Tumbler Screening Machines TSM / Tsi: Maximum Screening Quality For Fine and Ultra-Fine Products

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Tumbler Screening Machines TSM / tsi

Maximum screening quality for fine and ultra-fine products


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Tumbler Screening Machines TSM / tsi


For intelligent fine particle screening

The highly developed genuine Allgaier tumbler Technical and process related advantages
screening machines have set the standard for fine
and ultra-fine screening technologies of all types • Screening efficiency up to 99% achievable
of dry bulk material. • No particle destruction of sensitive products
due to gentle screening
Modified and improved design features already • Higher specific screening performance in com-
successfully applied to the TSM product line are parison to purely vibrating systems due to hig-
now implemented to the entire tsi product line her screening amplitude
as well. Featuring 9 different machine sizes ran- • Stable screen motion even at full load
ging in diameters from 600 to 2,900 mm Allgaier
currently offers the widest product range of tum-
bler screening machines available on the market
worldwide.

Introducing the world’s largest tumbler screening


machine the tsi 290 combined with a number of
patented new features such as fully segmented
screen inserts Allgaier has extended once again its
technological leadership even further.

Industrial Applications

• Chemicals/Pharmaceuticals
• Aggregates and Ores
• Food
• Waste/Recycling
• Plastics
• Metallurgy
• Wood/Biofuels
• Ceramics
• Feed

• The steplessly adjustable tumbling motion ena-


bles precisely controlled particle retention of
the product on the screen enabling screening
capacity and efficiency to be balanced to the
optimum
• The three dimensional screen motion can easily
be recorded enabling reproducible operating
conditions to provide a constant high product
quality
• Large variety of product specific mesh cleaning
systems are available
• Rapid screen replacement systems optionally
available
• Modular elements system allow multiple ma-
chine concept variety
• ATEX approved machine models available
• Dustproof construction, even gas tight machi-
ne models available
• Low noise and low vibrating operation
• Maintenance friendly
Unique tumbling type motion

The adjustment of the machine in response to the ATEX approvals


product to be screened provides an exactly defined
three dimensional eccentric motion pattern with ATEX approved machine models are available i.e.
radial and tangential inclination. when operating the machine with explosively
hazardous dust products or operating the machine
During operation of the tumbler screening in explosively hazardous areas further in presence
machine the radial inclination causes the product of explosively hazardous atmospheric ambient
on the screen to move from the centre towards the outside or inside of the machine. Following
edge of the screen while the tangential inclination explosion proof design certifications can be
leads to a circular motion of the product on the issued as per EC-type examination certificate
screen. The combined impact of both of these IBExU12ATEX1095X according to RL 94/9/EG:
forces causes the product in a helical motion of
upon the surface of the screen and therefor to • For dry screening: II 1 / 2 D c T X
a relatively long retention time. This provides an • For dry screening with additional Category 2G
optimized result on fraction separation while related to the equipment outside: II 1D / 2DG
at the same time minimizing the amount of c IIB T X
remaining outsize particles. • For dry screening in presence of combustible
gases/vapours (hybrid-mixtures): II 1DG c T3 /
2DG c IIB T X

Customer testing centre

Based on more than 20,000 performed test runs


Allgaier ensures over decades reliable and efficient
screening solutions. By performing deliberated
screening procedures in our testing laboratory
Allgaier determines the most suitable machine
configuration for each individual application.

Options

• Internal screen inserts featuring replaceable


slip-over edge sealings
• Machined screen frames equipped with
O-Ring gasket i.e. for the pharmaceutical
industry
• Fully segmented screen inserts optional with
ultrasonic screen cleaning devices
• Mild steel and various stainless steel machine
models
• Surface qualities ranging from glass beaded
via grinded versions all the way to electrically
polished finish
• Food grade elastomer parts (i.e. sealings,
covers, etc.)
• Food grade glue for mesh cloth fixation on
the screen frames
• Manual or pneumatic deck lifting devices
• Various mesh cleaning systems (ball-,
ultrasonic-, air- and brush cleaning devises as
well as combined cleaning systems)
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Our robust machine Our machine for demanding applications

A specially designed, robust “Heavy-Duty” version The VA tumbler machine available in several stain-
featuring re-enforced bearings was developed to less steel models meets highest demands within
meet the rugged requirements of the minerals in- the chemical, pharmaceutical and food industries
dustry. regarding corrosion protection.

