Cylinder Lubrication CLU-3: Frequency Converter Programming Guide

Cylinder Lubrication CLU-3
Frequency Converter
Programming Guide
NOTE:
BEFORE HANDLING WITH THE FREQUENCY CONVERTER

READ THE SAFETY INSTRUCTIONS OF THE USER'S MANUAL CARFULLY
a 7-52.435 16.03.07 Replaced by: PC

b 7-63.476 03.05.08 Substitute for:
Group
RTMOT FREQUENCY CONVERTER 7214
Programming Guide 0.75kW/1.5kW/3kW
Drawn: 08.11.06 H. Koschnitzke
Wärtsilä Switzerland Ltd. Verif: 4-107.377.975 1/7
ISO-Basic Document Nr.X-107.XXX.XXX / 12.02.96 / Rev. 1.0

377_975b__FREQUENCY_CONVERTER_Programming_Guide_0_75kW_3kW.doc
ADJUSTMENT OF FREQUENCY CONVERTER
ABB Type ACS150-03E-02A4-4 (for 0,75 kW)
ABB Type ACS150-03E-04A1-4 (for 1,5 kW)
ABB Type ACS150-03E-07A3-4 (for 3 kW)
Adjustment of Frequency converter, inside
Set DIP-switch position for analog input AI to 0…20 mA. AI type selection V/mA I (refer to
user's manual, page 14).
Adjustment of Frequency converter, by the local operating panel

The basic adjustment must be adapted at commissioning (acc. to the Default / Cus-
tomer parameters). It is recommended to use the settings for 60Hz as default setting,
also if mains frequency is 50Hz e.g. at shop test, to avoid misadjustment afterwards.
The complete parameter setting procedure is described in the ABB Frequency Converter
User's Manual.
The Code 1602 must be "1" for setting parameters.
The plant relevant parameter values has to be filled in, into the table below, column "Cus-
tomer".
Programming, (refer to user's manual, page 51 & 52)
– Control signal 4 – 20 mA must be active and frequency converter must be at stop (start
signal OFF)
(press step to (Par L) press until ( - 01 - ) step or to respec-
tive group)
Code Parameter name Default Customer Remarks
START-UP DATA , Group =99= "ENTER"
9902 APPLIC MACRO 1
9905 MOTOR NOM VOLT 440 V .............. V Mains supply voltage (normally 440V)
9906 MOTOR NOM CURR 2.4 A 1.9 A if frequency converter = 0.75 kW
4.1 A .……….. A 3.6 A if frequency converter = 1.5 kW
7.3 A 6.6 A if frequency converter = 3 kW
9907 MOTOR NOM FREQ 60 Hz 50 Hz if mains frequency = 50 Hz
……..... Hz
60 Hz if mains frequency = 60 Hz
9908 MOTOR NOM SPEED 1800 RPM 1500 if mains frequency = 50 Hz
……. RPM 1800 if mains frequency = 60 Hz
9909 MOTOR NOM POWER

0.75 kW if frequency converter = 0.75 kW
1.5 kW …….... kW if frequency converter = 1.5 kW
3 kW if frequency converter = 3 kW
OPERATING DATA, Group =01= must not be checked
0102 SPEED --- --- Indication only
0103 OUTPUT FREQ --- --- Indication only
0104 CURRENT --- --- Indication only
0105 TORQUE --- --- Indication only
0106 POWER --- --- Indication only
0107 DC BUS VOLTAGE --- --- Indication only
0109 OUTPUT VOLTAGE --- --- Indication only
0110 DRIVE TEMP --- --- Indication only
0111 EXT REF 1 --- --- Indication only
0112 EXT REF 2 --- --- Indication only
a b
Group
Wärtsilä Switzerland Ltd.
Verif.: 4-107.377.975 2/7
0113 CTRL LOCATION --- --- Indication only
0114 RUN TIME --- --- Indication only
0115 kWh COUNTER --- --- Indication only
0120 AI1 --- --- Indication only
0121 POT --- --- Indication only
0137 PROCESS VAR 1 --- --- Indication only
0140 RUN TIME --- --- Indication only
0141 MWh COUNTER --- --- Indication only
0142 REVOLUTION CNTR --- --- Indication only
0143 DRIVE ON TIME HI --- --- Indication only
0144 DRIVE ON TIME LO --- --- Indication only
0160 DI 1-5 STATUS --- --- Indication only
0161 PULSE INPUT FREQ --- --- Indication only
0162 RO STATUS --- --- Indication only
FAULT HISTORY, Group =04= must not be checked
0401 LAST FAULT --- --- Indication only
0402 FAULT TIME 1 --- --- Indication only
0403 FAULT TIME 2 --- --- Indication only
0404 SPEED AT FLT --- --- Indication only
0405 FREQ AT FLT --- --- Indication only
0406 VOLTAGE AT FLT --- --- Indication only
0407 CURRENT AT FLT --- --- Indication only
0408 TORQUE AT FLT --- --- Indication only
0409 STATUS AT FLT --- --- Indication only
0411 PREVIOUS FAULT 1 --- --- Indication only
0412 PREVIOUS FAULT 2 --- --- Indication only
0413 DI 1-5 FLT --- --- Indication only
COMMAND INPUTS, Group =10= "ENTER"
1001 EXT1 COMMANDS 2 1
1002 EXT2 COMMANDS 0 1
1003 DIRECTION 3 1
1010 JOGGING SEL 0
REFERENCE SELECT, Group =11=
1101 REF 1 SELECT 1
1102 EXT1/EXT2 SEL 0
1103 EXT REF1 SELECT 1
1104 EXT REF1 MIN 0 Hz
1105 EXT REF1 MAX 50 Hz 80 Hz if mains frequency = 50 Hz
………. Hz
1106 EXT REF2 SELECT 2 Not used
1107 EXT REF2 MIN 0% Not used
1108 EXT REF2 MAX 100% Not used
1109 LOC REF SOURCE 0 Not used
CONSTANT SPEEDS, Group =12=
1201 CONST SPEED SEL 9 0 (7=Enable constant speed)
1202 CONST SPEED 1 5 Hz Not used
a b
Group
Verif.: 4-107.377.975 3/7
ANALOGUE INPUTS, Group =13=

