Analog Devices - LVDT Signal Conditioner AD598
Analog Devices - LVDT Signal Conditioner AD598
Analog Devices - LVDT Signal Conditioner AD598
JC
JA
SOIC Package 22C/W 80C/W
Side Brazed Package 25C/W 85C/W
ABSOLUTE MAXIMUM RATINGS
Total Supply Voltage +V
S
to V
S
. . . . . . . . . . . . . . . . . +36 V
Storage Temperature Range
R Package . . . . . . . . . . . . . . . . . . . . . . . . . 65C to +150C
D Package . . . . . . . . . . . . . . . . . . . . . . . . . 65C to +150C
Operating Temperature Range
AD598JR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0C to +70C
AD598AD . . . . . . . . . . . . . . . . . . . . . . . . . . 40C to +85C
Lead Temperature Range (Soldering 60 sec) . . . . . . . . +300C
Power Dissipation Up to +65C . . . . . . . . . . . . . . . . . . . 1.2 W
Derates Above +65C . . . . . . . . . . . . . . . . . . . . . . . 12 mW/C
ORDERING GUIDE
Temperature Package Package
Model Range Description Option
AD598JR 0C to +70C SOIC R-20
AD598AD 40C to +85C Ceramic DIP D-20
OFFSET 1
OFFSET 2
SIGNAL REFERENCE
SIGNAL OUTPUT
FEEDBACK
OUTPUT FILTER
A1 FILTER
A2 FILTER
EXC 1
EXC 2
LEVEL 1
LEVEL 2
FREQ 1
FREQ 2
B1 FILTER
B2 FILTER
1
2
3
4
5
6
7
8
9
10 11
12
13
14
16
15
17
18
19
20 V
S
+V
S
AD598
TOP VIEW
(Not to Scale)
V
B
V
A
REV. A 3
AD598Typical Characteristics (at +25C and V
S
= 15 V, unless otherwise noted)
THEORY OF OPERATION
A block diagram of the AD598 along with an LVDT (Linear
Variable Differential Transformer) connected to its input is
shown in Figure 5. The LVDT is an electromechanical trans-
ducer whose input is the mechanical displacement of a core and
whose output is a pair of ac voltages proportional to core posi-
tion. The transducer consists of a primary winding energized by
OSC AMP
AMP
V
OUT
LVDT
EXCITATION (CARRIER)
11
17
10
16
2 3
FILTER
AB
A+B
V
B
V
A
AD598
Figure 5. AD598 Functional Block Diagram
an external sine wave reference source, two secondary windings
connected in series, and the moveable core to couple flux be-
tween the primary and secondary windings.
The AD598 energizes the LVDT primary, senses the LVDT
secondary output voltages and produces a dc output voltage
proportional to core position. The AD598 consists of a sine
wave oscillator and power amplifier to drive the primary, a de-
coder which determines the ratio of the difference between the
LVDT secondary voltages divided by their sum, a filter and an
output amplifier.
The oscillator comprises a multivibrator which produces a
triwave output. The triwave drives a sine shaper, which pro-
duces a low distortion sine wave whose frequency is determined
by a single capacitor. Output frequency can range from 20 Hz to
20 kHz and amplitude from 2 V rms to 24 V rms. Total har-
monic distortion is typically 50 dB.
The output from the LVDT secondaries consists of a pair of
sine waves whose amplitude difference, (V
A
V
B
), is proportional
to core position. Previous LVDT conditioners synchronously
detect this amplitude difference and convert its absolute value to
20 0 20 60 100 140 60
200
240
160
120
80
40
0
40
TEMPERATURE C
G
A
I
N
A
N
D
O
F
F
S
E
T
P
S
R
R
p
p
m
/
V
o
l
t
OFFSET PSRR 1215V
OFFSET PSRR 1518V
GAIN PSRR 1215V
GAIN PSRR 1518V
Figure 1. Gain and Offset PSRR vs. Temperature
20 0 20 60 100 140 60
25
30
35
20
15
10
5
0
5
TEMPERATURE C
G
A
I
N
A
N
D
O
F
F
S
E
T
C
M
R
R
p
p
m
/
V
o
l
t
OFFSET CMRR 3V
GAIN CMRR 3V
Figure 3. Gain and Offset CMRR vs. Temperature
20 0 20 60 100 140 60
40
60
80
20
0
20
40
80
120
TEMPERATURE C
T
Y
P
I
C
A
L
G
A
I
N
D
R
I
F
T
p
p
m
/
C
Figure 2. Typical Gain Drift vs. Temperature
20 0 20 60 100 140 60
10
20
0
10
20
TEMPERATURE C
T
Y
P
I
C
A
L
O
F
F
S
E
T
D
R
I
F
T
p
p
m
/
C
Figure 4. Typical Offset Drift vs. Temperature
REV. A 4
AD598
REV. A 5
a voltage proportional to position. This technique uses the pri-
mary excitation voltage as a phase reference to determine the
polarity of the output voltage. There are a number of problems
associated with this technique such as (1) producing a constant
amplitude, constant frequency excitation signal, (2) compensating
for LVDT primary to secondary phase shifts, and (3) compen-
sating for these shifts as a function of temperature and frequency.
