Qute 2020
Qute 2020
Qute 2020
COUNTRIES
2. How to Order Spare Parts : The part number and the description of the
In a continual effort to improve Performance and Efficiency of the vehicles, part required should be invariably mentioned in the order as per the
Specifications, Diagrams, Illustrations and Part Numbers can change without catalogue text.
notice. Consequently, the description in this Spare Parts Catalogue cannot
The latest part number as conveyed through our service circulars should
therefore be final and binding on us. only appear on the order. In case of ordering painted components, colour
shade of the components should be mentioned.
The modifications / alterations which are carried out after the issue of this The quantity shown against the part number is the quantity per vehicle for
catalogue, will be conveyed to you through our Service Circulars. You are that group so that particular quantity should be multiplied by the number
requested to make necessary corrections in the Parts Catalogue as per the of sets required.
circulars so as to keep your catalogue up-to-date. This will ensure the 3. Part Number System : We have used 8 digit system for part numbers. The
appropriate and speedy delivery of the Spare Parts as the order placed will model or hardware item is indicated by first two digits or alphanumeric,
bear the latest part numbers. the next two or four digits indicate main group and the last four or two
digits indicate serial number in main group or serial number or subgroup
of fastener respectively. Thus the part numbers will be indicated by 2-2-4
In case, if you need any technical assistance contact the concerned Regional or 2-4-2 digit system. Understanding this system will enable you to identify
Office or write to us on the following address : the spare parts easily.
PLATE NO. : 1 PAGE NO. PLATE NO. : 2 PAGE NO. PLATE NO. : 5 PAGE NO. PLATE NO. : 6 PAGE NO.
CYLINDER HEAD ASSEMBLY 1 VALVE & ROCKER ARM ASSEMBLY 3 CAMSHAFT & TENSIONER ASSEMBLY 9 CRANKSHAFT ASSEMBLY 11
PLATE NO. : 3
PAGE NO. PLATE NO. : 4 PAGE NO. PLATE NO. : 7 PAGE NO. PLATE NO. : 8 PAGE NO.
THROTTLE BODY & MANIFOLD
5 CYLINDER BLOCK ASSEMBLY 7 ASSEMBLY CRANKCASE CLUTCH SIDE 13 CLUTCH ASSEMBLY 15
ASSEMBLY
Pictorial Index Pictorial Index
PLATE NO. : 10 PLATE NO. : 13
PLATE NO. : 9 PAGE NO. PAGE NO. PAGE NO. PLATE NO. : 14 PAGE NO.
ASSEMBLY CRANKCASE MAGNETO MAGNETO COVER ASSEMBLY
CLUTCH COVER ASSEMBLY 17 19 27 ASSEMBLY SHAFT INPUT 29
SIDE
PLATE NO. : 11 PAGE NO. PLATE NO. : 12 PAGE NO. PLATE NO. : 15 PAGE NO. PLATE NO. : 16 PAGE NO.
ASSEMBLY CRANKCASE MAGNETO 21 MAGNETO COVER ASSEMBLY 23,25 ASSEMBLY SHAFT OUTPUT 31 ASSEMBLY GEAR SHIFTER 33
SIDE
Pictorial Index Pictorial Index
PLATE NO. : 17 PAGE NO. PLATE NO. : 18 PAGE NO. PLATE NO. : 21 PAGE NO. PLATE NO. : 22 PAGE NO.
ASSEMBLY FORK 35 DIFFERENTIAL ASSEMBLY 37 RADIATOR ASSEMBLY 45 ASSEMBLY COOLANT TANK 47
PLATE NO. : 19 PAGE NO. PLATE NO. : 20 PAGE NO. PLATE NO. : 23 PAGE NO. PLATE NO. : 24 PAGE NO.
ASSEMBLY DRIVE SHAFT 39 AIR FILTER ASSEMBLY 41,43 SILENCER ASSEMBLY 49 COOLING SYSTEM 51
Pictorial Index Pictorial Index
PLATE NO. : 25 PAGE NO. PLATE NO. : 26 PAGE NO. PLATE NO. : 29 PAGE NO. PLATE NO. : 30 PAGE NO.
WHEEL RIM & TYRE , TUBE 53 FRONT HUB & PANEL ASSLY 55 SEAT ASSEMBLY 61 FUEL SYSTEM 63,65
PLATE NO. : 27 PAGE NO. PLATE NO. : 26 PAGE NO. PLATE NO. : 31 PAGE NO. PLATE NO. : 32 PAGE NO.
REAR HUB & PANEL ASSEMBLY 57 BRAKE SHOE 59 FUEL SYSTEM EVAP (BSIV VERSION) 67,69 FRONT SUSPENSION ASSEMBLY 71,73
9
Pictorial Index Pictorial Index
PLATE NO. : 33 PAGE NO. PLATE NO. : 34 PAGE NO. PLATE NO. : 37 PAGE NO. PLATE NO. : 38 PAGE NO.
REAR SUSPENSION 75 STEERING ASSEMBLY 77 H.T. COIL & ECU 83,85 ELECTRICAL 87,89
LHD
RHD
PLATE NO. : 35 PAGE NO. PLATE NO. : 36 PAGE NO. PLATE NO. : 39 PAGE NO. PLATE NO. : 40 PAGE NO.
HARNESS WIRING 79 HEAD LAMP, TAIL LAMP 81 BRAKE OIL CIRCUIT 91 ASSEMBLY GEAR SHIFTER 93
Pictorial Index Pictorial Index
PLATE NO. : 41 PLATE NO. : 42 PLATE NO. : 45 PAGE NO.
PAGE NO. PAGE NO. PLATE NO. : 46 PAGE NO.
ACCELERATOR/BRAKE/CLUTCH ACCELERATOR/BRAKE/CLUTCH LOCK ASSEMBLY 105,107
95 97 DOOR GLASS 109,111
PEDAL - LHD PEDAL - LHD
31
4
1
PLATE NO. : 51 PAGE NO. PLATE NO. : 52 PAGE NO. PLATE NO. : 55 PAGE NO. PLATE NO. : 56 PAGE NO.
SPLASH GUARD & LID GLOVE 121 TRIM SCHEME 123,125 TOOL KIT 131 ENGINE MOUNTINGS 133
LOCK SET
Pictorial Index Pictorial Index
PLATE NO. : 57 PAGE NO. PLATE NO. : 58 PAGE NO. PLATE NO. : PAGE NO. PLATE NO. : PAGE NO.
PAINTED PART NUMBERS 135,137,139 PANEL DOORS 141
PLATE NO. : PAGE NO. PLATE NO. : PAGE NO. PLATE NO. : PAGE NO. PLATE NO. : PAGE NO.
Plate No.: 1
Cylinder Head Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
15a
1 BF 5110 64 Cylinder Head Complete 1 1
2 BF 5412 21 Cover Cylinder Head 1 1
7 6 3 DP 1011 45 Stud 2 2
8 4 JG 3514 00 Coolant Water Temp Sensor 1 1
5 39 1283 21 O Ring 2 2
5 6 BF 5110 50 Sleeve Spark Plug 1 1
7 AN 1310 07 Cap Oil Filling 1 1
9 8 KJ AB14 24 O Ring 1 1
2 9 KA ED06 35 Bolt Flange 4 4
10 DS 1010 96 Camshaft Cap 1 1
11 KC GD10 10 Nut Hex Flanged 4 4
11
12 KD BA10 22 Washer Plain 4 4
10 12
13 20 13 BF 5110 74 Screw Bleed 1 1
27
15 14 BF 5110 75 O-Ring 1 1
14
23 15 BF 3512 58 Spark Plug 1 1
4 15a JL 3512 18 Spark Plug Bosh Central 1 1
16 JL 6012 37 Thermostat 1 1
3 17 BF 6010 12 Gasket Thermostat 1 1
18 BF 6010 28 Cap Thermostat Housing 1 1
26
19 KA ED06 25 Bolt-flange 1 1
21 1 16 20 JG 6012 35 Pressure Cap Radiator 1 1
17 21 LA D000 03 Bolt 2 2
18 19 22 BF 5110 49 Gasket Cylinder Head 1 1
23 KC GD08 08 Nut Hex Flanged 2 2
22 24 BF 6112 32 Bracket Throttle Body 1 –
25a
24a BF 6112 26 Bracket Throttle Body – 1
28 25 KA ED06 12 Bolt Flange 4 2
25
24 25a KA ED06 20 Bolt Flanged Small – 1
26 BA 1020 04 Plug 1 1
25 24a
27 BC 5110 29 Nozzle 1 1
28 AP 1211 43 Clamp – 1
1 2
Plate No.: 2
Valve & Rocker Arm Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
2
6
3 4
Plate No.: 3
Throttle Body and Manifold Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
5 6
Plate No.: 4
Cylinder Block Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
7 8
Plate No.: 5
Camshaft & Tensioner Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
13
12 16
15
9 10
8 11 14
9 10
Plate No.: 6
Crankshaft Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
1 BF 5310 55 Crankshaft 1 1
2 BF 5310 59 Crankshaft Assembly Complete 1 1
3 BF 5310 58 Con Rod Assembly 1 1
2 4 EE 5310 28 Bolt Connecting Rod 2 2
5 BF 5112 58 Sprocket Cam Drive 1 1 (Roller Chain 3.5 Bush)
6 KF AB40 50 Key Woodruff 2 2
7 BF 5512 70 Gear Helical Primary Drive 1 1
8 BF 5310 39 Nut ( M20 X1.5) 1 1
3
7 5 9 9 BF 5410 14 Washer Thrust Crankshaft 2 2
8
10 BF 5310 21 Assembly Gear Balancer Drive 1 1
6 16 10 12
9 BF 5312 13 Gear Balancer Drive 1 1 Ref.Cir.IB-071
6 11
BF 6214 00 Assembly Gear Starter – 1 BSIV Version
14 15 11 BF 5310 23 Nut Special 1 1
12 BF 6214 00 Assembly Gear Starter 1 1
1 13 BF 3510 23 Rotor Assembly 1 1
14 BF 5310 52 Gear Fan Drive 1 1
4 15 BF 5310 44 Bolt Socket (M12 X1.25) 1 1
16 EE 5310 30 Bearing Big End 2 2
17 BF 5514 28 Body Sprag Clutch 1 1
18 BF 5514 29 Prag Clutch Complete 1 1
19 39 0849 14 Washer - Lock Toothed 4 4
20 DH 1013 89 Bolt Socket 4 4
18 19 20
17 13
11 12
Plate No.: 7
Assembly Crankcase Clutch Side
Qty.
