Contoh Crane Lattice

CERTIFICATION OF
FLOATING LAND CRANE LATTICE BOOM

PT. KALIRAYA SARI
ITEM No: 2.15.24
Serial No. : JJ00192

Model : 7150
Location : CB. NIAGARA 1801
Handil Yard - East Kalimantan
Chitra Ria Ariska
PT. SUPERINTENDING COMPANY OF INDONESIA (PERSERO)
JL. A Yani No 01 Gunung sari hulu Balikpapan
Phone (0542) 732188 Fax (0542) 420537
VERIFICATION OF LOAD MOMENT INDICATOR
Refer to working order from PT. Kaliraya Sari for Load Moment Indicator Verification
on Floating Land Crane Lattice Boom, herewith PT. Sucofindo (Persero) Balikpapan
has been performed inspection and Load Testing with the following data:
I.GENERAL DATA:
 Owner : PT. Kaliraya Sari
 Item Number : 2.15.24
 Serial Number : JJ00192
 Type of Crane : Floating Land Crane Lattice Boom
 Model : 7150
 Capacity : 150.0 Tons
 Safe Working Load : 31.95 Tons
 Boom Length : 48.77 Meter
 Main Hoist Diameter : 26,0 mm (6x36ws) IWRC RHRL 6 Part Line
 Auxiliary Hoist Diameter : 26,0 mm (6x36ws) IWRC RHRL 1 Part Line
 Boom Hoist Diameter : 20,0 mm (6xk36ws) IWRC RHRL 16 Part Line
 Pendant Rope Diameter : 32,0 mm (6x19) IWRC RHRL 4 Part Line
 Manufacturer : Kobelco
 Manufacturer year of built: 1996
 Used : 1997
 Engine Manufacture : Mitsubishi Diesel, Japan
 Rpm : 2000 Rpm, 216 Kw, 24 Volt
 Location Used : On CB Niagara 1801 at Handil Yard
II. OPERATION FUNCTIONAL TESTING
Load Cell data:

Name : Load Cell Digital
Serial No. : BPP0025-10004
Manufacture : Radio Link Plus
Capacity : 50 Tons
Date of Calibration : February 12, 2020
Page.1
Phone (0542) 732188 Fax (0542) 420537
No Radius Angle Boom Load Load Weight Difference

Length Reading Reading on of Of LMI
(LMI) Load Cell Main &Load
Hook Cell
(M) (Degree) (m) (Tons) (Tons) (Kg) Reading
Main Hoist 6 Part Line, Weight Hook Block 2,2 Tons
01 32 51,5 48,77 13,0 10,9 2200 0,3
02 20 67,4 48,77 23,6 21,1 2200 1,3
03 14 75,4 48,77 34,5 32,4 2200 3,7
Aux. Hoist 1 Part Line, Weight Hook Block 0,45 Tons
01 29 55 48,77 7,0 6,4 450 1,4
IV. CONCLUSION
Based on the result of verification above, we conclude that the Floating Land
Crane Lattice Boom found that difference of load moment indicator &
calibration load cell of average 1.7 %
Prepared
PT. SUCOFINDO
(Sukirman)
Page.2
PT. SUPERINTENDING COMPANY OF INDONESIA
Phone (0542) 732188 Fax (0542) 420537
FLOATING LAND CRANE LATTICE BOOM 2.15.24
MAIN HOIST
SWL.10,2 T (RADIUS.32 Meter)
10,93 Tons
33,40 Tons
13,0 Tons
Phone (0542) 732188 Fax (0542) 420537
MAIN HOIST
21,08 Tons
23,6 Tons
Phone (0542) 732188 Fax (0542) 420537
MAIN HOIST
32,40 Tons
34,5 Tons
Phone (0542) 732188 Fax (0542) 420537
MAIN HOIST
AUXILIARY HOIST
BOOM HOIST
EXECUTIVE SUMMARY
PT. KALIRAYA SARI
I. Pendahuluan
Sesuai dengan Peraturan Menteri Energi dan Sumber Daya Mineral No 18 tahun 2018.
bersama ini PT. Kaliraya Sari melaksanakan pemeriksaan untuk pesawat angkat jenis Floating
Land Crane Lattice Boom. dengan dilakukanya pemeriksaan ini disamping untuk maintenance,
aspek safety juga untuk mendapatkan mendapatkan persetujuan operasional di lingkungan
kegiatan usaha minyak dan gas bumi, dalam hal ini DitJen Migas. data pesawat angkat yang
disertifikasi sebagai berikut:
 Item Number : 2.15.24

 Serial Number : JJ00192
 Model : 7150
 Type of Crane : Floating Land Crane Lattice Boom
 Capacity : 150,0 Tons
 Safe Working Load : 31,95 Tons
 Diameter of Wire rope Mian : 26,0 mm (6x36ws) IWRC RHRL 6 Part Line
 Diameter of Auxiliary rope : 26,0 mm (6x36ws) IWRC RHRL 1 Part Line
 Diameter of Boom Hoist : 20,0 mm (6xk36ws) IWRC RHRL 16 Part Line
 Diameter of Pendant : 32,0 mm (6x19) IWRC RHRL 4 Part Line
 Manufacturer : Kobelco
 Manufacturer year of built & Used : 1996 & 1997
 Engine Manufacture : Mitsuishi Diesel Japan
 Serial Number of Engine : 6D22TC
 Power of Engine : 2000 Rpm, 216 Kw, 24 Volt
 Boom Length attached : 48,77 Meter
 Hook Capacity : 150,0 Tons
 Service : Lifting Equipment
 Location Used : on CB. Niagara 1801 at Handil Yard
II. Referensi
Referensi sebagai acuan yang digunakan dalam pemeriksaan dan pengujian Floating Land
Crane Lattice Boom diatas adalah, sebagai berikut:
1. ANSI / ASME B 30.8 “Floating Land Crane”

2. ANSI / ASME B 30.5 For Crawler Crane Lattice Boom
3. API Spec 9A: “Specification for Wire Rope”
4. API RP 9B: “Recommended Practice on Application, crane and Use of Wire Rope for
Oilfield Services”
5. API 2 C Operational and Maintenance of Offshore Crane.
6. API 2 D Specification for Offshore Crane.
7. IPT’s Crane Rigging Manual Section IX for Barge Ship and Offshore Crane.
8. AWS D1.1: “Structural Welding Code – Steel”
9. AWS D14.3: Structur Welding Code Crane
10. ASME B 30.9: “Slings”
11. ASME B 30.10: “Hooks”
12. Prosedur Pemeriksaan dan pengujian
13. Inspection and Test Plan (ITP)
Executive Summary Floating Land Crane Lattice Boom Page 1 of 5

EXECUTIVE SUMMARY
PT. KALIRAYA SARI
III. GENERAL SPECIFICATION

Crane mempunyai spesifikasi dan secara general dapat dilihat dilampiran
IV. INSPEKSI DAN VERIFIKASI

1. Review Dokumen
Review terhadap dokumen atas pesawat angkat meliputi:

 Crane Specification
 NDT Report
 History Record
 Drawing
 Inspection Test Plant & Procedure
2.Verifikasi Dokumen
Floating Land Crane

 Hoisting System
 Hook Block
 Boom Lattice
 Upper Structure
 Operator Station
 Track / Crawler Mounted
 Engine
 Hydraulic System
 Air system
 Electric system
 Dll.
3. Performance Test (Functional test)

Floating Land Crane
Uji Fungsi dilakukan oleh Owner atau pengguna dan langsung disaksikan oleh crane inspektor
dari PT. Sucofindo, yang meliputi:
1. Uji Fungsi Pengangkatan dan penurunan sling, Boom, Block Hook.
2. Uji Fungsi Operasi rem dan penguncian.
3. Uji Fungsi Penyalaan Lampu
4. Uji batas jangkauan dan penguncian
5. Uji piranti pengaman.
6. Uji gerak pesawat angkat
7. Uji fungsi gerak putar
8. Uji kecepatan naik / turun kait utama dan kait Bantu secara maximum dan minimum.
4. Verifikasi Report NDT

 Magnetic Partical Test
o Pekerjaan Magnetic Test dilakukan pada las -lasan dan bagian yang kritis dari
Conection boom seperti, Brace Vertical dan Horizontal, Main hook Block, Aux
Hook Block, Upper Boom, dengan hasil memenuhi persyaratan sesuai report
yang dibuat untuk Floating Land Crane Lattice Boom. Sesuai dengan
ANSI/ASME B30.5 Para.5-1.2.5 (Crawler Crane), & ANSI/ASME B30.8
Para 8-1.2
o Pelaksanaan Magnetic Test dilakukan sebelum dan sesudah uji beban.

EXECUTIVE SUMMARY
PT. KALIRAYA SARI
 Dimension Check
o Dilakukan pengukuran terhadap bagian-bagian yang mengalami pembebanan
dan bagian yang diperkirakan mengalami perubahan bentuk, serta pengecekan
kondisi terhadap Safety Latch, Hook swivel, Sheaves and Guard serta Pins,
Bolts, Nuts, Bearing dengan hasil masih memenuhi syarat. Sesuai dengan
ANSI/ASME 30.5 para 5.1.2 (Crawler Crane) & ANSI B30.8 Para 8-1.4.3
 Wire Rope Inspection

o Dilakukan pemeriksaan secara visual serta pengukuran, kondisi wire rope,
kekuatan wire rope, Layer, model dan pabrik pembuat, hasilnya masih
memenuhi persyaratan, sesuai dengan ANSI/ASME B.30.9 Para.9.2.8 dan
ANSI/ASME B 30.5 Para.5.2.4.3 & ANSI B30.8 Para 8-2.4 serta sesuai dengan
wire rope inspection report dan didukung dengan Print out data wire rope
5. History Card Record

Crane mempunyai history card, pemilik merangkum history card, dapat dilihat dilampiran
report.
6. Load Test
Crane dilakukan load test, dengan beban tidak melebihi 110 % dari load chart. besarnya
beban dapat dilihat pada lampiran, Sesuai dengan ANSI/ASME B 30.05 Para.5.2.2.2 & ANSI
B30.8 Para 8-2.2.2 untuk floating land crane
7. Reporting
Reporting atau Pelaporan disusun berdasarkan atas seluruh hasil temuan dilapangan dan
dokumen terkait terhadap Barge Mounted Land Crane Lattice Boom yang kami terima dari
Owner/Pengguna yang meliputi:
1. Work order
2. Crane Equipment List
3. Inspection Schedule
4. Result of Inspection
5. Migas Approval Letter
6. Inspection and Test Procedure
7. Dokumen Pendukung.
Seluruh point tersebut diatas terlampir didalam Report.
V. LIST REKOMENDASI
A. DOKUMENTASI
A.1 General Spesifikasi
Review terhadap spesifikasi dari Crane
Rekomendasi: Conform ANSI/ASME B30.5 para. 5.2.1 (Crawler Crane) & ANSI B30.8
Para 8-2.1.1 untuk floating land crane.
A.2 Review Dokumen

Review dokumen meliputi: Crane Specification, NDT, History Card, Drawing, dan
Inspection & Test Procedure.
Rekomendasi: Conform: ANSI/ASME B30.5 para. 5.2.1 (Crawler Crane) & ANSI B30.8
Para 8-2.1 untuk floating land crane.

