High precision tool

For great surface finishing

TOOLING SOLUTIONS EXPERTS
SINCE1916

w-pro
NEW

62090
ng
ging & Profiling
Slotting Copying
Facing Side milling
Shouldering Facing
Plunging HelicalShouldering Slanted Shoulder
Slotting Plunging Ramp down
Copying Plunging & Copying
Slotting Side milling Profiling SideSlanted
Helical milling Shoulder Ramp down
Helical Slanted Shoulder
Plunging & Ramp
essing Interpolation & Chamfer Recessing Interpolation & Chamfer Interpolation & Chamfer
Recessing

PHH
NEW
GRADE

06 06
INSERT SIZE INSERT SIZE INSERT SIZE INSERT SIZE INSERT SIZE

17
XP... 08 | 10 | 12 WCR XP... XPET
08 | 10 | 12 W
0602... 16 | 20 WCL 0602... 1706...
16 | 20 W

NEW NEW NEW NEW

NEW NEW

INSERT SIZE
INSERTS INSERT SIZE INSERT SIZE
INSERTS INSERT SIZE

08 | 10 | 12 WCL 08 | 10 | 12 WCR 08 | 10 | 12 05WCL

| 06 WCKX-LC
16 | 20 16 | 20 16 | 20

NEW NEW NEW

NEW w-pro 62090 - New grade PHH NEW

Nova linha W-PRO 62090 - Novo grau PHH | Nueva línea W-PRO 62090 - Nueva calidad PHH

MILLING ISO
The new W-PRO is the combination of the most refined inserts and the most stable shanks. When looking for a finishing
P

solution for Steels, Stainless Steels, Cast Irons, HRSA or Hardened Steels that can work for a long time
+Vc 01 while delivering a
PHH603
flawless machined surface, this is the best solution. 05
PHH910
10

15

-Vc 20

Good Average Difficult

Carbide shank in Machining conditions

order to reduce
vibrations MILLING ISO
P
MILLING ISO
M

WCL +Vc 01
PHH603 +Vc 01
05 PHH603
PHH910 05
10 PHH910
10
15
15
Maximum runout -Vc 20
of 0.02 mm -Vc 20

is achieved by a high WCR

Good Average Difficult
Machining conditions Good Average Difficult
accuracy mounting Machining conditions

MILLING ISO
P
One toolholder
MILLING ISO for two types of inserts
+Vc 01
M
MILLING ISO
K
PHH603
+Vc 01
05
PHH910
PHH603 +Vc 01
05 PHH603
10 PHH910
05
10 PHH910
15
10
15
-Vc 20
15
-Vc 20
Good Average Difficult -Vc 20

phh grade - PVD grade

Machining conditions Good Average Difficult
Machining conditions Good Average Difficult
Machining conditions

MILLING ISO MILLING ISO

New PVD Coating P M
MILLING ISO
This new coating has a very high MILLING
thermal
K
ISO stability and provides long tool life.
S

+Vc 01 +Vc 01
PHH603 For applications
PHH603 in machining of hardened steels, stainless+Vc steels
01 and titanium alloys.
+Vc 01
05
05 This new coating
PHH910achieves an unmatched balance between high hardness and
PHH603
PHH603
Substrate PHH910
05 05
10 termal stability.
10 It is the perfect coating for machining hardened material.
PHH910 PHH910

10 10
15 15
15 15
-Vc 20 -Vc 20
-Vc 20 -Vc 20
Good Average Difficult Good Average Difficult
Machining conditions Machining conditions Good Average Difficult Good Average Difficult
Machining conditions Machining conditions
P - STEEL M - STAINLESS STEEL K - CAST IRON S - HEAT RESISTANT / TITANIUM ALLOYS H - HARDENED MATERIALS

MILLING ISO MILLING ISO MILLING ISO MILLING ISO MILLING ISO
P M K S H

+Vc 01 +Vc 01 +Vc 01 +Vc 01 +Vc 01

PHH603 PHH603 PHH603 PHH603 PHH603

05 05 05 05 05 PHH910
PHH910 PHH910 PHH910 PHH910
10 10 10 10 10

15 15 15 15 15

-Vc 20 -Vc 20 -Vc 20 -Vc 20 -Vc 20

Good Average Difficult Good Average Difficult Good Average Difficult Good Average Difficult Good Average Difficult
Machining conditions Machining conditions Machining conditions Machining conditions Machining conditions