The AD598 eliminates all of these problems. The AD598 does
not require a constant amplitude because it works on the ratio of
the difference and sum of the LVDT output signals. A constant
frequency signal is not necessary because the inputs are rectified
and only the sine wave carrier magnitude is processed. There is
no sensitivity to phase shift between the primary excitation and
the LVDT outputs because synchronous detection is not em-
ployed. The ratiometric principle upon which the AD598 oper-
ates requires that the sum of the LVDT secondary voltages
remains constant with LVDT stroke length. Although LVDT
manufacturers generally do not specify the relationship between
V
A
+V
B
and stroke length, it is recognized that some LVDTs do
not meet this requirement. In these cases a nonlinearity will
result. However, the majority of available LVDTs do in fact
meet these requirements.
The AD598 utilizes a special decoder circuit. Referring to the
block diagram and Figure 6 below, an implicit analog comput-
ing loop is employed. After rectification, the A and B signals are
multiplied by complementary duty cycle signals, d and (Id)
respectively. The difference of these processed signals is inte-
grated and sampled by a comparator. It is the output of this
comparator that defines the original duty cycle, d, which is fed
back to the multipliers.
As shown in Figure 6, the input to the integrator is [(A+B)d]B.
Since the integrator input is forced to 0, the duty cycle d =
B/(A+B).
The output comparator which produces d = B/(A+B) also con-
trols an output amplifier driven by a reference current. Duty
cycle signals d and (1d) perform separate modulations on the
reference current as shown in Figure 6, which are summed. The
summed current, which is the output current, is I
REF
(12d).
Since d = B/(A+B), by substitution the output current equals
I
REF
(AB)/(A+B). This output current is then filtered and
converted to a voltage since it is forced to flow through the scal-
ing resistor R2 such that:
V
OUT
I
REF
( A B) / (A+ B) R2
CONNECTING THE AD598
The AD598 can easily be connected for dual or single supply
operation as shown in Figures 7 and 12. The following general
design procedures demonstrate how external component values
are selected and can be used for any LVDT which meets AD598
input/output criteria.
Parameters which are set with external passive components in-
clude: excitation frequency and amplitude, AD598 system
bandwidth, and the scale factor (V/inch). Additionally, there are
optional features, offset null adjustment, filtering, and signal in-
tegration which can be used by adding external components.
COMP
COMP
FILT
FILT
COMP
RTO
OFFSET
FILT INTEG
V TO I
BANDGAP
REFERENCE
INPUT
INPUT
1
1
A
d
B
0<d<1
BINARY SIGNAL
d - DUTY CYCLE
(A+B) dB
q
B
A+B
1d
I
REF
d
I
REF
q
AB
A+B
VOLTS
OUTPUT
V
OUT
= R
SCALE
x I
REF
x
AB
A+B
INTEG
V TO I
1d
d
V TO I
Figure 6. Block Diagram of Decoder
AD598
REV. A 6
DESIGN PROCEDURE
DUAL SUPPLY OPERATION
Figure 7 shows the connection method with dual t15 volt power
supplies and a Schaevitz E100 LVDT. This design procedure
can be used to select component values for other LVDTs as
well. The procedure is outlined in Steps 1 through 10 as follows:
1. Determine the mechanical bandwidth required for LVDT
position measurement subsystem, f
SUBSYSTEM
. For this
example, assume f
SUBSYSTEM
= 250 Hz.
2. Select minimum LVDT excitation frequency, approximately
10 f
SUBSYSTEM
. Therefore, let excitation frequency = 2.5 kHz.
3. Select a suitable LVDT that will operate with an excitation
frequency of 2.5 kHz. The Schaevitz E100, for instance, will
operate over a range of 50 Hz to 10 kHz and is an eligible
candidate for this example.
4. Determine the sum of LVDT secondary voltages V
A
and V
B
.
Energize the LVDT at its typical drive level V
PRI
as shown in
the manufacturers data sheet (3 V rms for the E100). Set the
core displacement to its center position where V
A
= V
B
. Mea-
sure these values and compute their sum V
A
+V
B
. For the
E100, V
A
+V
B
= 2.70 V rms. This calculation will be used
later in determining AD598 output voltage.
5. Determine optimum LVDT excitation voltage, V
EXC
. With
the LVDT energized at its typical drive level V
PRI
, set the
core displacement to its mechanical full-scale position and
measure the output V
SEC
of whichever secondary produces
the largest signal. Compute LVDT voltage transformation
ratio, VTR.
VTR = V
PRI
/V
SEC
For the E100, V
SEC
= 1.71 V rms for V
PRI
= 3 V rms.
VTR = 1.75.
The AD598 signal input, V
SEC
, should be in the range of
1 V rms to 3.5 V rms for maximum AD598 linearity and
minimum noise susceptibility. Select V
SEC
= 3 V rms. There-
fore, LVDT excitation voltage V
EXC
should be:
V
EXC
= V
SEC
VTR = 3 1.75 = 5.25 V rms
Check the power supply voltages by verifying that the peak
values of V
A
and V
B
are at least 2.5 volts less than the volt-
ages at +V
S
and V
S
.
6. Referring to Figure 7, for V
S
= t15 V, select the value of the
amplitude determining component R1 as shown by the curve
in Figure 8.
