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    BNT 2

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    ahetesham maruf
    The document outlines quality control parameters and specifications for various stages of an aluminum rod production process, including tracking ingots by heat and lot, maintaining proper temperatures and times for melting, alloy additions and refining, casting and rolling procedures to produce clean and undamaged rods, and ensuring mechanical properties like tensile strength are within specified ranges. Actions like clarifying composition standards with suppliers, calibrating equipment, and removing surface grease before rolling are identified to help meet specifications. Lot tracking of coils is also described to allow traceability back to ingot quality.

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    BNT 2

    Uploaded by

    ahetesham maruf
    35 views3 pages
    The document outlines quality control parameters and specifications for various stages of an aluminum rod production process, including tracking ingots by heat and lot, maintaining proper temperatures and times for melting, alloy additions and refining, casting and rolling procedures to produce clean and undamaged rods, and ensuring mechanical properties like tensile strength are within specified ranges. Actions like clarifying composition standards with suppliers, calibrating equipment, and removing surface grease before rolling are identified to help meet specifications. Lot tracking of coils is also described to allow traceability back to ingot quality.

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    The document outlines quality control parameters and specifications for various stages of an aluminum rod production process, including tracking ingots by heat and lot, maintaining proper temperatures and times for melting, alloy additions and refining, casting and rolling procedures to produce clean and undamaged rods, and ensuring mechanical properties like tensile strength are within specified ranges. Actions like clarifying composition standards with suppliers, calibrating equipment, and removing surface grease before rolling are identified to help meet specifications. Lot tracking of coils is also described to allow traceability back to ingot quality.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    35 views3 pages

    BNT 2

    Uploaded by

    ahetesham maruf
    The document outlines quality control parameters and specifications for various stages of an aluminum rod production process, including tracking ingots by heat and lot, maintaining proper temperatures and times for melting, alloy additions and refining, casting and rolling procedures to produce clean and undamaged rods, and ensuring mechanical properties like tensile strength are within specified ranges. Actions like clarifying composition standards with suppliers, calibrating equipment, and removing surface grease before rolling are identified to help meet specifications. Lot tracking of coils is also described to allow traceability back to ingot quality.

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    © All Rights Reserved
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    SL No Process Control Parameter Specification Tool Action/Plan Impact

    Heat in a lot must be


    Tracking Lot on heat basis dfined
    Grade Composition >=99.7 Al OES Heat basis test
    1 Separation use physical barrier
    Ingot
    2 Tag/Mark use name plate Agreeed to control
    Inventory Visual as per
    3 Environment Should be Dry
    recommendation
    4 Cleanliness Clean floor
    Agreed upon
    use the ingot which
    5 FIFO Document support on ingot
    arrived first
    supplier
    Aluminium Ingot
    GRADE AA1070 Walton will clarify
    6 Composition OES
    Standard: DIN EN with ingot supplier
    576
    Higher metal
    7 Melting Slagging Chemical 4-5kg/hour Weight M/C
    recovery
    Thermocou calibrate
    8 Holding Temperature 750-760
    ple thermocouple
    9 Alloy addition AlB3 3.5-4 Kg/8T
    Additives
    10 AlRe10 4 Kg/8T
    11 AlFe10-20 Do not add
    Reduced ash,
    12 Refining Covering flux 10-12 Kg/8T slag, oxide
    Additives inclusion
    13 Refining agent 10-12 Kg/8T
    14 Refining Purging time 20-25 Min
    15 Nitrogen slag floating time 10-15min
    16 Purging Nitrogen quality
    17 Nitrogen pressure
    18 Deslagging 2 times/8T
    SL No Process Control Parameter Specification Tool Action/Plan Impact
    19 Temperature 720-730 C
    Ash, slag, oxide use filter to remove Ceramic filter cup
    20 Melt cleanliness
    Casting content these below tundish
    Inclusion free
    21 Reserve melt 500kg reserve
    rod
    remove surface Guide roller
    22 Grease, oil
    grease , oil cleaning
    Surface
    23 Rolling Visual
    roundness
    Surfaces make sure rollers are
    24 Visual
    smoothness smooth
    must not be any Roughness
    25 Rod coiling Surface damage Visual Die polish
    scratch in die reduced
    ingot LC No (last 5
    digit)_ingot Heat
    No_rod production 20325(31/05-
    Traceable up to
    26 Lot tracking Coil no. date_holding (08Ton) Document 01/06)310819H1B1
    ingot quality
    furnace No C01
    (1/2)_batch No
    (1/6)_coil No (1/30)
    Al steel (AlFe10-
    Mechanical TS (99, 95, 95);
    27 Tensile strength <=100MPa UTM 20) additive
    property in range
    removed

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