MILLING ISO MILLING ISO

S
MILLING ISO MILLING ISO H
M K
+Vc 01 +Vc 01
PHH603 2
+Vc 01
TOOLING SOLUTIONS EXPERTS
+Vc 01
PHH603
05 05 PHH910
PHH603 PHH603
NEW w-pro 62090 - New inserts wCR | WcL NEW

Nova linha W-PRO 62090 - Novas pastilhas WCR - WCL | Nueva línea W-PRO 62090 - Nuevas plaquitas WCR - WCL

wcr | wcl

P M K S H
06
INSERT SIZE INSERT SIZE

NEW
XP... 08 | 10 | 12 WCR
WCR 0602...
NEW
16 | 20 WCL

NEW

WCR

Helical profile
for smooth cutting
INSERT SIZE
INSERTS WCL
INSERT SIZE INSE

08 | 10 | 12 WCL 08 | 10 | 12 WCR 05
16 | 20 16 | 20

WCL

NEW NEW

Reinforced
cutting edge

NEW NEW

NEW

• Tight Insert tolerances;

• Reduced cutting forces due to a high helix angle shape, resulting in a smoother machining with less vibration.
INSERT SIZE
INSERTS INSERT SIZE

08 | 10 | 12 WCL 08 | 10 | 12 WCR
16 | 20 16 | 20

NEW NEW

Procedures for clamping screws

1. Check the insert seat.

Before assembly cutter it is important to ensure that the insert seat has not been
High precision
damaged during machining or handling.
clamp screw
2. Clean the insert seat.
Make sure that the insert seat is free from dust or chips from previous machining.
If necessary, clean the insert seat with pressurised air.

3. Position the insert.

Position the insert with the top face marking in the direction of screw placement
Top face marking
and couple the insert into the cutter.

4. Lubricate the insert screw.

Apply sufficient screw lubrication to prevent seizure. Lubricant should be applied in small quantity to the screw threads.

5. Always use a torque wrench to ensure that screws are correctly tightened ( please confirm torque data ). Excessive torque will
negatively affect the performance of the tool and can cause screw and insert breakage. Unsufficient torque leads to insert movement,
vibration and degrade the cutting result. Dedicated adjustable torque wrench can be ordered separately. Please do not press down the
insert during tightening process.

Note: Always replace worn or damaged screws.

3 TOOLING SOLUTIONS EXPERTS

W-PRO 62090
NEW

Proprietary milling line

Cylindrical Carbide Shank

Tolerance R Runout Tolerance
0,015 R 0,02

Reference Dimensions | Dimensões | Dimensiones (mm) Specifications

Order code Referência Kg Ap max Ae max Insert Stock
Código ØDc Ød/M Ødg L L1 L2
Referencia (mm) (mm)
181156600  008E62090-02-U008140 2 8 8 7,7 140 128 35 0,09 4,0 2,5 0,8 0,8 WCR 08../WCL 08…
181156700   010E62090-02-U010150 2 10 10 9,7 150 136 45 0,15 5,0 3,0 1,0 1,0 WCR 10…/WCL 10…
181156800   010E62090-02-U010180 2 10 10 9,7 180 166 45 0,18 5,0 3,0 1,0 1,0 WCR 10…/WCL 10…
181155700 012E62090-02-U012165 2 12 12 11,7 165 147 55 0,24 6,0 4,0 1,2 1,2 WCR 12…/WCL 12…
  181156900   012E62090-02-U012200 2 12 12 11,7 200 182 55 0,29 6,0 4,0 1,2 1,2 WCR 12…/WCL 12…
  181157000   016E62090-02-U016200 2 16 16 15,7 200 180 65 0,51 8,0 5,0 1,6 1,6 WCR 16…/WCL 16…
181157100   016E62090-02-U016250 2 16 16 15,7 250 230 65 0,67 8,0 5,0 1,6 1,6 WCR 16…/WCL 16…
181157200   020E62090-02-U020220 2 20 20 19,7 220 193 70 0,87 10,0 6,0 2,0 2,0 WCR 20…/WCL 20…
181157300   020E62090-02-U020250 2 20 20 19,7 250 223 70 1,00 10,0 6,0 2,0 2,0 WCR 20…/WCL 20…
181157400   020E62090-02-U020300 2 20 20 19,7 300 273 70 1,23 10,0 6,0 2,0 2,0 WCR 20…/WCL 20…
Stock item | Produto de stock | Itens de stock Available under request | Disponível sobre consulta | Disponible bajo consulta