7. Select excitation frequency determining component C1.
C1 = 35 F Hz/f
EXCITATION
30
20
10
0
0.01 0.1 1 10 100 1000
R1 k
Vrms
V
E
X
C
V
r
m
s
Figure 8. Excitation Voltage V
EXC
vs. R1
EXC 1
EXC 2
LEV 1
LEV 2
FREQ 1
FREQ 2
B1 FILT
B2 FILT
OFFSET 1
OFFSET 2
SIG REF
SIG OUT
FEEDBACK
OUT FILT
A1 FILT
A2 FILT
R1
C1
C2
AD598
C3
R2
C4
LVDT
SCHAEVITZ E100
R3
R4
6.8F 0.1F
0.1F 6.8F
15V
SIGNAL
REFERENCE
15V +
V
S
R
L
V
OUT
+V
S 1
2
3
4
5
6
7
8
9
10 11
12
13
14
16
15
17
18
19
20
NOTE
FOR C1, C2, C3 AND C4 MYLAR
CAPACITORS ARE
RECOMMENDED. CERAMIC
CAPACITORS MAY BE
SUBSTITUTED. FOR R2, R3 AND
R4 USE STANDARD 1%
RESISTORS.
V
A
V
B
V
B
V
A
Figure 7. Interconnection Diagram for Dual Supply Operation
AD598
REV. A 7
8. C2, C3 and C4 are a function of the desired bandwidth of
the AD598 position measurement subsystem. They should
be nominally equal values.
C2 = C3 = C4 = 10
4
Farad Hz/f
SUBSYSTEM
(Hz)
If the desired system bandwidth is 250 Hz, then
C2 = C3 = C4 = 10
4
Farad Hz/250 Hz = 0.4 F
See Figures 13, 14 and 15 for more information about
AD598 bandwidth and phase characterization.
9. In order to Compute R2, which sets the AD598 gain or full-
scale output range, several pieces of information are needed:
a. LVDT sensitivity, S
b. Full-scale core displacement, d
c. Ratio of manufacturer recommended primary drive level,
V
PRI
to (V
A
+ V
B
) computed in Step 4.
LVDT sensitivity is listed in the LVDT manufacturers cata-
log and has units of millivolts output per volts input per inch
displacement. The E100 has a sensitivity of 2.4 mV/V/mil.
In the event that LVDT sensitivity is not given by the manu-
facturer, it can be computed. See section on Determining
LVDT Sensitivity.
For a full-scale displacement of d inches, voltage out of the
AD598 is computed as
V
OUT
S
V
PRI
(V
A
+V
B
)
]
]
]
500 A R2 d.
V
OUT
is measured with respect to the signal reference,
Pin 17 shown in Figure 7.
Solving for R2,
R2
V
OUT
(V
A
+V
B
)
S V
PRI
500 A d
(1)
Note that V
PRI
is the same signal level used in Step 4 to
determine (V
A
+ V
B
).
For V
OUT
= 20 V full-scale range (t10 V) and d = 0.2 inch
full-scale displacement (t0.1 inch),
R2
20V 2.70V
2.4 3 500 A 0.2
75. 3 k
V
OUT
as a function of displacement for the above example is
shown in Figure 9.
+10
+0.1 d 0.1
10
V
OUT
(VOLTS)
(INCHES)
Figure 9. V
OUT
(t10 V Full Scale)
vs. Core Displacement (t0.1 Inch)
10. Selections of R3 and R4 permit a positive or negative output
voltage offset adjustment.
V
OS
1.2V R2
1
R3 + 5 k*
1
R4 + 5 k*
|
.
`
,
(2)
*These values have a t20% tolerance.
For no offset adjustment R3 and R4 should be open circuit.
To design a circuit producing a 0 V to +10 V output for a
displacement of t0.1 inch, set V
OUT
to +10 V, d = 0.2 inch
and solve Equation (1) for R2.
R2 = 37.6 k
This will produce a response shown in Figure 10.
+5
+0.1 d 0.1
5
(INCHES)
V
OUT
(VOLTS)
Figure 10. V
OUT
(t5 V Full Scale)
vs. Core Displacement (t0.1 Inch)
In Equation (2) set V
OS
= 5 V and solve for R3 and R4.
Since a positive offset is desired, let R4 be open circuit.
Rearranging Equation (2) and solving for R3
R3
1.2 R2
V
OS
5 k 4.02 k
Figure 11 shows the desired response.
+10
0.1 +0.1 d
+5
(INCHES)
V
OUT
(VOLTS)
Figure 11. V
OUT
(0 V10 V Full Scale)
vs. Displacement (t0.1 Inch)
DESIGN PROCEDURE
SINGLE SUPPLY OPERATION
Figure 12 shows the single supply connection method.
For single supply operation, repeat Steps 1 through 10 of the
design procedure for dual supply operation, then complete the
additional Steps 11 through 14 below. R5, R6 and C5 are addi-
tional component values to be determined. V
OUT
is measured
with respect to SIGNAL REFERENCE.
11. Compute a maximum value of R5 and R6 based upon the
relationship
R5 + R6 V
PS
/100 A
12. The voltage drop across R5 must be greater than
2 +10 k*
1.2V
R4 + 5 k
+ 250 A+
V
OUT
4 R2
|
.
`
,
Volts
Therefore
R5
2+10k*
1.2 V
R4+5k
+250 A+
V
OUT
4R2
|
.
`
,
100 A
Ohms
*These values have t20% tolerance.
Based upon the constraints of R5 + R6 (Step 11) and R5
(Step 12), select an interim value of R6.
AD598
REV. A 8
13. Load current through R
L
returns to the junction of R5 and
R6, and flows back to V
PS
. Under maximum load condi-
tions, make sure the voltage drop across R5 is met as
defined in Step 12.
As a final check on the power supply voltages, verify that the
peak values of V
A
and V
B
are at least 2.5 volts less than the
voltages at +V
S
and V
S
.
