GenesysTM 1U 750 1500W User Manual
GenesysTM 1U 750 1500W User Manual
GenesysTM 1U 750 1500W User Manual
750W/1500W in 1U
Built in RS-232 & RS-485 Interface
Advanced Parallel Operation
Optional Interface:
Compliant LAN
IEEE488.2 SCPI (GPIB) Multi-Drop
Isolated Analog Programming
TM
GENESYS
GEN 750W/1500W SERIES POWER
SUPPLIES
TM
GENESYS
USER MANUAL
GEN 750W/1500W SERIES POWER
SUPPLIES
USER MANUAL
This Manual Covers Models:
IA575-04-01-Rev. V
DECLARATION OF CONFORMITY
GEN750/1500/GENH series
We, TDK-Lambda Ltd., located at Haharoshet St. 56 Industrial Zone P.O.B. 500 Karmiel, Israel declare under
our sole responsibility that the GEN750/1500/GENH series as detailed on the products covered sheet comply
with the provisions of the following European Directive and are eligible to bear the CE mark:
Restriction Of the use of certain Hazardous Substances Directive 2011/65/EU (RoHS2)
Low Voltage Directive 2006/95/EC
EMC Directive 2004/108/EC
Assurance of conformance of the described product with the provisions of the stated EC Directives is given
through compliance to the following standards:
Our European Representative in the EU is TDK-Lambda UK Limited, located at Kingsley Avenue, llfracombe,
Devon, EX34 8ES UK. Further, all products covered by this declaration are manufactured in accordance with
ISO9000:2008 which ensure continued compliance of the products with the requirements of the Low Voltage
Directive and EMC Directive.
CHAPTER 4 FRONT AND REAR PANEL CONTROLS AND CONNECTORS ............... Pg.27
4.1 INTRODUCTION .......................................................................................................................... Pg.27
4.2 FRONT PANEL CONTROLS AND INDICATORS ........................................................................ Pg.27
4.3 REAR PANEL ............................................................................................................................... Pg.29
4.4 REAR PANEL SW1 SETUP SWITCH ......................................................................................... Pg.30
4.4.1 SW1 positions functions ...................................................................................................... Pg.31
4.4.2 Resetting the switch ............................................................................................................. Pg.31
4.5 REAR PANEL J1 PROGRAMMING AND MONITORING CONNECTOR .................................... Pg.32
4.5.1 Making J1 connections ........................................................................................................ Pg.32
Pg.44
CHAPTER 6 REMOTE ANALOG PROGRAMMING ................................................................. Pg.44
6.1 INTRODUCTION ........................................................................................................................... Pg.44
6.2 LOCAL/REMOTE ANALOG CONTROLL....................................................................................... Pg.44
6.3 LOCAL/REMOTE ANALOG INDICATION...................................................................................... Pg.45
6.4 REMOTE VOLTAGE PROGRAMMING OF OUTPUT VOLTAGE AND CURRENT LIMIT ............. Pg.46
6.5 RESISTIVE PROGRAMMING OF OUTPUT VOLTAGE AND CURRENT LIMIT ........................... Pg.47
6.6 REMOTE MONITORING OF OUTPUT VOLTAGE AND CURRENT .............................................
○ : Indicates that the concentration values of toxic and hazardous substances in all "homogeneous materials" of respective parts and materials does not exceed the concentration limits
regulated by "SJ/T 11363-2006 Requirements for Concentration Limits for Certain Hazardous Substances in Electronic Information Products".
○ :: Indicates
× Indicates that
that the
the concentration
concentration value
valuesofof atoxic
toxicand
or hazardous
hazardous substance in all "homogeneous
substancesincluded materials"
in a "homogeneous part"ofofrespective parts
a respective and
part ot materials
material exceeds exceed
does notthe the concentration
concentration limit regulated
limits by
regulated
"SJ/T 11363-2006 11363-2006 Requirements
by "SJ/TRequirements for Concentration
for Concentration Limits
Limits for Certain for Certain
Hazardous Hazardous
Substances inSubstances
Electronic Information Information Products".
in ElectronicProducts".
× : Indicates that the concentration value of a toxic or hazardous substance included in a "homogeneous part" of a respective part ot material exceeds the concentration limit regulated by
"SJ/T 11363-2006 Requirements for Concentration Limits for Certain Hazardous Substances in Electronic Information Products".
WARRANTY
This TDK-Lambda Ltd. product is warranted against defects in materials and workmanship for a period of five years
from date of shipment .During the warranty period, TDK-Lambda Ltd. will, at it’s option,either repair or replace
products which prove to be defective.
LIMITATION OF WARRANTY
The warranty shall not apply to defects resulting from improper or inadequate usage or maintenanceby the
buyer, buyer supplied products or interfacing. The warranty shall not apply to defects resultingfrom unauthorized
modifications or from operation exceeding the environmental specifications of the product or if the QA seal has been
removed or altered by anyone other than TDK-Lambda Ltd. authorised personnel. TDK-Lambda Ltd. does not warrant
the buyers circuitry or malfunctions of TDK-Lambda Ltd. products resulting from the buyer ’s circuitry. Furthermore,
TDK-Lambda Ltd. does notwarrant any damage occurring as a result of the buyer ’s circuitry or the buyer ’s - supplied
products.
WARRANTY SERVICE
This product must be returned to an authorized TDK-Lambda Ltd. service facility for repairs or otherwarranty
service. For products returned to TDK-Lambda Ltd. for warranty service, the buyer shall prepay shipping charges to
TDK-Lambda Ltd. and TDK-Lambda Ltd. shall pay the shipping charges toreturn the product to the buyer. Refer to
section 3.11 for repackaging for shipment.
DISCLAIMER
The information contained in this document is subject to change without notice. TDK-Lambda Ltd. shall not be liable
for errors contained in this document or for incidental or consequential damages in connection with the furnishing,
performance or use of this material. No part of this document may be photocopied, reproduced or translated into
another language without the prior written consent of TDK-Lambda Ltd..
TRADEMARK INFORMATION
Genesys™ power supply is a trademark of TDK-Lambda Ltd. & Lambda Americas Inc.
Microsoft™ and Windows™ are trademarks of Microsoft Corporation.
REGULATORY NOTICES
FCC Notice
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) this device may not cause harmful interference, and (2) this device must accept any
interference received, including interference that may cause undesired operation.
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful interference to
radio communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his own expense.
WARNING: Modifications not expressly approved by the party responsible for compliance could
void the user’s authority to operate the equipment under FCC Rules.
A “Declaration of Conformity” in accordance with the preceding directives and standards has been
made and is on file at our EU representative TDK-Lambda Limited, located at Kingsley Avenue,
Ilfracombe, Devon EX34 8ES, UK.
WARNING: This is a Class A product. On a domestic environment this product may cause radio
interference in which case user may be required to take adequate measures.
SAFETY APPROVALS:
UL 60950-1 Second Edition, UL Listed, C-UL for Canada, IEC 60950-1 Second Edition, CE
marking, when applied to the GEN1500/750W product, indicates compliance with the Low Voltage
Directive 2006/95/EC in that it complies with EN 60950-1 Second Edition.
2
2
SAFETY INSTRUCTIONS.
ENVIRONMENTAL CONDITIONS
The GenesysTM power supply series safety approval applies to the following operating conditions:
o o
*Indoor use *Ambient temperature: 0 C to 50 C
*Maximum relative humidity: 90% (no condensation) *Altitude: up to 3000m
*Pollution degree 2
! Instruction manual symbol. The instrument will be marked with this symbol when it is
necessary for the user to refer to the instruction manual.
Off (Supply)
On (Supply)
CAUTION The CAUTION sign denotes a hazard. An attention to a procedure is called. Not
following procedure correctly could result in damage to the equipment. Do not proceed
beyond a CAUTION sign until all indicated conditions are fully understood and met.
3
4
5
CHAPTER 1 GENERAL INFORMATION
1.2 INTRODUCTION
6
* Parallel operation (Master/Slave) with Active current sharing.
* Remote sensing to compensate for voltage drop of power leads.
* External Analog Programming and Monitoring standard (0-5V or 0-10V, user selectable).
* Cooling fan speed control for low noise and extended fan life.
* Zero stacking- no ventillation holes at the top and bottom surface of the power supply.
* Optional GPIB interface (SCPI compatible).
* Optional Isolated Analog programming/monitoring (0-5V or 0-10V, user selectable
and 4-20mA).
1.2.4 Multiple output power system
The GenesysTM power supplies series can be configured into a programmable power
system of up to 31 units using the built-in RS232/RS485 communication port in the power
supply and the RS485 linking cable provided with each power supply.
In a GPIB system, each power supply can be controlled using the optional GPIB controller
(factory installed).
1.2.5 Control via the serial communication port
The following parameters can be programmed via the serial communication port:
1. Output voltage setting.
2. Output current setting.
3. Output voltage measurement.
4. Output on/off control.
5. Output current measurement.
6. Foldback protection setting.
7. Over-voltage protection setting and readback.
8. Under-Voltage limit setting and readback.
9. Power-supply start up mode (last setting or safe mode)
1.2.6 Analog voltage programming and monitoring
Analog inputs and outputs are provided at the rear panel for analog control of the power
supply. The output voltage and the current limit can be programmed by analog voltage or by
resistor, and can be monitored by analog voltage. The power supply output can be remotely
set to On or Off and analog signals monitor the proper operation of the power supply and the
mode of operation (CV/CC).
1.2.7 Parallel operation
GenesysTM power supplies of the same output voltage and current rating can be paralleled in
master-slave configuration with automatic current sharing to increase power available.
7
1.2.9 Cooling and mechanical construction
TM
The Genesys series is cooled by internal fans. At the installation, care must be taken to
allow free air flow into the power supply via the front panel and out of the power supply via
the rear panel. The GenesysTM power supplies have a compact and lightweight package
which allows easy installation and space saving in the application equipment.
CAUTION
Observe all torque guidelines within this manual. Over torqueing may damage
unit or accessories. Such damage is not covered under manufacturers warranty.
1.3 ACCESSORIES
1.3.1 General
Accessories are delivered with the power supply or separately upon ordering. The list below
shows the possible accessories and ordering numbers.
1.3.2 Serial link cable
Serial link cable, for linking power supplies by RS485 communication is provided with the
power supply.
Cable description: 0.5m length, shielded, RJ-45 type plugs, 8 contacts (P/N: GEN/RJ45).
NC301 USA 13A 125V, unshielded, 2m typical length, with IEC320 connector on
(GEN/U) one end and NEMA -5-15P connector on the other end.