EXECUTIVE SUMMARY
PT. KALIRAYA SARI
B. INSPEKSI LAPANGAN DAN VERIFIKASI

1. Main Motor Drive, Block hook Utama, Auxiliary Hook & Engine
Pemeriksaan meliputi Manufacture, Serial Number, Model/Type, Kapasitas dan Tahun
Pembuatan/Pemakaian
Pemeriksaan juga meliputi kebersihan, System kelistrikan dan Damage
Rekomendasi: Conform ANSI/ASME B30.5 Chapter 5.1 dan Chapter 5.2 & ANSI B30.8
Chapter 8-1 dan 8-2.
2. Wire Rope Specification

Pemeriksaan meliputi nominal diameter (Size) Construction, Length dan Type/model,
Pemeriksaan juga dilakukan dengan menggunakan wire rope tester
Rekomendasi: Conform ANSI/ASME B 30.9 para. 9.2.8 dan ANSI/ASME B.30.5 Para
5.2.4.3 & ANSI B30.8 Para 8-1.9.2, Para 8-2.4
3. Boom dan Inter section Boom

Pemeriksaan meliputi bagian Beam, Frame Weld, Back Stop, Shaft Pin Pivot, Bearing,
Bolt, Nuts, Pin, Sheaves, Shaft, Bearing, Anti Two Blocking, serta Supporting.
Rekomendasi: Conform ANSI/ASME B30.5 para. 5.1.3 & 5.1.9 & ANSI B30.8 Para 8-
2.3.2 untuk floating land crane.
4. Slew Drive / Turn Table / Swing /Brake

Pemeriksaan meliputi Frame Weld, Supporting Gear, Shaft, Bearing, Stopper, Bolt, Nuts,
Pins.
Rekomendasi: Conform ANSI/ASME B30.5 Para 5.1.4 & 5.1.5 & ANSI B30.8 Para 8-1.7
untuk floating land crane.
5. Main Hook Block & Auxiliary Hook Block

Pemeriksaan meliputi bagian Hook, Safety Latch, Hook Swivel, Body/load/Check Plate,
Sheaves, Shaft, Bearing, and Guard, Hook Trunion, Pins, Bolt, Nuts
Rekomendasi: Conform ASME B 30.10 para 10.1.2.1 & ANSI B30.8 Para 8-1.4.3 untuk
floating land crane.
6. Main Hoist & Auxiliary Hoist

Pemeriksaan meliputi bagian Wire rope, Speeling & Reeving, Anchorage, Clutch, Pawl &
Ratchet, Linkage, Pins, Bolt, Nuts, Drum
Rekomendasi: conform ASME B30.05 para. 5.1.3.2 dan ASME B30.9 para 9.2.8 & ANSI
B30.8 Para 8-1.6 untuk floating land crane.
7. Electric Control, Power Plant Control

Pemeriksaan meliputi panel control bagian Starting system, Stop System, Switches,
Fuses, Contactor / Relay, Wiring, Resistor. application system, conductor.
Rekomendasi: conform ANSI/ASME B 30.05 para. 5.1.6.3 & ANSI B30.8 Para 8-1.8
untuk floating land crane.
8. Structure
Hal-hal yang perlu diperhatikan dalam pemeriksaan ini meliputi: Main Frame, Frame,
Slew System, Slew System, Counter Weight, Machineries, Power Take Off, Accessories
Electric Wiring, Hydraulic Lines or Air Line, Gantry, Inner Bail, Rotary Distributor /
Swivel Assy, dan barge
Rekomendasi: conform ANSI/ASME 30.5 para. 5.1.10 & ANSI B30.8 Para 8-1.2.1 untuk

EXECUTIVE SUMMARY
PT. KALIRAYA SARI
9. Operator Station
Pemeriksaan pada bagian operator station berupa: Operator Control, Safeties, Operator
Cabin, Lighting
Rekomendasi: conform ANSI/ASME 30.5 para. 5.1.8 & ANSI B30.8 Para 8-3.1.3 untuk
10. Engine
Pemeriksaan ini dapat meliputi: Exhaust System, Intake System, Lubricating System,
Fuel System, Accelerating Control & Shut Off, Cooling System, Starter Motor.
Rekomendasi: conform ANSI/ASME 30.5 para. 5.1.6.3 & ANSI B30.8 Para 8-1.3.2 untuk
11. Track/Hydraulic/Pneumatic System

Pemeriksaan pada bagian ini meliputi: Track and Frame, Truck Frame or Car Body,
Track Extending System, Main Power Unit, Control Unit, Power Unit & Indent Tag,
System Applicated
Rekomendasi: conform ANSI/ASME 30.5 para. 5.1.9.8.
13. Barge / Pontoon

Pemeriksaan terhadap kondisi external dari barge meliputi: 4 Corner Draft reading,
Runway untuk Crawler Crane, Top Deck, Life raft.
Rekomendasi: conform ANSI B30.8 Para 8-1.2.2, Para 8-1.3, Para 8-2.1.2
B. KESIMPULAN
Dari pemeriksaan dan laporan tersebut diatas, kami simpulkan bahwa Foating Land Crane
Lattice Boom, dengan No Item: 2.15.24 dan Serial Number: JJ00192 dalam keadaan baik,
aman untuk dioperasikan sesuai Safe Working Load (SWL).
1. Main Hoist: 31.95 Tons, Panjang Boom 48,77 Meter, Radius 14.0 Meters dengan sudut
75.4 degree
2. Auxiliary Hoist: 6.0 Tons, Panjang Boom 48.77 Meter, Radius 29.0 Meters dengan
sudut 55.0 degree.
3. Dari Pemeriksaan dan Pengujian tersebut diatas, kami menyimpulkan bahwa Floating
Land Crane Lattice Boom, dalam keadaan baik, Layak, berfungsi dan aman untuk
dioperasikan sesuai Safe Working Load (SWL) pada Load Chart manufcaturer.
PT. SUCOFINDO
Crane Inspector
Sukirman

TECHNICAL INSPECTION DIVISION
DAILY INSPECTION RECORD

( LOG BOOK )
OWNER / User PT. KALI RAYA SARI

HANDIL EAST KALIMANTAN REFERENCE / CODE ANSI B30.8
PROJECT MIGAS RE-CERTIFICATION OF CRANE
SUBJECT FLOATING LAND CRANE LATTICE BOOM
ITEM NO 2.15.24
SERIAL NO. JJ00192
MODEL 7150
DATE: OCT 09, 2020
LOCATION CB. Niagara 1801
ACTIVITY
Review Dokumen :
1. Inspection and Test Plan
2. Prosedur Pemeriksaan
3.Manual Book Manufacture
Data Crane
Item No : 2.15.24
Serial No : JJ00192
Kapasitas : 150,0 Tons
Pabrik pembuat : Kobelco
Lokasi digunakan : CB. Niagara 1801
Panjang Boom : 48,77 meter
Type : Floating Land Crane Lattice Boom
Engine : Mitsubishi Japan 6D22TC, 2000 Rpm, 216 Kw, 24 Volt
RESULT : V ACCEPTABLE :
UNACCEPTABLE
REMARKS :
Data dan dokumen lengkap
NON CONFORMATION REPORT ( IF ANY ) YES V NO
NCR NO :
INSPECTOR DATE : 9/10/2020
C:/HP/LOG BOOK

( LOG BOOK )
ITEM NO 2.15.24
SERIAL NO. JJ00192
MODEL 7150
DATE: OCT 09, 2020
ACTIVITY
Pemeriksaan Physic crane
* Check Boom structure meliputi : boom lower dan upper dan intersection , frame, pin pivot, lug connection,
* Check Hoist meliputi : Mai Hoist, Boom Hoist dan Pendant, drum
* Check Engine meliputi :Exhoust system, tachometer, intake system, turbo charger, block engine, pressure gaouge system
* Check Electrical Component meliputi : Electric Motor, Kabel, Wiring, Panel
* Check Cabin, Accessories & Operation Station meliputi pedal control, handle operation
* Check Safety Devices meliputi limit switch, stopper
* Check Block/Hook Block meliputi Hook , bearing, Safety Latch, Sheave
* Check Lower construction meliputi : Turn Table, bottom frame, Bolt & Nuts, cylinder jack
* Check Upper structure meliputi : Main Frame, A Frane, Slew drive,
* Check Hydraulic system meliputi : Reservoir tank, Hoses, Pump Hydraulic
* Check Brake system meliputi : Main hoist brake, Swing brake system
* Check Sheave system meliputi : Dimensi Groove Radius sheave
* Check Wire rope meliputi ; 1. Diameter main wire rope 26,0 mm (6x36ws) IWRC RHRL 6 Part Line
2. Diameter Auxiliary wire rope 26,0 mm (6x36ws) IWRC RHRL 1 Part Line
3. Diameter Boom wire rope 20,0 mm (6xk36ws) IWRC RHRL 16 Part Line
RESULT : V ACCEPTABLE : 4. Diameter Pendant wire rope 32,0 mm (6x19) IWRC RHRL 4 Part Line
UNACCEPTABLE * Check Verifikasi NDT
REMARKS :
Pemeriksaan physik dari part dalam kondisi baik dan berfungsi dengan baik.
Pemeriksaan wire rope dilakukan dengan menggunakan alat wire rope tester

NCR NO :
C:/HP/LOG BOOK

( LOG BOOK )
ITEM NO 2.15.24
SERIAL NO. JJ00192
MODEL 7150
DATE: SEPT 16, 2020
ACTIVITY
PENGUJIAN FUNGSI
1. Pengujian fungsi pengangkatan dan penurunan Main Block Hook dan Auxiliary hook tanpa beban masih berfungsi dengan baik.
2. Pengujian fungsi pengangkatan dan penurunan boom tanpa beban masih berfungsi dengan baik.
3. Pengujian fungsi alat pengaman masih berfungsi dengan baik.
4. Pengujian fungsi swing tanpa beban masih berfungsi dengan baik.
PENGUJIAN FUNGSI BEBAN

No Load Test Boom Length Radius Angle Safe working load Hasil
(Tons) (meter) (meter) (Degree) (Tons)
01 10,9 48,77 32.0 51,5 10,2 Baik
02 21,1 48,77 20.0 67,4 19,65 Baik
03 32,4 48,77 14.0 75,4 31,95 Baik
Auxiliary hoist
04 6,4 48,77 29.0 55.0 6,00 Baik
* Berdasarkan hasil pemeriksaan dan pengujian beban kami menyimpulkan bahwa crane masih dapat digunakan sesui tabel beban
dari pabrik pembuat.
* Setelah pengujian beban dilakukan pemeriksan untuk memastikan bahwa crane tidak ada perubahan bentuk.
V ACCEPTABLE :
UNACCEPTABLE
REMARKS :

NCR NO :
C:/HP/LOG BOOK
KRS
PT. KALIRAYA SARI HANDIL
PT. KALIRAYA SARI
CRANE HISTORY CARD

Item No. : 2.15.24 Pabrik Pembuat Engine : Mitsubishi Diesel Japan
Serial No : JJ00192 Type / Model : Diesel
Model : 7150 Serial No Engine : 6D22TC
Type : Floating Land Crane RPM : 2000 Rpm, 216 Kw, 24 Volt
Pabrik Pembuat : Kobelco Diameter Wire rope main : 26,0 mm (6x36ws) IWRC RHRL 6 Part Line
Tahun Pembuatan : 1996 Diameter Wire rope aux. : 26,0 mm (6x36ws) IWRC RHRL 1 Part Line
Tahun Digunakan : 1997 Diameter Wire rope Boom. : 20,0 mm (6xk36ws) IWRC RHRL 16 Part Line
Kapasitas : 150.0 Tons Pendant Diameter : 32,0 mm (6x19) IWRC RHRL 4 Part Line
Beban Kerja Aman (SWL) : 31,95 Tons
Panjang boom : 48,77 meters
No. Waktu Perawatan Inspeksi / Temuan Pelaksanaan dan Tindak lanjut
1 1996 Kondisi Crane masih dalam Perawatan crane dilakukan oleh perusahaan PT. Kaliraya Sari Handil
keadaan baru Crane dipakai diarea project PT. Kaliraya Sari Handil
2 1996 - 2019 Pemeriksaan dilakukan oleh intern Perawatan dilakukan oleh intern PT. KRS, perbaikan peralatan peralatan
perusahaan, tidak diketemukan kecil seperti penggantian olie mesin ,olie gardan, minyak pelumas rem,
adanya indikasi kerusakan berat filter olie dan filter dan lain lain.
3 2020 Inspeksi untuk mendapatkan Pemeriksaan phisik dan uji fungsi dilakukan oleh perusahaan jasa inspeksi
COI dan Persetujuan Operasional teknik PT. Sucofindo untuk mendapatkan COI dan Pemeriksaaan
Ditjen.Migas keselamatan dari Ditjen.Migas untuk mendapatkan persetujuan operasional
di lingkungan kegiatan usaha minyak dan gas bumi
Crane dioperasikan di CB Kaliraya Sari Niagara 1801 Handil
PT. KALIRAYA SARI

JL. A Yani No 01 Gunung sari ulu Balikpapan
Phone (0542) 732188 Fax (0542) 420537
1 PRINCIPAL : PT. KALIRAYA SARI

2 DATE OF INSPECTION : OCTOBER 09, 2020
3 LOCATION OF INSPECTION : CB. NIAGARA 1801 - YARD HANDIL
I. MOBILE CRANE DATA
1 ITEM NO : 2.15.24
2 SERIAL NO : JJ00192
3 MANUFACTURE : KOBELCO
4 TYPE / MODEL : FLOATING LAND CRANE LATTICE BOOM
5 CAPACITY OF CRANE : 150,0 TONS