14. C5 is a bypass capacitor in the range of 0.1 F to 1 F.
EXC 1
EXC 2
LEV 1
LEV 2
FREQ 1
FREQ 2
B1 FILT
B2 FILT
OFFSET 1
OFFSET 2
SIG REF
SIG OUT
FEEDBACK
OUT FILT
A1 FILT
A2 FILT
R1
C2
AD598
C3
R2
C4
LVDT
SCHAEVITZ E100
R3
R4
0.1F 6.8F
SIGNAL
REFERENCE
30V +
V
S
R
L
VOUT
+V
S 1
2
3
4
5
6
7
8
9
10 11
12
13
14
16
15
17
18
19
20
R5
R6 C5
C1
15nF
33k
V
B
V
B
V
A
V
A
Vps
Figure 12. Interconnection Diagram for Single
Supply Operation
Gain Phase Characteristics
To use an LVDT in a closed loop mechanical servo application,
it is necessary to know the dynamic characteristics of the trans-
ducer and interface elements. The transducer itself is very quick
to respond once the core is moved. The dynamics arise prima-
rily from the interface electronics. Figures 13, 14 and 15 show
the frequency response of the AD598 LVDT Signal Condi-
tioner. Note that Figures 14 and 15 are basically the same; the
difference is frequency range covered. Figure 14 shows a wider
range of mechanical input frequencies at the expense of accu-
racy. Figure 15 shows a more limited frequency range with en-
hanced accuracy. The figures are transfer functions with the
input to be considered as a sinusoidally varying mechanical posi-
tion and the output as the voltage from the AD598; the units of
the transfer function are volts per inch. The value of C2, C3 and
C4, from Figure 7, are all equal and designated as a parameter
in the figures. The response is approximately that of two real
poles. However, there is appreciable excess phase at higher fre-
quencies. An additional pole of filtering can be introduced with
a shunt capacitor across R2, (see Figure 7); this will also in-
crease phase lag.
When selecting values of C2, C3 and C4 to set the bandwidth of
the system, a trade-off is involved. There is ripple on the dc
position output voltage, and the magnitude is determined by the
filter capacitors. Generally, smaller capacitors will give higher
system bandwidth and larger ripple. Figures 16 and 17 show the
magnitude of ripple as a function of C2, C3 and C4, again all
equal in value. Note also a shunt capacitor across R2 shown as a
parameter (see Figure 7). The value of R2 used was 81 k with
a Schaevitz E100 LVDT.
Figure 13. Gain and Phase Characteristics vs. Frequency
(0 kHz10 kHz)
Figure 14. Gain and Phase Characteristics vs. Frequency
(0 kHz50 kHz)
AD598
REV. A 9
Figure 15. Gain and Phase Characteristics vs. Frequency
(0 kHz10 kHz)
1000
100
10
1
0.1
0.01 0.1 1 10
C2, C3, C4; C2 = C3 = C4 F
R
I
P
P
L
E
m
V
r
m
s
2.5kHz, C
SHUNT
= 0nF
2.5kHz, C
SHUNT
= 1nF
2.5kHz, C
SHUNT
=10nF
Figure 16. Output Voltage Ripple vs. Filter Capacitance
1000
100
10
1
0.1
0.001 0.01 0.1 1 10
C2, C3, C4; C2 = C3 = C4 F
R
I
P
P
L
E
m
V
r
m
s
10kHz , C
SHUNT
= 0nF
10kHz , C
SHUNT
= 1nF
10kHz , C
SHUNT
= 10nF
Figure 17. Output Voltage Ripple vs. Filter Capacitance
Determining LVDT Sensitivity
LVDT sensitivity can be determined by measuring the LVDT
secondary voltages as a function of primary drive and core posi-
tion, and performing a simple computation.
Energize the LVDT at its recommended primary drive level,
V
PRI
(3 V rms for the E100). Set the core to midpoint where
V
A
= V
B
. Set the core displacement to its mechanical full-scale
position and measure secondary voltages V
A
and V
B
.
Sensitivity
V
A
(at Full Scale ) V
B
(at Full Scale )
V
PRI
d
From Figure 18,
Sensitivity
1.71 0.99
3 100 mils
2.4 mV/V/mil
d = 100 mils d = 0
A
V
V
B
1.71V rms
0.99V rms
100 mils + d =
V
SEC
WHEN V
PRI
= 3V rms
Figure 18. LVDT Secondary Voltage vs. Core Displacement
Thermal Shutdown and Loading Considerations
The AD598 is protected by a thermal overload circuit. If the die
temperature reaches 165C, the sine wave excitation amplitude
gradually reduces, thereby lowering the internal power dissipa-
tion and temperature.
Due to the ratiometric operation of the decoder circuit, only
small errors result from the reduction of the excitation ampli-
tude. Under these conditions the signal-processing section of
the AD598 continues to meet its output specifications.
The thermal load depends upon the voltage and current deliv-
ered to the load as well as the power supply potentials. An
LVDT Primary will present an inductive load to the sine wave
excitation. The phase angle between the excitation voltage and
current must also be considered, further complicating thermal
calculations.
PROVING RING-WEIGH SCALE
Figure 20 shows an elastic member (steel proving ring) com-
bined with an LVDT to provide a means of measuring very
small loads. Figure 19 shows the electrical circuit details.
The advantage of using a Proving Ring in combination with an
LVDT is that no friction is involved between the core and the
coils of the LVDT. This means that weights can be measured
without confusion from frictional forces. This is especially im-
portant for very low full-scale weight applications.
