Catalogo ATS Zenith
Catalogo ATS Zenith
Catalogo ATS Zenith
C ATA LO G
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01. Overview 4
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02. Accessories 14
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03. Ordering Information 20
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04. Technical data 24
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05. Dimension drawings 28
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Zenith ZTG series
Continuous power. Non stop innovation.
Easy to Install and Commission
Start up in minutes, not hours.
The new Zenith ZTG series weighs up to 30% less than comparable ATS
models but has up to 25% more wire-bending space, making it especially
easy for contractors to install.
Once sources are connected, an innovative auto-configure function via the
HMI sets electrical system parameters in seconds. Because of TruONE™
technology, no additional control wiring or troubleshooting is required on-
site. And any programming changes can be done from the HMI with a few
keystrokes, making commissioning quick and painless. You can even
configure Zenith ZTG on site before installation – using a laptop with Ekip
Connect 3 Software, even without any external power supply.
Continuous Operation
Minimize unplanned outages.
The Zenith ZTG now features cloud-based connectivity through the ABB
Ability Electrical Distribution Control System (EDCS). ABB Ability simplifies
implementation and use of Zenith transfer switches in coordination with
other ABB devices, ensuring one common user interface and one common
software environment. Market-leading modular communication with seven
protocols ensures easy installation and connectivity now and far into the
future.
OVERVIE W 5
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Zenith ZTG series
Continuous power. Non stop innovation.
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Optimum Interface
Frustration-free programming.
The LCD HMI on Zenith is easily navigated, password protected, and allows
access to features ranging from programmable set-points, time delays,
digital I/O and exercisers to switch status, events, and diagnostics.
In addition, Ekip Connect computer software is an alternative to the HMI that
makes programming a cinch whether you’re in the office, or on-site. With this
tool, you can import, export, or modify ATS settings via the USB port located
on the HMI with no need to apply power to the unit.
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More advantages. Greater power security.
Optimized Logistics
Leveraging ABB TruONE all-in-one engineering, Zenith features a wide
voltage range from 200 to 480 VAC (with +/-20% tolerance), reducing the
need to stock multiple SKUs, so you can reduce inventory and save space
in the warehouse.
Energy Efficiency
Select Zenith models feature full compatibility with ABB Ability EDCS,
allowing data processing from the site’s electrical equipment to deliver
analysis and make recommendations for optimizing the electrical
system’s performance. This enables remote monitoring of plants, energy
consumption and costs at a glance, making implementation of energy
management strategies easier and faster.
Affordable Range
With the right solution to match the application, ABB Zenith provides top
value for your specific needs—from optional stand-by power to even the
most critical uninterruptable processes—with the most comprehensive
ATS portfolio on the market
OVERVIE W 7
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Compliant with the standards you trust
- cULus (UL 1008) listed
- NFPA 70, 99, 101, and 110
- IEEE 446 and 241
- NEMA ICS 10
- Seismic (certification in process)
- IBC-2015
- IEEE-693-2005
- UL 508
- UL 50, NEMA 250, and NEMA ICS 6
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Taking ATS performance to new heights.
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Commercial
buildings
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Education and government
OVERVIE W 9
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Sports arenas
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Industrial buildings
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Construction
4 6
8 9 1 10
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Features
01
ZTG Controls
Ampere sizes available UL: 30-1200 A
Rated voltage 200-480Vac
Rated frequency 50 / 60 Hz
Phase system Single and Three
Number of poles 2, 3 and 4
Neutral configuration
Switched Yes
Product type
Open transition (I-II) Yes
Delayed transition (I-O-II) Yes
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Features
ZTG controls
S1 S2
Controls LCD + keys
l ll !