wcR | Inserts | Pastilhas | Plaquitas

WCR WCR

P M K S H Dimensions
PVD PVD PVD PVD PVD Dimensões
Dimensiones
(2)
Grade code X4 X6 X4 X6 X4 X6 X4 X6 X4 X6 (mm)
PHH603

PHH603

PHH603

PHH603

PHH603
PHH910

PHH910

PHH910

PHH910

PHH910

(1)
ISO
Geometry code Reference l R S Dc
1112900 WCR 08 9,70 4,00 2,10 8,00

1111914 WCR 10 12,00 5,00 2,70 10,00

1112099 WCR 12 14,60 6,00 3,20 12,00

1112100 WCR 16 16,60 8,00 4,20 16,00

1112101 WCR 20 20,00 10,00 5,20 20,00

First choice | Primeira opção | 1ª opción Stock item | Produto de stock | Itens de stock Available under request | Disponível sobre consulta Insert order code = (1) Geometry Code + (2) Grade Code
Note: Different corner radius available under request at our-Ecommcerce Platform Disponible bajo consulta

TOOLING SOLUTIONS EXPERTS

4
W-PRO 62090 NEW

WCR | WCL
Facing Shouldering Plunging Slotting Copying Side milling Helical Facing
Slanted Shoulder Ramp down
Shouldering Plunging
Plunging & Profiling
Slotting Facing
Copying Shouldering
Side milling Facing Slanted S
Slotting
Plunging Helical Shouldering
Interpolation & Chamfer Recessing Interpolation & Ch

wcL | Inserts | Pastilhas | Plaquitas

WCL
WCL

P M K S H Dimensions
PVD PVD PVD PVD PVD Dimensões
Dimensiones
(2)
Grade code X4 X6 X4 X6 X4 X6 X4 X6 X4 X6 (mm)
PHH603

PHH603

PHH603

PHH603

PHH603
PHH910

PHH910

PHH910

PHH910

PHH910
(1)
ISO
Geometry code Reference l R S Dc
1112853 WCL 08-R1.0 9,70 1,00 2,10 8,00

1112848 WCL 10-R1.0 12,00 1,00 2,70 10,00

1112096 WCL 12-R1.0 14,60 1,00 3,20 12,00

1112097 WCL 16-R1.0 16,60 1,00 4,20 16,00

1112098 WCL 20-R1.0 20,00 1,00 5,20 20,00

First choice | Primeira opção | 1ª opción Stock item | Produto de stock | Itens de stock Available under request | Disponível sobre consulta Insert order code = (1) Geometry Code + (2) Grade Code
Disponible bajo consulta

5 TOOLING SOLUTIONS EXPERTS

w-pro 62090
NEW

Proprietary milling line

SPARE PARTS Complementos | Repuestos

Order separately

Key
Insert Screw Key (Torx) Torque Value
(Torx - Nm)
Cutter
ØDc Nm
Nm

8 P0300726 XT08 DT0812 1,2

10 P0350825 XT10 DT1020 2,0
12 P0501025 XT20 DT2050 5,0
16 P0501326 XT20 DT2050 5,0
20 P0601725 XT25 - 6,9

Grades selection guide | Guia para selecção de graus | Tabla para selección de calidades

Grades

HB Wear Resistance Toughness

ISO PSM Material (Brinell) PHH603 PHH910

1 Unalloyed Steel 125-220 ✓ ✓

P 2 Low-Alloyed Steel 220-280 ✓ ✓
3 High-Alloyed Steel 280-380 ✓ ✓
4 SS - Ferritic / Martensitic 200-330 ✓ ✓
M 5 SS - Austenitic 200-330 ✓ ✓
6 SS - Austenitic-ferritic (Duplex) 230-260 ✓ ✓
7 Malleable Cast Iron 130-230 ✓ ✓ Good Conditions
K 8 Grey Cast Iron 180-245 ✓ ✓
Average Conditions
9 Nodular Cast iron 160-250 ✓ ✓
S 11 Heat Resistant Super Alloys 50-130 ✓ ✓ Difficult Conditions