EXC 1
EXC 2
LEV 1
LEV 2
FREQ 1
FREQ 2
B1 FILT
B2 FILT
OFFSET 1
OFFSET 2
SIG REF
SIG OUT
FEEDBACK
OUT FILT
A1 FILT
A2 FILT
AD598
C3
C4
SCHAEVITZ HR050
LVDT
6.8F 0.1F
0.1F 6.8F
15V
SIGNAL
REFERENCE
15V +
VS
R
L
VOUT
+V
S 1
2
3
4
5
6
7
8
9
10 11
12
13
14
16
15
17
18
19
20
1F
634k 10k
0.33F
0.1F
C2
0.1F
C1
0.015F
V
A
V
A
V
B
V
B
Figure 19. Proving Ring-Weigh Scale Circuit
FORCE/LOAD
PROVING
RING
LVDT CORE
Figure 20. Proving Ring-Weigh Scale Cross Section
Although it is recognized that this type of measurement system
may best be applied to weigh very small weights, this circuit was
designed to give a full-scale output of 10 V for a 500 lb weight,
using a Morehouse Instruments model 5BT Proving Ring. The
LVDT is a Schaevitz type HR050 (t50 mil full scale). Although
this LVDT provides t50 mil full scale, the value of R2 was cal-
culated for d = t30 mil and V
OUT
equal to 10 V as in Step 9 of
the design procedures.
The 1 F capacitor provides extra filtering, which reduces noise
induced by mechanical vibrations. The other circuit values were
calculated in the usual manner using the design procedures.
This weigh-scale can be designed to measure tare weight simply
by putting in an offset voltage by selecting either R3 or R4 (as
shown in Figures 7 and 12). Tare weight is the weight of a con-
tainer that is deducted from the gross weight to obtain the net
weight.
The value of R3 or R4 can be calculated using one of two sepa-
rate methods. First, a potentiometer may be connected between
Pins 18 and 19 of the AD598, with the wiper connected to
V
SUPPLY
. This gives a small offset of either polarity; and the
value can be calculated using Step 10 of the design procedures.
For a large offset in one direction, replace either R3 or R4 with
a potentiometer with its wiper connected to V
SUPPLY
.
The resolution of this weigh-scale was checked by placing a 100
gram weight on the scale and observing the AD598 output sig-
nal deflection on an oscilloscope. The deflection was 4.8 mV.
The smallest signal deflection which could be measured on the
oscilloscope was 450 V which corresponds to a 10 gram
weight. This 450 V signal corresponds to an LVDT displace-
ment of 1.32 microinches which is equivalent to one tenth of the
wave length of blue light.
The Proving Ring used in this circuit has a temperature coeffi-
cient of 250 ppm/C due to Youngs Modulus of steel. By put-
ting a resistor with a temperature coefficient in place of R2 it is
possible to temperature compensate the weigh-scale. Since the
steel of the Proving Ring gets softer at higher temperatures, the
deflection for a given force is larger, so a resistor with a negative
temperature coefficient is required.
SYNCHRONOUS OPERATION OF MULTIPLE LVDTS
In many applications, such as multiple gaging measurement, a
large number of LVDTs are used in close physical proximity. If
these LVDTs are operated at similar carrier frequencies, stray
magnetic coupling could cause beat notes to be generated. The
resulting beat notes would interfere with the accuracy of mea-
surements made under these conditions. To avoid this situation
all the LVDTs are operated synchronously.
The circuit shown in Figure 21 has one master oscillator and
any number of slaves. The master AD598 oscillator has its fre-
quency and amplitude programmed in the usual manner via R1
and C2 using Steps 6 and 7 in the design procedures. The slave
AD598s all have Pins 6 and 7 connected together to disable
their internal oscillators. Pins 4 and 5 of each slave are con-
nected to Pins 2 and 3 of the master via 15 k resistors, thus
setting the amplitudes of the slaves equal to the amplitude of the
master. If a different amplitude is required the 15 k resistor
values should be changed. Note that the amplitude scales lin-
early with the resistor value. The 15 k value was selected be-
cause it matches the nominal value of resistors internal to the
circuit. Tolerances of 20% between the slave amplitudes arise
due to differing internal resistors values, but this does not affect
the operation of the circuit.
Note that each LVDT primary is driven from its own power am-
plifier and thus the thermal load is shared between the AD598s.
There is virtually no limit on the number of slaves in this circuit,
since each slave presents a 30 k load to the master AD598
power amplifier. For a very large number of slaves (say 100 or
more) one may need to consider the maximum output current
drawn from the master AD598 power amplifier.
