unacceptable - Reduce speed during rain, strong winds Catastrophic Highly Improbable Tolerable
General: collision, natural risks HSE
- Vehicle suitable for the road and adverse weather conditions
Insecurity, theft,Climatic
phenomena,Brightness,Pa
inful posture - The hazardous areas will have been studied previously in the day management plan and the communicated instructions
- Do not take the road alone, always be accompanied by a driver assistant
- Prohibited to drive at night, unless specific derogation from the head of the Agency
Heavy - - Close the vehicle by key and close the windows in traffic jams
Removal, thefts, - Avoid crowding Log
weight Human failure
agressions, vandalism
X X X Major Improbable Tolerable
- Never allow foreign persons in the vehicles HSE
Major Highly Improbable Acceptable
- Have a means of communications
Transport - Do not leave valuables in the vehicle
- In the event of aggression/theft (carjacking): never resist and give the requested objects/money
CONTACT THE SECURITY OFFICER FOR MORE INFORMATION.
‘- Prepare the route to take before leaving and know the risks on this route (do not deviate from the route originally planned)
- Comply with the transport and conveying standards of the international department
Never transport people in the vehicles who do not make part of ORSAM Oil&Gas
- Specific medical visit for truck drivers
- Driver trained and authorized to drive the vehicle (up-to-date driving license)
- Driver trained in defensive driving
- To be guided by an assistant for the manoeuvres
- New driver or a driver driving on a new site: the first days (or the first day) must be accompanied by a trainer or a tutor
designated among the competent drivers of the site
Road circulation: Drivìng - Overloading of the authorized load: 3 m forward from the steering wheel, 5 m from the last axle, follow the transport equipment
Collision, shock,
of heavy weights in public gauge in width, 4m in height + signalling at the rear if the load exceeds the vehicle by more than 1 m Log
Skills,behavior overturning, X X X Catastrophic Possible Unacceptable Catastrophic Improbable Tolerable
roads,Thermal - Have all necessary papers on board and in good standing (driving license, technical control, insurance, etc.) HSE
breakdown, stalling
engine,Load in movement - Observe the Highway Code (speed, signalling, marking, etc.)
- Prohibition of telephone calls while driving at the steering wheel
- Seat belt compulsory for all passengers and driver
- Zero tolerance on drinking alcoholic drinks while driving at the steering wheel
- Make sure that there is adequate back-up equipment: repair tools, shim for mechanical lock-out, yellow vest, triangle, means of
communications
- General condition to be checked before each departure by the driver and/or a competent person (mechanic): engine, tyres, etc.
- Routine inspection of the vehicle by a competent person (mechanical workshop of the Agency)
- Driver’s memento given to all drivers.
- Trained capacity supervisor. The capacity supervisor must never leave his
workstation.
- Personnel within the authorized and certified trained capacity
- Equipment: fluorescent vest for the supervisor, means of communications
(telephone, radio, talkie) + emergency number, alert means (whistle, fog horn,
etc.)
- Holding 4-gas detector
- Awareness to the use of 4-gas detector
- Awareness on work in confined spaces
Prod
Skills,behavior Fire, explosion X X X X Catastrophic Possible Unacceptable - Ventilation of reservoir beforehand + suitable ventilation: installation of cobra Catastrophic Improbable Tolerable
HSE
ventilation if necessary or available insulating breathing device
- Awareness on wearing of breathing device
Works in Works in restricted spaces: - Work Permit + Permit to Enter
Restricted - Wearing of harness and lifeline if necessary
restricted space,Brightness,Presence - Shower close by, eye rinse, fire extinguisher, anti-pollution kit
of dust, chemical products - Emergency procedure specific to the operation
spaces - Display signalling of access authorization/prohibition to enter
- Record is kept of the personnel within the reservoir.