1301 MINIMUM AI1 0% 20% = 4mA
1302 MAXIMUM AI1 100% 100% = 20mA
Attention! Input impedance is 100 Ohm.
For replacement in exiting installations note that
this value maybe must be adapted ( if input
current is less than 20mA for 100% )
1303 FILTER AI1 0.1 s
RELAY OUTPUTS, Group =14=
1401 RELAY OUTPUT 1 3
1404 RO ON DELAY 0 Not used
1405 RO OFF DELAY 0 Not used
SYSTEM CONTROLS, Group =16=
1601 RUN ENABLE 0
1602 PARAMETER LOCK 1 0 Locked
1603 PASS CODE 0 358
1604 FAULT RESET SEL 0
1606 LOCAL LOCK 0 7 Local control disabled
1607 PARAM SAVE 0 1 Save parameter
1610 DISPLAY ALARMS 0
1611 PARAMETER VIEW 0
FREQU, Group =18=
1801 FREQ INPUT MIN 0 Not used
1802 FREQ INPUT MAX 1000 Not used
1803 FILTER FREQ IN 0.1 s Not used
LIMITS, Group =20= "ENTER"
2003 MAX CURRENT 3.78 A Motor nominal current x 1.8
3.4 A if frequency converter = 0.75 kW
………... A 6.5 A if frequency converter = 1.5 kW
11.9 A if frequency converter = 3 kW
2005 OVERVOLT CTRL 1