No. Part No. Description Remarks
LHD RHD
13 14
Plate No.: 8
Clutch Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
11
4
3 3 4 3 4 3 4 3 2
1
15 16
Plate No.: 9
Clutch Cover Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
17 18
Plate No.: 10
Assembly Crankcase Magneto Side
Qty.
No. Part No. Description Remarks
LHD RHD
17
19
24 18
19 20
Plate No.: 11
Assembly Crankcase Magneto Side
Qty.
No. Part No. Description Remarks
LHD RHD
15
4 12
13
15
14
8
9
11
7 10
21 22
Plate No.: 12
Magneto Cover Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
23 24
Plate No.: 12
Magneto Cover Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
32 KA AD06 25 Bolt 3 3
33 BF 5412 15 Housing Gear Shifter 1 1
34 KD AA06 11 Washer Plain Small 2 2
10 11 12 13
19
16 22
21 22 14
20
24 25
9 6 15 31 32
33 23
34
17
18
29 30 1 2 3 4
23 5 7
25 28
8
27
28
26 28
27
25 26
Plate No.: 13
Magneto Cover Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
3 2
27 28
Plate No.: 14
Assembly Shaft Input
Qty.
No. Part No. Description Remarks
LHD RHD
12
1 BF 5510 18 Shaft Input 1 1
2 KP AF60 04 Bearing Ball-ord Clearance & Hn3 1 1
1 16 3 BF 5510 28 Washer Input 1 1
4 BF 5512 15 Gear 4th Input 1 1
11 5 BF 5510 27 Ring Snap Input 2 2
6 BF 5512 16 Gear 3rd Input 1 1
15
7 BF 5512 17 Gear 5th Input 1 1
14 25 8 BF 5510 29 Washer 5th Input 1 1
9 BF 5510 59 Circlip Heavy Type 1 1
13 10 BF 5512 18 Gear 2nd Input 1 1
11 BF 5510 58 Spring Oil Plunger 1 1
2 12 KH DA03 12 Pin Lock 1 1
13 BF 5510 32 Spacer Rev Input 1 1
17 10 14 BF 5512 27 Gear Rev Input 1 1
15 KE AA17 10 Circlip 1 1
18 9 16 BF 5510 24 Plunger Oil 1 1
17 BF 5510 44 Spacer 2 1 1
8 18 BF 5510 43 Spacer 1 1 1
19
19 BF 5514 39 Spring Compression 1 1
7 20 BF 5514 40 Cup Clutch 1 1
20 21 BF 5514 41 Washer Clutch 1 1
5
26 22 BF 5514 35 Washer Belleville 1 1
21 23 BC 5514 71 Washer Plain 1 1
6 24 39 1938 15 Flange Nut 1 1
22
25 52 BF00 20 Assly Shaft Input 1 1
23 5 26 BF 5510 64 Spacer Clutch Shaft 1 1
24
4
29 30
Plate No.: 15
Assembly Shaft Output
Qty.
No. Part No. Description Remarks
LHD RHD
31 32
Plate No.: 16
Assembly Gear Shifter
Qty.
No. Part No. Description Remarks
LHD RHD
11 10
14
7 8
6
5
33 34
Plate No.: 17
Assembly Fork
Qty.
No. Part No. Description Remarks
LHD RHD
7
6
5
1
4
2
3
35 36
Plate No.: 18
Differential Assembly
Qty.
14
1 No. Part No. Description Remarks
LHD RHD
12
1
1 BF 5512 66 Sun Gear 2 2
11
2 BF 5516 05 Satellite Pinion 2 2
10 3 BF 5516 10 Washer Bevel Gear 2 2
11 4 BF 5516 11 Washer Bevel Pinion (Sph) 2 2
5 BF 5516 19 Gear Differential Damper 1 1
9 6 BF 5516 17 Case Differretial 1 1
7 BF 5516 09 Pin Differential 1 1
8 KH CA04 22 Pin Spring 1 1
5
9 BF 5516 20 Damper Differential 4 4
10 BF 5516 18 Hub Differential 1 1
9
11 LA C000 58 Bolt Socket-m8x1.25xl 25xprecoat 4 4
3
12 KP BA60 07 Bearing-Ball-C3 Clearance 1 1
4
13 KP BA60 06 Bearing-Ball-C3 Clearance 1 1
14 BH 5518 00 Clip Lock Drive Shaft 2 2
1
2
7 2
1
3
6 4
13
14
8
37 38
Plate No.: 19
Assembly Drive Shaft
Qty.
No. Part No. Description Remarks
LHD RHD
1
2
39 40
Plate No.: 20
Air Filter Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
41 42
Plate No.: 20
Air Filter Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
13
1214
10
18
1516 17 2 7
6
4 3 29 9
19 2324 20 38
25
21 28
38
39
20A
43 44
Plate No.: 21
Radiator Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
4 8
9
5
4
6
5
6
45 46
Plate No.: 22
Assembly Coolant Tank
Qty.
No. Part No. Description Remarks
LHD RHD
6
2
10 8
3 7 1
5
47 48
Plate No.: 23
Silencer Assembly
Qty.
No. Part No. Description Remarks
15 LHD RHD
14 4
1 BF 5910 73 Assembly Mufer 1 1 With CAT
BF 5911 32 Assembly Mufer 1 1 Without CAT
BF 5910 28 Assembly Mufer 1 – For Peru & Indonesia
BF 5911 39 Assembly Mufer 1 – N.I. EURO IV
3 BF 5911 83 Assembly Muffler – 1 BSIV Version
12
2 DJ 1010 64 Gasket Exhaust 1 1
11 10
13 3 BF 5910 04 Assembly Pipe A 1 1
4 KA ED08 35 Bolt-flanged-small 2 2
17 16 9
5 KD CA08 16 Washer Spring 2 2
6 KC GD08 08 Nut Hex Flanged 2 2
2
7 BF 5910 97 Assembly Heat Shield 1 1
8 KA DD06 16 Bolt-flanged-small 5 5
9 JG 5110 10 O2 Sensor 1 1
5
6 10 KD DB10 18 Washer Spring Thin 2 2
11 KD BA10 22 Washer Plain 2 2
8
8 12 LA D000 96 Bolt Flange M10x1.25 L155 2 2
1
13 KC GD10 10 Nut Hex Flanged 2 2
14 KC GD08 08 Nut Hex Flanged 2 2
15 DP 1011 40 Gasket 1 1
16 BF 5911 20 Grommet Heat Shield Mtg 5 5
17 BF 5911 21 Sleeve Heat Shield Mtg 5 5
8
8
8
7
49 50
Plate No.: 24
Cooling System
Qty.
No. Part No. Description Remarks
LHD RHD
51 52
Plate No.: 25
Wheel Rim & Tyre,Tube
Qty.
