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    Cylinder Liner - Install: Disassembly and Assembly

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    Cylinder Liner - Install: Disassembly and Assembly

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    satya
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    liner

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    Cylinder Liner - Install: Disassembly and Assembly

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    satya

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    Shutdown SIS

    Previous Screen

    Product: TRUCK
    Model: 777D TRUCK AGC01368
    Configuration: 777D Off-Highway Truck AGC00001-UP (MACHINE) POWERED BY 3508B Engine

    Disassembly and Assembly


    3500 and 3500B High Displacement Engines for Caterpillar Built Machines
    Media Number -SENR1126-33 Publication Date -01/07/2015 Date Updated -14/09/2018

    i07475173

    Cylinder Liner - Install


    SMCS - 1216-012

    Installation Procedure
    Table 1
    Required Tools
    Tool Part Number Part Description Qty
    B 2P-8260 Cylinder Liner Installer 1
    - Loctite LB 8632 Silicone Lubricant -
    C
    - Loctite LB 8104 Silicone Lubricant(1) -
    (1)
    For use in EAME only

    NOTICE

    Keep all parts clean from contaminants.

    Contaminants may cause rapid wear and shortened component life.

    1. Measure liner projection. Refer to Testing and Adjusting, "Cylinder liner projection".

    2. Prepare cylinder liner (2) for installation. There are two types of seals that can be used on the
    cylinder liners.
    Illustration 1 g02130336
    Type 1

    Illustration 2 g02248239
    Type 1

    a. Apply liquid soap on the grooves for O-ring seals (1) and on O-ring seals (1). Install O-
    ring seals (1) on cylinder liner (2). Also, coat the bottom cylinder block bore, Location
    (N), with liquid soap.

    b. Dip filler band (3) in clean engine oil. Immediately install filler band (3) onto cylinder
    liner (2).

    c. Immediately install cylinder liner (2) before filler band (3) can expand.

    Illustration 3 g02175641
    Type 2

    d. Liner seal (4) requires a machined chamfer at the top edge of the liner bore to install the
    liner seal.

    e. A chamfer can be machined into the top edge of the bore in the block for the cylinder
    liner. Refer to Special Instruction, SEBF9203 for the correct procedure for machining the
    chamfer.

    Note: Liner seat inserts that include the chamfer are also available. Refer to Reuse and
    Salvage Guidelines, SEBF8255.

    f. Ensure that the liner groove for liner seal (4) is clean and dry. Install liner seal (4) on
    cylinder liner (2). Apply a thin coat of Tooling (H) to the cylinder block on the machined
    chamfer to a distance of 5 mm (0.2 inch) below the machined chamfer. Apply Tooling
    (C) to liner seal (4).

    Note: Do not apply Tooling (C) to the liner flange or the top of the cylinder block.
    g. Apply liquid soap on the grooves for O-ring seals (1) and on O-ring seals (1). Install O-
    ring seals (1) on cylinder liner (2). Also, coat the bottom cylinder block bore, Location
    (N), with liquid soap.

    Illustration 4 g06332785

    3. Use Tooling (B) to press cylinder liner (2) into the cylinder block.

    4. Use a 0.02 mm (0.001 inch) feeler gauge to verify that cylinder liner (2) is against the cylinder
    block. Check for gaps in multiple places. A gap between the cylinder liner and the cylinder
    block can indicate a liner seal that is pinched. A liner seal that is pinched will compromise the
    life of the liner seal and the cylinder head gasket.

    5. Measure liner projection again to ensure that cylinder liner projection is still within
    specification. Refer to Testing and Adjusting, "Cylinder liner projection". A cylinder liner
    projection that is no longer within specification can indicate a liner seal that is pinched. A liner
    seal that is pinched will compromise the life of the liner seal and the cylinder head gasket.

    6. Repeat Step 1 through Step 5 for the remaining cylinder liners.

    End By:

    a. Install the pistons and the connecting rod assemblies. Refer to Disassembly and Assembly,
    "Pistons and Connecting Rods - Install".

    Copyright 1993 - 2022 Caterpillar Inc. Tue May 17 10:38:38 UTC+0530 2022
    All Rights Reserved.
    Private Network For SIS Licensees.

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