Types TSM 600

Diameter mm 650
Screen area per deck m² 0.28
Net space requirement m² 0.36
Rated electr, power kW 0.25
Mesh cleaning systems
Bouncing ball cleaning •
Ultrasonic cleaning •
Combined ultrasonic and balls •
Air cleaning •
Combined ultrasonic and air •
Brush cleaning •
Combined air and brushes •
Passing unit •
Dimensions mm/kg Height/Weight
1-Deck 836/145
2-Decks 943/155
3-Decks 1,049/165
4-Decks 1,156/175
5-Decks 1,262/185
Our largest machine

The tsi 290 is our largest tumbler screening ma- the most economical solution in many applicati-
chine. Providing a screen diameter of almost 3 ons when expanding plants where the previously
metres the tsi 290 offers an extra screening area available screening capacity is no longer sufficient.
of 20% in comparison to the TSM 2600 model. In
addition the low overall height makes the tsi 290

TSM 950 TSM 1200 TSM 1600 TSM 2000 tsi 210 tsi 230 TSM 2600 tsi 290

1,050 1,250 1,580 1,880 2,142 2,292 2,650 2,907


0.72 1.10 1.80 2.60 3.40 3.90 5.30 6.42
1.20 1.57 2.50 3.54 4.60 5.30 6.76 8.60
1.50 1.50 4.00 4.00 4.00 4.00 5.50 5.50

• • • • • • • •
• • • • • • • •
• • • • • • • •
• • • • • • • •
• • • • • • • •
• • • • • • • •
• • • • • • • •
• • • • • • • •
Height/Weight Height/Weight Height/Weight Height/Weight Height/Weight Height/Weight Height/Weight Height/Weight
1,044/350 1,128/420 1,409/820 1,429/920 1,441/1,450 1,450/1,490 1,496/1,525 1,621/1,675
1,171/400 1,360/480 1,574/890 1,594/990 1,580/1,530 1,589/1,575 1,661/1,660 1,760/1,790
1,290/450 1,535/520 1,746/960 1,759/1,080 1,719/1,650 1,728/1,700 1,826/1,810 1,899/1,940
1,425/510 1,714/590 1,918/1,040 1,924/1,150 1,858/1,760 1,867/1,825 1,991/1,960 2,038/2,090
1,552/580 1,890/660 2,090/1,120 2,089/1,230 1,997/1,890 2,006/1,975 2,156/2,130 -
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Optimized multiple deck combining system for


maximum productivity

Maximizing the screening process per- Double screening machine


Double screening machine DS
formance and -quality by combining with pre-screening DS+1 (2)
optimized selected screen deck modu-
les. The screening in two fractions The number of fractions produced
with two decks of the same screen by a DS screening machine can be
This pays back quickly, particularly mesh aperture lead to a maximum increased by adding one or two
when handling high-quality bulk ma- recovery of the fine product. coarse screens on top.
terials, since the proportion of oversi-
ze or undersize particles in the various
fractions will seriously be reduced.

In addition to the examples shown


here, Allgaier provides a large scale of
further machinery combinations for al-
most any given application.

Double capacity screening Two stage screening machine


machine DL for reversed screening DSU

When screening in two fractions The fine material will be removed


only, the output can almost be first while the coarse material is
doubled by using a DL machine acting as a cleaner and improves
instead of a single deck machine. this way the classification of the
fine material.

coarse

medium

medium-fine

fine
Continuous mesh cleaning guarantees highest
screening quality

Due to its round body and its unique


Bouncing balls Ultrasonic
drive system the tumbler screening
machines are particularly suitable for
operating with various types of me- The bouncing ball mesh cleaning Ultrasonic screen cleaning is par-
chanically driven rotating mesh clea- device available in several variati- ticularly suitable for applications
ning devices. ons is the universal cleaning system with fine mesh apertures ranging
for numerous granular products. from 20 to 1,000 µm.
The screen is continuously cleaned
during the screening process ensuring
high screening quality and a constantly
high product flow.

Combined ultrasonic and balls Air Flow Combined ultrasonic and air

For a maximum of product The impact of high speed air flow Applicable when processing pro-
throughput trough the screen and provided by rotating arms placed ducts extremely critical to screen
permanent mesh cleaning. directly under the screen is blowing such as fine plastic powders etc.
out particles caught in the mesh
which is an ideal solution i.e. for
sticky products.

Conical rolling brushes Combined air and brushes Passing/straining unit

Rotating conical brushes placed This is an effective cleaning system Allow gentle straining i.e. dis-
right under the screen clean gentle i.e. for greasy or electrostatically agglomeration of products like
and with low-wear. Typically used charged products. instant coffee by using steel or
for spherical products blinding the plastic spatulas, rotating on top of
mesh. the screen.
Competent spare parts and customer service

Spare parts hotline: +49 7161 301-447


service@allgaier.de

• 24-hour service for standard spare parts


• Replacement and wearing parts in genuine
quality
• Modernization, conversion or retrofitting of
existing screening machines
• Fast and qualified assistance by our technical
customer service during commissioning, pro-
cess optimization or on-site repairs
• ATEX post certification

Allgaier PROCESS TECHNOLOGY GmbH


Allgaier.PT.SAT.TSMtsi.08.2013

Ulmer Strasse 75
73066 Uhingen
Germany
Phone: +49 7161 301-353
Fax: +49 7161 34268
process-technology@allgaier.de
www.allgaier.de

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