2006 UNDERVOLT CTRL 1s
2007 MINIMUM FREQ 0 Hz
2008 MAXIMUM FREQ 50 Hz 80 Hz if mains frequency = 50 Hz
………. Hz
START/STOP, Group =21=
2101 START FUNCTION 1
2102 STOP FUNCTION 1
2103 DC MAGN TIME 0.3 s
2104 DC HOLD CTL 0
2106 DC CURRENT REF 30%
2107 DC BRAKE TIME 0s
2108 START INHIBIT 0
2109 EM STOP SEL 0
2110 TORQ BOOST CURR 100%
2112 ZERO SPEED DELAY 0s
ACCEL/DECEL, Group =22= must not be checked
2201 ACC/DEC ½ SEL 5 Not used
2202 ACCELER TIME 1 5s Not used
2203 DECELER TIME 1 5s Not used
a b
Group
Verif.: 4-107.377.975 4/7
2204 RAMP SHAPE 1 0s Not used
2205 ACCELER TIME 2 60 s Not used
2206 DECELER TIME 2 60 s Not used
2207 RAMP SHAPE 2 0 Not used
2208 EM DEC TIME 1 Not used
2209 RAMP INPUT 0 0 Not used
CRITICAL SPEEDS, Group =25= must not be checked
2501 CRIT SPEED SEL 0 Not used
2502 CRIT SPEED 1 LO 0 Hz Not used
2503 CRIT SPEED 1 HI 0 Hz Not used
MOTOR CONTROL, Group =26= must not be checked
2601 FLUX OPT ENABLE 0 Not used
2603 IR COMP VOLT 10 V Not used (default value: type dependent)
2604 IR COMP FREQ 80 % Not used
2605 U/F RATIO 1
2606 SWITCHING FREQ 4 kHz
2607 SWITCH FREQ CTRL 1
2608 SLIP COMP RATIO 0% Not used
FAULT FUNCTIONS, Group =30=
3001 AI<MIN FUNCTION 0 Not used
3003 EXTERNAL FAULT 1 0 Not used
3004 EXTERNAL FAULT 2 0 Not used
3005 MOT THERM PROT 1
3006 MOT THERM TIME 500 s
3007 MOT LOAD CURVE 100 %
3008 ZERO SPEED LOAD 70 % Not used
3009 BREAK POINT 35 Hz Not used
3010 STALL FUNCTION 0
3011 STALL FREQUENCY 20 Hz Not used
3012 STALL TIME 20 s Not used
3013 UNDERLOAD FUNC 0
3014 UNDERLOAD TIME 20 s Not used
3015 UNDERLOAD CURVE 1 Not used
3016 SUPPLY PHASE 0
3017 EARTH VAULT 1
3021 AI1 FAULT LIMIT 0%
3023 WIRING FAULT 1
AUTOMATIC RESET, Group =31= must not be checked
3101 NR OF TRIALS 0 Not used
3102 TRIAL TIME 30 s Not used
3103 DELAY TIME 0s Not used
3104 AR OVERCURRENT 0 Not used
3105 AR OVERVOLTAGE 0 Not used
3106 AR UNDERVOLTAGE 0 Not used
3107 AR AI<MIN 0 Not used
3108 AR EXTERNAL FLT 0 Not used
SUPERVISION, Group =32= must not be checked
3201 SUPERV 1 PARAM 103 Not used
3202 SUPERV 1 LIM LO --- Not used
3203 SUPERV 1 LIM HI --- Not used
a b
Group
Verif.: 4-107.377.975 5/7
3205 SUPERV 2 LIM LO 0 Not used
3206 SUPERV 2 LIM HI 0 Not used
3208 SUPERV 3 LIM LO --- Not used
3209 SUPERV 3 LIM HI --- Not used
INFORMATION, Group =33= must not be checked
3301 FW VERSION --- Indication only
3302 LP VERSION --- Indication only
3303 TEST DATE 00.00 Indication only
3304 DRIVE RATING 0x0000 Indication only
PANEL DISPLAY, Group =34= must not be checked
3401 SIGNAL 1 PARAM 103 Indication only
3402 SIGNAL 1 MIN --- Indication only
3403 SIGNAL 1 MAX --- Indication only
3404 OUTPUT 1 DSP FORM 9 Indication only
3405 OUTPUT 1 UNIT --- Indication only
3406 OUTPUT 1 MIN --- Indication only
3407 OUTPUT 1 MAX --- Indication only
End of programming (refer to user's manual, page 51 and 52)

press to save each displayed parameter value and press repeatedly to go back to main
menu.
In case of programming the frequency converter via display, following steps must be done at
the end:
- Parameter 1607 has to be set to 1
- End of programming (user's manual, page 51 and 52)
- Afterwards the button “LOC REM” has to be pressed once to change from the local mode
to the remote mode.
If the frequency converter is programmed via the ABB Flash-Drop-Tool and was never pow-
ered up before, it is not necessary to press this button.
a b
Group
Verif.: 4-107.377.975 6/7
FLOATING NETWORK
NOTE:
1. Remove both grounding screws otherwise the frequency converter may be dam-
aged.
Location of the grounding screws EMC and VAR is shown below.
2. Screened control cable.
Terminal No. 1 of the frequency converter must remain unconnected.

The control cable screen has to be grounded at the RCS and floating at the CLU-3.
3. LUBRICATION CONTROL SWITCHING OVER

Emergency lubrication to Normal lubrication.
Time delay of relay K4 in CLU-3 switch box has to be 10 sec.
FREQUENCY CONVERTER ORDER DRAWING 2-107.377.161 enclosed on last page.
a b
Group
Verif.: 4-107.377.975 7/7

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Cylinder Lubrication CLU-3

BEFORE HANDLING WITH THE FREQUENCY CONVERTER

a 7-52.435 16.03.07 Replaced by: PC

ISO-Basic Document Nr.X-107.XXX.XXX / 12.02.96 / Rev. 1.0

Adjustment of Frequency converter, by the local operating panel

9909 MOTOR NOM POWER

ANALOGUE INPUTS, Group =13=

2005 OVERVOLT CTRL 1

End of programming (refer to user's manual, page 51 and 52)

Location of the grounding screws EMC and VAR is shown below.

2. Screened control cable.

Terminal No. 1 of the frequency converter must remain unconnected.

3. LUBRICATION CONTROL SWITCHING OVER

Time delay of relay K4 in CLU-3 switch box has to be 10 sec.

FREQUENCY CONVERTER ORDER DRAWING 2-107.377.161 enclosed on last page.

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