REV. A 10
AD598Applications
AD598
REV. A 11
EXC 1
EXC 2
LEV 1
LEV 2
FREQ 1
FREQ 2
B1 FILT
B2 FILT
OFFSET 1
OFFSET 2
SIG REF
SIG OUT
FEEDBACK
OUT FILT
A1 FILT
A2 FILT
AD598
V
S
+V
S 1
2
3
4
5
6
7
8
9
10 11
12
13
14
16
15
17
18
19
20
V
B
V
A
V +V
0.015F
0.1F
15k 15k
82.5k
0.33F
0.1F
SCHAEVITZ E 100
MECHANICAL POSITION INPUT
EXC 1
EXC 2
LEV 1
LEV 2
FREQ 1
FREQ 2
B1 FILT
B2 FILT
OFFSET 1
OFFSET 2
SIG REF
SIG OUT
FEEDBACK
OUT FILT
A1 FILT
A2 FILT
AD598
V
S
+V
S 1
2
3
4
5
6
7
8
9
10 11
12
13
14
16
15
17
18
19
20
V
B
V
A
V +V
SCHAEVITZ E 100
MECHANICAL POSITION INPUT
0.1F
82.5k
0.33F
0.1F
15k 15k
EXC 1
EXC 2
LEV 1
LEV 2
FREQ 1
FREQ 2
B1 FILT
B2 FILT
OFFSET 1
OFFSET 2
SIG REF
SIG OUT
FEEDBACK
OUT FILT
A1 FILT
A2 FILT
AD598
V
S
+V
S 1
2
3
4
5
6
7
8
9
10 11
12
13
14
16
15
17
18
19
20
V
B
V
A
V +V
SCHAEVITZ E 100
MECHANICAL POSITION INPUT
0.1F
82.5k
0.33F
0.1F
MASTER SLAVE 1 SLAVE 2
LVDT LVDT LVDT
Figure 21. Multiple LVDTsSynchronous Operation
HIGH RESOLUTION POSITION-TO-FREQUENCY
CIRCUIT
In the circuit shown in Figure 22, the AD598 is combined with
an AD652 voltage-to-frequency (V/F) converter to produce an
effective, simple data converter which can make high resolution
measurements.
This circuit transfers the signal from the LVDT to the V/F con-
verter in the form of a current, thus eliminating the errors nor-
mally caused by the offset voltage of the V/F converter. The V/F
converter offset voltage is normally the largest source of error in
such circuits. The analog input signal to the AD652 is converted
to digital frequency output pulses which can be counted by
simple digital means.
This circuit is particularly useful if there is a large degree of
mechanical vibration (hum) on the position to be measured.
The hum may be completely rejected by counting the digital fre-
quency pulses over a gate time (fixed period) equal to a multiple
of the hum period. For the effects of the hum to be completely
rejected, the hum must be a periodic signal.
EXC 1
EXC 2
LEV 1
LEV 2
FREQ 1
FREQ 2
B1 FILT
B2 FILT
OFFSET 1
OFFSET 2
SIG REF
SIG OUT
FEEDBACK
OUT FILT
A1 FILT
A2 FILT
AD598
V
S
+V
S 1
2
3
4
5
6
7
8
9
10 11
12
13
14
16
15
17
18
19
20
V
B
V
A
0.015F
0.1F
0.33F
0.1F
SCHAEVITZ E 100
MECHANICAL POSITION INPUT
Vs
0.1F
GND
0.1F
+Vs
1
2
3
4
5
6
7
8
15
14
13
12
11
9
10
16
+V
S
2.5k
+V
S
FREQ
OUT
500KHZ
CK
0.02F
AD652
SYNCHRONOUS
VOLTAGE TO
FREQUENCY
CONVERTER
+VS
TRIM
TRIM
OP AMP OUT
OP AMP
OP AMP +
10 VOLT INPUT
VS C
OS
CLOCK INPUT
FREQ OUT
DIGITAL GND
ANALOG GND
COMP
COMP+
COMP REF
LVDT
Figure 22. High Resolution Position-to-Frequency Converter
AD598
REV. A 12
signal is summed with the signal from the output position
LVDT; this summed signal is integrated such that the output
position is now equal to the input position. This circuit is an
efficient means of implementing a mechanical servo-loop since
only three ICs are required.
This circuit is similar to the previous circuit (Figure 23) with
one exception: the previous circuit uses a potentiometer instead
of an LVDT to provide the input position signal. Replacing the
potentiometer with an LVDT offers two advantages. First, the
increased reliability and robustness of the LVDT can be ex-
ploited in applications where the position input sensor is located
in a hostile environment. Second, the mechanical motions of the
input and output LVDTs are guaranteed to be identical to
within the matching of their individual scale factors. These
particular advantages make this circuit ideal for application as a
hydraulic actuator controller.
DIFFERENTIAL GAGING
LVDTs are commonly used in gaging systems. Two LVDTs
can be used to measure the thickness or taper of an object. To
measure thickness, the LVDTs are placed on either side of the
object to be measured. The LVDTs are positioned such that
there is a known maximum distance between them in the fully
retracted position.
This circuit is both simple and inexpensive. It has the advantage
that two LVDTs may be driven from one AD598, but the disad-
vantage is that the scale factor of each LVDT may not match
exactly. This causes the workpiece thickness measurement to
vary depending upon its absolute position in the differential
gage head.
This circuit was designed to produce a t10 V signal output
swing, composed of the sum of the two independent t5 V
swings from each LVDT. The output voltage swing is set with
an 80.9 k resistor. The output voltage V
OUT
for this circuit is
given by:
V
OUT
(V
A
V
B
)
(V
A
+V
B
)
+
(V
C
V
D
)
(V
C
+V
D
)
]
]
]
500 A R2.
The V/F converter is currently set up for unipolar operation.
The AD652 data sheet explains how to set up for bipolar opera-
tion. Note that when the LVDT core is centered, the output fre-
quency is zero. When the LVDT core is positioned off center,
and to one side, the frequency increases to a full-scale value.
To introduce bipolar operation to this circuit, an offset must be
introduced at the LVDT as shown in Step 10 of the design
procedures.
LOW COST SET-POINT CONTROLLER
A low cost set-point controller can be implemented with the cir-
cuit shown in Figure 23. Such a circuit could possibly be used
in automobile fuel control systems. The potentiometer, P1, is
attached to the gas pedal, and the LVDT is attached to the but-
terfly valve of the fuel injection system or carburetor. The posi-
tion of the butterfly valve is electronically controlled by the
position of the gas pedal, without mechanical linkage.