1 No. Part No. Description Remarks
LHD RHD
1 BF 1314 12 Tyre 4 4
2 BF 1314 17 Valve 4 4 N.I
3
3 BF 1315 07 Rim Alloy 4j X 12 Silver 4 –
3a BF 1312 05 Assembly Wheel – 4
3b BF 1312 07 Wheel 3.50bx12h2 – 4 Ref.ECR-N18BFCHA1858
4 4 BF 1314 86 Nut Conical M10 16 16
5 BF 1315 06 Wheel Cap Alloy 4 4
5
5a BF 1315 05 Cap - Steel Wheel 4 4
1
3b
3a
5a
53 54
Plate No.: 26
Front Hub & Panel Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
2
1
55 56
Plate No.: 27
Rear Hub & Panel Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
12
12a
57 58
Plate No.: 28
Brake Shoe
Qty.
No. Part No. Description Remarks
LHD RHD
6/7
59 60
Plate No.: 29
Seat Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
61 62
Plate No.: 30
Fuel System
Qty.
No. Part No. Description Remarks
LHD RHD
14
16
14
29 1 BF 1710 55 Nozzle Insert Vent 1 1
15
2 BF 1710 24 Tank Fuel 1 1
16 13
3 BB 1310 40 Hose Clamp 2 2
13a 4 BF 1710 32 Rubber Hose Filter Neck 1 1
5 BF 1710 36 Assly Fuel Filter Neck 1 1
15 30 6 KB BC05 14 Screw Pan Cross 3 3
39 35
7 BF 1716 16 Fuel Cap Assy With Tether 1 1
8 BF 4030 02 Pump Fuel Module FI 1 1
40
9 BF 1718 21 Gasket Fuel Pump Mtg 1 1
37 36 18
10 KA DD05 14 Bolt Flanged 7 7
43
11 KD BA05 12 Washer Plain 7 7
38
42 12 BF 1710 41 Spacer Gasket FSM 7 7
34 21 13 DT 1718 14 Inline Fuel Filter (quick Connector) 1 –
13a JG 1718 02 Fine Fuel Filter – 1
14 BF 1718 46 Bracket Fuel Filter 2 2
33 15 KA DT06 12 Bolt Flanged-m6x1xl12xcl8.8xblak 2 2
41
16 BF 1718 29 Bracket Fuel Filter 1 1
10 17 KA DD08 14 Bolt Flanged 2 2
12 18 BF 1710 37 Cup Washer 1 1
11
19 KC HA08 09 Nut 1 1
20 BF 1111 72 Assembly Fuel Tank Rear Mtg 1 1
8 1 7 21 BF 1718 48 Sleeve Fuel Pipe – 1
9 22 FD 2210 19 Bolt Special Grab Mtg 2 2 N.I
5 23 BF 1111 72 Assly fuel Tank Rear Mtg 1 1
24 3 24 BF 1710 39 Clip Nut Fuel Tank 2 2
6
25 GL 1710 31 Valve One Way 1 1
3 4 26 BF 1716 22 Strap Rov Mounting 1 1
2 27 JL 1710 24 Damper Structure Mtg 1 1
28 BF 6110 12 Assembly Injector Cap 1 – N.I.
32 JG 5814 16 Injector Cap – 1 N.I.
17 29 BF 1718 54 Assembly Pipe Pa Tank To Filter 1 –
25
30 BF 1718 55 Assembly Pipe Pa Filter To Tank 1 –
26 31 BF 1716 11 Pipe Tank To ROV 1 – N.I.
23 27
18 32 BF 1710 64 Pipe Assembly Breather 1 1
19 33 JG 1710 29 Spring Band Clip – 6
34 BF 1718 27 Pipe Fuel FI – 1
35 BF 1718 25 Pipe Fuel FI – 1
36 BF 1718 26 Pipe Fuel FI – 1
63 64
Plate No.: 30
Fuel System
Qty.
No. Part No. Description Remarks
LHD RHD
14
16
29 37 BF 1718 35 Clip Stud Mtg – 1
14 15
38 39 2484 15 Nut - Flange :- M5 – 1
16 13 39 AA 1410 67 Clip Swivel Spacer – 1
13a 40 BF 1718 47 Clamp Fuel Pipe – 2
41 BF 1718 49 Pipe Breather – 1
30
39
15 35 42 BF 1716 07 Cap Fuel Vent – 1
43 BF 1716 09 Guard Dust Vent – 1
40
37 36 18
38 43
42
34 21
33
41
10
12
11
8 1 7
9
5
24 3
6
3 4
2
32
17
25
26
23 27
18
19
65 66
Plate No.: 31
Fuel System EVAP (BSIV Version)
Qty.
No. Part No. Description Remarks
LHD RHD
67 68
Plate No.: 31
Fuel System EVAP (BSIV Version)
Qty.
No. Part No. Description Remarks
LHD RHD
29
28
42
26
30 14
13 15
31
11
32
16 17
7
12
6
5 10
8
36
4 35 9
3 18
1 19
10
25
24
33
34 23
22
20 21
69 70
Plate No.: 32
Front Suspension Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
22
25
1 BF 1212 59 Shock Absorber Front 2 2 N.I
24
23 2 DG 1710 25 Washer Plain 8 8
27 3 BF 1212 45 Assly UCA Mtg. Bkt & Arm LH 1 1
8 4 BF 1212 46 Assly UCA Mtg. Bkt & Arm RH 1 1
26
11 5 KC KC10 13 Nut Nyloc Flange 2 2
8
11 6 BF 1211 15 Assly. Knuckle LH 1 1
7 BF 1211 16 Assly. Knuckle RH 1 1
12
8 KC KC12 16 Nut Nyloc Flange 8 8
9 BF 1211 11 Assly Lower Lead Arm LH 1 1
13
21 10 BF 1211 12 Assly Lower Lead Arm RH 1 1
14
11 KA DF12 60 Bolt Flange 4 4
4 12 BF 1210 03 Assly Front Damper 2 2
15 36
33
13 KC HA10 12 Nut Nyloc 2 2
28 29
14 BF 1211 22 Rubber Damper Spring Seat Front 2 2
5
2 15 BF 1210 71 Spring Front Damper 2 2
17 16 LA D001 10 Bolt Flange 4 4
7 8 17 LA D000 87 Bolt Flange 2 2
17 30
19 18 18 DJ 1710 33 U Nut Swing Arm 2 2
8 10 3 34 19 39 2566 11 Washer Plain 2 2
11 11 35 20 BF 1317 33 Axel Front 2 2
21 BA 1710 07 Bush Shockabsorber 4 4
22 BF 1211 29 Bar Stabilizer 1 1
9 16
23 BF 1211 32 Bracket Stabilizer Bar Mtg. 2 2
24 BF 1211 31 Bush Stabilizer Bar Mtg. 2 2
25 LA D001 10 Bolt Flange M12 4 4
6
26 BF 1211 98 Assly Drop Link Stabilizer LH 1 1
71 72
Plate No.: 32
Front Suspension Assembly
Qty.
No. Part No. Description Remarks
LHD RHD
22
25
32 KE AA32 15 Circlip External 2 2
23 24
33 BF 1211 17 Bush Lower Lead Arm Inner 2 2
27 34 BF 1211 69 Assembly Lca Outer Mounting Bkt 2 2
8
26 35 BF 1211 48 Bush Lower Lead Arm Outer 2 2
11
8 36 LA D001 68 Bolt Flanged 4 4
11
12
13
21
14
4
15 36
33
28 29
2
5
17
7 8
17 30
19 18
8 10 3 34
11 11 35
9 16
32 20
31
73 74
Plate No.: 33
Rear Suspension
Qty.
LH 6 No. Part No. Description Remarks
LHD RHD
13
7
5 1 BF 1221 08 Assly Rear Suspension 2 2 N.I
7 2 BF 1221 32 Assly Semi- TA LH 1 1
14
13 3 BF 1221 34 Assly Semi- TA RH 1 1
4 AL 1710 11 Bush 4 4 N.I
12
5 BF 1221 11 Rubber Spring Seat Rear 2 2
11 6 KC HA10 12 Nut Nyloc 1 1
7 BA 1710 07 Bush Shockabsorber 4 4
10 8 BF 1221 55 Pivot Pin 2 2
9 KC HC14 17 Nut Nyloc 2 2
10 LA D001 11 Bolt Flange 2 2
11 BF 1221 12 Stopper Drum Rear 4 Wh 2 2
9
2 12 BF 1220 57 Rear Spring 2 2
13 BA 1710 08 Rebound Washer 4 4
14 BF 1220 64 Bump Stopper Washer 2 2
RH
75 76
Plate No.: 34
Steering Assembly
Qty.