LED indications for ATS, S1 and S2 status Yes
LOAD AUTO
Open transition - Standard digital inputs/outputs 1/1
Delayed transition - Standard digital inputs/outputs 2/1
Programmable digital inputs/outputs Yes
Auto config (voltage, frequency, phase system) Yes
Source priority Source 1/2, No priority
Manual re-transfer Yes
Auto
Esc
Alarm reset
In-phase monitor (synchro check) Yes
l ll
ON ON Genset exercising: on-load, off-load Yes
In-built power meter module No
Load shedding Yes
Real time clock Yes
Event log Yes
Predictive maintenance No
Voltage and current harmonics measuring No
Field-mount accessories
Auxiliary contacts for position indication Yes
Digital input/output modules Yes
12-24 Vdc aux supply module for controller Yes
Communication modules Yes
Connectivity capability
Modbus RTU (RS-485) Yes
Modbus/TCP Yes
Profibus DP Yes
ProfiNet Yes
DeviceNet Yes
Ethernet IP Yes
Monitoring via ABB AbilityTM: EDCS Yes
For applications
Mains - Mains Yes
Mains - Generator (minimum size 20kVA) Yes
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Description of basic functionality
Operation of time delays and corresponding relay output signals
01
Example for SOURCE 1 Priority, SOURCE 2 = Generator
The automatic switching sequence can be summarized in the The re-transfer sequence can be summarized in the
following steps: following steps:
Switch position I
Switch position O 1)
Switch position II
SOURCE 1 OK
SOURCE 2 OK
Generator started
Pre-transfer signal
Picture
ACCESSORIES 15
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Accessories
02
16 Auxiliary power supply module
Connectivity modules
Communication modules
17 Signaling modules
Ekip Programming module
Ekip Bluetooth wireless communication unit
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Accessories
Automatic transfer switches
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Auxiliary power supply module
The OXEA1 auxiliary power supply module is used for: a) connecting connectivity modules
(signaling and communication) to the switch b) powering the ATS controller and connectivity
modules from auxiliary 12-24 Vdc power supply, to keep them operational during power failures.
A 12-24Vdc power supply is not required when line power is available but it is necessary to keep
the modules operational during power failures. Auxiliary power supply module is included
automatically when Ekip Com modules are selected in a Zenith order code.
OXEA1
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Connectivity modules
The connectivity modules are used in combination with OXEA1 auxiliary power supply module to
enable communication capabilities (Ekip Com modules) and increase the number of digital
OXEA1
inputs and outputs (Ekip Signaling modules). The maximum number of additional modules
Ekip
depends on the Zenith ZTG switch size: 30-260 Amp sizes can fit three additional modules and
400-1200 Amp sizes can fit four additional modules. These modules are available on Zenith ZTG
up to 1200A.
OXEA1 —
Communication modules
The Ekip Com modules enable Zenith ZTG to be integrated in an industrial communication
network for remote supervision and control of the switch. Several Ekip Com modules can be
installed at the same time, thereby enabling connection to communication systems that use
different protocols. The Ekip Com modules for Modbus RTU, Profibus-DP and DeviceNet
contain a terminating resistor and dip switch for optional activation to terminate the serial
network or bus. The Profibus-DP module also contains a polarization resistor and dip switch for
EKIP COM
Ekip its activation.
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Accessories
Automatic transfer switches
02
Signaling modules
Each Ekip 2K Signaling module adds two input and two output contacts for controlling and
remote signaling. They can be programmed from the HMI or with the Ekip Programming module
and free Ekip Connect software. Zenith ZTG can be configured with up to 3 Ekip Signaling
modules, for a total of 6 additional inputs and 6 additional outputs. If ordered separately, the
Signaling modules have 3 different part numbers, associated with the DI/DO numbering. More
EKIP 2K SIGNALING
than one of the same type should not be used on the same switch simultaneously.
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Ekip Programming module
The Ekip Programming module is used for programming ZEAEKPPGM is a separate accessory
used for programming Zenith ZTG via USB to a PC using the Ekip Connect software that can be
EKIP PROGRAMMING downloaded library.abb.com. It enables both online (line power available) and offline (no line
power available) programming.
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Ekip Bluetooth wireless communication unit
Ekip Bluetooth is used for programming Zenith ZTG and it permits remote connection with the
switch by laptop, tablet or smart phone on which Ekip Connect software has been installed. The
device is connected to the programming port on the HMI of Zenith ZTG and it supplies the
controller by means of a rechargeable Li-ion battery.
EKIP COM BLUETOOTH
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Accessories
Automatic transfer switches
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Ekip Com Hub
Zenith ZTG is ABB Ability™ Electrical Distribution Control System (EDCS) compatible using Ekip
Com Hub module ZEAEKIPHUB with an internet connection. For further information related to
ABB Ability and Electrical Distribution Control System, please visit the dedicated website
https://new.abb.com/low-voltage/launches/abb-ability-edcs.
EKIP COM HUB
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Auxiliary contacts
Auxiliary contacts are configurable with Zenith ZTX and ZTG series automatic transfer switches.