This circuit is a simple two IC closed loop servo-controller. It is
simple because the LVDT circuit is functioning as the loop inte-
grator. By putting a capacitor in the feedback path (normally oc-
cupied by R2), the output signal from the AD598 corresponds
to the time integral of the position being measured by the
LVDT. The LVDT position signal is summed with the offset
signal introduced by the potentiometer, P1. Since this sum is in-
tegrated, it must be forced to zero. Thus the LVDT position is
forced to follow the value of the input potentiometer, P1. The
output signal from the AD598 drives the LM675 power ampli-
fier, which in turn drives the solenoid.
This circuit has dual advantages of being both low cost and high
accuracy. The high accuracy results from avoiding the offset er-
rors normally associated with converting the LVDT signal to a
voltage and then subsequently integrating that voltage.
MECHANICAL FOLLOWER SERVO-LOOP
Figure 24 shows how two Schaevitz E100 LVDTs may be com-
bined with two AD598s in a mechanical follower servo-loop
configuration. One of the LVDTs provides the mechanical input
position signal, while the other LVDT mimics the motion.
The signal from the input position circuit is fed to the output as
a current so that voltage offset errors are avoided. This current
EXC 1
EXC 2
LEV 1
LEV 2
FREQ 1
FREQ 2
B1 FILT
B2 FILT
OFFSET 1
OFFSET 2
SIG REF
SIG OUT
FEEDBACK
OUT FILT
A1 FILT
A2 FILT
AD598
0.1F
V
S
+V
S 1
2
3
4
5
6
7
8
9
10 11
12
13
14
16
15
17
18
19
20
V
B
V
A
+V
0.015F
0.1F
0.1F
0.33F
0.01F
1F
30k
50k
INPUT PI
INPUT
MECHANICAL
POSITION
OUTPUT
POSITION
SCHAEVITZ E 100
LVDT
100
10k
0.33F
1000pF
150k
0.1F
+V
MASS ON SPRING
620 N/m
33 GRAMS
0.068F
49.9k
4.99k
20k 47F
47F
33F
+25V
GND
POWER SUPPLY
+V
LM675
IN4740A
10V
GUARDIAN SOLENOID
12 VDC 2INT12D
62 CONE
Figure 23. Low Cost Set-Point Controller
AD598
REV. A 13
EXC 1
EXC 2
LEV 1
LEV 2
FREQ 1
FREQ 2
B1 FILT
B2 FILT
OFFSET 1
OFFSET 2
SIG REF
SIG OUT
FEEDBACK
OUT FILT
A1 FILT
A2 FILT
AD598
0.1F
V
S
+V
S 1
2
3
4
5
6
7
8
9
10 11
12
13
14
16
15
17
18
19
20
V
B
V
A
+V
0.015F
0.1F
0.1F
0.33F
0.01F
1F
30k
OUTPUT
MECHANICAL
POSITION
SCHAEVITZ E 100
LVDT
100
10k
0.33F
1000pF
150k
0.1F
+V
MASS ON SPRING
620 N/m
33 GRAMS
0.068F
49.9k
4.99k
20k 47F
47F
33F
+25V
GND
POWER SUPPLY
+V
LM675
EXC 1
EXC 2
LEV 1
LEV 2
FREQ 1
FREQ 2
B1 FILT
B2 FILT
OFFSET 1
OFFSET 2
SIG REF
SIG OUT
FEEDBACK
OUT FILT
A1 FILT
A2 FILT
AD598
0.1F
V
S
+V
S 1
2
3
4
5
6
7
8
9
10 11
12
13
14
16
15
17
18
19
20
V
B
V
A
+V
0.015F
0.1F
0.1F
0.33F
INPUT
MECHANICAL
POSITION
SCHAEVITZ E 100
LVDT
4.99k
IN4740A
10V
GUARDIAN SOLENOID
12 VDC 2-INT-12D
62 CONE
Figure 24. Mechanical Follower Servo-Loop
EXC 1
EXC 2
LEV 1
LEV 2
FREQ 1
FREQ 2
B1 FILT
B2 FILT
OFFSET 1
OFFSET 2
SIG REF
SIG OUT
FEEDBACK
OUT FILT
A1 FILT
A2 FILT
AD598
V
S
+V
S 1
2
3
4
5
6
7
8
9
10 11
12
13
14
16
15
17
18
19
20
V
B
V
A
0.015F
0.1F
0.33F
0.1F
V
0.1F 0.1F
+V
R2 80.9k
A
B
LVDT 1
C
D
LVDT 2
SCHAEVITZ E 100
VOUT =
(VAVB)+(VCVD)
(VA+VB)+(VC+VD)
500A R2
SCHAEVITZ E 100
V
OUT
10V
FULL SCALE
Figure 25. Differential Gaging
AD598
REV. A 14
PRECISION DIFFERENTIAL GAGING
The circuit shown in Figure 26 is functionally similar to the dif-
ferential gaging circuit shown in Figure 25. In contrast to Figure
25, it provides a means of independently adjusting the scale fac-
tor of each LVDT so that both scale factors may be matched.
The two LVDTs are driven in a master-slave arrangement
where the output signal from the slave LVDT is summed with
the output signal from the master LVDT. The scale factor of the
slave LVDT only is adjusted with R1 and R2. The summed
scale factor of the master LVDT and the slave LVDT is ad-
justed with R3.