No. Part No. Description Remarks
LHD 3 LHD RHD
1
1 BF 1520 22 Assly STG Gear & I Shaft 1 –
2 1a BF 1520 20 Assly Steering Gear Box – 1
15
2 LA D001 16 Bolt flange M10 4 4
3 BF 1530 26 Assly Steering Column 1 1 Till Oct. 2018
14 13
5
BF 1530 29 Assembly Stg Clmn With Sheet 1 1 From Oct. 2018
6
12 9
4 KC KA10 13 Nut Nyloc Flanged 2 2
11 7 5 BF 1510 23 Assembly U joint 1 1
6 LA A000 32 Bolt M8, Grade 12.9 2 2
8
7 LC H000 03 Nut Nylock M8, Grade 12 2 2
8 KC KA08 11 Nut Nyloc Flanged 4 4
10
4 9 BF 1520 32 Assembly outer ball joint 2 2
10 BF 1520 15 Rubber Boot Steering LHD 1 –
3 BF 1530 27 Rubber Boot Steering RHD – 1
RHD 1a
11 BF 1530 36 Link Drag 2 2
12 BF 1520 37 Nut Hex Rod Tie M10x1.5 2 2
2 13 BF 1530 37 Tube Rod Tie 2 2
14 BF 1520 36 Nut Hex Rod Tie M10x1.5 2 2
5
14 6 15 BF 1520 35 Nut Nyloc Link Drag M10x1.25 2 2
13 9
4 12 15
7
11
10
77 78
Plate No.: 35
Harness Wiring
Qty.
No. Part No. Description Remarks
LHD RHD
79 80
Plate No.: 36
Head Lamp, Tail Lamp
Qty.
6 No. Part No. Description Remarks
LHD RHD
3
4
1 BF 4011 36 Assly 4 WB Headlamp RH 1 –
1 BF 4011 45 Head Lamp Assly RH – 1
2
2 BF 4011 35 Assly 4 Wb Headlamp LH 1 –
BF 4011 44 Head Lamp Assly LH – 1
3 KA AA06 14 Bolt 8 8
4 39 1211 11 Washer Plain 8 8
5 BF 4011 52 Bulb Clear 16W 12V 2 2
15
6 EC 4010 30 Lamp 12v 35x35w hs1 2 2
7 DH 1910 37 Lamp 12V 3W 4 4
7 8 BF 4011 38 Assly 4 WB Tail Lamp RH 1 1
9 BF 4011 39 Assly 4 WB Tail Lamp LH 1 1
16 10 KC GA06 06 Nut Hex Flanged 4 4
14
11 KD BA08 18 Washer Plain 4 4
17 12 20 2010 29 Lamp 12V 21/5W 2 2
13 BF 4011 28 Assly Side Indicator 2 2
14 BF 4010 14 Lamp No. Plate Illuminate 1 1
15 KB BC05 16 Screw Pan Cross 4 4
8
16 AL 2010 39 Lamp Light Assly Cabin 1 1
17 KC GA05 05 Nut Hex Flanged 2 2
10
9 18 18 24 2015 15 Bulb 12v, 10w, capless 1 1
19 BF 4010 15 Cabin Roof Light 1 1
11
19
12
13
5
81 82
Plate No.: 37
H.T. Coil & ECU
Qty.
No. Part No. Description Remarks
7 LHD RHD
9
83 84
Plate No.: 37
H.T. Coil & ECU
Qty.
No. Part No. Description Remarks
7 LHD RHD
9
8
10
2
11
12
3
15
16
29
27
27
13
28
31
19
34 31
3 26 18
14
20
21
22
20
33
23
25
32
30
35
24
85 86
Plate No.: 38
Electrical
1 4 Qty.
3 No. Part No. Description Remarks
LHD RHD
8
5 1 BF 4024 04 Assly. Instrument Console Base 1 1
9 BF 4024 27 Speedometer 1 1 Ref.Cir.IB-074
6 7
BF 4024 19 Console Assembly Instrument 1 – EURO IV
2 BF 4024 26 Speedometer 1 – EURO IV Ref.Cir.IB-074
11 2 KB RA48 16 Screw Tapping Pan Cross 2 2
3 JL 4030 01 Relay Aux1 diode 1 1
13
12 4 JL 4030 00 Interlock Relay 8 8
10
14 5 BF 4014 25 Fan Blower Hot Air 1 –
6 KA DD06 16 Bolt Flanged 1 –
15
7 KD AB08 16 Washer Plain Small 1 –
8 BF 4016 06 Horn 1 1
18 9 KA DA06 12 Bolt Flanged 2 2
16 10 BF 3012 01 Assly Wiper Motor LHD 1 –
29
17
BF 3012 00 Assly Wiper Motor RHD – 1
20
21 11 KA DC06 18 Bolt Flanged 3 3
19 12 BF 4014 10 Switch Brake 1 1
13 BF 4014 04 Switch Clutch 1 1
14 JN 3516 04 Starter Relay - With Grommet 1 1
15 BF 4014 30 Diode Trans Unit 1 1
16 AK 2010 12 Fuse - 10a (blade Type) 3 3 Rear, Dashboard Harness
23 24
AP 2010 25 Fuse 15a (blade Type) 6 6 Dashboard Harness
22 DG 2010 84 Fuse :- 30 Amps (blade Type) 1 1 Dashboard Harness
DK 2011 42 Fuse 5a (blade Type) 1 1 Dashboard Harness
BF 4022 69 Fuse 40A Ato Blade Type 1 1 Rear Harness
BF 4023 10 Fuse 5a Ato 1 1 Rear Harness
17 BF 4020 03 Regulator Assly 1 1
25
27 18 KC GA06 06 Nut Hex Flanged 2 2
19 BF 4014 01 Assly Combination Switch LHD 1 –
BF 4014 53 Switch Combination LHD 1 – Ref.Cir.IB-081
BF 4011 58 Assembly Combi Switch AHO LHD 1 – EURO IV
30 31 32 BF 4014 73 Switch Combination LHD 1 – Ref.Cir.IB-081
BF 4014 33 Assly Combination Switch RHD – 1
26 BF 4014 51 Switch Combination – 1 BSIV Version
87 88
Plate No.: 38
Electrical
1 4 Qty.
3 No. Part No. Description Remarks
LHD RHD
8
5
9 20 AL 2011 00 Charger Mobile 1 1
6 7
21 BF 4020 04 Assly Heater Blower Controller 1 –
2 22 BF 4014 44 Switch Hazard With Illumination 1 –
23 BF 4014 27 Switch Fan Blower 1 –
11
BF 4014 49 Fan Blwr Swtch With Illumination 1 – EURO IV
13 24 BF 4020 09 Flasher Relay 16W 1 1
12
10 25 LD F000 01 Washer - Lock Thoothed 2 2
14
26 BF 4011 63 Head Lamp Controller 1 – AHO & EURO IV
15 27 BF 4014 43 Diode Unit AHO 1 – AHO & EURO IV
28 BF 3518 16 Switch Reverse ETB 1 – N.I. EURO IV
29 JG 4020 05 Unit Can Termination 1 1
18
16
30 36 BF00 23 Kit Set Lock 1 1
29 31 36 BF00 27 Kit Ignition Switch St. Lock 1 –
17 32 36 BF00 25 Kit Lock Fuel Filter Lid 1 1
21
20
19
23 24
22
25
27
30 31 32
26
89 90
Plate No.: 39
Brake Oil Circuit
Qty.
No. Part No. Description Remarks
16 LHD RHD
12
13 14
8 1 BF 1320 38 Pipe Assly- TMC Secondary Port 1 – N.I
18 9
BF 1320 27 Pipe Assly- TMC Secondary Port – 1 N.I
11 2 BF 1318 82 Pipe Rear Assly Long Member 1 1
15
17 10 3 BF 1319 32 Pipe Rear Assly Central 1 –
BF 1319 27 Pipe Rear Assly Central – 1
4 BF 1320 37 Pipe Assly - TMC Primary Port 1 –
BF 1320 29 Pipe Assly - TMC Primary Port – 1
4 5 BF 1319 30 Pipe Front Assly Cetral 1 –
5 BF 1318 79 Pipe Front Assly Cetral – 1
6 BF 1319 31 Pipe Front Assly Upper RH 1 –
BF 1319 26 Pipe Front Assly Upper RH – 1
7 BF 1318 56 Brake Hose 4 4
6 8 BF 1320 32 Pipe Oil Bottle Primary 2 2
19 9 BF 1319 43 Brake Fluid Bottle 1 1
3
7 10 BF 1318 88 Grommet 1 1
11 BF 1318 87 Clamp 2 2
2
20
12 BF 1319 85 Bracket Reservoir Mtg 1 1
18 13 39 0745 01 Screw Pan Cross - M6 2 2
14 KC NA06 05 Nut Hex Thick 2 2
7 15 BF 1319 24 Connector 3+2 combination 1 1
16 BF 1320 05 Grommet 1 1
17 KA DA06 35 Bolt Flanged 1 1
18 BF 1320 06 Clamp Brake Pipe 1 1
19 EC 1318 21 Connector 2 way Hex 1 1
7 20 BG 1138 04 Clamp Brake Pipe 9 9
22 21 EC 1318 35 Clip Hose 8 8
22 BF 1318 82 Pipe RR Assly Long Member 1 1
23 LD B000 77 Washer -id 6.0xod 14xthk. 2.0 1 1 N.I.
21
91 92
Plate No.: 40
Assembly Gear Shifter
Qty.