fatigue, disturbance,
- Prod
Human failure clash, fall, shock, X X Minor Possible Acceptable Minor Improbable Low
- Arrange the area taking account of luminosity HSE
collision
projection, faintness,
- Wear appropriate PPE Prod
Human failure claustrophobia, X X Moderate Possible Acceptable Major Highly Improbable Acceptable
- Ventilation if necessary. Use of extractors HSE
poisoning, asphyxia,
Edited by : M. BROBBEY Revision : 02
Activity: Assembly, joining Checked by : M. BROBBEY Date : 30/4/2021
P = person E = environment M = material R = reputation Approved by : J.C LANGAN No. of document :6084-HSE-REG-005
Who or what may be SEVERITY* PROBABILITY = INITIAL RISK SEVERITY* PROBABILITY = RESIDUAL RISK
ER
TASK DANGERS SOURCE OF RISK RISK REDUCTION MEASURES RESPONSIBLE PROCESS
(feared event) P E M R G P INITIAL RISK G P RESIDUAL RISK
- Ventilation
- Wearing suitable PPE (protection mask and visor, breathing
Fire, explosion, Prod
Human failure X X X X Major Probable Unacceptable protection suitable to the product, overall, gloves, etc.) Severe Improbable Acceptable
projection HSE
- Lockout/tagout/blinding
- Eye rinse, shower, fire extinguishers close by
Assembly,Joinin
g
- Qualified and certified personnel
- Provision and checked lockout (labelling, locks, lockout Note +
filled in lockout book)
- Position and break away of the opening and taking into
consideration of the wind direction
Dismantling, reassembly:
- Safety shower close by
Fluid or gas under
projections, fire, - Eye rinse close by Prod
pressure,Soiled, slippery Skills,Behavior X X X X Major Possible Tolerable Severe Improbable Acceptable
explosion - Wearing suitable PPE (protection mask and visor, breathing HSE
floor,Removal of the
protection suitable to the product, overall, gloves, etc.)
product,Dangerous
- Joining / blinding / scrapping procedures
chemical product
- Knowledge of the fluid, of the product and information on the
product safety data sheett
- Marking of the area
- Checking and measurement of the pressure
Visual disturbance, -
Human failure X X Minor Possible Acceptable Prod HSE Minor Improbable Low
fatigue, headaches - Arrange the area taking account of luminosity
- Guidance of operations by a trained and skilled chief of manoeuvres who wears a harness and has a whistle
(control gestures)
- Checking of whether the ringtones and the alarm horns are in operation
- Marking of the lifting area and traffic plan
Shock, collision,
Skills,human failure X X Major Possible Tolerable - Specific training and authorization to driving of the engin (example: CACES (Certificate of aptitude in safe Prod HSE Major Improbable Acceptable
crushing, clamping
driving))
- Inspection of equipment every 6 months with inspection plate and colour code of the current year
- Establishment of a quarantine area if the inspection is not carried out or not attributed to the equipment
- Adequacy and checking of the equipment (certified and checked by a recognized and third parties
organization)
- Compliance with the colour-coded Customer certification
- Compliance with the maximum load use
- Checking before operation (cables, safety devices, controls, shoes, lubrication, etc.)
- Checking of lifting accessories (lugs, handles, slings, etc.)
- Training/Enabling of the operator to the engine/tower crane on rails
lifting (general features of all - Reminder of the slinging rules
lifting equipment): Lifting of - Lifting plan
the load,Machine, engins in - Operational mode (Evaluation of the load, of the gripping means)
movement,Load in height/in - Mandatory specific risk analysis, depending on the load to be lifted and the equipment used
movement Fall of the load, shock, - Guidance of operations by a trained manoeuvring leader (order gestures) + wearing of harness and having a
Skills,behavior X X X Major Possible Tolerable Prod HSE Major Improbable Acceptable
crushing, collapse whistle (if no visibility by the crane operator, use of walkie-talkie)
- Protection of sharp edges to avoid sectioning of the sling. Beware of the identification plate, which can
become a sharp angle - following the occurrence of an accident
- Realization of the rule of three times (lifting, stabilizing, placing)
Lugs lifting:
-If the lug is already present on a part: make sure it has been designed and dimensioned for the use that it will
be made.