OA1G10
The aux contacts mount on the right side of the switch, with up to contacts available for both
Source 1 and Source 2 position indication contacts total. See ordering information and technical
information sections of this catalog for more information.
Function table for auxiliary contacts / Source 1 position (max. 2+2)
Switch Main OA1G10 OA3G01
position contacts NO NC
I closed closed open
0 open open closed
II closed open closed
OA3G01
02
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O R D E R I N G I N F O R M AT I O N 21
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Ordering Information
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22 ZTG(D) enclosed ATS
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Zenith ZTG ordering information
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Part number codes
Understanding the type code keys below will help you quickly identify the correct product for your needs. The simple naming
system allows you to see the products type, Ampere rating, standard classification and number of poles, all in one glance.
Z G D M 3 X X 1 2 - C X 3 X E 4 X X
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
1 Zenith 10 (open)
Z -
2 Product Family 11 Aux Contacts
G ZTG X No Aux Contacts
3 Transition Type A 2 NO
O Open Transition B 2 NO and 2 NC
D Delayed Transition C 4 NO and 4 NC
4 Amperage D 8 NO
A 30 Amps E 8 NC
B 60 Amps 12 Metering Options
C 100 Amps X No meter
D 125 Amps A M90 meter (120-240V)
F 160 Amps B M90 meter (480V)
G 200 Amps C M91 meter (120-240V)
J 260 Amps D M91 meter (480V)
K 400 Amps 13 Ground Bar
L 600 Amps X No ground bar, lug on cabinet
M 800 Amps 1 (3) #8-1/0 cables
N 1000 Amps 2 (6) #8-1/0 cables
P 1200 Amps 3 (6) #6-250MCM
5 Phase 4 (12) #6-250MCM
1 1 Phase 5 (8) #2-600MCM
3 3 Phase 14 Lugs
6 Neutral X Mech Standard on ZTG
S Switched neutral 15/16 Ekip Modules
X No neutral XX See Table of values on Ekip table (next page)
B Solid neutral bar 17 Open
7 System voltage (Line to Line) X
X T1 Panel - Voltage agnostic 18
1 Nema 1
2 Nema 12 / 4
3 Nema 3R
4 Nema 4X Zenith ZTG extended range includes the following which are
5 Nema 3R w/ 208V heater/thermostat based upon the Zenith contactor-based ATS and MX150 controller.
Please reference Zenith documents PB-1201 and PB-1301 for
6 Nema 3R w/ 240V heater/thermostat
technical and ordering information.
7 Nema 3R w/ 480V heater/thermostat
9 Panel Assembly - 1600-3000A ratings for full voltage range (120-600Vac)
2 Std application, Sources on Bottom - 40-1200A ratings for 120Vac and 600Vac
- Service entrance rated from 40-3000A, all voltages
(ZTGSE and ZTGDSE)
O R D E R I N G I N F O R M AT I O N 23
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Zenith ZTG ordering information
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Ekip options
No Ekip adders
XX No additonal options
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No communication
XA Aux Power Module Only
X2 2 additional I/O
X4 4 additional I/O
X6 6 additional I/O
1 communication module
R2 Modbus RTU + 2 IO
R4 Modbus RTU + 4 IO
R6 Modbus RTU + 6 IO (only 400 Amps +)
T2 Modbus TCP + 2 IO
T4 Modbus TCP + 4 IO
T6 Modbus TCP + 6 IO (only 400 Amps +)
P2 Profibus + 2 IO
P4 Profibus + 4 IO
P6 Profibus + 6 IO (only 400 Amps +)
E2 Ethernet + 2 IO
E4 Ethernet + 4 IO
E6 Ethernet + 6 IO (only 400 Amps +)
D2 DeviceNet + 2 IO
D4 DeviceNet + 4 IO
D6 DeviceNet + 6 IO (only 400 Amps +)
N2 Profinet + 2 IO
N4 Profinet + 4 IO
N6 Profinet + 6 IO (only 400 Amps +)
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Loose accessories
Picture
T E C H N I C A L D ATA 25
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Technical data
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26 Zenith ZTG series 30-1200 A, 200-480 Vac
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Technical data
Zenith ZTG series 30-1200 A, 200-480 Vac
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Zenith ZTG series technical data
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Zenith ZTG series technical data