No. Part No. Description Remarks
LHD RHD
16
17
18
13
15
14
93 94
Plate No.: 41
Assembly Parking Brake
Qty.
No. Part No. Description Remarks
LHD RHD
2
22 1 BF 1620 29 Assly Parking Cable FR 1 1
2 KA DA08 18 Bolt Flanged 2 2
6 3 3 BF 1620 39 Assly Parking Brake Lever LHD 1 –
19
BF 1620 11 Assly Parking Brake Lever RHD – 1
20 21 4 KD AA08 16 Washer Plain Small 1 1
5
5 KH AA20 20 Pin Cotter 1 1
6 BF 1620 28 Grip Parking Brake 1 1
4
7 60 1114 20 Clamp for PKB Cable 3 3
8 BF 1620 41 Assly Grommet & Holder 1 1
9 BF 1611 29 Bracket Main 1 1
10 LB U000 31 Screw 4 4
11 BF 1611 38 Pin Pivot 3 3
8 12 BF 1611 75 Bush PKB Equalizer 3 3
7 13 BF 1611 37 Pulley 3 3
14 LD A000 02 Washer Plain Small 3 3
15 KE AA10 10 Circlip External 3 3
16 BF 1611 39 Bracket Equalizer 1 1
10 17 BF 1612 83 Clip Cable Lock 1 1
9 18 BF 1612 87 Cable Parking Brk Cable Rear 1 1
19 KB BA04 14 Screw Pan Cross 1 1
20 DJ 2011 09 Switch Front Brake 1 1
1 11 18 BF 4014 76 Switch 1 1 Ref.Cir.IB-070
17 16 21 BF 1620 45 Switch Mtg Plate LHD 1 –
12 BF 1620 46 Switch Mtg Plate RHD – 1
22 KB BA04 08 Screw Pan Cross 2 2
13
14
15
95 96
Plate No.: 42
Accelerator/Brake/Clutch Pedal - LHD
Qty.
No. Part No. Description Remarks
LHD RHD
97 98
Plate No.: 43
Accelerator/Brake/Clutch Pedal - RHD
Qty.
No. Part No. Description Remarks
LHD RHD
25
99 100
Plate No.: 44
Fittings Hood/Door & Roof Carrier
18 Qty.
15 No. Part No. Description Remarks
17 LHD RHD
13
1 KH AA20 20 Pin Cotter 2 2
2 BF 2470 03 Pin Eng Access CVR Hinge 2 2
4 16
3 BF 2440 08 Rubber Bump Stopper 2 2
19 4 BF 2131 25 Hinge Assembly-Hood-RH 1 1
3
6 5 BF 2430 65 Hinge Assembly-Hood-LH 1 1
8 6 KA DF06 14 Bolt-flange 8 8
7 BF 2440 00 Assly Rear Eng Access CVR 1 1
8 BF 2440 08 Rubber Bump Stopper 2 2
9 BF 2440 09 String Eng Access Cover Stopper 2 2
7
10 BF 2411 60 Hook String Mtg on BIW 2 2
11 KC GF05 05 Nut Hex. Flanged 6 6
12 BF 2470 02 Bkt Hinge Rear Body Side 2 2
2
13 BF 2470 32 Assly Hinge RR Door LH 4 4
14 BF 2470 26 Assly Hinge Fr Door RH 4 4
15 KA DF06 18 Bolt-Flange 32 32
5 15 1 16 BF 2410 88 Beading BIW FR LH 1 1
38 12
37
6
14 BF 2431 33 Beading Door Front LH 1 1 Ref.Cir.IB-080
17 BF 2410 89 Beading BIW FR RH 1 1
10
39 35 BF 2431 41 Beading Front RH 1 1 Ref.Cir.IB-080
18 BF 2410 90 Beading BIW RR LH 1 1
11
BF 2431 39 Beading Rear LH 1 1 Ref.Cir.IB-080
9 19 BF 2410 91 Beading BIW RR RH 1 1
24 30
BF 2431 40 Beading Rear RH 1 1 Ref.Cir.IB-080
20 22
29 20 BF 2116 15 Assly Roof Carrier 1 1
BF 2314 22 Carrier Assembly Roof 1 1 Ref.Cir.IB-084
21 BF 2116 10 Clamp Roof Carrier 4 4
36 22 KA DS06 16 Bolt Flanged 16 16
36 23 KA DD06 14 Bolt-flange-kad St-d Dia-06 L-14 16 16 Ref.Cir.IB-084
34
28 27 21 33 23 BF 2116 16 Assly Bkt Roof CRR Mtg FR LH 1 1
26
BF 2314 32 Bracket Carrier Roof Front LH 1 1 Ref.Cir.IB-084
36 25 24 BF 2116 17 Assly Bkt Roof CRR Mtg FR RH 1 1
32 BF 2314 33 Bracket Carrier Roof Front RH 1 1 Ref.Cir.IB-084
31
101 102
Plate No.: 44
Fittings Hood/Door & Roof Carrier
18 Qty.
15 No. Part No. Description Remarks
17 LHD RHD
13
25 BF 2116 18 Assly Bkt Roof CRR Mtg RR LH 1 1
BF 2314 30 Bracket Carrier Roof Rear LH 1 1 Ref.Cir.IB-084
4 16
26 BF 2116 19 Assly Bkt Roof CRR Mtg FR LH 1 1
3
19 BF 2314 31 Bracket Carrier Roof Rear RH 1 1 Ref.Cir.IB-084
6 27 BF 2314 14 PAD Roof Carrier Big Fr LH 1 1
8 BF 2314 34 PAD 1 1 Ref.Cir.IB-084
28 BF 2314 05 Clamp Roof Carrier Brk Fr LH 1 1
BF 2314 29 Clamp 1 1 Ref.Cir.IB-084
29 BF 2314 15 Pad Roof Carrier Brk Fr RH 1 1
7 30 BF 2314 06 Clamp Roof Carrier Brk Fr RH 1 1
31 BF 2314 16 PAD Roof Carrier Big Rr LH 1 1
32 BF 2314 07 Clamp Roof Carrier Brk Rr LH 1 1
33 BF 2314 17 Pad Roof Carrier Brk Rr RH 1 1
2 34 BF 2314 08 Clamp Roof Carrier Brk Rr RH 1 1
35 BF 1824 50 Door Trim Panel Rear LH 1 1
5 15 36 LA G000 05 Bolt 4 4
1
38 12 37 BF 1824 03 Door Trim Panel Front RH 1 1
6 37
14 38 BF 1824 19 Door Trim Panel Front LH 1 1
10
39 BF 1824 35 Door Trim Panel Rear RH 1 1
39 35
11
9
24 30
20 22
29
36
36 23
34
28 27 21 33
36 26
25
32
31
103 104
Plate No.: 45
Lock Assembly
Qty.