6 YEAR OF BUILD & USED : 1996 &1997
7 BOOM LENGTH ( ATTACHED) : 48,77 METERS
8 BOOM JIB LENGTH : -
9 ENGINE MANUFACTURE : MITSHUBISHI, JAPAN
- TYPE / MODEL : DIESEL
- SERIAL NO. : 6D22TC
- RPM, Kw, : 2000 RPM, 216 KW, 24 VOLT
10 MAIN HOOK BLOCK
- MANUFACTURE : KOBELCO
- TYPE / MODEL : DOUBLE HOOK
- SWL : 31,95 TONS
- CAPACITY : 150,0 TONS
- NO.OF SHEAVE : 6
- WEIGHT : 2200 Kg
11 AUX.HOOK BLOCK
- TYPE / MODEL : SINGLE HOOK
- SWL : 6,0 TONS
- CAPACITY : 12,0 TONS
- NO.OF SHEAVE : 1
- WEIGHT : 450 kg
12 MAIN WINCH DRUM
- TYPE / MODEL : SINGLE DRUM
- SERIAL NO. : -
13 AUXILIARY WINCH DRUM

- TYPE / MODEL : SINGLE DRUM
- SERIAL NO. : -
14 BOOM WINCH DRUM
- TYPE / MODEL : DOUBLE DRUM
- SERIAL NO. : -
Page 1
Phone (0542) 732188 Fax (0542) 420537
15 WIRE ROPE MAIN

- DIAMETER : 26,0 mm
- CONSTRUCTION : 6 x 36 WS
- TYPE / MODEL : IWRC RHRL
- REEVING : 6 PART LINE
16 WIRE ROPE AUXILIARY
- CONSTRUCTION : 6 x 36 WS
17 WIRE ROPE BOOM

- CONSTRUCTION : 6K x 36 WS
18 WIRE ROPE PENDANT

- CONSTRUCTION : 6 x 19
WIRE ROPE PENDANT A FRAME
- DIAMETER : N/A
- CONSTRUCTION : N/A
- TYPE / MODEL : N/A
- REEVING : N/A
Page 2
Phone (0542) 732188 Fax (0542) 420537
II. VISUAL INSPECTION
CONDITION
NO DESCRIPTION REMARK
GOOD NOT GOOD N/A
1 Check of Boom Structure
Lattice Boom
Acceptance Criteria ANSI B. 30.8 Sect. 8-1.3
- Boom Chord √
- Boom Bracing/Lattice √
- Boom Base/Lower √
- Boom Section Insert √
- Boom Upper √
- Boom Back Stop √
- Boom Foot Pin √
- Boom Base Mounting √
- Inner & Outer Bail √
- Boom Lug & Pin Connection √
- Sheaves Outer/Inner Bail √
2 Telescopic Boom √
- Boom Frame √
- Boom Inter Section √
- Cylinder / Rod √
- Cylinder Mounting / Pins √
3 Check of Hoisting (Main , Auxiliary, Boom)
and Pendant Rope.
Acceptance Criteria ANSI B. 30.8 Sect. 8-2.4& API RP 9B , API SPEC 9A
- Wire Rope (Hoisting) √
* Main Hoist √
* Aux. Hoist √
* Boom Hoist √
- Pendant Rope √
- Drum / Winch /Flange √
- Rope Spoling/Reeving √
- Rope Anchore √
- Brake & Pawl Ratchet √
- Pin, Bolt & Nuts √
- Pendant Rope Connection/Lubrication √
4 Check of Engine
- Exhaust System √
* Manipold & Piping √
* Silincer √
* Heat Insulation √
* Spark Arrester √
- Intake System √
* Air Cleaner Indicator √
* Turbo Charger √
* Air Line / Pipe √
- Engine Indicator √
* Oil Pressure √
* Water Temp. Gauge √
* Air Pressure Gauge √
* Amp. (current) Indicator √
* RPM Indicator / Tachometer √
- Starter Motor √
- Cooling System √
- Visual Appreance (Clean lines/Oil leakage) √
Page 3
Phone (0542) 732188 Fax (0542) 420537
CONDITION
GOOD NOT GOOD N/A
5 Check of Lower Construction
Acceptance Criteria ANSI B. 30.8
- Turn Table √
* Roller & Bearing √
* Bottom Frame √
* Bolt & Nuts √
* Gear & Lubrication √
- Crawler / Truck √
* Crawler shoe / Tire (Wheel) √
* Crawler Roller Path √
* Crawler adjustment √
* Crawler Frame / Chassis √
* Horizontal Proper shaft √
* Chain Sprocket √
* Out Rigger √
6 Check of Upper Construction
- Main Frame √
- "A" Frame √
- Slew Drive √
* Slew Motor √
* Slew Brake √
* Slew Gear Box & Oil State √
* Slew Clutch √
* Hydraulic Hose & Connection √
* Actuator Cylinder √
- Counter Weight √
- PTO √
- Gantry √
7 Check of Hydraulic/Pneumatic System
Acceptance Criteria ANSI B. 30.8 Sect. 8-1.9.8
- Reservoir/Tank √
- Hoses √
- Filter √
- Hydraulic Press. Gauge √
- Pump/Compressor √
- Cylinder & Rod √
8 Check of Brake System
Acceptance Criteria ANSI B. 30.8 Sect. 8.1.5
- Main Hoist Brake √
- Aux. Hoist Brake √
- Boom Hoist Brake √
- Swing Brake √
- Travelling Brake √
- Parking Brake √
9 Check of Electrical System
- Circuit Breaker √
- Wiring / Harness √
- Battery & Compartment √
- Charging System √
- Cable & Tray √
- Panel Control √
Page 4
Phone (0542) 732188 Fax (0542) 420537
CONDITION
GOOD NOT GOOD N/A
10 Check of Accessories structure & Operation Station
- Cabin √
- Ladder √
- Hand Rail √
- Services Acces. Platform √
- Win shield Glass / Frame √
- Seat and cushion √
- Door / Windows √
- Lighting / Lamp √
- Control lever √
- Identification √
- Wiper √
- AC / Fan √ Fan
- Driving Control √
11 Check of Safety Devices
- Anti Two Blocking √
- Boom Back Limit Switch √
- Load Indicator √
- Angle Indicator √
- Radius Indicator √
- Water Level Indicator √
- Swing Alarm √
- Backward Alarm √
- Power Driven ESD Sys. √
- Fire Extinguisher √
- Warnig Light √
- Anti Skid √
- Safety latch √
12 Check of Sheave
- Main Hook Block √
- Aux. Hook Block √
- Block Sheaves √
- Boom Tip Sheaves √
- Sheaves Guard √
Main sheave Groove Radius Main Sheave 26 + 2,5 % mm
Acceptance Criteria API SPEC 2C SECT 7.4 Auxiliary Sheave 26 + 2,5 % mm
Page 5
Phone (0542) 732188 Fax (0542) 420537
III. BLOCK HOOK CHECK AND DIMENSIONAL

Acceptance Criteria ANSI B. 30.8 Sect. 8-1.7.6 & B 30.10 Chapter 10-1.2
MAIN AUXILIARY
NO DESCRIPTION
HOOK HOOK REMARK
1 Manufacturer KOBELCO KOBELCO
2 Safe Working Load 31,95 TONS 6,0 TONS
3 Type / Model DOUBLE HOOK SINGLE HOOK
4 Weight of Block Hook 2200 Kg 450 kg
5 Capacity 150,0 TONS 12,0 TONS
6 Number of sheave 6 1
VISUAL OF HOOK CONDITION REMARK

7 Bending or Twist exceeding 10 degree No bending or Twist
8 Wear exceeding 10 % No Wear
9 Crack , Nicks or gouges No Crack
10 Safety Latch Safety Latch good
11 Body of the Block Body of the block good
12 Sheave , and Guard Sheave and Guard good
13 Bearing system of hook Bearing system of hook good
MAIN AUXILIARY
DIMENSIONAL OF HOOK REMARK
HOOK HOOK
14 Throat opening no more then 15 % 227,0 mm 80,0 mm
15 Bawl / Saddle 258.0 mm 90,0 mm
Throot opening
Page 6
Phone (0542) 732188 Fax (0542) 420537
IV. WIRE ROPE DIMENSIONAL CHECK

Acceptance Criteria ANSI B. 30.8 Sect. 8-2.4 & B 30.9
MAIN AUXILIARY BOOM PENDANT
NO DESCRIPTION
WIRE ROPE WIRE ROPE WIRE ROPE WIRE ROPE
1 Wire rope manufacture Kiswire Kiswire Bridon -
2 Nominal breaking strength 472.00 Kn 472.00 Kn 336 Kn -
3 Actual diameter 26,0 mm 26,0 mm 20,0 mm 32,0 mm
4 Construction 6 x 36 WS 6 x 36 WS 6K x 36 WS 6 x 19
5 Layer
- RRL (Right regularly lay) √ √ √ √
- LRL ( Left regularly lay) - - - -
- ALT ( Alternation) - - - -
- NR ( Non Rotation) - - - -
- RLL ( Right lang lay) - - - -
- LLL ( Left lang lay ) - - - -
6 Strength type
- EEIPS
(Extra extra Improved Plow) - - - -
- EIPS
(Extra Improved Plow) √ √ √ √
- IPS (Improved Plow) - - - -
- P (Plow) - - - -
- MP (Mild Plow) - - - -
7 Core of wire rope
- FC ( Fiber core) - - - -
- SC ( Steel core) - - - -
- SC ( Steel core) - - - -
- CS ( Compacted strand) - - - -
- IWRC
( Independent Wire Rope Core) √ √ √ √
VISUAL OF WIRE ROPE CONDITION REMARK

8 Broken Wires No Broken wire rope
9 Loss of Diameter No loss wire rope diameter
10 Stretch No stretch of wire rope
11 Corrosion No corrosion wire rope
12 Kinks No Kinks
13 Crushing /Flattened No Crushing / flatened
14 High Stranding No High stranding
15 Gaps between Strands No Gaps between Strands
16 Core Protrusion No Core Protrusion
17 Heat Damage No Heat Damage
Page 7
Phone (0542) 732188 Fax (0542) 420537
V. FUNCTIONAL TESTING
Acceptance Criteria ANSI B. 30.8 Sect. 8-2.2.1 and Chapter 8-3
NO OPERATING TESTING WITHOUT LOAD WITH LOAD
1 Swing operation It can be operated It can be operated
2 Lifting & Lowering Boom It can be operated It can be operated
3 Lifting Speed
4 * Main Hoist It can be operated It can be operated
5 * Aux. Hoist It can be operated It can be operated
6 Lowering Speed
7 * Main Hoist It can be operated It can be operated
8 * Aux. Hoist It can be operated It can be operated
9 Limit Switch It can be operated It can be operated
10 Brake System It can be operated It can be operated
11 Lighting System It can be operated It can be operated
12 Load & Angle Indicator It can be operated It can be operated
13 Safety Device It can be operated It can be operated
VI. LOAD TESTING

NO ACTUAL LOAD BOOM LENGTH RADIUS ANGLE SAFE WORKING RESULT
TESTING LOAD (SWL)
( tons ) ( meter) ( meter) (Degree) ( tons )
MAIN HOIST 6 PART LINE, WEIGHT HOOK BLOCK : 2200 Kg
1 10,9 48,77 32 51,5 10,2 ACC
2 20,1 48,77 20 67,4 19,65 ACC
3 32,4 48,77 14 75,4 31,95 ACC
AUXILIARY HOIST 1 PART LINE, WEIGHT HOOK BLOCK : 450 Kg
4 6,4 48,77 29 55 6.0 ACC
VII. CONCLUSION
1. Based on the result of inspection above, we conclude that the crane is still can be used
2. The crane should be periodically inspection refer to ANSI B30.8 Chapter 8-2.1.3 & 8-2.2.2
Inspected by Acknowledge by
PT. SUCOFINDO PT. KALIRAYA SARI
( )
( )
Page 8
DIMENSION CHECK REPORT
LAPORAN PEMERIKSAAN DIMENSI
Date : 09/10/2020
1. HOOK DATA
Description Main Hook Block Auxliary Hook Block
Manufacturer Kobelco Kobelco
Model Double Hook Single Hook
Sheave 6 1
Capacity 150,0 Ton 12,0 Ton
Dimension of Hook (mm)