NC302 Europe 10A 250V, unshielded, 2m typical length, with IEC320 connector
(GEN/E) on one end and INT’L 7 standard VII, dual earthing.
NC303 General 10A 250V, unshielded, 2m typical length, with IEC320 connector
(GEN/O) on one end and unterminated stripped wires on the other end.
Use the cable only with plug approved by the national safety
standards of the country of usage.
NC305 Japan 13A 125V, unshielded, 2m typical length, with IEC320 connector
(GEN/J) on one end and Japan type plug on the other end.
For 1500W GenesysTM power supplies the recommended AC cable (customer supplied) is:
8
CHAPTER 2 SPECIFICATIONS
2.1 OUTPUT RATING
MODEL GEN 6-200 8-180 12.5-120 20-76 30-50 40-38 50-30 60-25 80-19 100-15 150-10 300-5 600-2.6
1.Rated output voltage(1*) V 6 8 12.5 20 30 40 50 60 80 100 150 300 600
2.Rated output current 1500W (*2) A 200 180 120 76 50 38 30 25 19 15 10 5 2.6
3.Rated output power 1500W W 1200 1440 1500 1520 1500 1520 1500 1500 1520 1500 1500 1500 1560
MODEL GEN 6-100 8-90 12.5-60 20-38 30-25 40-19 - 60-12.5 80-9.5 100-7.5 150-5 300-2.5 600-1.3
1.Rated output voltage (1*) V 6 8 12.5 20 30 40 - 60 80 100 150 300 600
2.Rated output current 750W (*2) A 100 90 60 38 25 19 - 12.5 9.5 7.5 5 2.5 1.3
3.Rated output power 750W W 600 720 750 760 750 760 - 750 760 750 750 750 780
9
2.6 PROGRAMMING AND READBACK (RS232/485, Optional IEEE Interface)
V 6 8 12.5 20 30 40 50 60 80 100 150 300 600
1.Vout programming accuracy (*11) --- 0.05% of rated output voltage
2.Iout programming accuracy --- 0.1%+0.1% of rated output current
3.Vout programming resolution --- 0.002% of rated output voltage
4.Iout programming resolution --- 0.002% of rated output current
5.Vout readback accuracy --- 0.05% of rated output voltage
6.Iout readback accuracy --- 0.3% of rated output current
7.Vout readback resolution % of rated
output voltage 0.002% 0.002% 0.009% 0.006% 0.004% 0.003% 0.003% 0.002% 0.002% 0.011% 0.007% 0.004% 0.002%
750W % of rated 0.011% 0.002% 0.002% 0.003% 0.005% 0.006% -- 0.009% 0.002% 0.002% 0.003% 0.005% 0.009%
8. Iout readback resolution output current
1500W 0.006% 0.006% 0.009% 0.002% 0.003% 0.003% 0.004% 0.005% 0.006% 0.007% 0.011% 0.003% 0.004%
2.7 PROTECTIVE FUNCTIONS V 6 8 12.5 20 30 40 50 60 80 100 150 300 600
1.Foldback protection --- Output shut-down when power supply change from CV to CC User presetable.
2.Over-voltage protection --- Inverter shut-down, manual reset by AC input recycle or by OUT button or by communication port command.
3.Over-voltage trip point V 0.5~7.5 0.5~10 1~15 1~24 2~36 2~44 5~57 5~66 5~88 5~110 5~165 5~330 5~660
4.Output under voltage limit Preset by front panel or communication port. Prevents from adjusting Vout below limit. Does not affect analog
---
programming.
5.Over temperature protection --- User selectable, latched or non latched.
2.8 FRONT PANEL
1.Control functions --- Vout/Iout manual adjust by separate encoders (coarse and fine adjustment).
--- OVP/UVL manual adjust by Vout. Adjust encoder.
--- Address selection by Voltage Adjust encoder. No of addresses:31.
--- Go to local control.
--- Output on/off
--- AC on/off
--- Front panel Lock
--- Foldback control
--- Baud rate selection: 1200, 2400, 4800, 9600 and 19200.
--- Re-start modes (automatic restart, safe mode).
2.Display --- Vout: 4 digits, accuracy: 0.05%+/-1count.
--- Iout: 4 digits, accuracy: 0.2%+/-1count.
3.Indications --- VOLTAGE, CURRENT, ALARM, FINE, PREVIEW, FOLDBACK, LOCAL, OUTPUT ON.
2.9 ENVIRONMENTAL CONDITIONS
o
1.Operating temperature --- 0~50 C, 100% load.
o
2.Storage temperature --- -20~70 C
3.Operating humidity % 30~90% RH (no condensation).
4.Storage humidity % 10~95% RH (no condensation).
5.Altitude --- Maximum 3000m. Derate output current by 2%/100m above 2000m. Alternatively, derate maximum
O
ambient temperature by 1 C/100m above 2000m.
2.10 MECHANICAL
1.Cooling --- Forced air cooling by internal fans.
2.Weight Kg Less than 7Kg for 750W, 8.5Kg for 1500W.
3.Dimensions (WxHxD) mm W: 422.8, H: 43.6, D: 432.8 (Refer to Outline drawing).
4.Vibration --- MIL-810E, method 514.4, test condition I-3.3.1
5.Shock --- Less than 20G, half sine, 11mS. Unit is unpacked.
2.11 SAFETY/EMC
1.Applicable standards: Safety UL 60950-1, CSA22.2 No.60950-1, IEC 60950-1, EN 60950-1
--- EN55022, EN55024, EN61000-3-3, FCC part 15, VCCI.
EMC Conducted emmision - EN55022 class B, FCC part 15 class B, VCCI class B.
--- Radiated emmision - EN55022 class A, FCC part 15 class A, VCCI class A.
Immunity - EN55024
2.Interface classification --- Models with Vout50V: Output is SELV, all communication/control interfaces (RS232/485, IEEE, Isolated Analog,
LAN, Sense, Remote Programming and Monitoring) are SELV.
Models with 60VVout400V: Output is Hazardous, communication/control interfaces: RS232/485, IEEE,
Isolated Analog, LAN, Remote Programing and Monitoring (pins 1-3, pins14-16) are SELV, Sense, Remote
Programming and Monitoring (pins 8-13, pins 21-25) are Hazardous.
Models with 400V Vout600V: Output is Hazardous, all communication/control interfaces (RS232/485, IEEE,
Isolated Analog, LAN, Sense, Remote Programming and Monitoring) are Hazardous.
3.Withstand voltage --- Vout50V models : Input-Output (SELV): 4242VDC 1min, Input-communication/control (SELV): 4242VDC 1min,
Input-Ground: 2828VDC 1min,
60V Vout150V models: Input-Output (Hazardous): 3425VDC 1min, Input-communication/control (SELV):
4242VDC 1min, Output(Hazardous)-SELV: 2307VDC 1min, Output(Hazardous)-Ground: 1414VDC 1min,
Input-Ground: 2828VDC 1min.
300V Vout600V models: Input-Output(Hazardous): 3490VDC 1min, Input-communication/control (SELV):
4242VDC 1min, Hazardous. Output-communication/control(SELV): 4242VDC 1min,
Output(Hazardous)-Ground: 2738VDC 1min, Input-Ground: 2828VDC 1min.
4.Insulation resistance --- O
More than 100Mohm at 25 C, 70%RH.
10
10
NOTES:
*1: Minimum voltage is guaranteed to maximum 0.2% of the rated output voltage.
*2: Minimum current is guaranteed to maximum 0.4% of the rated output current.
*3: For cases where conformance to various safety standards (UL, IEC etc.) is required, to be
described as 100-240Vac (50/60Hz).
*4: At 100/200V input voltage and maximum output power.
*5: From 85~132Vac or 170~265Vac, constant load.
*6: From No-load to Full-load, constant input voltage. Measured at the sensing point in Remote
Sense.
*7: For load voltage change, equal to the unit voltage rating, constant input voltage.
*8: For 6V models the ripple is measured at 2~6V output voltage and full output current. For
other models, the ripple is measured at 10~100% output voltage and full output current.
*9: With rated, resistive load.
*10: For 6V~300V models: Measured with JEITA RC-9131A (1:1) probe.
For 600V model: Measured with (10:1) probe.
*11: Measured at the sensing point in remote sense.
The supplemental characteristics data is held in each Lambda sales and service facility. For further
details please contact the Lambda office nearest you.
11
11
TM
2.13 GENESYS 750W & 1500W POWER SUPPLIES
OUTLINE DRAWINGS Note 7
43.6+/-0.3mm
24.5
TDI -Lambda
482.8+/-1.0mm
422.8+/-1.0mm
J1
J3 Note 4
J2 SW1 ON
OFF
OUT IN AC INPUT
Note 3
A A A
21.0
432.8+/-1.0mm
Note 2
Bus-Bar Detail
NOTES: 6V to 60V Models
1.Mating plug supplied with power supply. 39.5
3.0mm +0.5
2.Bus-bars for 6V to 60V models. See detail. mm
Wire clamp connector for 80V to 600V models (shown).
3. AC cable strain relief for 1500W models only (supplied
with power supply).
22.0mm
4. IEC connector for 750W models. Wire clamp terminal for
1500W models (shown). .0m
m
5. Chassis slides, GENERAL DEVICES P/N: CC3001-00-S160 /-2
104
+
30.0mm 8.5mm
or equivalent, mounting holes #10-32 marked "A".
6. Bus Bars output connector enclosure for 60V to 600V.
7. Mounting holes for 19” rack. Uae M6x16 Note 6
screws to fix the unit to the rack.
TD
I -L
am
bd
a
12
12
CHAPTER 3 INSTALLATION
3.1 GENERAL
This chapter contains instructions for initial inspection, preparation for use and repackaging for
TM
shipment. Connection to PC, setting the communication port and linking Genesys power supplies
are described in Chapter 7.
NOTE
TM
Genesys power supplies generate magnetic fields which
might affect the operation of other instruments. If your
equipment is susceptible to magnetic fields, do not position
it adjacent to the power supply.
5 Load connection Wire size selection. Local /Remote sensing. Section 3.9
Single or multiple loads.
6 Default setting The power supply setting at shipment. Section 7.2.1
Table 3-1: Basic setup procedure
3.3 INITIAL INSPECTION
Prior to shipment this power supply was inspected and found free of mechanical or electrical
defects. Upon unpacking of the power supply, inspect for any damage which may have occured in
transit.
The inspection should confirm that there is no exterior damage to the power supply such as broken
knobs or connectors and that the front panel and meters face are not scratched or cracked. Keep all
packing material until the inspection has been completed. If damage is detected, file a claim with
carrier immediately and notify the Lambda sales or service facility nearest you.