R1 and R2 are chosen to be 80.9 k resistors to give a t10 V
full-scale output signal for a single Schaevitz E100 LVDT. R3 is
chosen to be 40.2 k to give a t10 V output signal when the
two E100 LVDT output signals are summed. The output volt-
age for this circuit is given by:
V
OUT
(V
A
V
B
)
(V
A
+V
B
)
+
(V
C
V
D
)
(V
C
+V
D
)
R2
R1
]
]
]
500 A R3.
EXC 1
EXC 2
LEV 1
LEV 2
FREQ 1
FREQ 2
B1 FILT
B2 FILT
OFFSET 1
OFFSET 2
SIG REF
SIG OUT
FEEDBACK
OUT FILT
A1 FILT
A2 FILT
AD598
V
S
+V
S 1
2
3
4
5
6
7
8
9
10 11
12
13
14
16
15
17
18
19
20
V
B
V
A
0.1F
0.33F
0.1F
V
0.1F 0.1F
+V
A
B
C
D
SCHAEVITZ E 100
EXC 1
EXC 2
LEV 1
LEV 2
FREQ 1
FREQ 2
B1 FILT
B2 FILT
OFFSET 1
OFFSET 2
SIG REF
SIG OUT
FEEDBACK
OUT FILT
A1 FILT
A2 FILT
AD598
V
S
+V
S 1
2
3
4
5
6
7
8
9
10 11
12
13
14
16
15
17
18
19
20
V
B
V
A
0.015F
0.1F
0.33F
0.1F
V
0.1F 0.1F
+V
R3 40.2k
SLAVE
LVDT
MASTER LVDT
15k
15k
R2
80.9k
R1
80.9k
V
OUT =
VAVB
VA+VB
+
VCVD
VC+VD
R2
R1
500A R3
V
OUT 10V
FULL SCALE
Figure 26. Precision Differential Gaging
AD598
REV. A 15
OPERATION WITH A HALF-BRIDGE TRANSDUCER
Although the AD598 is not intended for use with a half-bridge
type transducer, it may be made to function with degraded
performance.
A half-bridge type transducer is a popular transducer. It works
in a similar manner to the LVDT in that two coils are wound
around a moveable core and the inductance of each coil is a
function of core position.
In the circuit shown in Figure 27 the V
A
and V
B
input voltages
are developed as two resistive-inductor dividers. If the inductors
are equal (i.e., the core is centered), the V
A
and V
B
input volt-
ages to the AD598 are equal and the output voltage V
OUT
is
zero. When the core is positioned off center, the inductors are
unequal and an output voltage V
OUT
is developed.
The linearity of this circuit is dependent upon the value of the
resistors in the resistive-inductor dividers. The optimum value
may be transducer dependent and therefore must be selected by
trial and error. The 300 resistors in this circuit optimize the
nonlinearity of the transfer function to within several tenths of
1%. This circuit uses a Sangamo AGH1 half-bridge transducer.
The 1 F capacitor blocks the dc offset of the excitation output
signal. The 4 nF capacitor sets the transducer excitation fre-
quency to 10 kHz as recommended by the manufacturer.
ALTERNATE HALF-BRIDGE TRANSDUCER CIRCUIT
This circuit suffers from similar accuracy problems to those
mentioned in the previous circuit description. In this circuit the
V
A
input signal to the AD598 really and truly is a linear function
of core position, and the input signal V
B
, is one half of the exci-
tation voltage level. However, a nonlinearity is introduced by
the AB/A+B transfer function.
The 500 resistors in this circuit are chosen to minimize errors
caused by dc bias currents from the V
A
and V
B
inputs. Note that
in the previous circuit these bias currents see very low resistance
paths to ground through the coils.
EXC 1
EXC 2
LEV 1
LEV 2
FREQ 1
FREQ 2
B1 FILT
B2 FILT
OFFSET 1
OFFSET 2
SIG REF
SIG OUT
FEEDBACK
OUT FILT
A1 FILT
A2 FILT
AD598
V
S
+V
S 1
2
3
4
5
6
7
8
9
10 11
12
13
14
16
15
17
18
19
20
V
B
V
A
0.1F
0.33F
0.1F
V
0.1F 0.1F
+V
82.5k
5k
4nF
SANGAMO
AGHI
HALF-BRIDGE
1F 1F
300 300
MECHANICAL
POSITION
INPUT
V
OUT
10V
FULL SCALE
Figure 27. Half-Bridge Operation
EXC 1
EXC 2
LEV 1
LEV 2
FREQ 1
FREQ 2
B1 FILT
B2 FILT
OFFSET 1
OFFSET 2
SIG REF
SIG OUT
FEEDBACK
OUT FILT
A1 FILT
A2 FILT
AD598
V
S
+V
S 1
2
3
4
5
6
7
8
9
10 11
12
13
14
16
15
17
18
19
20
V
B
V
A
0.1F
0.33F
0.1F
V
0.1F 0.1F
+V
143k
1.87k
4nF
SANGAMO
AGHI
HALF-BRIDGE
1F
500
500
MECHANICAL
POSITION
INPUT
V
OUT
10V
FULL SCALE
Figure 28. Alternate Half-Bridge Circuit
AD598
REV. A 16
OUTLINE DIMENSIONS
Dimensions shown in inches and (mm).
20-Pin Sized Brazed Ceramic DIP
20-Lead Wide Body Plastic SOIC (R) Package
P
R
I
N
T
E
D
I
N
U
.
S
.
A
.
C
1
3
3
0
1
0
1
0
/
8
9