LH & RH With LOCK FRONT No. Part No. Description Remarks
6 LHD RHD
5
40/41
1 BF 1826 65 Trim Door Upper Front-LH 1 1
27
1/3 2 BF 1826 66 Trim Door Upper Front-RH 1 1
26 21/22 3 BF 1826 67 Trim Door Upper Rear-LH 1 1
25
12 11
11 4 BF 1826 68 Trim Door Upper Rear-RH 1 1
13
5 KB BC06 16 Screw Pan Cross 8 8
29 33 6 KD AB06 11 Washer Plain Small 8 8
30/31 7 BF 2422 02 Handle Plastic OTR FR LH 1 1
28 32
7/8 8 BF 2422 03 Handle Plastic OTR FR RH 1 1
13 34 9 BF 2422 04 Handle Plastic OTR RR LH 1 1
39
38 10 BF 2422 05 Handle Plastic OTR RR RH 1 1
13 18/19 13
36 11 BF 1825 75 Handle Link Pin 16 16
23
24
12 BF 1825 65 Pin Pin Outer Handle RR 4 4
13 KE CA20 04 Circlip E Type 24 24
14/15 14 BF 1825 99 Latch Assly LH 2 2
16 15 BF 1826 15 Latch Assly RH 2 2
16 BF 1826 19 Door Striker 4 4
17 17 LC G000 15 Nut Hex Flanged 4 4
18 BF 1825 54 Latch Cable Assly FR 2 2
20 19 BF 1825 43 Latch Cable Assly RR 2 2
20 KA CC06 30 Screw Pan Cross 4 4
37 21 BF 1826 13 Barrel Lock RH 2 –
6
22 BF 1826 52 Barrel Lock LH – 2
42/43
5 23 KD AB06 11 Washer Plain 1 1
27 12 24 KB BC06 16 Screw Pan Cross 1 1
21/22 11 44 25 BF 1825 72 Link Outer FR 1 1
26
11 26 KG CA03 10 Rivet Flat 8 8
32 27 BF 1825 46 Barrel Pin 4 4
33
30/31 13 28 KE AA10 10 Circlip External 4 4
35 9/10 29 KE CA50 06 Circlip E Type 4 4
13 30 BF 2422 06 Handle Plastic Inner LH 2 2
36a 2/4 31 BF 2422 07 Handle Plastic Inner RH 2 2
13
39 23 32 BF 2420 39 Pin Inner Handle 2 2
37 13 24 33 BF 1825 74 Link Inner 4 4
34 BF 1826 49 Lock Knob Inner LH 2 2
35 BF 1826 10 Lock Knob Inner RH 2 2
14/15 36 KB CA04 16 Screw Csk Cross 2 2
36a KB CA04 20 Screw Csk Cross 2 2
37 KD AA04 08 Washer 4 4
17
16
38 KB BA04 20 Screw Pan Cross 3 3
37 39 KD AA04 08 Washer_plain_small 3 3
40 36 BF00 24 Kit Set Lock LHD 1 –
20
105 106
Plate No.: 45
Lock Assembly
Qty.
LH & RH With LOCK FRONT No. Part No. Description Remarks
6 LHD RHD
5
40/41
41 36 BF00 23 Kit Set Lock RHD – 1
27
1/3 42 BF 1818 42 Assembly Door Lock RH 2 1
26 21/22
25
43 BF 1818 41 Assembly Door Lock LH 1 2
12 11
11 44 BF 1826 63 Spacer Knob Lock Rear Door 2 2
13
29 33
30/31
28 32
7/8
13 34
39
38
13 18/19 13
36
23
24
14/15
16
17
20
37
6 42/43
5
27 12
21/22 11 44
26
11
32
33
30/31 13
9/10
35
13
36a 2/4
39 23
13 13 24
37
14/15
17
16
37
20
107 108
Plate No.: 46
Door Glass
14 Qty.
1/2 15 No. Part No. Description Remarks
LHD RHD
109 110
Plate No.: 46
Door Glass
14 Qty.
1/2 15 No. Part No. Description Remarks
LHD RHD
39/40
9/10 7/8
11
15
14
12/13
16
14
42/43
15
17/18 14
19/20
21/22
36/37/38
41
25/26 32
23/24
11
27/28
111 112
Plate No.: 47
Panel Door Assembly
Qty.
No. Part No. Description Remarks
14 10 LHD RHD
4
13
10 1 52 BF06 89 ED Coated Door Frame Frt LH-BF243085 1 1 Not Painted
12 2 52 BF06 90 ED Coated Door Frame Frt RH-BF243086 1 1 Not Painted
7 3 52 BF06 91 ED Coated Door Frame Rr LH-BF243087 1 1 Not Painted
4 52 BF06 92 ED Coated Door Frame Rr RH-BF243088 1 1 Not Painted
2 5 BF 2430 91 Guide Chnl Beading BTM FRT 2 2
11 6 BF 2430 92 Guide Chnl Beading Frt FRT 2 2
6
7 7 BF 2430 93 Guide Chnl Beading RR FRT 6 6
8 BF 2431 16 Beading Channel 2 2
7 9 BF 2431 17 Beading Channel 2 2
10 BF 2430 96 Beading Channel Sliding 6 6
11 BF 2430 97 Beading Partition Sliding Glass 2 2
12 BF 2431 13 Beading Channel 2 2
10 13 BF 2431 14 Beading Channel 2 2
14 BF 2431 15 Beading Channel 2 2
8
9
14 10
3
5 13
10
12
7
1
6 11
7
10
9 8
113 114
Plate No.: 48
Luggage Box & Fittings
Qty.
No. Part No. Description Remarks
LHD RHD
11
1
8 10
101
115 116
Plate No.: 49
Cover Spare Wheel & Pedal
Qty.
No. Part No. Description Remarks
LHD RHD
11
117 118
Plate No.: 50
Floor Matting & Roof Liner
Qty.
No. Part No. Description Remarks
28 LHD RHD
29
26
1 BF 1824 70 Mat Floor Front 1 1
27 2 BF 1850 72 Mud Flap Front LH 1 1
3 BF 1850 71 Mud Flap Front RH 1 1
4 KB UC04 16 Screw Truss 4 4
5 LD B000 39 Washer Plain 4 4
6 AL 1612 36 Plug Plastic 4 4
45 7 KB UA06 16 Screw Truss 2 2
8 KD BA08 18 Washer Plain 2 2
6
9 BF 1824 91 Panel Plastic Partition Lower 1 1
10 LD B000 37 Washer Plain 11 11
11 KB RC48 16 Screw Tapping Pan Cross 2 2
22
8 7 3 12 KB BC05 16 Screw Pan Cross 3 3
21 24 13 BF 1850 69 Mud Flap Rear LH 1 1
14 BF 1850 68 Mud Flap Rear RH 1 1
15 KB BC05 20 Screw Pan Cross 6 6
2
16 DJ 1612 29 Clip Nut 6 6
19 17 BF 1824 71 Mat Floor Rear 1 1
23 9
10 15
18 BF 1825 91 Cover Side LH CNG 1 1
12 16 19 BF 1825 90 Cover Side RH CNG 1 1
25 20 BF 1825 89 Cover Cover Middle Lower 1 1
1 21 BF 1826 38 Assy Mtg Bkt For Cng Lwr Cover 4 4
20
22 KB UC05 14 Screw Truss 14 14
23 KA DA08 18 Bolt 1 1
24 BF 2324 33 Bell Hose For Seat Buckle 1 1
18
14 25 BF 1825 88 Cover Middle Upper CNG 1 1
26 BF 1860 63 Headliner Front RHD – 1
BF 1860 76 Head Liner Front – 1 Ref.Cir.IB-082
10 11 27 BF 1860 71 Headliner Front LHD 1 –
17 BF 1860 81 Head Liner Front LHD 1 – Ref.Cir.IB-082
28 BF 1860 61 Headliner Rear 1 1 Till Dec. 2018
BF 1860 69 Headliner Rear 1 1 From Dec. 2018
BF 1860 80 Head Liner Rear 1 1 Ref.Cir.IB-082
13 BF 1860 77 Head Liner Rear 1 1 Ref.Cir.IB-082
29 BB 2316 44 Clip Cover Body 10 10
119 120
Plate No.: 51
Splash Guard & Lid Glove
Qty.
9 No. Part No. Description Remarks
LHD RHD
8 7
7 2 1 BF 1850 14 Guard Splash Front LH Upper 1 1
10
2 BF 1850 25 Guard Splash Front RH Upper 1 1
6
3 BF 1850 15 Guard Splash Front LH Lower 1 1
1 4 BF 1850 26 Guard Splash Front RH Lower 1 1
5
5 KA DA05 16 Bolt Flange 12 12
6 DJ 1612 29 Clip Nut 12 12
6 7 BF 1850 19 Clip Plastic Rivet 14 14
5
8 BF 1822 11 Lid Glove Box LH 1 1
9 BF 1822 82 Lid Glove Box RH 1 1
10 BF 1822 72 Hinge Pin 2 2
11 BF 1846 29 Assembly ORVM LH 1 1
4 BF 1846 37 ORVM LH – 1 Ref Cir. IB/4WH/052
12 BF 1846 30 Assly ORVM RH 1 1
BF 1846 38 ORVM RH – 1 Ref Cir. IB/4WH/052
3 13 KB BC06 20 Screw Pan Cross 4 4
14 BF 1846 20 Assly IVRM 1 1
14
12 11
13 13
121 122
Plate No.: 52
Trim Scheme
2 3 Qty.
No. Part No. Description Remarks
LHD RHD
123 124
Plate No.: 52
Trim Scheme
2 3 Qty.
No. Part No. Description Remarks
LHD RHD
13
38
42
14
32 37
31 17
10
50
41 25 18
19
24
53 22 12 16
47
52 21
14 15
51
125 126
Plate No.: 53
Instrument Panel / Wiper / Assly CCB
Qty.
No. Part No. Description Remarks
LHD RHD
127 128
Plate No.: 54
Air Deflector / Panel CVR Floor
Qty.