HOOK Remark
A B
Main Hook Block 227 258 Weight 2,20 Ton
Auxliary Hook Block 80 90 Weight 0,45 Ton
2. PULLEY DATA
Condition of Pulley
Pulley Remark
Groove Flens Pin Lubrication
Hook Block Good Good Good Good
Boom Tip Good Good Good Good
Bridle Good Good Good Good
Mast Good Good Good Good
Throot opening
DIMENSION CHECK REPORT
LAPORAN PEMERIKSAAN DIMENSI
Date : 09/10/2020
2. WIRE ROPE DATA
Description Front Drum Rear Drum Boom Hoist Drum System

Manufacturer Kiswire Kiswire Bridon
Construction 6 x 36 WS 6 x 36 WS 6 x K 36 WS Boom / Load Hoist
Brake Stength 472,00 kN 472,00 kN 336 kN
Dimension of Wire Rope (mm)
Description Specifiaction Actual Measurement

Remark
Diameter Length Diameter Length
Front Drum 26 mm 2000 m 26 mm 2000 m Good
Rear Drum 26 mm 2000 m 26 mm 2000 m Good
Boom Hoist Drum 20 mm 1500 m 20 mm 1500 m Good
Description Front Drum Rear Drum Boom Hoist Drum System

Line Pull Speed
- Hoisting 90/60/45/30 m/min 90/60/45/30 m/min 25 m/min Boom / Load Hoist
- Lowering 90/60/45/30 m/min 90/60/45/30 m/min 25 m/min
AUX/MAIN HOIST
Inspected by,
SUKIRMAN
Crane Inspector
BOOM HOIST
Jl. A. Yani No 1Gunung Sari Hulu Balikpapan 76123 PO.BOX. 606
Phone (0542) 732186, 732188, 734550 Fax (0542) 420537
FUNCTIONAL TEST REPORT
OWNER : PT. KALIRAYA SARI HANDIL TYPE OF CRANE : FLOATING LAND CRANE
ITEM NO : 2.15.24 LATTICE BOOM
SERIAL NO : JJ00192 DATE OF INSPECTION : OCTOBER 09, 2020
MODEL : 7150 LOC. OF INSPECTION : CB. NIAGARA 1801 - YARD HANDIL
TANPA BEBAN DENGAN BEBAN REMARK
No. DESCRIPTION
(Without load) (With load)
1 Pengangkatan dan penurunan Boom Baik ( Good ) Baik (Good)
(Lifting and lowering Boom)
2 Operasi rem dan penguncian Baik ( Good ) Baik (Good)

(Brakes and clutches)
3 Batas jangkau dan penguncian Baik ( Good ) Baik (Good)

( Limit Switches and locking)
4 Piranti pengaman Baik ( Good ) Baik (Good)

(Safety devices)
5 Gerak Pesawat angkat Baik ( Good ) Baik (Good)

( Crane Lift Movement)
6 Penyalaan lampu Baik ( Good ) Baik (Good)

( Lighting system)
7 Gerak maju dan mundur Baik ( Good ) Baik (Good)

( Rotation forward, Retret movement)
8 Kecepatan naik turun Hook Baik ( Good ) Baik (Good)

(lifting and lowering speed of Hook)
9 Kecepatan naik turun Hook Bantu Baik ( Good ) Baik (Good)

(lifting and lowering speed of Auxiliary Hook)
INSPECTED BY ACKNOWLEDGE BY
PT . SUCOFINDO PT. KALIRAYA SARI HANDIL
SUCO F N
I DO Phone (0542) 732188 Fax (0542) 420537
WIRE ROPE TEST - Main Hoist
Client : PT Kaliraya Sari Magnetic Head : INTROS

Equipment : INTROS Magnetic Head SN : 2597
Crane Serial No. : JJ00192 Basic Unit : 20-40 mm
Crane Item No. : 12.15.24 Basic Unit SN : 405549
Crane Model : 7150 Construction Wire : 26 mm/6x36ws/ 6 Part Line
Crane Year Built : 1996 Wire : 26 mm/6x36ws/ 6 Part Line
Crane Year Used : 1997 Model : MH 20-40
Date Of Insp : 10-Oct-20 Position Insp : Drum Wire - Main
MAIN HOIST
LMA Trace, %
Result:
No Indication Loose material
MAIN HOIST
LF Trace, mV
Result:
No Indication broken
Note :
Crane Inspector : Sukirman

Sign :
SUCO F N
I DO Phone (0542) 732188 Fax (0542) 420537
WIRE ROPE TEST - Main Hoist

Date Of Insp : 10-Oct-20 Position Insp : Drum Wire - Main

Sign :
Inspection report
Application type: Wire Rope Main
Application description: Main Rope
Date of previous inspection: -
Inspection date: 10.10.2020
Inspection Number 01
Rope Info:
Installation date: 2018
Manufacture: Kiswire
Sertificate № M-67/KI/VII/2018
Rope breaking strength, Kn 472.00
nominal load, Kgf/mm 200
Diameter, mm: Nominal - 26, Actual- 26,
Construction: 6 x 36 WS - IWRC
Number of wires IW-18185-5

Lay length, mm 166.33
Overall length, m 2,000
Inspected length, m 36.94
Instrument Info:
Magnetic head: MH 20-40 S/N 2597
Basic unit: BU 16MB/USB S/N 405549
Date of last calibration
Test condition:
Location of MH Floating Land Crane Main.Rope
Speed of the rope (MH) during inspection, m/s 0
Direction of the rope motion Forward
MH orientation Counter Above
Information about NDT laboratory and inspector:

NDT laboratory certificate
Inspector Name Sukirman
Inspector role
Inspector certificate
Calibration info:
Setting of zero LMA - Calibration standart N,
Setting of known LMA - Calibration standart N,
Setting of LF - Calibration standart N,
Information about found faults:

Maximum LMA value: 0.18 % at the distance 130.94
Found local faults:
№ Distance, m Local LMA value, comment Number of broken wires
Maximum LF density for 6D: 0 at 0 m.

Found flawed rope sections:

№ Distance, m Type of critical section Section length, m LMA value
Resume:
Based on the result of magnetic flow detector the Main wire rope is still good condition and was
not be found broken wire, the wire rope comply with standart.
SUCO F N
I DO Phone (0542) 732188 Fax (0542) 420537
WIRE ROPE TEST - Auxiliary Hoist

Date Of Insp : 10-Oct-20 Position Insp : Drum Wire - Auxiliary
AUXILIARY HOIST
LMA Trace, %
Result:
AUXILIARY HOIST
LF Trace, mV
Result:
Note :

Sign :
SUCO F N
I DO Phone (0542) 732188 Fax (0542) 420537
WIRE ROPE TEST - Auxiliary Hoist

Date Of Insp : 10-Oct-20 Position Insp : Drum Wire - Auxiliary

Sign :
Inspection report
Application type: Wire Rope Auxiliary
Application description: Auxiliary Rope
Rope Info:
Manufacture: Kiswire
Sertificate № M-67/KI/VII/2018
Rope breaking strength, Kn 472.00
nominal load, Kgf/mm 200
Diameter, mm: Nominal - 26, Actual- 26
Construction: 6 x 36 WS - IWRC
Number of wires IW-18185-5

Lay length, mm 166.33
Overall length, m 2,000
Instrument Info:
Test condition:
Location of MH Floating Land Crane Aux.Rope

Inspector role
Calibration info:

Found local faults:


Resume:
Based on the result of magnetic flow detector the auxiliary wire rope is still good condition and
was not be found broken wire, the wire rope comply with standart.
Inspection report
Application type: Wire Rope Boom
Application description: Boom Hoist
Rope Info:
Manufacture: Bridon
Sertificate № 92191
Rope breaking strength, Kn 336
nominal load, Tonnes 33,8
Diameter, mm: Nominal - 20, Actual- 20,
Construction: 6 X K 36 WS - IWRC
Number of wires J164881/20-1167

Lay length, mm 183,1
Overall length, m 1500
Instrument Info:
Test condition:
Location of MH Floating Land Crane Boom.Rope

Inspector role
Calibration info:

Found local faults:


Resume:
Based on the result of magnetic flow detector the Boom Hoist wire rope is still good condition and
was not be found broken wire, the wire rope comply with standart.
SUCO F N
I DO Phone (0542) 732188 Fax (0542) 420537
WIRE ROPE TEST - Boom Hoist

Crane Model : 7150 Construction Wire : 20 mm/6 X K 36 WS / 16 Part Line
Crane Year Built : 1996 Wire : 20 mm/6 X K 36 WS / 16 Part Line
Date Of Insp : 10-Oct-20 Position Insp : Drum Wire - Boom Hoist
BOOM HOIST
LMA Trace, %
Result:
BOOM HOIST
LF Trace, mV
Result:
Note :

Sign :
SUCO F N
I DO Phone (0542) 732188 Fax (0542) 420537
WIRE ROPE TEST - Boom Hoist

Crane Model : 7150 Construction Wire : 20 mm/6 X K 36 WS / 16 Part Line
Crane Year Built : 1996 Wire : 20 mm/6 X K 36 WS / 16 Part Line
Date Of Insp : 10-Oct-20 Position Insp : Drum Wire - Boom Hoist

Sign :
BALIKPAPAN BRANCH TECHNICAL INSPECTION DIVISION
Jl. A. Yani No 1 Gunung sari Ulu Balikpapan 76123,Kaltim
Phone (0542) 732186, 732188, 734550 Fax (0542) 420537
MAGNETIC PARTICLE EXAMINATION REPORT
Report No. : 04/SCI-BIT/IX-2020
Client : PT. Kaliraya Sari
Job : Re-Inspection Boom Base
Item No. : 2.15.24
Date : October 10, 2020
Location : CB.Niagara 1801 - Handil Yard
Procedur No. : PO/AE.MIG-OPS/26 Rev.2
Applicable Code : AWS D.14.3
SURFACE √ AS-WELDED AS-ROLLED AS-FORGED AS-CASTING
PREPERATION MACHINING BLASTING √ WIRE BRUSHING GRINDING
STAGE OF BEFORE/AFTER PWHT √ BEFORE/AFTER LOAD TESTING

EXAMINATION √ OTHERS
MAGNETIZATION TECHNIQUES EXAMINATION MEDIUM
√ YOKE SERIAL No: B 769 DRY VISIBLE √ WET VISIBLE WET FLUOROCENT
MAGNETIZATION CURRENTS
AC √ DC PERMANENT MATERIAL TRADE NAME APPLICATION
TEMPERATURE : AMBIENT CLEANER : SKC - S √ SPRAYING
CALIBRATION BLOCK CONTRAST : WCP - 2 DUSTING
WEIGHT: 40 Lbs MAGNETIC PARTICLE : 7 - HF OTHERS
POLE SPACING (CALIBRATION) : 4 IN
MATERIAL SPEC : CARBON STEEL
SIZE (mm) RESULT
PART NAME
Rounded Linear Acceptable Rejected
Boom Base
- Weld Joint at Connection Lug - - √ -
- Weld Joint at Pin & Bushing - - √ -
- Weld Joint at Lattices & Diagonal - - √ -
- Weld Joint at Main Cord - - √ -
Note : See attatchment report
Examined by Reviewed / Approved By Client Representative
Asmuran Sukirman
NDE Level II Crane Inspector
Date : October 10, 2020 Date : October 10, 2020 Date : October 10, 2020
Page 1 of 2
Phone (0542) 732186, 732188, 734550 Fax (0542) 420537
Job : Re-Inspection Insert Boom
Item No. : 2.15.24

SIZE (mm) RESULT
PART NAME
Insert Boom
Asmuran Sukirman
Page 1 of 2
Phone (0542) 732186, 732188, 734550 Fax (0542) 420537
Job : Re-Inspection Top Boom
Item No. : 2.15.24

SIZE (mm) RESULT
PART NAME
Top Boom
Asmuran Sukirman
Page 1 of 2
Phone (0542) 732186, 732188, 734550 Fax (0542) 420537
PICTURE MAGNETIC PARTICLE EXAMINATION
FLOATING LAND CRANE LATTICE BOOM / 2.15.24
BASE BOOM
RIGHT-SIDE- VIEW
Page 2 of 2
Phone (0542) 732186, 732188, 734550 Fax (0542) 420537
INSERT BOOM
RIGHT-SIDE VIEW
Page 2 of 2
Phone (0542) 732186, 732188, 734550 Fax (0542) 420537
INSERT BOOM
RIGHT-SIDE VIEW
Page 2 of 2
Phone (0542) 732186, 732188, 734550 Fax (0542) 420537
INSERT BOOM
TOP VIEW
Page 2 of 2
Phone (0542) 732186, 732188, 734550 Fax (0542) 420537
TOP BOOM
RIGHT-SIDE VIEW
Page 2 of 2
Phone (0542) 732186, 732188, 734550 Fax (0542) 420537
Job : Re-Inspection Wedge Socket Main Hook Block and Auxiliary Hook Block
Mnf.Main Block : Kobelco
Item No. : 2.15.24
SURFACE AS-WELDED AS-ROLLED AS-FORGED √ AS-CASTING