13
14
WARNING
Some components inside the power supply are at AC voltage even when the On/Off switch is in the
“Off” position. To avoid electric shock hazard, disconnect the line cord and load and wait two minutes
before removing cover.
CAUTION
AC Input Wires No Conductor Pretreatment: Phoenix Contact clamping parts are designed so
that all kinds of copper conductors can be clamped without pretreatment.
It is forbidden to solder the conductors. The solder tin yields and fractures under high pressure. The
result is increased contact resistance and an excessive temperature rise. In addition, corrosion
caused by pickling or fluxes has been observed on soldered conductor ends. Notch fractures at the
transition point from the rigid to the flexible conductor area are also possible.
WARNING
The AC input cord is the disconnect device of the power
supply. The plug must be readily identifiable and accessible to
the user. The AC input cord must be no longer than 3m.
Refer to section 1.3.4 for details of the AC input cords recommended for the 750W and the 1500W
models.
1.Strip the outside insulation of the AC cable approx. 10cm. Trim the wires so that the ground wire is
10mm longer than the other wires. Strip 14mm at the end of each of the wires.
2.Unscrew the base of the strain relief from the helix-shaped body. Insert the base through the
outside opening in the AC input cover and screw the locknut securely (11-14 Lb-inch.) into the
base, from the inside.
3.Slide the helix-shaped body onto the AC cable. Insert the stripped wires through the strain relief
base until the outer cable jacket is flush with the edge of the base. Tighten (16-18 Lb-inch.) the
body to the base while holding the cable in place. Now the cable is securely fastened inside the
Screw-on
Locknut
15
4.Route the AC wires to the input connector terminals as required. To connect the wires, loosen
the terminal screw, insert the stripped wire into the terminal and tighten the screw securely
(4.4-5.3 Lb-inch.).
5.Route the wires inside the cover to prevent pinching. Fasten the cover to the unit using the
M3x8 Flat Head screws are provided. Strain relief cover could be opened for inspection.
Refer to Fig.3-3 for details.
Removable cover.
Remove only to inspect AC input
wires connection. Reinstall cover
after inspection.
M3x8
Flat Head screws
(2 places)
3.8.1 General
The following procedure ensures that the power supply is operational and may be used as a basic
incoming inspection check. Refer to Fig.4-1 and Fig.4-2 for the location of the controls indicated in
the procedure.
16
16
2. Connect the unit to an AC source as described in section 3.7.
3. Connect a DVM with appropriate cables for the rated voltage to the output terminals.
4. Turn the front panel AC power switch to On.
1. Turn the front panel AC power switch to On position and turn on the output by pressing OUT
pushbutton.
2. Using the VOLT encoder, adjust the output voltage to approx. 10% of the unit voltage rating.
3. Momentarily pressthe OVP/UVL button so that the CURRENT display shows “OUP”. The
VOLTAGE display will show the last setting of the OVP level.
4. Rotate the VOLT encoder CCW to adjust the OVP setting to 50% of the unit voltage rating.
5. Wait a few seconds until the VOLT display returns to show the output voltage.
6. Adjust the output voltage toward it’s maximum and check that the output voltage cannot be
increased more than the OVP setting.
7. Adjust OVP limit to the maximum by repeating step 3 and rotating the VOLT encoder CW.
17
3.8.7 Foldback Check
WARNING
Shorting the output may expose the user to hazardous
voltages. Observe proper safety procedures.
Refer to Section 5.5 for explanation of the FOLD function prior to performing the procedure
below.
1. Ensure that the output voltage is set to approx. 10% of the unit rating.
2. Adjust the CURRENT encoder to set the current limit to approx. 10% of the unit rating.
3. Momentarily press the FOLD button. Ensure that the FOLD LED illuminates. The output
voltage remains unchanged.
4. Short the output terminals momentarily (approx. 0.5 sec.). Ensure that the output voltage falls
to zero, the VOLT display shows “Fb” and the ALARM LED blinks.
5. Press the FOLD button again to cancel the protection. The output voltage remains zero.
6. Press OUT button. Ensure that the output voltage returns to it’s last setting.
7. Turn the output off by pressing OUT button. Ensure that the VOLT display shows “OFF”.
WARNING
Turn off the AC input power before making or changing any
rear panel connection. Ensure that all connections are
securely tightened before applying power. There is a potential
shock hazard when using a power supply with a rated output
greater than 50V.
1. Wires should be at least heavy enough not to overheat while carrying the power supply load
current at the rated load, or the current that would flow in the event the load wires were
shorted, whichever is greater.
18
18
2. Wire size should be selected to enable voltage drop per lead to be less than 1.0V at the rated
current. Although units will compensate for up to 5V in each load wire, it is recommended to
minimize the voltage drop (1V typical maximum) to prevent excessive output power consum-
ption from the power supply and poor dynamic response to load changes. Please refer to
Tables 3-2 and 3-3 for maximum wire length to limit voltage drop in American and European
dimensions respectively.
For currents not shown in Table 3-2 and 3-3, use the formula:
Maximum length=1000/(current x resistivity)
where current is expressed in Amperes and resistivity in ohms/km or ohms/1000ft.
CAUTION
19
19
3.9.4 Noise and Impedance Effects
To minimize the noise pickup or radiation, the load wires and remote sense wires should be twisted-
pairs to the shortest possible length. Shielding of sense leads may be necessary in high noise
environments. Where shielding is used, connect the shield to the chassis via a rear panel Ground
screw. Even if noise is not a concern, the load and remote sense wires should be twisted-pairs to
reduce coupling, which might impact the stability of power supply. The sense leads should be
separated from the power leads.
Twisting the load wires reduces the parasitic inductance of the cable which could produce high
frequency voltage spikes at the load and the output of power supply, because of current variation in
the load itself.
The impedance introduced between the power supply output and the load could make the ripple
and noise at the load worse than the noise at the power supply rear panel output. Additional filtering
with bypass capacitors at the load terminals may be required to bypass the high frequency load
current.
W
WARNIN G
Hazardous voltages may exist at the outputs and the load connections
when using a power supply with a rated output greater than 50V.. T To
protect personnel against accidental contact with hazardous voltages,
ensure that the load and its connections have no accessible live parts.
Ensure that the load wiring insulation rating is greater than or equal to
the maximum output voltage of the power supply.
CAUTION
Ensure that the load wiring mounting hardware does not short the output
terminals. Heavy connecting cables must have some form of strain relief
to prevent loosening the connections or bending the bus-bars.
6V to 60V Models
Refer to Fig.3-5
5 ffor connection of the load wires to the power supply bus-bars and to Fig.3-6
for mounting the bus-bars enclosure to the chassis.
20
21
The 80V to 600V models have a four terminal wire clamp output connector:
Phoenix Contact P/N: FRONT4-H-7.62/4.
The two left terminals are the positive outputs and the other two right terminals are the negative
outputs. Max. 30A per terminal.
The connector requirements are as follows:
1. Wires: AWG18 to AWG10.
2. Tightening torque: 4.4-5.3Lb-inch. (0.5-0.6Nm).
Follow the below instructions for connection of the load wires to the power supply:
1. Strip approx.10mm at the end of each of the load wires.
2. Loosen the connector terminal screws.
3. Loosen screw “B” from enclosure bottom cover to release the shutter.
4. Insert stripped wires into enclosure bottom cover opening and then to the terminals,
tighten the terminals screws securely (see fig.3-8)
5. Loosen the two chassis screws marked “A” halfway.
6. Assemble the enclosure top cover to the chassis and tighten screws “A” (tightening torque:
4.8 - 5.3 Lb-inch).
A
A
Negative (-)
Output/Return
Shutter
Positive output (+) B
7. Assemble the enclosure bottom cover to it’s place, as shown in Fig.3-9,using screw “C”,
(tightening torque 4.8-5.3 Lb-inch).
8. Slide down the shutter to secure load wires in place, and tighten screw “B”.
22
3.9.7 Connecting single loads, local sensing (default).
Fig.3-10 shows recommended load and sensing connections for a single load. The local sense lines
shown are default connections at the rear panel J2 sense connector. Local sensing is suitable for
applications where load regulation is less critical.
+V +
Load
Power -V -
Supply
+V +
Load
Power -V -
Supply
- Rem.sense
-Local sense
+Local sense
+Rem.sense
Sense lines. Twisted
pair or shielded.
23
23
Load lines, twisted pair,
shortest length possible.
+V
+
Load#1
Power -
-V
Supply
+
Load#2
-
- Rem.sense
-Local sense +
+Local sense Load#3
-
+Rem.sense
+V Distribution terminal
+
+V Load#1
Power -
-V
Supply
+
Load#2
-
- Rem.sense
-Local sense +
-V Load#3
+Local sense -
+Rem.sense
WARNING
Models up to 60VDC Rated Output shall not float outputs more
than +/-60VDC above/below chassis ground. Models > 60VDC
Rated Output shall not float outputs more than +/-600VDC
above/below chassis ground.
24
24
WARNING
OUTPUT TERMINAL GROUNDING
There is a potential shock hazard at the RS232/485 and the IEEE ports when
using power supplies with rated or combined voltage greater than 400V with the
Positive Output of the power supplies is grounded. Do not connect the Positive
Output to ground when using the RS232/485 or IEEE under the above conditions.
WARNING
There is a potential shock hazard at the sense connector when using a power
supply with a rated output voltage greater than 50V. Local sense and remote
sense wires should have a minimum insulation rating equivalent or greater than
the maximum output voltage of the power supply. Ensure that the connections at
the load end are shielded to prevent accidental contact with hazardous voltages.
J2 SW1 ON
Terminal Function
J2-1 Remote positive sense (+S).
J2-2 Local positive sense. Connected internally to the positive output terminal (+LS).
J2-3 Not connected (NC).
J2-4 Local negative sense. Connected internally to the negative output terminal (-LS).
J2-5 Remote negative sense (-S).
Table 3-4: J2 terminals
25
25
3.10.3 Remote sensing
WARNING
There is a potential shock hazard at the sense point when using power supply
with a rated output voltage greater than 50V. Ensure that the connections at the
load end are shielded to prevent accidental contact with hazardous voltages.
CAUTION
When using shielded sense wires, ground the shield
in one place only. The location can be the power
supply chassis or one of the output terminals.
Use remote sense where the load regulation at the load end is critical. In remote sense, the power
supply will compensate for voltage drop on the load wires. Refer to the power supply specifications
for the maximum voltage drop on load wires. The voltage drop is subtracted from the total voltage
available at the output. Follow the instructions below to configure the power supply for remote
sensing:
1. Ensure that the AC On/Off is in the Off position.
2. Remove the local sense jumpers from J2.
3. Connect the negative sense lead to terminal J2-5 (-S) and the positive sense lead to terminal
J2-1(+S) of the J2 mating connector. Ensure that the J2 mating connector is plugged securely
into the rear panel sense connector, J2.