No. Part No. Description Remarks
22 LHD RHD
14
16
23 20 12
1 BF 2116 20 Assly Cap ED Hole 9 9
17 2 BF 2113 63 Grommet Blind 1 1
4 3 BF 2113 65 Grommet Blind Dia 18 22 22
21 13
4 BF 2116 20 PLUG ED HOLE D8 16 16
18 19 5 BF 2114 22 Cap Gas Rail Mtg 1 1
15 6 KA DT06 12 Bolt Flanged 4 4
7 BF 2113 66 Panel Cover Rear Floor 1 1
8 BF 2113 70 Beading Starer Motor Cutout 1 1
9 Bf 2113 79 Assembly Air Deflector Small 1 1
10 BF 2113 81 Flap Air Deflector Small 1 1
1 11 BF 2114 37 Assly Back Plate Nut Small 1 1
12 KA CB08 14 Bolt-Socket 4 4
13 KB AA04 10 Screw Pan 8 8
14 BF 2113 72 Assly Air Deflector 1 1
15 BF 2113 77 Flap Air Deflector 1 1
16 BF 2114 36 Assly Back Plate Nut 1 1
17 LB U000 31 SCREW 1 1
18 BF 1810 48 Insulator LH 1 1
19 BF 1810 49 Insulator RH 1 1
20 BF 1810 50 Insulator Middle 1 1
21 BF 1810 52 Nut Quickie 15 15
22 BF 1810 51 Insulator Top 1 1
23 BB 2316 44 Clip Cover Body 8 8
11
12 13
2 10
3
6
5 3
7
8
129 130
Plate No.: 55
Tool Kit
Qty.
No. Part No. Description Remarks
LHD RHD
LOCK SET 2
131 132
Plate No.: 56
Engine Mountings
Qty.
No. Part No. Description Remarks
LHD RHD
13
12
133 134
Plate No.: 57
Painted Part Numbers
Qty.
4 No. Part No. Description Remarks
2 LHD RHD
135 136
Plate No.: 57
Painted Part Numbers
Qty.
4 No. Part No. Description Remarks
2 LHD RHD
137 138
Plate No.: 57
Painted Part Numbers
Qty.
4 No. Part No. Description Remarks
2 LHD RHD
8
9
10
11
9a
11
139 140
Plate No.: 58
Panel Doors
Qty.
No. Part No. Description Remarks
LHD RHD
141 142
Kit List Kit List
Sr. Kit Consisting of Following Parts Sr. Kit Consisting of Following Parts
Kit Description Kit Description
No. Part No. Part No. Description Qty/Kit No. Part No. Part No. Description Qty/Kit
143 144
Amendment Sheet Amendment Sheet
Page Fig. Old Part New Part Updation Remarks Page Fig. Old Part New Part Updation Remarks
No. No. No. No. Description date No. No. No. No. Description date
2 15a JL351217 JL351218 Spark Plug Bosh Central 13.11.17 Alternate 84 23 ------ LDB00077 Washer -id 6.0xod 14xthk. 2.0 30.11.17 Additional
2 18 BF601020 BF601027 Cap Thermostat Housing 13.11.17 Alternate 88 7 BF162036 60111420 Clamp for PKB Cable 30.11.17 Updation
2 19 BF601020 KAED0625 Bolt 13.11.17 Alternate 64 20 BF171060 BF111172 Assly fuel Tank Rear Mtg 07.12.17 Alternate
64 7 BF171606 --------- Cap Fuel Tank 13.11.17 Remove 64 31 BF171859 ------------ Clamp Stud Mounting 07.12.17 Remove
64 13 Jg171029 --------- Spring Band Clip 13.11.17 Remove 66 34 BF171848 -------- Sleeve Fuel Pipe 07.12.17 Remove
64 14 BF171827 ---------- Pipe Fuel FI 13.11.17 Remove 66 38 BF171856 BF611012 Assembly Pipe Pa Fltr To Injctor 07.12.17 Alternate
64 15 BF171825 ---------- Pipe Fuel FI 13.11.17 Remove 66 41 BF171859 --------- Clamp Stud Mounting 07.12.17 Remove
64 16 BF171826 -------- Pipe Fuel FI 13.11.17 Remove 84 11 BF132030 BF131887 Assembly RSV And Pipes 07.12.17 Alternate
64 16a BF171858 ---------- Strip Bracket Fuel Filter Mtg 13.11.17 Remove 82 24 ---------- BF131873 Pipe Oil Bottle Primary 07.12.17 Addition
64 17 BF171847 --------- Clamp Fuel Pipe 13.11.17 Remove 90 5 BD162103 BF162103 Spring Accelerator Pedal 07.12.17 Alternate
64 21a BF171060 --------- Assly fuel Tank Rear Mtg 13.11.17 Remove 90 6 BD161126 BF161126 Bush Accelerator Pedal 07.12.17 Correction
64 23 BF171849 ---------- Pipe Breather 13.11.17 Remove 90 10 BF161016 JA621206 Assembly B & C Pedal Lhd 07.12.17 Correction
64 24 BF171607 -------- Cap Fuel Vent 13.11.17 Remove 92 16 KAAA10A0 KADD10C0 Bolt-flanged 07.12.17 Alternate
64 25 BF171609 ---------- Guard Dust Vent 13.11.17 Remove 110 20 KADC0514 --------- Bolt Flanged 07.12.17 Remove
64 27 BF171848 ---------- Sleeve Fuel Pipe 13.11.17 Remove 74 12 BF402206 BF402352 Cable Motor Starter-Earth 12.12.17 Ref.Cir.IB:45
64 28 BF171856 BF611012 Assembly Pipe Pa Fltr To Injctor 13.11.17 Alternate 110 47 --------- BF186029 Tail Gate Glass 18.12.17 Addition
68 21 BF122139 BA171007 Bush Shockabsorber 13.11.17 Updation 88 32 ------- BF161036 Cable Acc 08.01.18 Addition
72 7 BF122139 BA171007 BUSH SHOCKABSORBER 13.11.17 Updation 88 33 ------- BF162067 Assly Clutch Cable LHD 08.01.18 Addition
72 13 BF122056 BA171008 Rebound Washer 13.11.17 Alternate 90 23 ------- KCKC0811 Nut Nyloc Flange 08.01.18 Addition
84 4 KCBB1006 KCBK1006 Nut-Hex- Thin 13.11.17 Alternate 90 24 ------- BF162080 Cable Acc for Prog Pulley 08.01.18 Addition
90 2 BF162079 ---------- Bolt For A Pedal 13.11.17 Remove 78 13 BF351405 DT351401 ECU SERIES 24.1.18 Updation
90 7 KCHB0809 KCHA0809 Nut Nyloc 13.11.17 Alternate 24 5 BF601406 BF601414 CLUTCH ELECTROMAGNETIC 24.1.18 Alternate
90 10 BF161016 JA621206 Assembly B & C Pedal Lhd 13.11.17 Alternate 66 3 BF121172 ------ Assly UCA Mtg. Bkt & Arm LH 18.4.18 Remove
92 6 KCHB0809 KCHA0809 Nut Nyloc 13.11.17 Alternate 66 4 BF121173 ------ Assly UCA Mtg. Bkt & Arm RH 18.4.18 Remove
96 37 LDB00078 KDAA0408 Washer 13.11.17 Alternate 104 26 ------ BF186063 Headliner Front 15.05.18 Addition
96 44 BF182650 ----------- Cap Lock Door Outer LH 13.11.17 Remove 104 27 ------ BF186061 Headliner Rear 15.05.18 Addition
96 45 BF182651 --------- Cap Outer Door RH 13.11.17 Remove 104 28 ------ BB231644 Clip Cover Body 15.05.18 Addition
108 5 KADS0516 KADA0516 Bolt Flange 13.11.17 Alternate 108 33 ------ BF232434 Assembly Sunvisor RH 15.05.18 Addition
112 44 BF182634 BF232412 Kit Seat Belt Assembly 13.11.17 Alternate 122 10 ------ 52BF0527 Fuel LID 15.05.18 Addition
112 45 BF182635 BF232412 Kit Seat Belt Assembly 13.11.17 Alternate 122 10 ------ 52BF0528 Fuel LID 15.05.18 Addition
10 6 KPBA6003 LPB00009 Bearing Ball 30.11.17 Updation 122 10 ------ 52BF0529 Fuel LID 15.05.18 Addition
10 7 KPAA6001 LPB00007 Bearing Ball 30.11.17 Updation 122 10 ------ 52BF0530 Fuel LID 15.05.18 Addition
145 146
Amendment Sheet Amendment Sheet
Page Fig. Old Part New Part Updation Remarks Page Fig. Old Part New Part Updation Remarks
No. No. No. No. Description date No. No. No. No. Description date
122 10 ------ 52BF0531 Fuel LID 15.05.18 Addition 108 41 BF182603 36BF0023 Kit Set Lock RHD 29.03.19 Updated
122 10 ------ 52BF0532 Fuel LID 15.05.18 Addition 54 3b --------- BF131207 Wheel 3.50bx12h2 06.05.19 Added Ref.ECR-N18BFCHA1858
122 10 ------ 52BF0533 Fuel LID 15.05.18 Addition 58 12a --------- BF131770 Drum Brake 06.05.19 Added Ref.ECR-N18BFCHA1858