SIZE (mm) RESULT
PART NAME
Wedge Socket Main Hook Block - - √ -
Wedge Socket Auxiliary Hook Block - - √ -
Asmuran Sukirman
Page 1 of 2
Phone (0542) 732186, 732188, 734550 Fax (0542) 420537
NDT-MPI Test Area Wedge Socket Main and Aux Block Hook
Page 2 of 2
Phone (0542) 732186, 732188, 734550 Fax (0542) 420537
Job : Re-Inspection Main Hook Block and Auxiliary Hook Block
Mnf.Main Block : Kobelco
Serial No. : JJ00192
Item No. : 2.15.24
Procedure No. : PO/AE.MIG-OPS/26 Rev.2
SURFACE AS-WELDED AS-ROLLED AS-FORGED √ AS-CASTING

SIZE (mm) RESULT
PART NAME
Main Hook Block - - √ -
Auxiliary Hook Block - - √ -
Asmuran Sukirman
Page 1 of 2
Phone (0542) 732186, 732188, 734550 Fax (0542) 420537
NDT-MPI Test Area Main and Aux Block Hook
Page 2 of 2
Phone (0542) 732188 Fax (0542) 420537

Phone (0542) 732188 Fax (0542) 420537

Phone (0542) 732188 Fax (0542) 420537

Phone (0542) 732188 Fax (0542) 420537

Phone (0542) 732188 Fax (0542) 420537

Phone (0542) 732188 Fax (0542) 420537
ENGINE - 2.15.24
Phone (0542) 732188 Fax (0542) 420537
ENGINE - 2.15.24
Phone (0542) 732188 Fax (0542) 420537
WIRE ROPE TEST WIRE ROPE TEST

Phone (0542) 732188 Fax (0542) 420537
NDT MAGNETIC PARTICLE BOOM NDT MAGNETIC PARTICLE WEDGE SOCKET
NDT MAGNETIC PARTICLE BOOM

NDT MAGNETIC PARTICLE WEDGE SOCKET
NDT MAGNETIC PARTICLE MAIN HOOK NDT MAGNETIC PARTICLE AUXILIARY HOOK
Phone (0542) 732188 Fax (0542) 420537
LOAD TEST LOAD TEST
LOAD TEST LOAD TEST

---,
Hydraulic Crawler Crane KOBELCO
7150 Max. Boom & Fixed Jib Length:

Max. Ufting Capaci\y:150
Specifications
73.15 + 30.48
Metric Tons at 5 MetelS
Meters
• Advanced winch system delivers a wide range of precisely controlled hoisting speeds, and the
fastest hoisting in its class.
• Large main and auxiliary drums can be run simultaneously or independently at different
speeds and in opposite directions, according to your needs.
• Two-speed propel system features high speed for travel, low for superior break-out force.
• Precise swing speed control allows for delicate inching operations.
• Direct fuel injection in an intercooled turbo engine delivers dependable performance with top
fuel economy.
General Dimensions
Unit: mm (It-in)
c:
o
.~
e
o
Q;
c:
Q)
()
4,710 (15-5)
4,400 (14-5)
3,250 (10-8)
1,770
(5-10)
o
t:-
o
o
'"
N
400 (15.7")
7,170 (23-6) 5,600 (18-4)
8,155 (26-9) 6,670 (21-11 )-with 1,070 (3-6) shoe

• 6,820 (22-5)-with 1,220 (4-0) shoe
Bulletin No. 7150SPEC - 301

Specifications
Safety pawls (extemal ratchet) are fitted for locking the

drums.
o
1§1 Model
Type
M!tsubishi ~~22~TC
Water-coled, direct fuel injection,
Power plant intercooled turbo
Drums: Two in-line drums, each grooved for 20mm
(0.79") wire rope.
Line speed: Single line on first drum layer
Hoisting (max.) 25m/min (each)
No. of cylinder 6 Lowering (max.) 25m/min (each)
Bore and stroke 130mm x 140mm (5.1" x 5.5")
g]
Displacement 11.1 liters
Rated power 294PS (216 kW) at 2,000 rpm Powered by two hydraulic axial piston
(JIS 01005) motors, driven through a planetary reducer.
Load hoistInternally
Clutches: system expanding band clutches.
285 PS (210 kW) at 2,000 rpm (01N 6270)
275 HP (205 kW) at 2,000 rpm (SAE J 816b) Brakes: Externally contracting band brakes, each
Max. torque 117 kg-m at 1,400 rpm (JIS02005) using positive and negative actuation.
Cooling system Liquid,recirculating bypass Drums: (front and rear): 588mm (23") P.o. x 864mm (34")
Starter 24 V, 5.5 kW wide drums, each grooved for 26mm (1.02") wire rope.
Generator 24 V, 1.5 kW Rope capacity of 370m (1,213') working length and
Cycles 4 490m (1,607') storage length.
Radiator Vertical tube and fin type core, Line speed: Single line on the first drum layer
thermostatically controlled Hoisting 90/60/45/30m/min
Air cleanner ..Ory type with replaceable paper element Lowering 90/60/45/30m/min'
Fuel tank capacity 400 liters (105 US gal)
Batteries Two 12V, 200A-hr capacity batteries,
series connected Swing unit: Powered by dual hydraulic axial
Fuel consumption (at 1,400 rpm) 154g/PS-h piston motors driving spur gears through
~ Swing system
planetary reducers, the swing system provides
3600 rotation.
Swing speed 2.2/1.1 rpm
( Pumps: All four variable displacement
pumps are driven by heavy-duty pump Swing brakes: A spring-set, hydraulically released
~ Hydraulic
drive. system
One of these pumps is used in the right multiple-disc brake is mounted on each swing motor.
propel circuit and hook hoist circuit. Another is used in Swing circle: Single-row ball bearing with an integral
the left propel circuit and hook hoist circuit, and can internally cut swing gear.
accommodate an optional 3rd hoist circuit. The third is House lock: Four position pin-hole lock (manually
used in the boom hoist circuit, and the fourth variable engaged)
displacement pump is used in the swing circuit. In addi-
tion, two gear pumps are used in the control system. Operator's cab
One of these serves the clutch and brakes. The second Totally enclosed, full-vision cab fitted with
pump can be used at the operator's discretion for a safety glass and a sliding front window. A
translifter, a cylinder for gantry lift, or a cylinder for fully adjustable, high-backed seat permits
boom foot pin or axle-pin coupling and decoupling. operators to set their ideal working position. A signal
Control: Fuel-flow hydraulic control system for infinitely horn, cigarette lighter, windshield wiper, inspection lamp
variable pressure to front and rear drums, boom hoist socket and safety lock-lever are standard features.
brakes and clutches. Controls respond instantly to the
touch, delivering smooth function operation. Controls
Pressure: 280 kg /cm2 (3,980 psi) maximum reliefvalve In front of the operator are foot pedals for
pressure front and rear drum brakes. At the opera-
Load hoist, boom hoist tor's right are console-mounted adjustable
and propel system 280kg/cm2 (4,000 psi) short levers for front and rear drum control, boom
Swing system 230kg/cm2 (3,290 psi) hoist control lever and positive/negative brake select
Control system 60kg/cm2 (860 psi) switch for front and rear drum brakes. Beside the
Hoist drum service brake system 60kg/cm2 (860 psi) operator's seat on the right are two short levers for
Reservoir capacity: 500 liters (132 US gal) propel control. At the operator's left are: a console-
Cooling: Oil-to-air heat exchanger mounted swing lever, an optional third drum control
Filtration: Fuel-flow and bypass type with replaceable lever, and front and rear drum pawl control switches;
paper element switches for ignition, engine stop, low and high speed
control for front drum, rear drum and propel; and
creep speed control for hoist and propel. A swing
Boom hoisting system brake switch and a signal horn button are on the
Powered by a hydraulic axial piston motor swing lever.
through a planetary reducer. Gauges: Fuel, engine water temperature, engine oil
Brake: A spring-set, hydraulically released pressure, hour meter.
multiple-disc brake is mounted on the boom hoist Warning lamps: Engine" oil pressure, hydraulic oil pres-
motor and operated through a counter-balance valve. sure, battery charge, air cleaner and engine oil filter .
••••
Safety devices: Hook over-hoist alarm and shut-off switch, Trans-Lifter (optional): Trans-Lifter system allows quick
boom over-hoist limit switch, boom angle indicator, and easy crawler side frame removal and trailer load-
signal horn, boom hoist and front and rear drum locks, ing. 4 vertical cylinders lift the basic machine for self-
swing lock, boom back stop, hook safety latch and loading onto trailer. 2 horizontal cylinders facilitate
optional load moment limiter (overload protection side frames for removal or replacement.
device) are provided.
ao Folding type, fitted with sheave frame for

boom hoist reeving. Lowers toward rear
'•~I..
Gantry
onto cab roof. Hydraulic lift is standard.
~ •... , Welded lattice construction using tubular,
Full up, full down positions with linkage.
Counterweight ~
r.. Boom:
between
high-tensile
sections.
steel cords with pin connections
Five-piece stack, mounted behind the machinery
compartment.
Total weight 54,000kg (119,000 Ib) Max. lifting capacity 150,000kg
82.30m
18.29m(330,000Ib)
(270')
(60')
Max. Basic
boom boom
lengthlength
Tool set and accessories for routine

~ machine maintenance are provided.
Tools
Jib (optional):
Welded lattice construction using tubular,
high-tensile steel cords with pin connections
between sections.
Carbody: Steel-welded carbody with 30.48

73.1515,000(kg)
(m)
+ 30.48
(Boom
Max. total lengthan+ integral
length jib length)seat Fixed jib
designed for pin-connectedMax. jiblifting
Max.axles. length
capacity
Crawler: Crawler assemblies designed with a quick
disconnect feature that allows complete individual
removal from the axles. Crawler belt tension is main-
tained by hydraulic jack force on the track-adjusting
bearing block.
Crawler drive: Independent hydraulic propel drive is
built into each side frame, each with a hydraulic motor Hook blocks
propelling a driving tumbler through a planetary gear A range of hook blocks can be specified,
box. each with a safety latch.
Crawler brakes: Spring-set, hydraulically released
multiple-disc parking brakes are built into each propel 30450
1
12
65
25 tons 2,200
tons
700
1,100 150 7tons
Lifting capacity
drive. No. of sheaves
Weight (kg)
Steering mechanism: A hydraulic propel system pro-
vides both skid steering (driving one track only) and
counter-rotating steering (driving tracks in opposite
directions). Diameter of wire ropes
Track rollers: 12 lower rollers and 2 upper rollers are Standard:
fitted to each side frame, all permanently sealed and Hook hoist 26mm (1.02")
maintenance-free.
Boom hoist (16-part line) 20mm (0.79")
Shoes:
Boom pendants (4-part line) 32mm (1.26")
Number 62 each side
Optional:
Standard flat shoe width 1,070mm (42") Jib hook hoist 26mm (1.02")
(optional extra 1,220mm (48"») Jib back stay pendants (2-part line) 26mm (1.02")
Max. travel speed: Boom midpoint suspension 22mm (0.08")
High range 1.2km/h (0.75mph)
Low range 0.6km/h (0.37mph) Weight
Max. gradeability: 30% Working weight: Approx. 150,000kg (330,000Ib)
(including 18.29m (60ft) boom and 15Oton hook block)
Carbody counterweight (optional) Ground pressure: 0.93kg/cm2with 1,070mm (42")
A two-piece carbody counterweight and an additional shoes.
counterweight can be optionally specified for mounting Line pull
on the carbody to increase lifting capacity. (for crane, clamshell, diaphram wall bucket)
Carbody counterweight 20,000kg (44,1 OOlb) 19.7ton
Max. available
Max.10.7ton
permissible
Additional counterweight
Rear:
Front: 8,300kg (18,300Ib)
2
Lifting Capacities
The following points should be kept in mind when interpreting the ratings given below.
1. Operating radius is the horizontal distance from center of 9. Boom lengths for jib mounting are 45.72m (150') to 73.15m
rotation to the hoist load line or tackle with load applied. (240').
2. Rated loads do not exceed 78% of tipping loads, and include 10. The boom should be erected over the front of the crawlers,
weights of the load, hook blocks, slings and other lifting de- not laterally.
vices. 11. At radii and boom length where no ratings are shown on-
3. Rated loads are for stationary and level cranes lifting a freely plate operation is not intended or approved.
suspended load, and have been determined for ideal operat- 12. Mast required when boom length is 60.96m (220') or longer.
ing conditions. The user must limit or derate lifted loads to 13. Boom insert and guy cables must be arranged as shown in
allow for adverse conditions (such as soft or uneven ground, the "Owner and Operator's Manual."
out-ol-Ievel conditions, winds, side loads, pendulum action, 14. Lifting capacities shown within the heavy lines are limited by
jerking or sudden stopping of loads, inexperience of person- the strength of the boom.
nel, multiple machine lifts and traveling with a load.) 15. Do not operate the machine with loads that exceed those
4. Gantry must be in fully raised position for all operations. shown.
5. Crawlers must be leveled to within 1% on a firm supporting
surface.
7. When lifting over boom must be deducted 450kg.
8. Midpoint suspensions are required for booms 64.01 m (210')
and longer.
Working Ranges (with fixed jib) Boom Component Chart