4. Turn On the power supply.
Notes:
1. If the power supply is operating in remote sense and either the positive or negative load
wire is not connected, an internal protection circuit will activate and shut down the power
supply. To resume operation, turn the AC On/Off to the Off position, connect the open load
wire, and turn On the power supply.
2. If the power supply is operated without the remote sense lines or local sense jumpers, it will
continue to work, but the output voltage regulation will be degraded. Also, the OVP circuit may
activate and shut down the power supply.
To ensure safe transportation of the instrument, contact the Lambda sales or service facility near
you for Return Authorization and shipping information. Please attach a tag to the power supply
describing the problem and specifying the owner, model number and serial number of the power
supply. Refer to Warranty Information for further instructions.
26
26
CHAPTER 4 FRONT AND REAR PANEL CONTROLS
AND CONNECTORS
4.1 INTRODUCTION
TM
The Genesys Power Supply series has a full set of controls, indicators and connectors that allow
the user to easily setup and operate the unit. Before starting to operate the unit, please read the
following sections for explanation of the functions of the controls and connectors terminals.
- Section 4.2: Front panel controls and indicators.
- Section 4.3: Rear panel controls and connectors.
1 2 3 4 5 6
'
'
OVP
'
'
POWER
19 16 14 13 11 9 7
18 17 15 12 10 8
27
27
Table 4-1: Front Panel controls and indicators
Number Control/Indicator Description Section
4 digit, 7-segment LED display. Normally displays the
output current. When the PREV button is pressed, the
4 CURRENT display
display indicates the programmed setting of output
current.
5 CURRENT indicator Green LED, lights for Constant-Current mode operation.
High resolution rotary encoder for adjusting the Output 5.2.2
6 CURRENT control Current. Also selects the Baud-Rate of the 7.2.4
communication port.
Main function: Output ON/OFF control. Press OUT to
set the output On or Off. Press to reset and turn On the 5.6
output after OVP or FOLD alarm events have occurred.
Auxiliary function: Selects between "Safe-Start" and
7 OUT button "Auto-Restart" modes. Press and hold OUT button to 5.11
toggle between "Safe-Start" and "Auto-Restart".The
VOLT display will cycle between "SAF" and "AU7”.
Releasing the OUT button while one of the modes is
displayed, selects that mode.
8 OUT indicator Green LED, lights when the DC output is enabled.
Main function: Go to local. Press REM/LOC to put the 7.2.5
unit into Local (REM/LOC button is disabled at Local
Lockout mode).
9 REM/LOC button Auxiliary function: Address and Baud Rate setting.
Press and hold REM/LOC for 3sec. to set the Address 7.2.2
with the VOLTAGE encoder and the Baud Rate with the 7.2.4
CURRENT encoder.
10 REM/LOC indicator Green LED, lights when the unit is in Remote mode.
Foldback protection control.
- Press FOLD to set Foldback protection to On.
11 FOLD button - To release Foldback alarm event, press OUT to 5.5
enable the output and re-arm the protection.
- Press FOLD again to cancel the Foldback protection.
12 FOLD indicator Green LED, lights when Foldback protection is On.
Over Voltage Protection and Under Voltage limit setting.
- Press once to set OVP using VOLTAGE encoder ( the 5.3
13 OVP/UVL button current display shows “OUP” )
- Press again to set the UVL using VOLTAGE encoder
( the current display shows “UUL” ). 5.4
28
28
Table 4-1: Front Panel controls and indicators
Number Control/Indicator Description Section
J3
J1
J2 SW1 ON
OFF
OUT IN AC INPUT
80~600V 750W
Models
2 1
7 6 5 4 3 6~60V
Models 1500W
29
29
Table 4-2: Rear panel connections and controls
SW1 Setup Nine position DIP switch for selecting remote programming and 4.4
6 switch monitoring modes for Output Voltage, Current Limit and other 4.4.1
control functions. 4.4.2
Remote Connector for making remote sensing connections to the load 3.8.2
7 sense for regulation of the load voltage and compensation of load 3.10.2
connector wire drop. 3.10.3
Blank sub-plate for standard units. Isolated Remote Analog
Blank programming connector for units equipped with Isolated
8 Sub-plate Analog control option. IEEE connector for units equipped with
IEEE programming option (shown).
9 IEEE Two position DIP switch for selecting IEEE mode or RS232/485
switch mode when IEEE option is installed.
10 Ground
M4x8 screw for chassis ground connection.
screw
The SW1 Setup switch (see Fig.4-3) is a 9-position DIP switch that allows the user to choose the
following:
- Internal or remote programming for Output Voltage and Current Limit.
- Remote voltage or resistive programming of Output Voltage and Output Current limit.
- Select range of remote voltage and resistive programming.
- Select range of Output Voltage and Output Current monitoring.
- Select the Remote Shut-Off control logic.
- Select between RS232 or RS485 communication interface.
- Enable or disable the rear panel Enable/Disable control (dry contact).
9
8
7
6
5
4
3
2
1
30
30
31
4.5 REAR PANEL J1 PROGRAMMING AND MONITORING CONNECTOR
The J1 Programming and Monitoring connector is a DB25 subminiature connector located on the
power supply rear panel. Refer to Table 4-4 for description of the connector functions. The power
supply default configuration is Local operation which does not require connections to J1. For remote
operation using J1 signals use the plug provided with power supply or equivalent type. It is essential
to use plastic body plug to conform with Safety Agency requirements. If a shield is required for J1
wires, connect the shield to a power supply chassis ground screw.
Before making any connection, turn the AC On/Off switch to the Off position and wait until the front
panel display has turned Off.
CAUTION
CAUTION
WARNING
There is a potential shock hazard at the output when using a
power supply with rated output greater than 50V. Use wires
with minimum insulation rating equivalent to the maximum
output voltage of the power supply.
32
32
Fig.4-4: J1 connector terminals and functions
Same ground
as P/S negative
sense (-S)
VMON IF_COM
COM IPGM IF_COM
CV/CC VPGM ENA_IN
LOC/
REM
13 12 11 10 9 8 7 6 5 4 3 2 1
25 24 23 22 21 20 19 18 17 16 15 14
33
CHAPTER 5 LOCAL OPERATION
5.1 INTRODUCTION
This Chapter describes the operating modes that are not involved in programming and monitoring
the power supply via its serial communication port (RS232/RS485) or by remote analog signals.
Ensure that the REM/LOC LED on the front panel is Off, indicating Local mode. If the REM/LOC
LED is On, press the front panel REM/LOC button to change the operating mode to local.
- For information regarding remote analog programming refer to Chapter 6.
- For information regarding usage of the serial communication port refer to Chapter 7.
NOTE
The maximum and minimum setting values of the output voltage are
limited by the Over Voltage protection and Under Voltage limit setting.
Refer to Sec.5.3 and 5.4 for more details.
34
- Enabled output, power supply in Constant Voltage mode: Press the PREV button and then
rotate the CURRENT encoder knob. The CURRENT meter will show the programmed
current limit for 5 seconds after the adjustment has been completed, and then will return to
show the actual load current.
- Enabled output, power supply in Constant Current mode: Rotate the CURRENT encoder
knob to adjust the current limit.
4. Adjustment resolution can be set to Coarse or Fine adjustment. Press the FINE button to
select between the Coarse and Fine resolution. The FINE LED turns On when the resolution
is set to FINE.
35
5.4 UNDER VOLTAGE LIMIT (UVL)
The UVL prevents adjustment of the output voltage below a certain limit.The combination of UVL
and OVP functions, allow the user to create a protection window for sensitive load circuitry.
5.4.1 Setting the UVL level
Setting the UVL can be made when the power supply output is Enabled (On) or Disabled (Off). To set
the UVL level, press the OVP/UVL button TWICE, so that the CURRENT meter shows “UUL”. The
VOLTAGE meter shows the UVL setting level. Rotate the VOLTAGE encoder knob to adjust the UVL
level. The display will show “UUL” and the setting value for 5 seconds after the adjustment has been
completed and then will return to it’s previous state.
UVL setting values are limited at the maximum level to approximately 95% of the Output Voltage
setting. Attempting to adjust the UVL above this limit will result in no response to the adjustment
attempt. The minimum UVL setting is zero.
36
When the unit is shut-off by J1 signal, the VOLTAGE display will show “SO” to indicate the unit state. J1
contact 15 is the SO signal input and contacts 2 and 3, IF_COM, are the signal return (connected
internally). Contacts 2,3 and 15 are optically isolated from the power supply output.
The SO control logic can be selected by the rear panel SW1 Setup switch. Refer to Table 5-2 for SW1
setting and SO control logic.
SW1-5 setting SO signal level Power supply Display
J1-2(3), 15 output
Down (default) 2-15V or Open On Voltage/Current
0-0.6V or Short Off “SO”
Up 2-15V or Open Off “SO”
0-0.6V or Short On Voltage/Current
Table 5-2: SO logic selection
5.8 ENABLE/DISABLE CONTROL VIA REAR PANEL J1 CONNECTOR
Contacts 1 and 14 of J1 (Fig.4-2, Item 5) serve as Output Enable/Disable terminals by switch or relay.
This function is enabled or disabled by the SW1 Setup switch position 9. Refer to Table 5-3 for
Enable/Disable function and SW1 setting.
SW1-9 setting Enable/Disable inputs Power supply output Display ALARM LED
Down (Default) Open or Short On Voltage/Current Off
Open Off “ENA” Blinking
Up
Short On Voltage/Current Off
Table 5-3: Enable/Disable function and SW1 setting
CAUTION
To prevent possible damage to the unit, do not connect any of the
Enable/Disable inputs to the positive or negative output potential.
NOTE
Safe Start mode-If the Enable/Disable fault condition clears when units in safe start mode
recovery is by pressing OUT button or by sending a ‘OUT 1’ serial command.
Auto Restart mode- The output will return back ON automatically when the Enable/Disable
fault conditions clears.
5.9 CV/CC SIGNAL
CV/CC signal indicates the operating mode of the power supply, Constant Voltage or Constant Current.
CV/CC signal is an open collector output with a 30V parallel zener, at J1-13, referenced to the COM
potential at J1-12 (connected internally to the negative sense potential). When the power supply
operates in Constant Voltage mode, CV/CC output is open. When the power supply operates in Constant
Current mode, CV/CC signal output is low(0-0.6), with maximum 10mA sink current.