- Visual check of the lug.
- Check of the implantation of the lug.
- Lugs welded on a solid area of the structure.
- Decrease the sling angle to limit the horizontal stresses.
- Guidance of operations by a trained manoeuvring leader (order gestures) + wearing of harness and having a
whistle (if no visibility by the crane operator, use of walkie-talkie)
Fall of the load, shock,
Skills,behavior X X X Catastrophic Possible Unacceptable - Guidance of the load (guidance of ropes) Prod HSE Catastrophic Highly Improbable Tolerable
crushing, collapse
- Marking of the area (prohibition of circulating close by, under the load, between a load and an obstacle)
Lifting - Wearing of suitable PPE (overall, safety shoes, safety goggles, helmet, gloves)
- Guidance of operations by a trained manoeuvring team leader (control gestures) + wearing of harness and
having a whistle
- Checking of soils and their specificity
- Pads deployed at 100%
- Distribution of load on distribution plates
Fall, shock, crushing, - Configuration of the CEC (checking under load condition) depending on the load to be lifted
Skills,behavior X X Major Possible Unacceptable Prod HSE Major Improbable Tolerable
collapsing - Safety distance of 1.5 m between the mobile crane and the excavation
- Analyzing the working environment to check the absence of an electrical power line.
- If an electrical power line is present: follow the minimum safety distance of 5 m between the crane boom
and the electrical power line
- Requesting to record the electrical power line
- Guidance of operations by a trained manoeuvring team leader (control gestures) + wearing of harness and
Fall, shock, crushing,
Skills,behavior X X Major Possible Unacceptable having a whistle Prod HSE Major Improbable Tolerable
Lifting with mobile crane collapse
- fully retract the stabilisers and the beams before moving the crane
(specificities): Removal
of the crane,Installation of
- Consult the meteorological service before every lifting operation (wind, lightning, etc.): it is prohibitted to
the crane, Fall of the load,
Human failure X X X Catastrophic Possible Unacceptable carry out any lifting in the event of a storm or strong winds Prod HSE Catastrophic Highly Improbable Tolerable
overturning, lightning
- Crane equipped with anemometer
Fall of the load, shock, - Prohibition of slinging on the forks of the manitou. Use of a jib adapted to the forklift is mandatory (except
Skills,behavior X X X Catastrophic Possible Unacceptable Prod HSE Major Improbable Tolerable
crushing, collapse for the big bag).
Lifting with forklift
(specificities): Lifting
of the loade
Fall, shock, crushing,
Skills,behavior X X Major Possible Unacceptable - Regulatory up-to-date check of the mobile crane on rails by a third party Prod HSE Major Improbable Tolerable
collapse
- Metal sheet clamps:
- Follow the distribution of the load on the clamps:
- Identical length of slings.
Liftining with crane on rails - Equal distance among the metal sheet clamps.
(specificities): Lifting Fall of the load, shock, - Choose the horizontal clamp model OR multiple-positions OR any other models. Read carefully the
Skills,behavior X X Major Possible Unacceptable Prod HSE Major Improbable Tolerable
of the load,Positioning of the crushing, collapse instructions before using.
