Service Training

Hydraulic Mining Excavator RH90C

07. Travel System

Matthias Aust 5/2010

Main Pumps
Service Training

Main Pump

Main Pump

2
Travel Supply
Service Training

To High Pressure
Distribution Block

Main Pumps

3
High Pressure Distribution Block
Service Training

4 Primary Relief
Valves

1
Check Valves

High Pressure Filter Screen

100 µm

4
Travel Supply
Service Training

Retarder
Valves Travel Valves

High Pressure Block

Tank Return

Supply 0-300 bar

Rotary Joint
Brake Release: 50 bar
5
Travel Supply
Service Training

Rotary Joint Tank Return

Supply 0-300 bar

Brake Release: 50 bar

6
Rotary Joint
Service Training

Travel Travel
Retarder Retarder
Valve Valve

Main
Travel
Valve
Anti
Cavitation
Valves
Main
Travel
Valve

Rotary Joint

7
Rotary Joint
Service Training

Travel Brake 50 bar

Track Tension 60 / 80 bar

Housing Seal Rings Travel 0-300 bar

Center Post

Support
Bearings
Leakage Oil Return

8
Rotary Joint
Service Training

Rotary
Joint

Travel
Valve

Travel
Valve

Anti Cavitation Valves

9
Travel Valves
Service Training

Top
Servo Cup

Spool

Centering
Springs

Bottom
Servo Cup

10
Pressurizer Valves
Service Training

Main Spool
Secondary Spool

12 bar Spring

11
Final Drive
Service Training

Travel Motor

12
Travel Park Barke
Service Training

13
CMS System - Travel
Service Training

LH RH
Adr.: 3 Adr.: 4

CAN Bus For Operator Controls

CAN Bus to
PMS, DER, BCS
CMS Card Proportional and
Solenoid Valves

14
Servo for Travel
Service Training

Safety Valve
Y7

BUCKET BUCKET BOOM BOOM BOOM STICK SLEW SLEW

PISTON ROD ROD FLOAT PISTON ROD RIGHT LEFT

Manifold
PROPORTIONAL VALVE BLOCK

TRAVEL TRAVEL TRAVEL TRAVEL

CLAM CLAM STICK STICK
R/H R/H L/H L/H
Solenoid Valve ROD PISTON FLOAT PISTON
REVERSE FORWARD REVERSE FORWARD
Y14

15
Condition: No Function activated
Service Training

TO MAIN CONTROL
VALVE

16
Condition: RH Forward
Service Training

CMS

24 Volt 0 – 650mA 0 – 35 bar

17
Condition: RH Forward
Service Training

18
Condition: RH Reverse
Service Training

CMS

24 Volt 0 – 650mA 0 – 35 bar

19
Condition: RH Reverse
Service Training

20
Condition: Forward Downhill
Service Training

21
Retarder Valves
Service Training

HP Oil From Main

Pump 0-300 bar

Low Pressure
Return Oil

Restricted
Oil

Retarder OFF Retarder ON

22
 Retarder Valves
Service Training

Tank

Tank Tank

High Pressure from

Travel Control Valve.
Large Piston (Sleeve)

Spring

Opening for restricted

Leak oil Travel.

23
Track Tensioning
Service Training

24
Track Tensioning
Service Training

60 / 80 bar
Supply

Pressures above 60 bar discharged via

these lines from the pilot operated
check valves. 5 Seconds after the
travel brake has been applied.

Pilot Operated
check Valves

70 bar Valve

25
Track Tensioning
Service Training

Machine working.

Y7
50

Y7
80

Y14
60

Y14

26
Track Tensioning
Service Training

70 bar Valve Pilot

Machine working.
Operated
Check valves

Y7 Solenoid
Valve 50

80

Y14
60

ROTOR Y14 Solenoid Valve

330 330

60 bar Servo

Up to 330 bar

27
Track Tensioning
Service Training

If machine travels for more than 15 sec.:

5 sec after stop travelling,
Y 14 energized for 5s.

Y7
50

Y7
80
1.10

Y14 60
1.11

Y14

28
Track Tensioning
Service Training

If machine travels for more than 15 sec.:

70 bar Valve Pilot
5 sec after stop travelling,
Operated
Y 14 energized for 5s.
Check valves

Y7 Solenoid
Valve
50

80

Y14 60

ROTOR
Y14 Solenoid Valve Energised
330 330

80 bar Servo Pressure

Tank

29