CAUTION
Do not connect CV/CC signal to a voltage source higher than 30VDC.
Always connect CV/CC signal to the voltage source with a series resistor
to limit the sink current to less than 10mA.
5.10 PS_OK SIGNAL
PS_OK signal indicates fault condition in the power supply. PS_OK is a TTL signal output at J1-16,
referenced to IF_COM at J1-2,3 (Isolated Interface Common)). When a fault condition occurs, PS_OK
level is low, with maximum sink current of 1mA, when no fault condition occurs, PS_OK level is high with
maximum source current of 2mA. The following faults will set the PS_OK to Fault state:
*OTP *Enable/Disable open (Power supply is disabled)
*OVP *SO (Rear panel Shut-Off - Power supply is shut off))
*Foldback *IEEE failure (with optional IEEE interface)
*AC fail *Output Off
37
37
5.11 SAFE START AND AUTO-RESTART MODES
When turning on the power supply AC On/Off, it can start to its last setting of Output Voltage and
Current limit with the output enabled (Auto-restart) or start with the output disabled (Safe mode).
Press and hold the OUT button to select between Safe start and Auto-restart modes. The VOLTAGE
display will continuously cycle between "SAF" and "AU7” every 3 seconds. Releasing OUT
pushbutton while one of the modes is displayed, selects that mode. The default setting at shipment
is Safe mode.
1. Safe start mode: In Safe start mode, the power supply stays off after the over temperature
condition has been removed. The display continue to shows "O7P" and the ALARM LED
continues to blink. To reset the OTP circuit, press OUT button (or send OUT ON command via the
serial port).
2. Auto-restart mode: In Auto-restart mode , the power supply recovers to it's last setting
automatically when the over temperature condition is removed.
STORED PARAMETERS:
1. OUT On or Off
2. Output voltage setting (PV setting)
3. Output current limit (PC setting)
4. OVP setting
5. UVL setting
6. FOLD setting
7. Start-up mode (Safe or Auto-restart)
8. Remote/Local:If the last setting was Local Lockout (latched mode), the supply will return to
Remote mode (non-latched).
9. Address setting
10. Baud rate
11. Locked /Unlocked front panel (LFP/UFP)
(Items 8, 9, 10 are related to Remote digital control operation and explained in chapter 7)
12. Master/Slave setting
38
CAUTION
Do not connect power supplies from different
manufacturers in series or in parallel.
WARNING
When power supplies are connected in series, and
the load or one of the output terminals is grounded,
no point may be at a greater potential of +/-60VDC
from ground for models up to 60VDC Rated Output
and +/-600VDC from ground for models >60VDC
Rated Output. When using RS232/485 or IEEE, refer
to the OUTPUT TERMINALS GROUNDING
warning, section 3.9.11.
+LS +S +LS +S
POWER + POWER +
(*) (*)
SUPPLY - SUPPLY -
-LS -S -LS -S
+ +
LOAD LOAD
- -
+LS +S +LS +S
39
3. Programming by external resistor: Programming by external resistor is possible . Refer to
section 6-5 for details.
4. Programming via the Serial The communication port is referenced to the IF_COM
Communication port (RS232/RS485): which is isolated from the power supply output
potential. Therefore power supplies connected in
series can be chained using the Remote-In and
Remote-Out connectors. Refer to chapter 7 for details.
+LS +S
POWER +
(*)
SUPPLY -
-LS -S
+ LOAD
COM.
-
+LS +S
POWER +
(*) (*) Diodes are user supplied.
SUPPLY -
-LS -S
Remote programming in series operation for positive and negative output voltage
1. Programming by external voltage: The analog programming circuits of this power supply
are referenced to the negative Sense potential.
Therefore, the circuits used to control each series
connected unit must be separated and floated from
each other.
2. Using the SO function and PS_OK The Shut-Off and PS_OK circuits are referenced to the
signal : isolated interface common, IF_COM (J1-2,3). The
IF_COM terminals of the units can be connected to
obtain a single control circuit for the power supplies
connected in series.
3. Programming by external resistor : Programming by external resistor is possible. Refer
to section 6.5 for details.
4. Programming via the Serial The communication port is referenced to the IF_COM
Communication port (RS232/RS485): which is isolated from the power supply output
potential. Therefore power supplies connected in
series can be chained using the Remote-In and
Remote-Out connectors. Refer to chapter 7 for details.
40
40
5.15 PARALLEL OPERATION
Up to four units of the same VOLTAGE and CURRENT rating can be connected in parallel to provide
up to four times the output current capability. One of the units operates as a master and the
remaining units are slaves. The slave units are analog programmed by the master unit.
In remote digital operation, only the master unit can be programmed by the computer while the slave
units may be connected to the computer for voltage, current and status readback only.
There are two methods, basic and advanced, to configure multiple supplies for parallel operation.
With both methods, Power Supplies, should be connected in a Daisy-Chain configuration.
Refer to Sec. 5.15.1 , to Sec. 5.15.2 and to Sec.5.16 for detailed explanation.
5.15.1 Basic parallel operation
In this method, setting the units as Master and Slaves is made by the rear panel J1 connections and
the setup switch SW1. Each unit displays its own output current and voltage. To program the load
current, the Master unit should be programmed to the total load current divided by the number of
units in the system. Refer to the following procedure to configure multiple supplies for simple parallel
operation.
1. Setting up the Master unit
Set the master unit output voltage to the desired voltage. Program the current limit to the
desired load current limit divided by the number of parallel units. During operation, the master
unit operates in CV mode, regulating the load voltage at the programmed output voltage.
Connect the sensing circuit to local or remote sensing as shown in Fig.5-4 or Fig.5-5.
2. Setting up the slave units
-1.The output voltage of the slave units should be programmed 2%~5% higher than the output
voltage of the master unit to prevent interference with the master unit's control.
The current limit of each unit should be programmed to the desired load current limit
divided by the number of parallel units.
-2.Set the rear panel setup switch SW1 position 2 to it's up position.
-3.Set the rear panel setup switch SW1 position 3 in the same position as
SW1 position 4 of the master.
-4.Connect short between J1-8 and J1-12 (refer to Table 4-4.)
-5. Connect J1 terminal 10(IPGM) of the slave unit to J1 terminal 25(P) of the master unit.
During operation the slave units operate as a controlled current source following the master
output current. It is recommended that the power system is designed so that each unit supplies
up to 95% of its current rating because of the imbalance which may be caused by cabling and
connections voltage drop.
3. Setting Over Voltage protection
The master unit OVP should be programmed to the desired OVP level. The OVP of the slave
units should be programmed to a higher value than the master OVP. When the master unit
shuts down, it programs the slave unit to zero output voltage. If a slave unit shuts down
(when its OVP is set lower than the master output voltage), only that unit would shut down
and the remaining slave units would supply all the load current.
4. Setting Foldback protection
Foldback protection if desired, may only be used with the master unit. When the master unit
shuts down it programs the slave units to zero output voltage.
5. Connection to the load
In parallel operation, power supplies can be connected in local or remote sensing. Refer to
Fig.5-4 and 5-5 for typical connections of parallel power supplies. The figures show
connection of two units, however the same connection method applies up to 4 units.
5.15.2 Advanced parallel operation
In this method, multiple supplies can be configured to parallel operation as a single power supply.
The total load current and output voltage are displayed by the Master unit and can be readback
from the Master unit. The Slave units display only their operating status (On, Off or Fault
condition).
Refer to the following procedure to configure multiple supplies for Advanced parallel operation.
1. Basic configuration
Repeat steps 1 to 5 in Sec. 5.15.1 (Basic parallel operation).
41
41
2. Setting the units as Master or Slave
a) Depress and hold the FINE button for 3 seconds. The Master/Slave configuration will be
displayed on the Current Display. Rotate the CURRENT encoder to obtain the desired mode.
Refer to Table 5-4 for the CURRENT display and modes of operation.
CURRENT Display Operating Mode
H1 Single supply (default)
H2 Master supply with 1 Slave supply
H3 Master supply with 2 Slave supplies
H4 Master supply with 3 Slave supplies
S Slave supply
Table 5-4: Setting mode of operation
b) When the desired configuration is obtained, depress and release the FINE button or wait
approx. 5 seconds.
3. Master and Slave units default operation
a) When a unit is programmed to Slave mode it enters the Remote mode with Local Lockout,
then all the front panel controls are disabled to prevent accidental setting change.
b) The Slave units parameters will automatically set the following:
*Output voltage to approximate. 102% of rated output voltage.
*Programmed Current to zero. *AST On
*UVL to zero volts *OUT On
*OVP to its maximum value *Foldback protection Off
c) The Master and Slave modes are stored in the power supply EEPROM when the AC power is
Turned off. The system will return to the Master/Slave mode upon re-application of AC power.
4. CURRENT display accuracy
In the advanced parallel mode, the total current is programmed and reported by the Master. In
this method, the CURRENT display accuracy is 2%+/- 1 count. In cases that higher accuracy is
required, it is recommended to use the basic parallel operation mode.
5. To release units from Slave mode
Slave units can be released using the following procedure:
a) Depress FINE button for 3 seconds. The Master/Slave configuration will be displayed on the
CURRENT display.
b) Select H1 mode using the CURRENT encoder.
c) Depress FINE button again or wait 5 seconds.
d) Turn the AC power Off to store the new setting.
e) After exiting from Slave operation the unit’s parameters will be set to:
*Programmed Voltage to zero *AST OFF
*Programmed Current to zero *OUT OFF
*UVL to zero volts *Foldback protection OFF
*OVP to its maximum value *Locked Front Panel
-S -LS +LS +S
+V As short as possible
MASTER
Twisted
POWER SUPPLY -V pair
J1-25 +
To J1-10 P
SLAVE#2 LOAD
POWER SUPPLY IPGM
J1-8 J1-12 J1-10 -
SLAVE#1 +V
POWER SUPPLY
-V
-S -LS +LS +S
42
NOTE
NOTE
With local sensing it is important to minimize the wire length and resistance. Also the
positive and negative wire resistance should be close as possible to each other to achieve
current balance between power supplies.
+S
-S
Twisted
pair CAUTION
-S +S
+V As short as possible Make sure that the
MASTER
Twisted
+S connection between -Vo
POWER SUPPLY -V pair terminals is reliable to
J1-25 + avoid disconnection
To J1-10 P
SLAVE#2 IPGM
LOAD during operation.
POWER SUPPLY J1-8 J1-12 J1-10 - Disconnection may cause
SLAVE#1 +V damage to the power
POWER SUPPLY -S supply.