Base-Tip
Base-A-B-C-Tip
(140)
(200)
(210)
Base-C-Tip
Base-A-C-C-Tip
Base-C-C-C-Tip
Base-A-C-C-C-D-
Base-A-A-C-C-C-D-Tip
Base-A-A-C-C-D-D-
(110)
Base-A-B-C-C-D-D-
Base-A-C-Tip TipTipTip
Base-B-C-Tip
Base-A-C-C-C-
(270)
Base-A-B-C-C-A-D-D-
Base-A-B-C-C-A-C-
Base-A-A-C-C-C-D-D-
(120)
(60)
(130)
(150)
(220)
Base-A-Tip
Base-B-Tip
(70)
(80)
(90)
Base-B-C-C-Tip
(160)
(170)
(180)
(230)
(190)
(100)
Base-B-C-C-C-Tip
Base-A-B-C-C-C-
Base-A-A-B-C-C-C-Tip
(240)
(260)
(250)
Base-A-B-C-C-C-D-D-
Boom Length D-D-Tip
Tip
Tip
m (ft) Boom arangement
36.58
39.62
21.34
24.38
27.43
70.10
42.67
48.77
60.96
64.01
57.91
30.48
73.15
33.53
76.20
82.30
45.72
67.06
51.82
54.86
79.25 18.29
K
~
V
---
K~
K
K":xJ
ti
j~[:/'
N:t
c«
X
x~"
qV)
H
k)
I---
N
IT'
LY
Y
X
f/D
K::
1
<
~
.0
/---
o0
IlL
]~'"
yV
~/
>(1
-I--
IY
j;,(
>(
V--
pz
t-..
LX
~"'-.:
I-----
0<
: ;!:
')(
t-r--
K
Ifl'l--
h( ~
~"
['y
'-/-
kX
~~
t>< >
<'\l"
/:.
lX
-:) 0/i
nNJ
// / 1--,=tN
1:~
hiV'~
~ ~r:
/~oo
:
I 1'.../
Q , ~/ L- ~
I:r-_~750I _1750
)("'-Joo:
""""
"---
"""
>(XC~
t---......
39.62ml"x >(130')
1"7~'o
()(50
J ~tf
/r--
/ ~
/\o~he-1"
~)(S
~
<: I boom
10
y(
:l!---
7,17"-
~77
( ,
r---~ ,_ "'-
1-----.
::;<
"-/
~
,\,;
15
1 , 00
I(
20
60° (:
--.......
'---r---,
~4501
~tx:9v
2~
1T
/-"5 9
r---...
--------
""" :
,
,,: / 9
o
60-111
05
446)
00
28-1)
5
11-81
o
95-3)
5
78-10)
o
62-6)
5
.\6·1)
o
29-8)
5
13·3)
o
96-10)
_E
5
80-5)
~
_
o ~
6.1-1) ~
o
5 '"
47-8)
o
§
o C,
31-3) ~
o
.0 Base =7.62m(25'), Tip =10.7m(35')
5 •
14-10) :E
'" Inserts: A = 3.05 m (10'), B =6.10 m (20')
'0
o
9851 J: C = 9.14m (30'), 0 =12.19 m(40')
5
82-01
Jib Component Chart
o
65-7) Base-A-Tip
Base-A-B-Tip
(60)
(100)
Base-A-B-B-
Base-A-B-B-B-Tip
(40)
(80)
Jib Length Tip
m(ft) Jib arrangement
18.29
30.48
5 24.38
12.19
49-3,
o
32101
Base =4.57 m(15'), Tip = 4.57 m (15')

I L 14m
--11 24m(945")
(5:'.1") Radius from center 01 rotation in meters (It.·in) Inserts: A = 3.05m (10'), B = 6.10 m (20')
3
-
Boom Lifting Capacities (Standard)
Rated Loads in Metric Tons for 3600 Working Area (with standard conterweights) Unit: metric ton
10.1
(26-3)
(23-0)
(19-8)
(26-3)
(32-10)
(137-10)
(124-8)
(111-7)
(131-3)
(45-11)
(105-0)
(131-3)
(118-1)
11.1(52-6)
(39-4)
(65-7)
(98-5)
(29-6)
(16-5)
(32-10)
(19-8)
(45-11)
(91-10)
(118-1)
(105-0)
(111-7)
(124-8)
(91-10)
57.8
11.7
35.6
15.1
13.1
10.8 (59-0)
(59-0)
(78-9)
(72-2)
I(85-4) 4282.0
75.2
96.2
98.7
98.8
53.2
42.9
4070.1
12.9
35.8
23.4
15.4
27.43
24.38
30
34
35.5
20
26.2
121.7
54.3
20.8
30.6
21.1
21.4
21.6
20.9
24
20.4
22
69.2
69.8
69.9
70.2
70.3
36.5
36
28
26.5
38
II(72-2)
II(85-4)
(78-9)(100)
(98-5)
62.3
14.0 44.2
82.2
81.8
69.6
43.9
44.0
10.6
53.8
54.0
24.233.53
16
30.48
12
111.5
19.3
27.6
18.2
116.8
128.1
14
18
16.4
82.3
78.8
35.9
14.9
53.7
54.2
26
32 36.58
27.3
11.5
16.9
37.1 26.3
9.8
23.1
20.6
18.4
16.6
(90)
(80)
(110)
77.8
43.1
13.6
17.0
53.3(70)
(120)
21.34
49.6
31.6
26.7 IIIIIiI IIII
99.1
44.5
123.6
54.6
140.0
70.5
37.5
(137-10)
9.1 10 32.0
8569II 27.8 I I 21.9
7 I 17.5I
16.1
11.9
23.0
13.8
12.7
42.7
30.8
30.4 90.7
53.5
18.7
36.8
24.4
66.5
31.3
24.0
(39-4)
36.4
(23-0) 43.6
i12.5
43.2
36.1
23.5
15.5 52.2
94.4
19.0
17.2
102.5
43.5
42.6
31.1
30.7
30.2
37.015.7
31.8
14.2
(65-7)
27.1 19.5
I (52-6)
(130)
26.8
23.7
83.8
III18.8 I I I 82.5
150.0
(140) I 24.7 ~diUS
(150) I (160)
Boom len~m (ft·in
I
I 14.4 I ,
m (ft)
39.62 I 42.67 I 45.72 I 48.77
Unit: metric ton

10.1 I(72-2)
III
,
44
40
38
56
58
48
50
54
5222
6224
28
34
26
30
20
3214.4
14.6
13.1
35.1
8.6
15.2
18
22.5
36 12.3
11.8
15.8
40.0
10.1
6.6
29.8
10.9
11.9
12.0
16.243.5
25.5 38.1
14.3
9.3
7.7
13.2
10.8
19.9
18.6
19.7
18.0
16
19.2
40.3
9.1
7.9
12.9
33.8
11.0 41.8
20.2
30.0
35.2
14.7
13.4
11.2
22.8
12.2
46.9
10.3 radius m (ft-in
(144-4)
25.0
22.1
19.4
15.3
11.1
10.0
I9 j(45-11)
4.1
9.1
23.1
21.6
12.3
6.2
4.5
22.8
13.7
7.6
4.0
2.7
5.0
3.5
37.0
30.1
5.4
3.2
2.4
3.6
17.2
5.6
6.9
8.3
4.5
6.2
(39-4)
(177-0)
(157-6)
(203-5)
(45-11)
(131-3)
(124-8)
(183-9)
(91-10)
(111-7)
II(131-3)
(144-4)
(91-10)
(105-0)
(190-3)
(118-1)
I(59-1)
(105-0)(52-6)
(190-3)
(157-6)
(164-1)
(177-0)
(118-1)
(203-5)
(170-7)(78-9)
I(98-5)
.3(85-4)
(111-7)
(164-1)
(170-7)
(183-9)
(124-8)
(65-7)
.9 6.5
7.1
24.4
46
17.4
9.3
3.8
60
(59-1)
(52-6)
(65-7)
(78-9)
(72-2)
(85-4)
(98-5)
42
.1(39-4)
10.1
13.9
11.3
8.5
4.7
4.2
3.4
2.6
3.0
19.6
15.5
12.5
10.3
7.8
5.3
5.9
4.4
22.32.5
6.8
25.7
2.2
I7.4
15.9
26.2
20.08.211.7
6.1
22.3
6.7
335.6
411.8
17.717.6
8.4
9.0
518.0
4.0
7,9
I4.9
30.3
20.2
2.85.4
8.6
6.4
9.0
8.9 10.7
27.1
20.3
30.1
22.4
22.6
17.5
16.7
14.0
14.3
13.6
7.5
4.3
3.4 21.0
12.9
29.6
7.9
8.5
5.4
4.9
3.8
11.4
5.3
19.7
(180)
13.0
15.6
7.2
7.5
33.5
229.6
15.97.3
66.09.8
12.6
III4.8
26.4
9.8
9.5
7.0
6.4
5.0
I I.0
22.7 .6
9.9
10.7
14.3
6.9
6.6
5.9
5.5
8.26.2
.2
13.0
35.2
25.7
22.9
22.6
17.8
11.8
10.4
7.6
7.2.5
32.7
25.9
20.0 IIiiIIII9.6
(150-11)
8.8(196-10)
(137-10)
14
25.9
18.0
16.2 8.2 8.9 126.9 (210)
7.7
(200)
I (190)
(220)
IIIIIIIIII I23.8I 51.82 (230)
II II (240)
I I (270)
5.8 I 82.30i (260)
(250) 67.06 70.10; ! 73.15 !I 76.20 ; 79.25
j
m (ft) Operating
~ ~ 54.86 II 57.91
I60.96 I 64.01
I I I
4
------------------------------------
(with carbody counterweights and

Boom Lifting Capacities an additional counterweight)
Rated Loads in Metric Tons for 3600 Working Area
1I
(with carbody counterweights and an additional counterweight) Unit: metric ton
I18.5 657II1
I 34 78.5
24
28
26.142.1
14
82.7
2228.4
45.5
29.3 III T
IIIIIII(52-6)I32 102.3
104.6
90.7
30
38
40
79.1
79.3
72.7
3626 37.1
52.3
51.2
116.8
128.1
102.5
111.5
121.7
20
24.38
29.1 28.3
87.1
89.8
90.4
33.1
32.9
21.3416
43.9
62.6
63.3
63.4
62.9
12
I18 96.2
104.8
94.4 78.4
48.5
150.0
38.4
140.0
123.6
61.1
22.1
90.0
20.3
89
IIII I 17.4
34.6
,(60) (110)26.0 IIi 24.1I
31.3 I II(120)
I 18.29I! I I
(23-0)
62.3
28.5
20.8(26-3)
(19-8)
(29-6)
(16-5)
(124-8)
(131-3)
47.7
37.1(32-10)
(19-8)
(23-0)
(91-10)
(105-0)
(131-3)
(52-6)
51.1
44.0
56.8
37.5
49.5
37.7
28.9
66.5
37.4
28.7
28.1
15.6(85-4)
(98-5)
(32-10)
(91-10)
(45-11)
(78-9)
(26-3)
(16-5)
(29-6)
(45-11)
(118-1)
(124-8)
(39-4)
(65-7)
(59-0)
(111-7)
(118-1)
(72-2)
(105-0)
(111-7)
15.1
18.6
75.6
32.3
22.9
83.8
69.4
51.8
25.5
43.8
23.1
14.4
32.5
54.7
15.7
10.5
21.0
57.81
52.2
12.9
16.3
43.7
23.2
69.6 (59-0)
(39-4)
(98-5)
(85-4)
(72-2)
(65-7)
(78-9) 42
42.1 44.2
25.0
23.3
2
20.3
III(80)
32.9
38.2
5 32.2
22.7
II1.0
(90)
79.5
38.7
32.7
22.5
13.1
11.8 (70)
15.9
44.4
52.6
61.8
75.2
59.3
34.7
16.9 I20.6
37.9
52.3
31.2
I14.4 0.2 (137-10)
17.6
14.0 (100)
I10 I
77.8
25.8
40.2
36.0
11.5
19.1 I
I17.1
4I2 3.3
5.718.9
12.3 18.8
25.4
25.3
17.2 (130) radius (140)
m (ft-in) (150) I (160)
m (ft) perating
39.62 I 42.67 45.72, 48.77
~ ~ 27.43 I I 30.48 I I 33.53 I 36.58 I
Unit: metric ton