74 2 ------ BF402291 Harness Wiring Rear_AHO 15.05.18 Alternate 21 6 BF601207 JL601237 Thermostat 15.05.19 Alternate Updated
126 43 BF232412 BF182634 Belt Assembly Seat Front 29.05.19 Updation
74 3 ------ BF402299 Dashboard Harness Integral 15.05.18 Alternate
126 43a --------- BF182635 Belt Assembly Seat Rear 29.05.19 Updation
76 4 ------ 39121111 Washer Plain 15.05.18 Alternate
64 15 KADD0612 KADT0612 Bolt Flanged-m6x1xl12xcl8 10.06.19 Alternate Updation
78 22 ------ DH111016 Grommet - Sleeve :- Spark Plug 15.05.18 Alternate
66 38 KCGD0505 39248415 Nut - Flange :- M5 10.06.19 Alternate Updation
114 6 ------ KADT0612 Bolt Flanged 15.05.18 Alternate
68 22 KADD0612 KADT0612 Bolt Flanged-m6x1xl12xcl8 10.06.19 Alternate Updation
96 42 ------ BF243090 Panel Dividing Ch Sliding - FRT RH 15.05.18 Addition
72 18 DH171019 DJ171033 U Nut Swing Arm 10.06.19 Alternate Updation
96 43 ------ BF243089 Panel Dividing Ch Sliding - FRT LH 15.05.18 Addition
84 6 KADD0612 KADT0612 Bolt Flanged-m6x1xl12xcl8 10.06.19 Alternate Updation
24 16 ------ AA131043 Cover - Faremeter 18.05.18 Deleted
84 16 KBUC0510 39178301 Screw - Truss :- M5 X 0.8 X 10 10.06.19 Alternate Updation
24 17 ----- KDAA0510 Washer_plain_small 18.05.18 Deleted
92 13 39194404 39074501 Screw Pan Cross - M6 10.06.19 Alternate Updation
24 18 ----- KDDD0509 Washer Spring Thin 18.05.18 Deleted
98 29 KHAB2012 KHAE2012 Pin Cotter-dia. 1.8 Xl12 X Green 10.06.19 Alternate Updation
24 19 ----- 39047404 Hexagon Head Bolt-m5 18.05.18 Deleted
100 7 KHAB2012 KHAE2012 Pin Cotter-dia. 1.8 Xl12 X Green 10.06.19 Alternate Updation
110 50 ------ BF401165 Reflector Reflex Side 29.05.18 Addition
114 1 BF243085 52BF0689 ED Coated Door Frame Frt LH 10.06.19 Alternate Updation
74 3 52BF0188 BF402358 Harness Wiring Dashboard LHD 27.06.18 Alternate
114 2 BF243086 52BF0690 ED Coated Door Frame Frt RH 10.06.19 Alternate Updation
60 19 --------- LBS00003 Screw Csk-socket Hd-m4xl 25.07.18 Add.
114 3 BF243087 52BF0691 ED Coated Door Frame Rr LH 10.06.19 Alternate Updation
92 37 --------- BF182403 Door Trim Panel Front RH 25.07.18 Add.
114 4 BF243088 52BF0692 ED Coated Door Frame Rr RH 10.06.19 Alternate Updation
92 38 -------- BF182419 Door Trim Panel Front LH 25.07.18 Add.
118 7 KADD0816 39074501 Screw Pan Cross - M6 10.06.19 Alternate Updation
92 39 --------- BF182435 Door Trim Panel Rear RH 25.07.18 Add.
134 5 KADD1080 KADF1080 Bolt-Flange-kad St-f Dia-10 L-80 10.06.19 Alternate Updation
92 40 -------- BF182450 Door Trim Panel Rear LH 25.07.18 Add.
14 4 ----------- BF551626 Seal Oil 10.07.19 Added ECR-N18BFENA0782
72 8 ------- BF152021 Shaft Intermediate 29.08.18 Remove.
20 5 ----------- BF551626 Seal Oil 10.07.19 Added ECR-N18BFENA0782
72 10 ------- BF152017 Assembly Steering gear 29.08.18 Remove.
90 30 ----------- 36BF0023 Kit Set Lock RHD 22.07.19 Added
72 10 ------- BF152008 Assembly Steering Gear 29.08.18 Remove.
90 31 ----------- 36BF0027 Kit Ignition Switch St. Lock 22.07.19 Added
54 3 BF131447 BF131507 Rim Alloy 4j X 12 Silver 09.01.19 Alternate Update
90 32 ----------- 36BF0025 Kit Lock Fuel Filter Lid 22.07.19 Added
130 18 ------- BF181048 Insulator LH 11.03.19 Added Ref.Cir.IB-066
14 28 ----------- BF541016 Bush Shift Rail 12.08.19 Added
130 19 --------- BF181049 Insulator RH 11.03.19 Added Ref.Cir.IB-066
96 20 ---------- BF401476 Switch 17.09.19 Added Ref.Cir.IB-070
130 20 --------- BF181050 Insulator Middle 11.03.19 Added Ref.Cir.IB-066
12 10 ---------- BF531213 Gear Balancer Drive 26.09.19 Added Ref.Cir.IB-071
130 21 --------- BF181052 Nut Quickie 11.03.19 Added Ref.Cir.IB-066
14 17 ---------- BF531201 Balancer Shaft Assembly 26.09.19 Added Ref.Cir.IB-071
130 22 --------- BF181051 Insulator Top 11.03.19 Added Ref.Cir.IB-066
14 18 ---------- BF531214 Gear Balancer Driven 26.09.19 Added Ref.Cir.IB-071
130 23 --------- BB231644 Clip Cover Body 11.03.19 Added Ref.Cir.IB-066
20 24 ---------- BF571028 Pump Oil 26.09.19 Added Ref.Cir.IB-071
106 40 BF182647 36BF0024 Kit Set Lock LHD 29.03.19 Updated
147 148
Amendment Sheet Amendment Sheet
Page Fig. Old Part New Part Updation Remarks Page Fig. Old Part New Part Updation Remarks
No. No. No. No. Description date No. No. No. No. Description date
14 27 ------------ BF541011 Bush Main Bearing 02.10.19 Not Serviceable this part 102 20 ----------- BF231422 Carrier Assembly Roof 10.03.20 Added Ref.Cir.IB-084
20 26 ------------ BF541011 Bush Main Bearing 02.10.19 Not Serviceable this part 102 23 ----------- BF231432 Bracket Carrier Roof Front LH 10.03.20 Added Ref.Cir.IB-084
20 25 ------------ BF541012 Bush Balancer A 02.10.19 Not Serviceable this part 102 24 ----------- BF231433 Bracket Carrier Roof Front RH 10.03.20 Added Ref.Cir.IB-084
14 26 ------------ BF541013 Bush Balancer B 02.10.19 Not Serviceable this part 104 25 ----------- BF231430 Bracket Carrier Roof Rear LH 10.03.20 Added Ref.Cir.IB-084
78 11 ------------ BF153036 Link Drag 22.10.19 Added 104 26 ----------- BF231431 Bracket Carrier Roof Rear RH 10.03.20 Added Ref.Cir.IB-084
78 12 ------------ BF152037 Nut Hex Rod Tie M10x1.5 22.10.19 Added 104 28 ----------- BF231429 Clamp 10.03.20 Added Ref.Cir.IB-084
78 13 ------------ BF153037 Tube Rod Tie 22.10.19 Added 104 27 ----------- BF231434 PAD 10.03.20 Added Ref.Cir.IB-084
78 14 ------------ BF152036 Nut Hex Rod Tie M10x1.5 22.10.19 Added 102 22 ----------- KADD0614 Bolt-flange-kad St-d Dia-06 L-14 10.03.20 Added Ref.Cir.IB-084
62 4 ------------ BF191202 Seat Assembly Rear Back Split 40 30.10.19 Added Ref.Cir.IB-075
62 5 ------------ BF191196 Seat Assembly Rear Back Split 60 30.10.19 Added Ref.Cir.IB-075
120 27 ------------ BF186081 Head Liner Front LHD 14.02.20 Added Ref.Cir.IB-082
149 150
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
151 152
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
153 154
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
155 156
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
157 158
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
159 160
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
161 162
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
163 164
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
165 166
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
167 168
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
169 170
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
171 172
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
173 174