-V
-S +S Twisted
pair
-S
+S
43
CHAPTER 6 REMOTE ANALOG PROGRAMMING
6.1 INTRODUCTION
The rear panel connector J1 allows the user to program the power supply output voltage and current
limit with an analog device. J1 also provides monitoring signals for output voltage and output current.
The programming range and monitoring signals range can be selected between 0-5V or 0-10V
using the setup switch SW1. When the power supply is in Remote Analog programming, the serial
communication port is active and can be used to read the power supply parameters.
CAUTION
COM (J1-12), VPGM_RTN (J1-22) and IPGM_ RTN (J1-23) terminals of J1
connect internally to the -Sense potential (-S). Do not connect these
terminals to any potential other than -Sense (-S), as it may damage the
power supply.
Output voltage/
SW1-1,2 setting J1-8 function Current setting
Down (default) No effect Local
"0" or Short Remote Analog
Up
"1" or Open Local
Table 6-1: Local/Remote Analog control function
44
44
6.4 REMOTE VOLTAGE PROGRAMMING OF OUTPUT VOLTAGE AND CURRENT LIMIT
CAUTION
To maintain the isolation of power supply and prevent ground loops, use an
isolated programming source when operating the power supply via remote
analog programming at J1 connector.
Perform the following procedure to set the power supply to Remote Voltage programming :
1. Turn the power supply AC On/Off switch to Off.
2. Set setup switch SW1-1 to its UP position for output voltage external programming and
SW1-2 to its UP position for Output Current limit external programming.
3. Set SW1 position 3 to select programming voltage range according to Table 6-3.
4. Ensure that SW1 positions 7 and 8 are at their Down (default) position.
5. Connect a short between J1-8 and J1-12 (refer to Table 4-4).
6. Connect the programming source to the mating plug of J1 as shown in Fig.6-1. Observe
correct polarity for the voltage source.
7. Set the programming sources to the desired levels and turn the power supply ON. Adjust the
programming sources to change the power supply output.
NOTES:
1. SW1 positions 4,5,6 and 9 are not required for remote programming. Their setting can be
determined according the application.
2. The control circuits allow the user to set the output voltage and current limit up to 5% over
the model-rated maximum value. The power supply will operate within the extended range,
however it is not recommended to operate the power supply over its voltage and current
rating and performance is not guaranteed.
12 10 9 8
13 1
25 14
23 22
45
45
6.5 RESISTIVE PROGRAMMING OF OUTPUT VOLTAGE AND CURRENT LIMIT
For resistive programming, internal current sources, for output voltage and/or output current control,
supply 1mA current through external programming resistors connected between J1-9 & 22 and J1-10
& 23. The voltage across the programming resistors is used as a programming voltage for the power
supply. Resistance of 0~5Kohm or 0~10Kohm can be selected to program the output voltage and
current limit from zero to full scale.
A variable resistor can control the output over its entire range, or a combination of variable resistor
and series/parallel resistors can control the output over restricted portion of its range.
Perform the following procedure to set the power supply to Resistive programming:
1. Turn the AC On/Off switch to Off.
2. Set setup switch SW1-1 to its UP position for output voltage external programming and
SW1-2 to its UP position for Output Current limit external programming.
3. Set SW1 position 3 to select programming resistor range according to Table 6-4.
4. Set SW1-7 to its UP position for output voltage resistive programming and
SW1-8 to its UP position for Output Current limit resistive programming.
5. Connect a short between J1-8 and J1-12 (refer to Table 4-4).
6. Connect the programming resistors to the mating plug of J1 as shown in Fig.6-2.
7. Set the programming resistors to the desired resistance and turn the power supply ON.
Adjust the resistors to change the power supply output.
NOTES:
1. SW1 positions 4, 5, 6 and 9 are not required for remote programming. Their setting can be
determined according to the application requirements.
2. The control circuits allow the user to set the output voltage and current limit up to 5% over
the model-rated maximum value. The power supply will operate within the extended range,
however it is not recommended to operate the power supply over its voltage and current
rating and performance is not guaranteed.
3. To maintain the temperature stability specification of the power supply, the resistors used for
programming should be stable and low noise resistors, with temperature coefficient of less
than 50ppm.
4. When resistive programming is used, front panel and computer control (via serial communication
port) of output voltage and current are disabled.
SW1-3 setting Output Voltage programming Current limit programming
VPGM (J1-9) IPGM (J1-10)
UP 0-10Kohm 0-10Kohm
DOWN 0-5Kohm 0-5Kohm
46
6.6 REMOTE MONITORING OF OUTPUT VOLTAGE AND CURRENT
The J1 connector, located on the rear panel provides analog signals for monitoring the output
voltage and output current. Selection of the voltage range between 0-5V or 0-10V is made by
setup switch SW1-4. The monitoring signals represent 0 to 100% of the power supply output
voltage and output current.The monitor outputs have 500 ohm series output resistance. Ensure
that the sensing circuit has an input resistance of greater than 500 Kohm or accuracy will be
reduced.
Refer to Table 6-5 for required J1 connection, SW1-4 setting and monitoring voltage range.
Notes:
1.Radiated emissions, FCC requirements: FCC requirements for radiated emissions, use
shielded cable for the analog control signals. In case of
using unshielded cable, attach an EMI ferrite
suppressor to the cable, as close as possible to the
power supply.
2. Front panel encoders operation: In Remote analog mode the output voltage and
current can’t be set by the VOLTAGE and CURRENT
encoders.
3. Front panel PREV button: Use PREV button to display the output voltage and
current setting defined by the encoders or
communication.
4. Communication: In Remote analog mode, power supply parameters
can be programmed and readback via the
communication port except output voltage and current
setting.
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47
CHAPTER 7 RS232 & RS485 REMOTE CONTROL
7.1 INTRODUCTION
TM
This chapter describes the operation of the Genesys 750W and 1500W power supplies via the
serial communication port. Details of the initial set-up, operation via RS232 or RS485, the command
set and the communication protocol are described in this chapter.
7.2 CONFIGURATION
7.2.1 Default setting
The power supply is shipped with the following setting:
-Address: 6 -Output: Off
-Baud-rate: 9600 -Start up mode: Safe start
-RS232/485: RS232 -OVP: Maximum
-Vout setting: 0 -UVL: 0
-Iout setting: Maximum -Foldback: Off
-Master/Slave H1(Master) -Front panel: Unlocked (UFP)
7.2.2 Address setting
The power supply address can be set to any address between 0 and 30. Follow the instructions
described below to set the address.
1. If the unit is in Remote mode (front panel REM/LOC LED illuminates), press REM/LOC
button to put the unit into Local mode.
2. Press and hold for approximately 3sec. the REM/LOC button. The VOLTAGE display will
indicate the communication port address.
3. Using the VOLTAGE adjust encoder, select the address.
To preview the address at any time, press and hold the REM/LOC button for approx. 3sec. The
VOLTAGE display will indicate the power supply address.
RST PV n
OUT n PC n
RMT n
(for n values see Tables 7-3, 7-4 and 7-5)
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48
2. There are two Remote modes:
1. Remote: In this mode, return to local can be made by the front panel REM/LOC or via
serial port command RMT 0. Set the unit into Remote mode via serial port
RMT 1 command.
2. Local Lockout: In this mode the unit can be returned to Remote mode via the serial port
RMT 1 command or by turning off the AC power until the display turns off
and then turn it to on again. In Local Lockout mode, the front panel
REM/LOC button is not active. Set the unit into Local Lockout mode via
serial port RMT 2 command.
SG RX
NC TX
TXD + RXD-
RXD+ TXD -
RXD- TXD +
TXD - RXD +
NC NC
NC SG
Shield
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 (connector enclosure)
OUT IN
NOTE
Tx and Rx are used for RS232 communication. Txd +/- and Rxd +/- are used for RS485
communication. Refer to RS232 and RS485 cables description for connection details.
49
49
50
7.4.2 Multi power supply connection to RS232 or RS485 bus
Daisy-chain up to 31 units can be connected to RS232 or RS485 bus. The first unit connects to the
controller via RS232 or RS485 and the other units are connected with RS485 bus.
1. First unit connection: Refer to section 7.4.1 for connecting the first unit to the controller.
2. Other units connection: The other units on the bus are connected via their RS485 interface.
Refer to fig.7-5 for typical connection.
- Set rear panel setup switch SW1-6 to it's UP position
- Using the Linking cable supplied with each unit (refer to Fig.7-6), connect each unit OUT
connector to the next unit IN connector.
* It is recommended when using ten or more power supplies in Daisy-chain system to connect a
120 ohm resistive termination at the last unit’s RS485 OUT connector.
120 W between TXD+ and TXD-
+ -
120 W between RXD and RXD
RS232/485 RS485 RS485 RS485 RS485
8 1
8 PIN CONNECTOR (IN) 8 PIN CONNECTOR (OUT)
PIN NO. NAME PIN NO. NAME
HOUSING SHIELD HOUSING SHIELD
1
6
SG
TXD- 1
6
SG
RXD-
3 TXD + 3 RXD +
5 RXD- 5 TXD-
4 RXD + 4 TXD +
Fig.7-6: Serial link cable with RJ-45 shielded connectors (P/N: GEN/RJ45)
7.5 COMMUNICATION INTERFACE PROTOCOL
NOTE
The address (ADR n) command must return an “OK” response before
any other commands are accepted.
7.5.1 Data format
Serial data format is 8 bit, one start bit and one stop bit. No parity bit.
7.5.2 Addressing
The Address is sent separately from the command.
It is recommended to add a 100 msec software delay between query or sent command to
next unit addressing.
Refer to section 7.7.3 for details.
7.5.3 End of Message
The end of message is the Carriage Return character (ASCII 13). The power supply ignores the Line
Feed (ASCII 10) character.
7.5.4 Command Repeat
The backslash character “\” will cause the last command to be repeated.
7.5.5 Checksum
The user may optionally add a checksum to the end of the command. The checksum is "$" followed by
two hex characters. If a command or a query has checksum, the response will also have one. There is no
CR between the command string and the "$" sign.
Example: STT?$3A
STAT?$7B
7.5.6 Acknowledge
The power supply acknowledges received commands by returning "OK" message. If an error is detected,
the power supply will return an error message. The rules of checksum apply also to the acknowledge.
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7.5.7 Error message
If an error is detected in a command or query, the power supply will respond with an error
message. Refer to section 7.6 for details.
7.5.8 Backspace
The backspace character (ASCII 8) clears the last character sent to the power supply.
52
7.7.3 Initialization control commands
# Command Description
1 ADR n ADR is followed by address which can be 0 to 30 and is used to access the
power supply .