! radius
; m (ft-in
15.9
15.8
22.1
14.8
7.0
21.8
21.0
18.2
10.6
10.8
25.0
37.0
21.6
19.6
19.9 II(131-3)
III6.0
(137-10)
(131-3)
(45-11)
19.7
13.8
12.7
11.6
5.9 5.1
7.3
9.3
7.9
4.3
9.9
6.8
5.5
4.7
8.6
6.2
5.6
3.9
4.7
(203-5)
(196-10)
(150-11)
(177-0)
(190-3)
(144-4)
(164-1)
(170-7)
(203-5)
(105-0)
(111-7)
(118-1)
(124-8)
(91-10)
7.8
7.3
6.1
4 (45-11)
(183-9)
(170-7)
(177-0)
(210-0)
(157-6)
(183-9)
(210-0)(111-7)
(118-1)
(124-8)
(144-4)
(157-6)
(91-10)
(59-1)
I(39-4)
.9
III(72-2)
(65-7)
(164-1)
(105-0)
(52-6)
(190-3) 44
64
40
58
54
50
52
62
56
48 8.9
30
22
34
36
38
26
8.8
10.3
20
32
7.5
60
(52-6)
(78-9)
(85-4) 8.6
20.1
133
11.2
9.5
8.1
6.4
5.4
5.0
4.5 18
12.5
11.5
10.4
14.0
II(39-4)
(65-7)
I(78-9)
(72-2)
(85-4)
(98-5)
(98-5)42
46
24.4
22.7
17.6
14.5
12.2
10.3
8.8
(59-1)
12.9
5.8
I 6.4
28
24.2
23.8
18.1
26.6
24
7.9
13.5
8.3
20.19.7
43.5
14.6
11.1
35.6
16
22.0
38.1
40.3
29.5
27.2
28.7
19.0
I I
22.5
9.8
17.5
40.0
21.8
14.9
15.1
20.7
22.1
19.9
57.91
16.1
16.5
31.8
20.3
10.7
7.4
7.0
8.0
24.7
(240)
9.6
18.0
10.7
9.2
7.9
18.8
13.7
I8.5
9.63
24.7
18.4
27.1
46.9
36.9
29.8
22.3
. 12
41.8
20.2
15.4
33.0
16.8
14
9.7(196-10)
35.6
16.9
15.7
8.5
6.1
18.6
(190)
35.2
27.1
32.9
18.0
11.9
9.0
7.8
6
6.3
4.1
19.2
.8
(180)
27.9
33.8
II5.4
31.8
21.4
4.1 15.2
30.2
11.6
23.8 33.7
16.1
13.8
13.9
12.7
11.7
7.1
13.7
18.3
26.0
12.6
4.5
3.7
16.6
7.5
33.5
24.6
17.7
14.9
14.6
12.3
10.4
10.0
9.3
8.9
8.0
7.6
5.6
17.0
6.2
0.8
30.3
26.4
27.6
27.9
23.9
1
16.4
13.4
8.2
7.0
9.9(137-10)
(150-11)
12.0
13.2
14.2
9.7
IIIIII
IIII!10.8
(200) I III I (210)
I6.5
15.032.7
29.6
28.8
30.5
26.8
24.7
19.8
16.3
11.6
11.3
6.9
6.6
5.2
22.8
31.3
25.7
19.6
8.6
7.5
7.4
10.8
8.6 ; I I
II I!I (250)
7.8
(170) ::I (260)
II I51.82 60.96
(220)
7.0 I(ft)
70.10
I (230),im (270)
I
; 64.01
. perating
I 67.06 I
6.5 II ;
73.15 I 76.20 I 79.25 I 82.30

~ B~
5
Fixed Jib Lifting Capacities
Jib Rated Loads in Metric Tons for 3600 Working Area
II24.38m
(65-7)
(59-0)
(91-10)
(72-2)
(45-11)
(111-7)
(52-6)
(98-5)
(131-3)
(85-4)
(78-9)
(124-8)
6.0
5.5
6.5
5.7
8.0
10.1
12.012.19m
18.29m
30°
10° I10.1
11.5
7.1
8.0
7.6
12.7
IIII II I 15.0
12.0
13.0
7.8
12.6
10.1
7.4
12.3
10.6
10.8
6.7
15.0
10.8 7.4
8.0
7.6 I I
(40')
I (60')
1
(80') jib
jib
45.72m (150') boom
m (ft-in) 10°
10° (91-10) 34
38
III 40 22
24
14 (124-8)
(111-7)
(98-5)
(45-11)
(59-0)
(52-6)
(72-2)
(85-4)
(65-7)
(78-9)
(131-3)
3.0 1
26
28
30 I
3.7
4.0
3.6
4.0 1816
20
Unit: metric ton
8.0 6.2
9.9
7.2
11.8 I Offset angle radius
III7.2
7.7
(164-1)
(45-11)
(59-0)
(65-7)
(52-6)
(59-0)
(91-10)
(111-7)
(164-1)
(111-7)
(124-8)
(65-7)
(78-9)
(85-4)
(98-5)
7.6
(72-2)
(98-5)
(85-4)
3.6
(91-10)
(45-11)
(52-6)
(78-9)
(137-10)
(124-8)
3.0
2.8
6.0
5.4
8.0
8.0
4.0
3.9
3.3
(72-2) IiIII 50
IIIIIi24.38m34
38
46 14.3
6.0
15.0
12.0
30°
30°
42 15.0
11.89.9
13.0
8.4 10°
6.2
(150-11)
(137-10) 8.4
22
14
30
20
24
26
28 7.2
I !I
18 12.19m (40')
18.29mjib (60')
Operating I I jib
30° IIII (80')
2.9
5.7
5.1
6.8
6.0
6.2
6.2
12.0
13.0
30°7.2
6.4
8.0
10°
30.48m
111111111 111 16
IIIII(100') 1
jib
jib II I m{ft-in)
57.91 m (190') boom
Unit: metric ton

1I.
6.6
3.5
8.0
6.0
(177-0)
(190-3)
(78-9)
(137-10)
(124-8)
(164-1)
(59-0)
3.0
(65-7)
(72-2)
(78-9)
5.6
4.4
7.7
6.6
2.8
8.0
(72-2)
(85-4)
(65-7)
(150-11)
(164-1)
(111-7)
(190-3)
(91-10)
(111-7)
(124-8)
(177-0)
(203-5)
(85-4)
(98-5)
(59-0)
(203-5)
(91-10)
(98-5)
2.8
5.5
30°4.0
2.7
5.1
3.61III24.38m
7.4
5.5
3.6
7.8
4.4
3.6
3.7
3.2
12.0I
2.5
12.7
6.0
8.0
2.8
30°
10°
;
III!I:0°
30.48m
1 111111
54
38
IIII46
42
11
5.5
11.4
10.4
6.6
12.0
12.4
7.9
12.1
62 15.0
50
58 I4.4
3.6
11.4
4.4
9.5
2.8
15.0
14.0 5.5
13.0
10°
11.8
3.6
9.5
2.86.6
7.9
18 12.19m
(150-11)
(137-10)
1
I
30
34
III(100')
II(80')
1 111 jib
jib
1
26 Operating
I I II 28 (40')24
20jib (60') jib
18.29m
22 ; Offset angle
73.m(ft-in)
15m (240') boom
radius
Note: This chart presents rated jib loads for three possible boom lengths. Data for boom lengths from 150 to 240 feet at 10-foot intervals is available upon request.
6
Luffing Tower Lifting Capacities
Working Ranges
• Luffing Tower Length: 56.69m • Luffing Tower Length: 50.09m
~
42.67m jib 80 t"tJ0~
.'C
.~0
>
:E
<J>
E.
105 Q;
§Ec;,'": :5
39.62m jib 75
85
"~~
27.43m
1.83m jib
39.62m jib t0
E
.c
0>'"
.~
J:
t;,
0;
:E
33.53m
36.58m jib
45.72m
30.48m jib 95
90
100
36.58m jib ~
'C
<J>
E.
.E
42.67m jib
~5
33.53m jib
30.48m jib
27.43m jib
1.83m
Radius from center of rotation in meters (ft-in)
Radius from center of rotation in meters (ft-in)
70
• Luffing Tower Length: 44.99m • Luffing Tower Length: 38.40m

95
90
39.62m jib
85
36.58m jib 85
33.53m jib 80
30.48m jib
33.53m jib
27.43m jib
'2'
1.83m
30.48m jib
27.43m jib
75
70 tt
<J>
1.83m 65 ~
~
60 ~
~
~
55 e'"
"
50 ~
.c
~
~5 :E
'"
'~
~o J:
35
Radius from center of rotation in meters (ft-in) 60 65

..
.
\ 60
\
\
of Center
rotation I I 104m
ofCenter
rotation II, 1.4m
ij
7
Rated Loads in Metric Tons for 3600 Working Area Tower Component Chart
",Base-C'-B-C-C-C-Cap
75"
H()wer 26.4m12.0
42.6m
11.0
9.9
i;60~
35
length
9.1
11.028.1m10.8
40.4m6.4
1S.8m
10.8m
39.9
60°
..
•....75° 5.9
19.6
11.0
12.2
16.2
13.5
30.9m9.5
14.8
47.1m6.1
20.0
20.0
17.8
m(ft.) 11.0
9.912.2
5(116)':&
9O~&&'"
m(ft.) 6.5 7.77.7
38.Bm
90°
27.43(9(J) 9.1 5.1
8.48.4
7.17.1
'" 6.9
19.6
13.5
14.8
17.8
16.2
20.0
11.6m
1S.8m
5.6 4.7
...... 20.0
30.48(100) 5.6
47.2m4.96.0
5.1
:IT'''',W
4.44.5
SO.1m Tower length ", Base-C'
meters(ft) Base-C'
Base-C' -B-C-C-Cap
-A-C-C-Cap
-C-C-Cap
Base-C'-A-C-C-C-Cap
-A-A-B-C-C-C-Cap
-C-C-C-Cap
Base-C'-A-B-C-C-C-Cap
56.0(183-9) 44.49(146) 38.40(126)
41.44(136)
47.54(156)35.35(116)
53.64(176)
50.59(166)
56.69(186)
Base =7.62 m(25'), Cap=0.31 m(1')

Inserts: B=6.10 m(20'), C=9.14 m(30')
A=3.05 m(1 0'), C'=9.14 m(30')
Note: C' 9.14 m(30') boom is for luffing tower use only.
Jib Component Chart