H 12 Hardened Steels 40-55 HRC ✓ ✓

recommended cutting conditions | Condições de corte recomendadas | Condiciones de corte recomendables

Vc (m/min)
HB Feed fz (mm/t)
ISO PSM Material Wear Resistance Toughness
(Brinell)
PHH603 PHH910 WCR WCL
1 Unalloyed Steel 125-220 180-310 140-270 0,15-0,45 0,10-0,30
P 2 Low-Alloyed Steel 220-280 180-300 140- 260 0,15-0,40 0,10-0,25
3 High-Alloyed Steel 280-380 180-280 140-220 0,10-0,40 0,10-0,25
4 SS - Ferritic / Martensitic 200-330 170-300 130-260 0,15-0,35 0,10-0,25
M 5 SS - Austenitic 200-330 160-290 120-250 0,15-0,35 0,10-0,25
6 SS - Austenitic-ferritic (Duplex) 230-260 150-270 110-230 0,15-0,30 0,08-0,20
7 Malleable Cast Iron 130-230 200-380 180-370 0,10-0,50 0,10-0,35
K 8 Grey Cast Iron 180-245 180-360 180-350 0,10-0,45 0,10-0,30
9 Nodular Cast iron 160-250 160-310 160-290 0,10-0,40 0,10-0,30
S 11 Heat Resistant Super Alloys 50-130 50-130 50-130 0,15-0,25 0,08-0,20
12 Hardened Steels 46-54 HRC 90-270 80-260 0,05-0,20 0,05-0,15
H 13 Hardened Steels 55-62 HRC 80-200 70-180 0,05-0,15 0,04-0,12
14 Hardened Steels 63-70 HRC 70-180 70-160 0,04-0,12 0,04-0,10

TOOLING SOLUTIONS EXPERTS

6
 W-PRO 62090 NEW

WCR | WCL
Facing Shouldering Plunging Slotting Copying Side milling Helical Facing
Slanted Shoulder Ramp down
Shouldering Plunging
Plunging & Profiling
Slotting Facing
Copying Shouldering
Side milling Facing Slanted S
Slotting
Plunging Helical Shouldering
Interpolation & Chamfer Recessing Interpolation & Ch

Test report | Relatório de teste | Informe de prueba

X155Cr-MoV12-1 (59 HRC)

Insert: WCR - 16 PHH603
Cutting speed: Vc 250 m/min

PALBIT COMPETITOR Feed per tooth: fz 0,05 mm/tooth

Depth of cut: ap 0,10 mm

Stepover : ae 0,10 mm

Operation Profiling / Copying

Coolant No coolant

PALBIT AFTER 12H COMPETITOR AFTER 12H

Insert: WCL - 16 R1.0 PHH603

Side Milling
X155Cr-MoV12-1 (59 HRC)

Cutting speed: Vc 100 m/min

Feed per tooth: fz 0,05 mm/tooth

Depth of cut: ap 0,25 mm

Stepover : ae 0,25 mm

Operation Side Milling

Coolant No coolant

0,5 PALBIT AFTER 21H30 COMPETITOR AFTER 16H10

0,47
0,45 0,42

0,4
0,35
0,3
Ra [μm]

0,25
0,2
0,15
0,1
0,05
0 30%
PALBIT COMPETITOR Tool life
improvement
Surface finish after 10h45min

7 TOOLING SOLUTIONS EXPERTS

 W-pro
NEW

62090

HEADQUARTERS
PALBIT. S.A.
P.O.Box 4 - Palhal
3854-908 - Branca ALB - Portugal
T (+351) 234 540 300 | F (+351) 234 540 301
palbit@palbit.pt | www.palbit.pt

Branch office:
PALBIT México
Emerson 150. Int.803-804. Colonia Chapultepec
Morales Delagación Miguel Hidalgo
C.P. 11570 México DF
T (+52) 5555 454 543 | F (+52) 5552 509 190
info@palbit.com.mx | www.palbit.com.mx