2 CLS Clear status. Sets FEVE and SEVE registers to zero (refer to section 7-8).
3 RST Reset command. Brings the power supply to a safe and known state:
Output voltage: zero, Remote: non-latched remote,
Output current: zero, Auto-start: Off,
Output: Off, OVP: maximum,
FOLD: Off, UVL: zero
The conditional registers (FLT and STAT) are updated, the other registers are
not changed.
4 RMT Sets the power supply to local or remote mode:
1. RMT 0 or RMT LOC, sets the power supply into Local mode.
2. RMT 1 or RMT REM, sets the unit into remote mode.
3. RMT 2 or RMT LLO, sets the unit into Local Lockout mode (latched remote mode).
5 RMT? Returns the Remote mode setting:
1. "LOC"- The unit is in Local mode.
2. "REM"- The unit is in Remote mode.
3. "LLO"- The unit is in Local Lockout (latched remote) mode.
6 Returns MD MODE OPTION Status. 1 indicates installed and 0 indicates not
MDAV?
installed.
7 \ Repeat last command. If \<CR> is received, the power supply will repeat the
last command.
53
7.7.5 Output control commands-cont
# Command Description
6 MC? Reads the actual output current. Returns 5 digits string.
(See Note 2) Example: 200A supply sends 000.50, 110.12, 200.00, etc...
Display Voltage and Current data. Data will be returned as a string of ASCII characters. A
comma will separate the different fields. The fields, in order, are: Measured Voltage,
7 DVC? Programmed Voltage, Measured Current, Programmed Current, Over Voltage Set point
and Under Voltage Set Point.
Example: 5.9999, 6.0000, 010.02, 010.00, 7.500, 0.000
Turns the output to ON or OFF. Recover from Safe-Start, OVP or FLD fault.
8 OUT n OUT 1 (or OUT ON)-Turn On.
Returns the output On/Off status string.
9 OUT? ON- output on. OFF- output off.
Sets the Foldback protection to ON or OFF.
FLD 1 (or FOLD ON) - Arms the Foldback protection.
10 FLD n FLD 0 (or FOLD OFF)- Cancels the Foldback protection.
When the Foldback protection has been activated, OUT 1 command will release the
protection and re-arm it, while FLD 0 will cancel the protection.
Returns the Foldback protection status string:
11 FLD? “ON”- Foldback is armed, “OFF”- Foldback is canceled.
Add (nn x 0.1) seconds to the Fold Back Delay. This delay is in addition to the standard
12 FBD nn delay. The range of nn is 0 to 255. The value is stored in eprom at AC power down and
recovered at AC power up.
13 FBD? Supply returns the value of the added Fold Back Delay.
14 FBDRST Reset the added Fold Back Delay to zero.
Sets the OVP level. The OVP setting range is given in Table 7-6. The number of characters
after OVP is up to 12.
15 OVP n The minimum setting level is approx. 105% of the set output voltage, or the value in Table
7-6, whichever is higher. The maximum setting level is shown in Table 5-1. Attempting to
program the OVP below this level will result in execution error response (”E04”). The OVP
setting stays unchanged.
Returns the setting “n” where “n” is the exact string in the user’s “OVP n”. When in Local
16 OVP? mode, returns the last setting from the front panel in a 4 digit string.
17 OVM Sets OVP level to the maximum level. Refer to Table 7-6.
Sets Under Voltage Limit.The Max. setting level is approx. 95% of the set output voltage,
or the value in Table 7-7, whichever is higher. The maximum setting level is shown in
18 UVL n Table 7-6. Attempting to program the UVL equal or higher this level will result in execution
error response (”E06”). The UVL setting stays unchanged.
Returns the setting “n” where “n” is the exact string in the user’s “UVL n”. When in Local
19 UVL? mode, returns the last setting from the front panel in a 4 digit string.
Sets the auto-restart mode to ON or OFF.
20 AST n AST 1 (or AST ON)- Auto restart on.
AST 0 (or AST OFF)- Auto restart off.
21 AST? Returns the string auto-restart mode status.
Saves present settings. The settings are the same as power-down last settings.
22 SAV These settings are erased when the supply power is switched off and the new “last settings”
are saved.
Recalls last settings. Settings are from the last power-down or from the last “SAV”
23 RCL command.
Returns the power supply operation mode. When the power supply is On (OUT 1) it will
24 MODE? return “CV” or “CC”. When the power supply is OFF (OUT 0) it will return “OFF”.
25 MS? Returns the Master/Slave setting. Master: n = 1, 2, 3, or 4 Slave: n = 0
54
54
NOTES:
1. In Advanced parallel mode (refer to Sec. 5.15.2), “n” is the total system current.
2. In Advanced parallel mode, “MC?” returns the Master unit current multiplied by the number of
slave units+1.
7.7.6 Global output commands
1. General
All supplies, even if not the currently addressed supply, receiving a global command will execute
the command. No response to the PC issuing the command will be returned to the PC. The PC
issuing the command will be responsible to delay and any other communications until the
command is execute. 200 Ms minimum is the suggested delay.
If the command contains an error, out of range values for example, no error report will be sent to
the issuing PC.
GPC n Program the output current value in amperes. The range of current values is shown in
3. Table 7-4. ‘n’ may be up to 12 char plus dec. pt
Turns the output to ON or OFF:
“OUT 1/ON” = turn on
4. GOUT “OUT 0/OFF”= turn off, clears CV and CC bits in the Status Condition (STAT)
OUT ON will respond with “E07’ if the output cannot be turned on because of a latching
fault (OTP< AC, ENA, SO) shutdown.
Save present settings. Same settings as power-down last settings listed in Error!
Reference source not found. Except the address and Baud rate are not saved
5. GSAV Saves to the RAM. These settings are erased when the supply power is switched off and
the new ‘last settings’ are saved.
Recall last settings. Settings are from last power-down or from last ‘SAV’ or ‘GSAV’
6. GRCL command. Address and Baud rate are not recalled so communication is not interruped.
55
55
GEN750W models GEN1500W models
Table 7-4: Current programming range Table 7-5: Current programming range
Model Minimum Maximum Model Minimum Maximum
(A) (A) (A) (A)
GEN6-100 000.00 100.00 GEN6-200 000.00 200.00
GEN8-90 00.00 90.00 GEN8-180 000.00 180.00
GEN12.5-60 00.000 60.000 GEN12.5-120 000.00 120.00
GEN20-38 00.000 38.000 GEN20-76 00.00 76.00
GEN30-25 00.000 25.000 GEN30-50 00.000 50.000
GEN40-19 00.000 19.000 GEN40-38 00.000 38.000
GEN60-12.5 00.000 12.500 GEN50-30 00.000 30.000
GEN80-9.5 0.000 9.500 GEN60-25 00.000 25.000
GEN100-7.5 0.000 7.500 GEN80-19 00.000 19.000
GEN150-5 0.000 5.000 GEN100-15 00.000 15.000
GEN300-2.5 0.000 2.500 GEN150-10 00.000 10.000
GEN600-1.3 0.000 1.300 GEN300-5 0.000 5.000
GEN600-2.6 0.000 2.600
NOTE:
The power supply can accept values higher by 5% than the table values, however it
is not recommended to program the power supply over the rated values.
Table 7-6: OVP programming range Table 7-7: UVL programming range
Model Minimum Maximum Model Minimum Maximum
Rated Output Voltage (V) (V) (V) Rated Output Voltage (V) (V) (V)
6 0.5 7.50 6 0 5.70
8 0.5 10.0 8 0 7.60
12.5 1.0 15.0 12.5 0 11.9
20 1.0 24.0 20 0 19.0
30 2.0 36.0 30 0 28.5
40 2.0 44.0 40 0 38.0
50 5.0 57.0 50 0 47.5
60 5.0 66.0 60 0 57.0
80 5.0 88.0 80 0 76.0
100 5.0 110 100 0 95.0
150 5.0 165 150 0 142
300 5.0 330 300 0 285
600 5.0 660 600 0 570
7.7.7 Status control commands
Refer to section 7-8 for definition of the registers.
# Command Description
1 STT? Reads the complete power supply status.
Returns ASCII characters representing the following data, separated by commas:
MV<actual (measured) voltage> PC<programmed (set) current>
PV<programmed (set) voltage> SR<status register, 2-digit hex>
MC<actual (measured) current> FR<fault register, 2-digit hex>
Example response: MV(45.201),PV(45),MC(4.3257),PC(10),SR(30),FR(00)
2 FLT? Reads Fault Conditional Register. Return 2-digit hex.
3 FENA Set Fault Enable Register using 2-digit hex.
4 FENA? Reads Fault Enable Register. Returns 2-digit hex.
5 FEVE? Reads Fault Event Register. Returns 2-digit hex. Clears bits of Fault Event Register.
6 STAT? Reads Status Conditional Register. Returns 2-digit hex.
7 SENA Sets Status Enable Register using 2-digit hex.
8 SENA? Reads Status Enable Register. Returns 2-digit hex.
9 SEVE? Reads Status Event register. Returns 2-digit hex. Clears bits of Status Event register.
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7.8 STATUS, ERROR AND SRQ REGISTERS
7.8.1 General
This section describes the various status error and SRQ registers structure. The registers can be
read or set via the RS232/485 commands. When using the IEEE option, refer to the user manual
TM
for Genesys Power Supply IEEE Programming interface.
Refer to Fig.7-7 for the Status and Error Registers Diagram.
Positive Logic:
0 = No Event
OR 1 = Event Occured
Fault Registers
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57
7.8.2 Conditional registers
Table 7-8: Fault Condition Register
BIT Fault name Fault symbol Bit Set condition Bit Reset condition
0 (LSB) Spare bit SPARE Fixed to zero Fixed to zero
1 AC Fail AC AC fail has occurred. The AC input returns to normal.
2 Over OTP OTP shutdown has The power supply cools down.
temperature occurred.
3 Foldback FOLD Foldback shutdown The supply output is turned On by
has occurred. front panel button or OUT 1
command.
4 Over OVP OVP shutdown has The supply output is turned On by
voltage occurred. front panel button or OUT 1
command.
5 Shut Off SO Rear panel J "Shut Rear panel J1 "Shut Off" condition
Off" condition has removed.
occurred.
6 Output Off OFF Front panel OUT The supply output is turned On by
button pressed to Off. front panel button or OUT 1
command.
7(MSB) Enable ENA Rear panel J1 Enable Rear panel J1 Enable terminals closed.
terminals(J1-1&J1-14)
opened.