load Horizontal metal sheet clamps:
- use a lifting beam or slings by complying with the rules of the sling angles to reduce lateral traction in the
slings
P = person E = environment M = material R = reputation Approved by : J.C LANGAN No. of document :6084-HSE-REG-005
Who or what may be SEVERITY* PROBABILITY = INITIAL RISK SEVERITY* PROBABILITY = RESIDUAL RISK
ER
TASK DANGERS SOURCE OF RISK RISK REDUCTION MEASURES RESPONSIBLE PROCESS
(feared event) P E M R G P INITIAL RISK G P RESIDUAL RISK
P = person E = environment M = material R = reputation Approved by : J.C LANGAN No. of document :6084-HSE-REG-005
Who or what may be SEVERITY* PROBABILITY = INITIAL RISK SEVERITY* PROBABILITY = RESIDUAL RISK
ER
TASK DANGERS SOURCE OF RISK RISK REDUCTION MEASURES RESPONSIBLE PROCESS
(feared event) P E M R G P INITIAL RISK G P RESIDUAL RISK
General;
Fall from height, fall of
Climatic Prod
Human failure objects, overturning of X X X Major Possible Tolerable - It is prohibited to carry out assembly/dismantling in the event of a storm or strong winds Moderate Highly Improbable Low
phenomena,Storing of HSE
scaffolding, lightning
scaffolding,Brightness
- storing of scaffolding must be in a dedicated area, orderly and clean. It must have several floors with Prod
Human failure Collapse, fall of the load X X Moderate Possible Acceptable Moderate Improbable Low
the separation of different elements. HSE
Assembly/Dismantlin Electrocution, - Analysing the work environment to check the absence of electrical power lines and avoid any contact Prod
Behavior,human failure X X X Catastrophic Possible Unacceptable Major Improbable Tolerable
g and reception of electrification, fire, burn of the scaffolding elements with the electrical power lines. HSE
scaffolding Assembly/dismantling and
reception of scaffolding:
Congested scaffolding on
the ground and floors
(tools, elements, - Clean shoe soles, in good condition
complaints during - Regular storage and cleaning of the floors and ground Prod
Behavior Fall from single-storey X Severe Possible Tolerable Severe Possible Tolerable
assembly) - Store the tools in buckets HSE
,Electricity,Manual - Do not clutter the floor with scaffold elements
handling of the scaffolding
elements,Work in height.
- Prohibition of using the ladder as a workstation: it is an access means. Priority for the use of
stepladders or low-height work platforms
- Prohibition of access (red)
- Training and enabling of personnel in the assembly/dismantling of scaffolding.
- Mark the area around a scaffold to prohibit approach.
- 3 holds for going up to upper/lower floors during assembly/dismantling
- Closing the trap doors once passed through them
- Leaving the maximum loaded weight
- Wearing of suitable PPE: coverall, safety shoes, helmet with chin strap, leather gloves, double harness
1.5 m long (+ fall stop or restraints depending on the context)
Prod
Skills,behavior Fall from single-store X Major Possible Tolerable - Safety harness certified by 3rd party Moderate Improbable Tolerable
HSE
- Planning rescue in height
- Make sure that there are good holds on the equipment to be fitted and clean gloves (to prevent
equipment from slipping)
- Tools in an attached tool kit or lift them in a bucket
Rolling scaffolding:
block the wheels
never move a rolling scaffold with personnel on it.
Reception of scaffolding: The person receiving the scaffold must be trained by a certified Body and authorised by the Prod
Skills Fall from height, collapse X X Major Possible Tolerable Moderate Improbable Tolerable
Bad reception Project/Agency Manager HSE
Edited by : M. BROBBEY Revision : 02
Activity : Work at height Checked by :M. BROBBEY Date : 30/4/2021
P = person E = environment M = material R = reputation Approved by : J.C LANGAN No. of document :6084-HSE-REG-005
Who or what may be SERIOUSNESS* LIKELIHOOD = INITIAL RISK SEVERITY* PROBABILITY = RESIDUAL RISK
ER
TASK DANGERS SOURCE OF RISK RISK REDUCTION MEASURES RESPONSIBLE
(feared event) P E M R G P INITIAL RISK G P RESIDUAL RISK
fatigue, disturbance,
- Prod
Human failure clash, fall, shock, X X Minor Possible Acceptable Minor Improbable Low
- Arrange the area taking account of luminosity HSE
collision
- Do not drive during heavy adverse weather conditions and natural catastrophes as Decreed by Government of Ghana
fall, overturning, Log
Human failure X X Catastrophic Possible Unacceptable - Reduce speed during rain, strong winds Catastrophic Highly Improbable Tolerable
General: collision, natural risks HSE
- Vehicle suitable for the road and adverse weather conditions
Insecurity, theft,Climatic
phenomena,Brightness,Pa
inful posture - The hazardous areas will have been studied previously in the day management plan and the communicated instructions
- Do not take the road alone, always be accompanied by a driver assistant
- Prohibited to drive at night, unless specific derogation from the head of the Agency
Heavy - - Close the vehicle by key and close the windows in traffic jams
Removal, thefts, - Avoid crowding Log
weight Human failure
agressions, vandalism
X X X Major Improbable Tolerable
- Never allow foreign persons in the vehicles HSE
Major Highly Improbable Acceptable
- Have a means of communications
Transport - Do not leave valuables in the vehicle
- In the event of aggression/theft (carjacking): never resist and give the requested objects/money
CONTACT THE SECURITY OFFICER FOR MORE INFORMATION.
