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Total runout is a GD&T tolerance that controls multiple geometric aspects of an entire surface simultaneously, unlike runout which applies to individual circular elements. It limits the full indicator movement of a surface to less than 0.1 relative to a datum. Total runout is verified by applying an indicator perpendicular along the entire surface and measuring the difference between the minimum and maximum readings.

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0% found this document useful (0 votes)
198 views

TIR

Total runout is a GD&T tolerance that controls multiple geometric aspects of an entire surface simultaneously, unlike runout which applies to individual circular elements. It limits the full indicator movement of a surface to less than 0.1 relative to a datum. Total runout is verified by applying an indicator perpendicular along the entire surface and measuring the difference between the minimum and maximum readings.

Uploaded by

kaspolanwar
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Total Runout

In GD&T, total runout is a complex tolerance that controls a feature's straightness, profile, angularity, and other geometric variation. Total runout is different than runout because it applies to an entire surface simultaneously instead of individual circular elements. An example of total runout tolerance is shown below. The top figure shows a total runout tolerance applied to a horizontal surface. The boxed symbols can be read "this entire surface must have full indicator movement (FIM) of less than 0.1 relative to datum A". The lower figure shows how total runout is verified. Note that the indicator is applied all along, and perpendicular to the surface to which the tolerance is applied.

Runout
In GD&T, runout tolerance is used to control the location of a circular part feature relative to its axis. This is different than circularity, which controls overall roundness. Runout is usually applied to parts with circular cross sections that must be assembled like drill bits, segmented shafts, or machine tool components. Runout helps to limit the axis offset of two parts to ensure they can spin and wear evenly. An example of runout tolerance is shown below. In the top figure the runout symbol is applied to the angled surface. The boxed symbols can be read "each circular element of this surface must have full indicator movement (FIM) of less than 0.1 relative to datum A". The bottom figure shows a sample measurement taken at one cross section, but multiple measurements are required to verify runout. Note that the indicator is applied perpendicular to the measured surface, and that this tolerance controls only individual circular elements and not the whole surface simultaneously (see total runout).

Full Indicator Movement


An indicator is a device that measures the extension of a spring-loaded protrusion. An indicator can be placed against a workpiece to show cylindrical surface variation as the workpiece rotates. Full Indicator Movement (FIM) is the absolute difference between the minimum and maximum reading of an indicator as a workpiece is rotated a full revolution. FIM is used to establish whether a part meets its runout or total runout tolerance. When measuring a part, the indicator measurement device (shown in the left figure below) is placed on the part. Placing the device on the part displaces the indicator to its initial position (shown in the right figure). As the part is rotated, the indicator fluctuates between its min and max positions based on the highest and lowest points on the part. The absolute difference between the final min and max positions establishes the FIM of the part.

Total Runout
In GD&T, total runout is a complex tolerance that controls a feature's straightness, profile, angularity, and other geometric variation. Total runout is different than runout because it applies to an entire surface simultaneously instead of individual circular elements. An example of total runout tolerance is shown below. The top figure shows a total runout tolerance applied to a horizontal surface. The boxed symbols can be read "this entire surface must have full indicator movement (FIM) of less than 0.1 relative to datum A". The lower figure shows how total runout is verified. Note that the indicator is applied all along, and perpendicular to the surface to which the tolerance is applied.

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