Table 7-9: Status Condition Register
BIT Status name Status symbol Bit Set condition Bit Reset condition
0 (LSB) Constant CV Output is On and the Output is ON and the supply is not in
Voltage supply in CV. CV.
1 Constant CC Output is ON and the Output is ON and the supply is not in
Current supply in CC. CC.
2 No Fault NFLT The power supply is One or more faults are active and
operating normally or fault reporting is enabled (using
fault reporting is not “FENA xx”).
enabled.
See “OUT n”
command in Section
7.7.5.
58
Refer to Tables 7-10 to 7-13 for details of the Enable and Event registers.
BIT Enable Fault symbol Bit Set condition Bit reset condition
bit name
0 (LSB) Spare bit SPARE
1 AC Fail AC
User command: "FENA nn"
2 Over Temperature OTP User command: where nn is hexadecimal (if
"FENA nn" where nn="00", no fault SRQs will
3 Foldback FOLD nn is hexadecimal be generated).
4 Over Voltage OVP
5 Shut Off SO
6 Output Off OFF
7(MSB) Enable ENA
BIT Event Fault symbol Bit Set condition Bit reset condition
bit name
0 (LSB) Spare bit SPARE
Fault condition Entire Event Register is
1 AC Fail AC occurs and it is cleared when user sends
2 Over Temperature enabled. "FEVE?" command to read
OTP
The fault can set the register.
3 Foldback FOLD a bit, but when "CLS" and power-up also
the fault clears clear the Fault Event
4 Over Voltage OVP the bit remains Register. (The Fault Event
set. Register is not cleared by
5 Shut Off SO RST)
6 Output Off OFF
7(MSB) Enable ENA
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59
3.Status Enable register
The Status Enable Register is set by the user to enable SRQs from changes in power supply
status.
BIT Status name Status symbol Bit Set condition Bit reset condition
0 (LSB) Constant Voltage CV User command: "SENA nn"
User command: is received, where nn is
1 Constant Current CC "SENA nn" is hexadecimal bits.
2 No Fault received, If "nn"=00, no SRQ is sent
NFLT
where nn is when there is a change in
3 Fault active FLT hexadecimal bits. Status Condition Register.
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7.9 SERIAL COMMUNICATION TEST SET-UP
Use the following instructions as basic set-up to test the serial communication operation.
TM
1.Equipment: PC with Windows Hyper Terminal, private edition, software installed, Genesys
power supply, RS232 cable.
4.Communication Test:
4.1 Model identification:
PC:write: ADR 06
Power supply response: "OK"
The power supply should turn on and the display will indicate the output voltage
and the actual output current.
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61
CHAPTER 8 ISOLATED ANALOG PROGRAMMING OPTION
8.1 INTRODUCTION
TM
Isolated Analog Programming is an internal option card for analog programming of the Genesys
power supply series. The option is factory installed and cannot be obtained with GPIB (IEEE)
Interface. Output Voltage and Current Limit can be programmed and readback through optically
isolated signals which are isolated from all other ground references in the power supply.
There are two types of Isolated Analog programming cards:
1. 0-5V/0-10V option (PN: IS510): Using 0-5V or 0-10V signals for programming and readback.
2. 4-20mA option (PN: IS420): Using current signals for programming and readback.
8.2 SPECIFICATIONS
8.2.1 0-5V/0-10V option (PN: IS510)
Programming Output voltage programming accuracy % +/-1
Inputs Output current programming accuracy % +/-1
Output voltage programming temperature coefficient o
PPM/ C +/-100
Output current programming temperature coefficient PPM/ C +/-100
o
NOTE:
Use 100Kohm minimum input impedance for the monitoring circuits to minimize the readback error.
8.2.2 4-20mA option (PN: IS420)
Programming Output voltage programming accuracy % +/-1
Inputs Output current programming accuracy % +/-1
Output voltage programming temperature coefficient o
PPM/ C +/-200
Output current programming temperature coefficient PPM/ C +/-200
o
62
8.3 ISOLATED PROGRAMMING & MONITORING CONNECTOR
Refer to Table 8-1 for detailed description of the rear panel Isolated Programming & Monitoring
connector. To provide the lowest noise performance, it is recommended to use shielded-twisted
pair wiring.
Refer to Fig.8-1 for description of the connector.
Isolated programming plug P/N: MC1.5/8-ST-3.81, Phoenix.
1 2 3 4 5 6 7 8
Shield Shield
+VPROG_ISO +IMON_ISO
+IPROG_ISO +VMON_ISO
GND GND
Fig.8-1: Isolated Programming & Monitoring connector
CAUTION
When the Isolated Analog Option is installed, do not apply any signals to the
non-isolated VPGM and IPGM (J1-9 and J1-10) pins. All other J1 features
may be used normally. Refer to Section 4.5 for a description of J1 features.
Parallel Operation: Optional Isolated Analog IS510 / IS420 must be
installed in both the Master and Slave unit.
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63
8.4 SETUP AND OPERATING INSTRUCTIONS
CAUTION
To prevent damage to the unit, do not program the output voltage and current
to higher then the power supply rating.
8.4.1 Setting up the power supply for 0-5/0-10V Isolated Programming and Monitoring
Perform the following procedure to configure the power supply:
1. Turn the power supply AC power switch to Off.
2. Connect a short between J1-8 and J1-12 (refer to Table 4-4).
3. Set Setup switch SW1-1 to its UP position for Output Voltage external programming
and SW1-2 to its UP position for Output Current limit external programming.
4. Set SW1 position 3 to select the programming voltage range: Down=0-5V, Up=0-10V.
5. Set SW1 position 4 to select the monitoring range: Down=0-5V, Up=0-10V.
6. Ensure that SW1 positions 7 and 8 are in the their down position.
7. Connect the programming sources to the mating plug of the Isolated Programming
connector. Observe for correct polarity of the voltage source.
NOTE
J1-8 and J1-12 must be shorted together with a jumper.
8. Set the programming sources to the desired levels and turn the power supply ON.
8.4.2 Setting up the power supply for 4-20mA Isolated Programming and Monitoring
Perform the following procedure to configure the power supply:
1. Turn the power supply AC power switch to Off.
2. Connect a short between J1-8 and J1-12 (refer to Table 4-4).
3.Set setup switch SW1-1 to its UP position for Output Voltage external programming and
SW1-2 to its UP position for Output Current limit external programming.
4. Set SW1 position 3 to it's Up position.
5. Set SW1 position 4 to it's Up position.
6. Ensure that SW1 positions 7 and 8 are in their Down position.
7. Connect the programming source to the mating plug of the Isolated Programming
connector. Observe for correct polarity of the voltage source.
NOTE
J1-8 and J1-12 must be shorted together with a jumper.
8. Set the programming sources to the desired levels and turn the power supply ON.
NOTE
SW1 position 3 and 4 must be in their Up position for operation
with 4-20mA Isolated Programming and Monitoring.
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8.5 PARALLEL OPERATION WITH ISOLATED ANALOG OPTION
CAUTION VORSICHT
To prevent damage to the unit, do not program Um das Gerät vor Schäden zu schützen, programmieren
the output voltage and current to higher then Sie keine Spannungs-oder Stromwerte, die über den
the power supply rating maximalen Nennwerten liegen.
GND
GND GND
65
CHAPTER 9 MAINTENANCE
9.1 INTRODUCTION
This chapter provides information about maintenance, calibration and troubleshooting.
9.6 TROUBLESHOOTING
If the power supply appears to operating improperly, use the troubleshooting guide to determine
whether the power supply, load or external control circuit are the cause.
Configure the power supply for basic front panel operation and perform the tests of section 3.8 to
determine if the problem is with the supply.
Table 9-1 provides the basic checks that can be performed to diagnose problems, and references to
sections of this manual for further information.
65
66
67
USER MANUAL INDEX
A I T
ac cables 8, 15 ID control 52 TXD 49, 50
ac fail 29 initialization 53 TX(RS232) 49, 50
accessories 8 installation 13
acknowledge 51 isolated 62 U
address 18, 48 under voltage limit 17, 36
adjustment 66 J
auto-restart 38 J1 32, 45, 46 V
J2 16, 25 volts display 27
B J3 49
back space 52 W
baud rate 18, 48 L warranty 1, 66
bipolar voltage 40 last setting memory 28, 38 wire size 19
linking power supplies 51
C line feed 51
calibration 66 local operation 34
configuration 48 local sensing 25
checksum 51 lock front panel 43
communication 51, 61 M
constant current 17, 34 maintenance 66
constant voltage 17, 34 Master/Slave 41
cooling 8, 10 MD 51
cv indicator 27, 37
O
cc indicator 27, 37
otp 38
outline 12
D over voltage 27,35
daisy-chain 43, 51
display 27
P
parallel operation 41
E parity 61
enable 33 ps_ok 37, 43
error message 52 preview 28
external resistor 46
external voltage 45
R
rack mounting 13
F rear panel 29
fine 29 remote sensing 26
foldback 18, 36 remote/local 28
fuse 67 registers structure 57
front panel control 27 RS232 48, 49, 50
front panel locking 43 RS485 48, 49, 50
RXD 49, 50
G RX(RS232) 49, 50
grounding 24
global output command 55 S
safe start 38
H safety 3
humidity 10 series operation 38
hyper terminal 61 shield 49
specifications 9, 62
status control 56, 57
SRQ 57
shut-off 36
SW1 30, 31
68
NOTES
69
NOTES
70
NORTH AMERICA JAPAN
TDK-Lambda Americas Inc TDK-Lambda Corporation
405 Essex Rd. Neptune, NJ 07753 International Sales Divison
Tel: +1-732-922-9300 Fax: +1-732-922-1441 Nittetsu Bldg. 6F, 1-13-1 Nihonbashi, Chuo-ku, Tokyo 103-0027, Japan
E-mail: sales@us.tdk-lambda.com Tel: +81-3-5201-7175
www.us.tdk-lambda.com/hp Fax: +81-3-5201-7287
www.tdk-lambda.com
UK
CHINA
TDK-Lambda UK Ltd.
Kingsley Avenue Ilfracombe, Devon Shanghai Branch of Wuxi TDK-Lambda Electronic Co. Ltd.
EX 34 8ES United Kingdom 28F, Xingyuan Technology Building No.418, Guiping Road,
Tel: +44-1271-856666 Fax: +44-1271-864894 Shanghai, China 200233
E-mail: powersolutions@uk.tdk-lambda.com Tel: +86-21-6485-0777 Fax: +86-21-6485-0666
www.uk.tdk-lambda.com www. cn.tdk-lambda.com
TDK-Lambda EMEA
IA575-04-01 Rev. V
www.emea.tdk-lambda.com
AD0814