NO. of -Tip
Jibrollers 121for
2 insert lines
Jib length meters(ft) Base-A-B-C-C-Tip
BaseB-C-C-
BaseA-C-C-
Base-C-Tip
Base-C-C-Tip
arangement
Base-A-C-Tip
Base-B-C-Tip
30.48(100)
45.72(150)
39.62(130)
36.58(120)
42.67(140) 27.43(90) 33.53(110)
Base=9.14m(30'), Tip=9.14m(30')
Inserts: A=3.05m(10'), B=6.10m(20')
C=9.14m(30')
Configration of luffing tower and jib

x45.72
x(130)
x70°
O'700~90°
25ton
65ton
25ton
30.48
36.58
42.67
33.53
39.62
X 600~90°
60°
::)
(100)70° ~
(150)
(120)
(140)
(110)
Tower 0
-~90c
- 90°
90° x(90)
O·
O
65ton
angle
Steel 0
'plate 27.43 1
t~ft)
o : Available x: Not available
0* :Should be equipped with weight (400kg) for jib tip to tip of upper jib.
Notes:
1. Rated loads are within 78% of minimum tipping load with the machine 5. During operation, the luffing tower can be angled according to the following table.
standing on firm level ground, and include the weight of lifting devices such as Tower height Permissible tower angle
hook blocks, slings etc. More than 47.54m(156') 70'·90'
2. With 27.43m(90') or 30.48m(1 00') jibs, a 65ton hook should be used. Less than 44.49m(146') 60' - 90'
3. For the self-erection or dismantling of a 53.64m(176') or 56.69m(186') tower,
be sure to support the machine on the speciai self-erection steel plate. 6. Maximum rated load values assume that 26mm diameter naflex cable is used.
4. When using a 27.43m(90') jib and a tower height exceeding 50.59m(166'), or with
a 30.48m(1 00') jib and a tower height exceeding 53.64m(176'), attach a jib
tip weight(400kg) to the top of the jib.
Luffing tower & jib:

56.6953.64
Max. lifting capacity 35.35m (186') ++42.67
20,OOOkg
(176') +(44,OOOlb)
(140')(150')
45.72 Diameter of wire ropes
ngth)
I>
(116') 27.43m (90')
gth) Max. total length Main hook hoist 26mm (1.02")
Tower jib hoist 26mm (1.02")
Tower hoist 20mm (1.26")
Tower jib pendants (2-part line) 36mm (1.02") -Tower
22mm (0.08") -Jib
Hook block weight and max. hoisting loads (metric ton) Weight
200.7
2-line ton
11 ton
1.1 ton
Max. Hook
hoisting loads
weight Working weight: Approx. 168,000kg (370,400Ib)
Hook Capacity
(including 56.69m boom and 42.67m jib)
Ground pressure: 1.03kglcm2
8
39.4m
37.6m
24.5m
25.8m 46.3m 10.8m
28.1m 390m
12.4m
I
3O.9m
6.012.2
I80°
9.93.8
7.1 11.0 15.Bm
7.6
11.0
11.0
12.2
II9.1 12.2
6.0
16.2
7.1
19.6
20.0
9.9
13.5
17.8 12.2
14.8
19.6
19.37.1
13.3
8.4
7.7
9.1 6.0
4.7
15.6m
19.7m 15.8m
4.79.1
9.9
8.4
5.632.2m 900
700
8008.4
11.01
7.11
I!651
39.62(130) 6.01
9.11 6.5
9.1
16.4m
9.96.0
13.5
13.3
12.6
III,I 7.1
II11III338~51 7.7
3.8
27.43(90) 14.8
13.5
8.4
9.1
9.9 IIi11I6.0 20.0
16.2
20.0
17.8
11.6m
1S.8m
5.6
13.511.0
42.67(140)
45.72(150)
33.53(110)
30.48(100)6.5
36.58(120) 5.1 5.1 . 14.8 9.0
iJower.length 771 5.1
17.8 1IIIIII15.11 :mitt)
II16.5111.0 6.5
III119.08.41 I III1 1I 900 II I 80°
11.01
9.91
8.41 ,
5.61
771
4.71
6.01
6.51
3.21
7.71
4.41 II1IIII1
7.117.11
3.51
411
5.615.61
3.8127.1m
190°
II1116.2
I1I 1117.1
111.5
771 4.113.51
12.8
411
471
2.6
13.2
14.31I
14.4
I188m
3.21
3.0
"'2.4
'17.81
563Bm41
14.8
5.6
3.81
511
110
13.71I
6.01
4.11
2.8
6.5
2.81
7.11
7.71
445.4
622~71
1148mI
12.2
12.21
8.41471
4.41
533~81
1481I
509m1 474:71
533~8
9.9
7.1
'§7'4.
36.4m 4.7
4.1
6.0
9.1 800
I12.21
5.17.11
1I4.4
771
II3.51
5.11
4.41
8.4 7714.41
396~7
5.61504.31
593~01
11.0
440m1 1284m900
4.71
5.1
4.1
771
6.51
II9.9
7.11
6.0
i3.5
561
3.2
4.4
8.4
900 90°
5.61
16.31
9.11
I700
465":"0
1'16.31
309"."51 4.4
4.71
6.51
3.81
15.3
10.11
16.11
6.01 II416.'21
445.'41
80° 1I 700
435"."81I 800 !I I 700
70° 53.64(176)
2.0 10.0
25.Qm49.Qm 28.1m
12.2
11.0
I841
42.67(140) ,
7.71
1S.Sm
I120.0
13.5
12.2
14.8
16.2
11.0
17.8
19.6 15.8m
14.8
17.8
20.0
I 30.48(100)7.1
8.4
7.7 II 5.6
39.62(130)
Tower
2.6386.'91 9.11
length
36.58(120)
III111.11
I11III1'16~31
1'17.81
I1'14~81
1'14.81 9.9
111III116.213.5'
3.0
5.1
4.7
19.6
13.71
12.81
771
3.21I
3.2
14.31
637m
3.81
4.11I
30
3.8
4.711
3.51I
II1117.11
1'19.31I
1'6.4m I114.81
1"":"
116.2
11901
11351
10.0
14.41 11I127.43(90)
I I1111.0
7.117.11
13.51
15.31
14.81
16.11I
16.211
6.516.51
4.11I
4.71
12.21
12.21I
16.31
6.016.0
1'19.31
1781
4.41
2.8
6.51 m(lI)
113.5
7.111367':"61
5.11I
7.711
502.91
573Bm21
20.0
17.81
5439m7
14.811 )1 7.7
I9.91
II1II9.11
I1
'20.01
I8.41
II1
700
I1
•2
7.7
4.711I I1I 26_3m
1I12.21
514~21
3.81
I336:7
III 7.11
455':"21
6.0
425":'91
46t61
338~51
3099m5
5433m7
112.21 33.53(
8.41
9.91
7.7
111.0
I1I7.11
6.51
5.61
9.11
I6.01
9.91
900
9.1
8.4
9.1
6.51
7.7
7.71
11.0
5.61
4.71
471
7.1
5.1 I110)
1II III319.'31
I11396.'61
11.01210.51
4.11
3.5
4.41
3.8
90°
4.41
5.61
561
911
9.91
6.5
111.01 60
7.11
5.11
5.61
8.44.4
8.41
9.1
991
6.01
6.01
211.21 14064m4
i9.91
80° 561
6.0
4.71
4.7
4.1
5.11
6.5
474.8
4.4
II 8.41 1I 1I700
4.41
561
9.11
9.91
5.1
11.01
9.1
309.81
'6':"01
"5.21
800 I
~I&I~I~I&I~I~I&I~I~I&I~
I 56.69(186)
2.0
Clamshell
10.5 Metric Ton (23,100 Ib) Rated Load

24.37m Maximum Boom
/ ~"'"
t---
~
(
\~""V)(/~o·- v
,//\I'x'
27.43m (90')60·
)(
1)\
/1
22I "- (32'10)
2"
16
14
(72-2)
(59-1)
(E
145·11)
11
-----I""
Nf
40· : I'---- I
1.4m(55.1')_ lio. (
10 )jJ
I
f----~~ r~
boom
/
(19.8) r---..••.• ~
Radius
I y
from center/1 of rotation in meters (ft,in) 30
(98·5)
E ~ ~r ~Vv ............
6 /"
\ ~
1/ ~ V/ 26
(85-4)
/1\
~I/ //, //1 22
(72-2)
'2
16 ;1:
59-1) ~
i!!
CI>
Qj
14 E
(45-',).=
"C
c::
10 ::I
32·'0) ~
CI>
>
o
.Q
6 co
(19-8) _
.<:
CI
'0;
:I:
5-4)
Rated Loads in kg (standard) Rated Loads in kg (optional)

27.43
24.38
21.34
boom
10,500
10,500
(70)
(32-10)
(45-11
(59-1)
(52-6)
(39-4)
(78-9)
(72-2)
(65-7)
(80) 10,500
boom
(90)) Operating 10,500 10,500 21.34
27.43
24.38
boom
12,500
12,500
(39-4)
(32-10)
(45-11)
(52-6)
(59-1)
(65-7)
(78-9)
(72-2)
(80)
(70)
(90) boom
12,500 12,500 12,500
(60) 18.29 m(ft) 10,500 18.29
adius m(ft-in) (60)
radius m(ft-in)
20.0
24.0
22.0
18.0
10.0 16.0 14.0 12.0
~ ~
Note: Table shows loads using standard 26 mm wire and Note: Table shows loads using optional 28 mm wire and
standard drums. optional drums.
Above ratings are combined weights of bucket and material.

Clamshell ratings shown also apply to grapple and all other
material handling buckets except dragline. For clamshell opera-
tions, the weight of bucket is considered a part of the load and
the total weight of bucket plus contents must not exceed the
corresponding rating shown.
• Limit on clamshell rating 10,500 kg (23,100 Ib)

• Limit on clamshell rating (using 28 mm dia. wire rope- opt.) ....
................................................................. 12,500 kg (27,600 Ib)
• Maximum allowable bucket 3.0 m3 (3.9 cu yd)
• Maximum allowable bucket weight 6,000 kg (13,200Ib)
Note:
To select the bucket size best suited for your application, use the
following formula: refer to the above charts to obtain clamshell
capacity in kg. Clamshell capacity = (cubic meter capacity of
bucket) x (weight of material per cubic meter) + ( weight of
specific clamshell bucket).
10

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CERTIFICATION OF

FLOATING LAND CRANE LATTICE BOOM

ITEM No: 2.15.24

Serial No. : JJ00192

VERIFICATION OF LOAD MOMENT INDICATOR

II. OPERATION FUNCTIONAL TESTING

Load Cell data:

No Radius Angle Boom Load Load Weight Difference

FLOATING LAND CRANE LATTICE BOOM 2.15.24

FLOATING LAND CRANE LATTICE BOOM 2.15.24

FLOATING LAND CRANE LATTICE BOOM 2.15.24

FLOATING LAND CRANE LATTICE BOOM 2.15.24

 Item Number : 2.15.24

1. ANSI / ASME B 30.8 “Floating Land Crane”

Executive Summary Floating Land Crane Lattice Boom Page 1 of 5

III. GENERAL SPECIFICATION

IV. INSPEKSI DAN VERIFIKASI

Review terhadap dokumen atas pesawat angkat meliputi:

Floating Land Crane

3. Performance Test (Functional test)

4. Verifikasi Report NDT

Executive Summary Floating Land Crane Lattice Boom Page 2 of 5

 Wire Rope Inspection

5. History Card Record

A.2 Review Dokumen

Executive Summary Floating Land Crane Lattice Boom Page 3 of 5

B. INSPEKSI LAPANGAN DAN VERIFIKASI

2. Wire Rope Specification

3. Boom dan Inter section Boom

4. Slew Drive / Turn Table / Swing /Brake

5. Main Hook Block & Auxiliary Hook Block

6. Main Hoist & Auxiliary Hoist

7. Electric Control, Power Plant Control

Executive Summary Floating Land Crane Lattice Boom Page 4 of 5

11. Track/Hydraulic/Pneumatic System

13. Barge / Pontoon

Executive Summary Floating Land Crane Lattice Boom Page 5 of 5

TECHNICAL INSPECTION DIVISION

DAILY INSPECTION RECORD

OWNER / User PT. KALI RAYA SARI

3.Manual Book Manufacture

Kapasitas : 150,0 Tons

Pabrik pembuat : Kobelco

Lokasi digunakan : CB. Niagara 1801

Panjang Boom : 48,77 meter

Type : Floating Land Crane Lattice Boom

Engine : Mitsubishi Japan 6D22TC, 2000 Rpm, 216 Kw, 24 Volt

Data dan dokumen lengkap

NON CONFORMATION REPORT ( IF ANY ) YES V NO

INSPECTOR DATE : 9/10/2020

TECHNICAL INSPECTION DIVISION

DAILY INSPECTION RECORD

NON CONFORMATION REPORT ( IF ANY ) YES V NO

INSPECTOR DATE : 9/10/2020

TECHNICAL INSPECTION DIVISION

DAILY INSPECTION RECORD

PENGUJIAN FUNGSI BEBAN

NON CONFORMATION REPORT ( IF ANY ) YES V NO

INSPECTOR DATE : 9/10/2020

CRANE HISTORY CARD