Zenith switch size (A)
Data according to UL1008 260 400 600 800 1000 1200
Rated operational voltage Vac 200 - 480
Operating voltage range Vac 160 - 576
Rated frequency Hz 50-60
Emergency systems - Motor loads or total system A 260 400 600 800 1000 1200
Optional standby systems - Motor loads or total system A 260 400 600 800 1000 1200
Short-circuit withstand/closing and short-time current ratings kA See table A
Contact transfer time I-II, II-I Load interrupting time ms <50
Operating transfer time I-II, II-I ms <500
ATS current draw during transfer / time duration A / ms 35 / <110 40 / <130
Mechanical endurance No. of operating cycles 6050 4050 3050 3050 3050 3050
Weight without accessories 2-pole switch pounds 29.3 37.2 37.2
3-pole switch pounds 33.9 42.1 42.1 68.6 68.6 68.6
4-pole switch pounds 38.6 47.2 47.2 81.1 81.1 81.1
Suitable for applications Transformer - Transformer, Transformer - Generator1)
1)
Minimum generator size: 20kVA
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ZTG series Coordinated Breaker Withstand and Close-on Ratings (WCR)
ATS Rating (A) Max Voltage (V) Max coordinated breaker WCR (A) Breaker manufacturers
30 - 200 480 150 000 ABB, GE, Schneider, Eaton, Siemens
260 480 200 000 ABB, GE, Schneider, Eaton, Siemens
400 480 150 000 ABB, GE, Schneider, Eaton, Siemens
600 480 200 000 ABB, GE, Schneider, Eaton, Siemens
800 - 1200 480 100 000 ABB, GE, Schneider, Eaton, Siemens
1.
For detailed WCR ratings by ATS and breaker type, please refer to document number 1SCC303015C0201, Zenith short circuit ratings
T E C H N I C A L D ATA 27
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Technical data
Zenith ZTG series 30-1200 A, 200-480 Vac
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ZTG series Testing and Standards Compliance
Description Standard
UL, cUL listing UL 1008
Conducted and radiated emissions CISPR 11:2009, Class A
ESD immunity test IEC/EN 61000-4-2 Class B
Radiated RF, electromagnetic field immunity test IEC/EN 61000-4-3 10 V/m
04
Electrical fast, transient/burst immunity test IEC/EN 61000-4-4
Surge immunity test IEC/EN 61000-4-5 0.5 to 2 kV
Conducted immunity test IEC/EN 61000-4-6
Voltage dips and interruption immunity IEC/EN 61000-4-11
Harmonic voltage immunity test IEC/EN 6100-4-13
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ZTG series AL/CU UL Listed Solderless Screw-Type Terminals for External Power Connections
Model Amperage Cables per phase & neutral Range of wire sizes
30-60 1 12 - 2/0 AWG (3 - 67 mm2)
100-200 1 6 AWG - 300 kcmil (14 - 152 mm2)
ZTG 260 1 2 AWG - 600 kcmil (34 - 304 mm2)
ZTGD 400 1/2 1x 4 AWG - 600 kcmil / 2x 1/0 - 250 kcmil (1x 25 - 304 mm2 / 2x 55 - 127 mm2)
600 2 2 AWG - 600 kcmil (34 - 304 mm2)
800-1200 4 2 AWG - 600 kcmil (34 - 304 mm2)
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Auxiliary contacts
Technical data for auxiliary contacts according to IEC 60947-5-1, for OA1G_, OA3G_
AC15 DC12 DC13
Ue/[V] Ie/[A] Ue/[V] Ie/[A] P/[W] Ie/[A] P/[W]
230 6 24 10 240 2 50
400 4 72 4 290 0.8 60
415 4 125 2 250 0.55 70
690 2 250 0.55 140 0.27 70
440 0.1 44
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DIMENSION DR AWINGS 29
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Dimension drawings
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Dimension drawings
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30 - 400A 600A
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800 -1200A
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ZTG series dimensions and weights, UL Type 1 Enclosure
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Additional information
We reserve the right to make technical
changes or modify the contents of this
document without prior notice. With
regard to purchase orders, the agreed
particulars shall prevail. ABB Inc. does not
accept any responsibility whatsoever for
potential errors or possible lack of infor-
mation in this document.
24-hour support:
ABB Technical Services
+1 (800) 637-1738
epis.pqservice@abb.com
http://solutions.abb/zenith
1SCC303012C0201 - 21-03