‘- Prepare the route to take before leaving and know the risks on this route (do not deviate from the route originally planned)
- Comply with the transport and conveying standards of the international department
Never transport people in the vehicles who do not make part of ORSAM Oil&Gas
- Specific medical visit for truck drivers
- Driver trained and authorized to drive the vehicle (up-to-date driving license)
- Driver trained in defensive driving
- To be guided by an assistant for the manoeuvres
- New driver or a driver driving on a new site: the first days (or the first day) must be accompanied by a trainer or a tutor
designated among the competent drivers of the site
Road circulation: Drivìng - Overloading of the authorized load: 3 m forward from the steering wheel, 5 m from the last axle, follow the transport equipment
Collision, shock,
of heavy weights in public gauge in width, 4m in height + signalling at the rear if the load exceeds the vehicle by more than 1 m Log
Skills,behavior overturning, X X X Catastrophic Possible Unacceptable Catastrophic Improbable Tolerable
roads,Thermal - Have all necessary papers on board and in good standing (driving license, technical control, insurance, etc.) HSE
breakdown, stalling
engine,Load in movement - Observe the Highway Code (speed, signalling, marking, etc.)
- Prohibition of telephone calls while driving at the steering wheel
- Seat belt compulsory for all passengers and driver
- Zero tolerance on drinking alcoholic drinks while driving at the steering wheel
- Make sure that there is adequate back-up equipment: repair tools, shim for mechanical lock-out, yellow vest, triangle, means of
communications
- General condition to be checked before each departure by the driver and/or a competent person (mechanic): engine, tyres, etc.
- Routine inspection of the vehicle by a competent person (mechanical workshop of the Agency)
- Driver’s memento given to all drivers.
- Trained capacity supervisor. The capacity supervisor must never leave his
workstation.
- Personnel within the authorized and certified trained capacity
- Equipment: fluorescent vest for the supervisor, means of communications
(telephone, radio, talkie) + emergency number, alert means (whistle, fog horn,
etc.)
- Holding 4-gas detector
- Awareness to the use of 4-gas detector
- Awareness on work in confined spaces
Prod
Skills,behavior Fire, explosion X X X X Catastrophic Possible Unacceptable - Ventilation of reservoir beforehand + suitable ventilation: installation of cobra Catastrophic Improbable Tolerable
HSE
ventilation if necessary or available insulating breathing device
- Awareness on wearing of breathing device
Works in Works in restricted spaces: - Work Permit + Permit to Enter
Restricted - Wearing of harness and lifeline if necessary
restricted space,Brightness,Presence - Shower close by, eye rinse, fire extinguisher, anti-pollution kit
of dust, chemical products - Emergency procedure specific to the operation
spaces - Display signalling of access authorization/prohibition to enter
- Record is kept of the personnel within the reservoir.
fatigue, disturbance,
- Prod
Human failure clash, fall, shock, X X Minor Possible Acceptable Minor Improbable Low
- Arrange the area taking account of luminosity HSE
collision
projection, faintness,
- Wear appropriate PPE Prod
Human failure claustrophobia, X X Moderate Possible Acceptable Major Highly Improbable Acceptable
- Ventilation if necessary. Use of extractors HSE
poisoning, asphyxia,